EN

Operating instructions

Kappa 320

Art.No. 0310631 – Version 1.0

EN

Translation of the original operating instructions

Publisher
Komax AG
Industriestrasse 6
6036 Dierikon
Switzerland

Phone +41 41 455 0 455

Fax +41 41 450 4 266
E-mail info.din@komaxgroup.com
Internet www.komaxgroup.com

Date issued Version number Modified pages

December 2008 0.0 –
June 2016 1.0 –

Reproduction of these instructions or parts of them in whatever form is not permitted

without express written permission from the publisher.
The figures and information in these instructions are subject to technical changes
that become necessary to improve the machine.

© 2016 by Komax AG pp
 Table of contents

Table of contents

EN
1 Introduction ............................................................................................................. EN – 7
1.1 Intended use ................................................................................................ EN – 7
1.2 Technical data .............................................................................................. EN – 9
1.3 Machine identification................................................................................ EN – 10
1.4 Conformity ................................................................................................. EN – 10
1.5 The operating instructions (OI) .................................................................. EN – 11
1.5.1 Updating the instructions ........................................................... EN – 11
1.5.2 Additional documents ................................................................ EN – 11
1.6 Accessories/options .................................................................................. EN – 12

2 Safety ..................................................................................................................... EN – 13
2.1 Explanation of notes .................................................................................. EN – 13
2.2 General safety instructions ........................................................................ EN – 14
2.3 Technical condition of the machine ........................................................... EN – 14
2.4 Safety of persons....................................................................................... EN – 15
2.4.1 General ....................................................................................... EN – 15
2.4.2 Potential sources of danger ....................................................... EN – 15
2.5 Safety devices ........................................................................................... EN – 17
2.6 Personnel qualifications............................................................................. EN – 18
2.6.1 Instructed personnel .................................................................. EN – 19
2.6.2 Qualified personnel .................................................................... EN – 19
2.6.3 Specialized personnel ................................................................ EN – 19
2.6.4 Trainings ..................................................................................... EN – 20

3 Machine overview and functions ......................................................................... EN – 21

3.1 Overview .................................................................................................... EN – 21
3.2 Cutting/stripping process .......................................................................... EN – 23
3.3 Guide parts ................................................................................................ EN – 24
3.3.1 Standard ..................................................................................... EN – 24
3.3.2 Parallel processing ..................................................................... EN – 25
3.4 Wire drive ................................................................................................... EN – 26
3.4.1 Overview..................................................................................... EN – 26
3.4.2 Drive rollers................................................................................. EN – 26
3.4.3 Comparison of drive rollers ........................................................ EN – 27
3.5 Cutting head .............................................................................................. EN – 28
3.5.1 Overview standard ..................................................................... EN – 28
3.5.2 Overview of blade block set (option) .......................................... EN – 28
3.5.3 Blade types ................................................................................ EN – 29

OI Kappa 320 – Version 1.0 EN – 3

 Table of contents

3.6 Automatic conductor diameter detection (option) ..................................... EN – 30

EN

3.7 Wire monitoring (cable detector) (option) .................................................. EN – 30

3.7.1 Overview..................................................................................... EN – 30
3.7.2 Operating states ......................................................................... EN – 31
3.8 Lateral guide (option) ................................................................................. EN – 31

4 Transport/Items included in the delivery ............................................................ EN – 31

4.1 Transport.................................................................................................... EN – 33
4.2 Items included in the standard delivery of the Komax Kappa 320 ............ EN – 34

5 Installation ............................................................................................................. EN – 35
5.1 Installation site and checks ....................................................................... EN – 35
5.2 Machine installation ................................................................................... EN – 36
5.2.1 Without production table ............................................................ EN – 36
5.2.2 With production table ................................................................. EN – 37
5.3 Mounting the options/accessories ............................................................ EN – 39
5.3.1 Scrap tray ................................................................................... EN – 39
5.3.2 Deposit tray ................................................................................ EN – 40
5.3.3 Lateral guide ............................................................................... EN – 40
5.3.4 Mounting the external straightening station ............................... EN – 41

6 Machine operation ............................................................................................... EN – 43

6.1 Safety instructions ..................................................................................... EN – 43
6.2 Checks prior to operation .......................................................................... EN – 43
6.3 Controls ..................................................................................................... EN – 44
6.3.1 Controls on the machine ............................................................ EN – 44
6.3.2 TopTouch user interface ............................................................. EN – 45
6.3.3 User groups/passwords ............................................................. EN – 47
6.4 Switching the machine ON ........................................................................ EN – 48
6.5 Switching the machine OFF ...................................................................... EN – 50
6.6 Setup ......................................................................................................... EN – 52
6.6.1 Changing drive rollers ................................................................ EN – 52
6.6.2 Setting the wire guide, left (punched disk) ................................. EN – 53
6.6.3 Changing the swivel guide ......................................................... EN – 54
6.6.4 Changing the wire guide, right ................................................... EN – 55
6.6.5 Changing the blades .................................................................. EN – 56
6.6.6 Setting the straightening unit (option) ........................................ EN – 59
6.7 Wire draw-in .............................................................................................. EN – 60

EN – 4 OI Kappa 320 – Version 1.0

 Table of contents

7 Maintenance .......................................................................................................... EN – 61

EN
7.1 Safety notes ............................................................................................... EN – 61
7.2 Maintenance schedule............................................................................... EN – 62
7.2.1 Daily maintenance ...................................................................... EN – 62
7.2.2 Weekly maintenance .................................................................. EN – 62

8 Repairs and corrective maintenance .................................................................. EN – 63

8.1 Safety notes ............................................................................................... EN – 63
8.2 Adjusting the cutting head......................................................................... EN – 64
8.3 Adjusting the wire drive ............................................................................. EN – 66
8.4 Adjusting the axial play in the swivel guide ............................................... EN – 67
8.5 Adjust the swivel guide stop...................................................................... EN – 67
8.6 Replacing the fuses ................................................................................... EN – 68
8.7 Default setting for the straightening unit (option) ...................................... EN – 69

9 Malfunctions/error messages .............................................................................. EN – 71

9.1 General malfunctions ................................................................................. EN – 71
9.2 Bad strip/cut quality .................................................................................. EN – 71
9.3 Conductors are dimensionally inaccurate. ............................................... EN – 72
9.4 Cable detector ........................................................................................... EN – 72

10 Decommissioning, storage and disposal ........................................................... EN – 73

10.1 Decommissioning ...................................................................................... EN – 73
10.2 Storage ...................................................................................................... EN – 73
10.3 Disposal ..................................................................................................... EN – 73

OI Kappa 320 – Version 1.0 EN – 5

 Table of contents

Additional documents
EN

11 Electrical diagram .............................................................................................................

The electrical diagram is sent along separately with each machine delivery and must
be filed away under this chapter in the operating instructions.

12 I/O list .................................................................................................................................

The I/O list is sent along separately with each machine delivery and must be filed
away under this chapter in the operating instructions.

13 Software instructions TopTouch ......................................................................................

The software instructions are sent along separately with each machine delivery and
must be filed away under this chapter in the operating instructions.

14 Options/accessories (customer-specific) ......................................................................

You can file away the sets of instructions for options and accessories in this chapter
(de-reeler, inkjet, etc.).

15 Training documents ..........................................................................................................

You can file the training documents in this chapter.

EN – 6 OI Kappa 320 – Version 1.0

 Introduction

1 Introduction

EN
The Komax Kappa 320 is an automatic stripping machine. The machine has a number of
options and a powerful blade head.

1.1 Intended use

This machine is permitted to be used for wire processing only. Any other use is prohibited
and is deemed a non-intended use.
The Kappa 320 can be used as follows if the technical specifications and the appropriate
Komax accessories are taken into account:

Applications

Cutting to size z
Stripping with full pull-off z
Stripping with partial pull-off z
Multi-step stripping z
Flat cable {
Notching {
Multistrand cable z
Processing of inner conductors z
Double casing, coaxial
and triaxial cables z

Intermediate stripping z
Hot stamp marking {
Inkjet marking {
Wire length measurement z
Sequence {
Batch size separation z

OI Kappa 320 – Version 1.0 EN – 7

 Introduction
EN

Equipment

Prefeeder/de-reeler {
Wire deposit system {
Coiling/binding {

{
1
Detection of conductor diameter 0
1

{
1
Wire monitoring (cable detector) 0
1

Networking {

Standard z
Optional {

NOTE
This list is exhaustive and assumes that only the materials (conductors, yard goods,
etc.) specified in the technical data are processed.

EN – 8 OI Kappa 320 – Version 1.0

 Introduction

1.2 Technical data

EN
Wire cross section for stranded conductor * 0.05 − 10 mm² (AWG30 − AWG7)
Max. outside diameter 10 mm (0.4 in)
Length accuracy (repetition accuracy) ± (0.2 % +1 mm (0.04 in))
Wire length range 1 mm − 700 000 mm
(0.039 in − 2 296.6 ft)
Max. wire transport speed 4.0 m/s (157.5 in/s)
Quantity range 1 − 99 999
Max. stripping lengths Full pull-off Side 1: 100 mm (3.94 in)
Side 2: 40 mm (1.57 in)
Partial pull-off Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Multiple pull-off Side 1: 999.9 mm (39.37 in)
Side 2: 999.9 mm (39.37 in)
Wire monitoring (Cable detector) Optional
Laser data Laser medium: Laser diode
(EN 80825-1:2001)
Wave length: 630 − 680 nm
Duration of emission: cw
Radiant power: ≤ 5 mW
Automatic conductor diameter detection Optional
(Conductor detector)
Noise level < 70 dBA
Drive system Single-roller type
Electrical connection 110/230 V AC ± 10 %
50/60 Hz 300 V A
Device fuses (2 fuses) 5 × 20 6.3 A slow
Nominal power (average) 135 V A
Compressed air connection 5 − 8 bar (73 − 116 psi)
Dimensions (W × H × D) 510 × 380 × 470 mm (20 × 15 × 18.4 in)
Weight 34 kg (75 lb)

* Extremely hard and tough wires may not be able to be processed even if they are within the above cross section
range. If you are in doubt about your wires, we are happy to process samples of them.

OI Kappa 320 – Version 1.0 EN – 9

 Introduction

1.3 Machine identification

EN

On the back of the machine you will find a nameplate with the following information:

1 Komax article No.

1 3 2
2 Machine type
Part. No.: 0077777 Kappa 320
3 Machine No.
Ser. No.: 320.0001 Year: 2016
4 Voltage version
1x115/230 VAC 300 VA
5 Connected power

4 5

fig 1.01 Nameplate

1.4 Conformity

Manufacturer/party authorized to compile Komax AG

technical documents: Wire Processing Systems
Industriestrasse 6
6036 Dierikon
Switzerland
Phone +41 41 455 04 55
Fax +41 41 450 42 66
The product complies with the pertinent „ Machinery Directive 2006/42/EC
provisions in these directives:
„ Electromagnetic Compatibility (EMC)
Directive 2014/30/EU
„ Low-Voltage Directive 2006/95/EC
„ Restriction of Hazardous Substances
(RoHS) Directive 2011/65/EU
Applicable harmonized standards: „ EN 61000-6-4
Electromagnetic Compatibility (EMC),
Generic standard – Emission standard
for industrial environments
„ EN 61000-6-2
Electromagnetic Compatibility (EMC),
Generic standard – Immunity standard
for industrial environments

EN – 10 OI Kappa 320 – Version 1.0

 Introduction

1.5 The operating instructions (OI)

EN
These operating instructions are valid for the Komax Kappa 320 starting with software ver-
sion 14.3.x.
These instructions contain all technical data as well as all information on the controls, han-
dling, maintenance and setting procedures.
The operating instructions constitute an integral part of the Kappa 320. Keep the instruc-
tions within easy reach so you can refer to the information in them any time you need it.
Please take time to read carefully through the operating instructions. Everyone responsible
for installing, operating and repairing the machine must understand the instructions and fol-
low them to the letter.

1.5.1 Updating the instructions

You will find a version number in every footer of these instructions, e.g. Version 0.0.

The number 0.0 means that this is the first version of the operating instructions.

Main number
Subordinate number

If changes are made on individual pages of the instructions, only the subordinate number
on each of those pages will be increased, e.g. from 0.0 to 0.1.

If a new version of the entire operating instructions is issued, the main number also chang-
es, e.g. from 1.3 to 2.0.

1.5.2 Additional documents

The overall machine documentation is subdivided into various sets of documentation/in-
structions, which can be filed away in the operating instructions.

Documentation/instructions Index

Wiring diagram (delivered separately) 11

I/O list (delivered separately) 12

TopTouch software instructions (delivered separately) 13

Options/accessories (customer-specific) 14

Training documents (customer-specific) 15

OI Kappa 320 – Version 1.0 EN – 11

 Introduction

1.6 Accessories/options
EN

You can tailor your Kappa 320 optimally to your applications by adding a variety of acces-
sories and still remain capable of accommodating future requirements.

Selection of accessories and options:

Preliminary wire processing:

„ Inkjet marker
„ Hot-stamp marker

Wire feed systems

„ Komax 104 passive de-reeling system
„ ads 112/117/119 wire feeding systems

Wire deposit systems

„ dps 375 wire deposit module
„ dps 272 wire coiler
„ dps 261 wire binding module
„ KA 3000 wire stacker

Process monitoring units

„ Wire monitoring (cable detector)
„ Automatic conductor diameter detection (conductor detector)

Further accessories/options
„ Straightening station
„ Parallel processing
„ Flat ribbon processing
„ Production table
„ Uninterruptible power supply
„ IOCS expansion

NOTE
You will find a complete summary of the accessories and the options in the spare
parts list.

EN – 12 OI Kappa 320 – Version 1.0

Sicherheit

Deutsch
Hinweiserklärung

GEFAHR
Bezeichnet eine Gefahr mit hohem Risiko.
Wenn sie nicht gemieden wird, sind Tod oder schwerste Verletzungen die Folge.

WARNUNG
Bezeichnet eine Gefahr mit mittlerem Risiko.
Wenn sie nicht gemieden wird, können Verletzungen die Folge sein.

VORSICHT
Bezeichnet eine Gefahr mit geringem Risiko.
Wenn sie nicht gemieden wird, können Sachschäden die Folge sein.

HINWEIS
Bezeichnet Anwendertipps und andere nützliche Informationen.
Es ist kein Signalwort für Gefahren.

Im Weiteren werden folgende Symbole für spezifische Gefahren der Maschine verwendet:

Verbrennungsgefahr durch
Gefahr durch Strom
heisse Oberflächen

Einzugsgefahr für Finger oder

Gefahr durch Laser
Hände

Quetschgefahr für Finger oder Verletzungsgefahr für Augen

Hände durch Kabel und Litzen

Schnittgefahr für Finger oder

Gefahr durch Zinnspritzer
Hände

Gefahr durch ESD

Gefahr durch Explosion
(Elektrostatische Entladung)
 Allgemeine Sicherheitshinweise
Deutsch

Betriebsanleitung
Die Betriebsanleitung ist ein Bestandteil der Maschine. Bevor Sie mit der Maschine arbei-
ten, muss die Betriebsanleitung gelesen und verstanden werden. Beachten Sie insbeson-
dere die Sicherheits- und Warnhinweise.

Anleitungen Zubehör
Beachten Sie neben den Sicherheitshinweisen in dieser Betriebsanleitung auch die Sicher-
heitshinweise in den Anleitungen des Zubehörs.

Personensicherheit
Die Personensicherheit ist nur für einen einzigen Bediener gewährleistet. Personen die
an der Maschine arbeiten, müssen sich stets vergewissern, dass durch ihr Handeln keine
Personen gefährdet werden.

Personalqualifikation
Die Maschine darf nur von Personen welche die entsprechenden Qualifikationen mitbringen
bedient, eingestellt und gewartet werden.

Technischer Zustand der Maschine

Gefahrloser Betrieb
Wenn anzunehmen ist, dass ein gefahrloser Betrieb der Maschine nicht mehr gewährleistet
ist, muss die Maschine ausgeschaltet und gegen unbeabsichtigtes Einschalten gesichert
werden.

Sicherheitseinrichtungen
Die Maschine darf nur mit funktionierenden Sicherheitseinrichtungen betrieben werden.
Sicherheitseinrichtungen, inbesondere die Schutzhaube, dürfen nicht entfernt, überbrückt
oder in irgendwelcher Form manipuliert werden.

Wartung
Die Maschine muss nach den angegebenen Zeitintervallen gewartet werden.
Wird die Maschine nicht regelmässig gewartet, können Maschinenschäden die Folge sein.

Ersatzteile
Defekte Teile dürfen nur durch Originalersatzteile ersetzt werden. Die Originalersatzteile
können bei Komax bezogen werden.

Umbauten
Die Maschine darf grundsätzlich nicht umgebaut werden. Sollten Umbauten notwendig
sein, dürfen diese nur nach Rücksprache mit Komax ausgeführt werden.

Softwaremodifikationen
Jegliche Modifikation der Software ist untersagt.
Safety

English
Explanation of notes

DANGER
Indicates a danger involving a high risk.
Not avoiding it results in death or serious injury.

WARNING
Indicates a danger involving a medium risk.
Not avoiding it could result in injuries.

CAUTION
Indicates a danger involving a low risk.
Not avoiding it could result in property damage.

NOTE
Indicates user tips and other useful information.
It is not a word that signals dangers.

The following symbols are used hereafter to indicate the specific dangers posed by the
machine:

Danger of burns from hot

Danger from electrical shock
surfaces

Danger of fingers or hands

Danger from laser
being drawn in

Danger of fingers or hands Risk of injury to eyes from

being crushed cables and strand wires

Danger of fingers or hands

Danger from tin splatters
being cut

Danger from ESD

Danger from explosion
(electrostatic discharge)
 General safety instructions
English

Operating instructions
The operating instructions are an integral part of the machine. You must read the operating
instructions and make sure you understand them before working with the machine.
Pay especially close attention to the safety and warning instructions.

Instructions for accessories

Besides heeding the safety instructions in these operating instructions, make sure to obey
the safety instructions in the instructions for the modules and accessories.

Safety of persons
Personal safety is guaranteed only for a single machine operator. Anyone working on the
machine must always be careful not to enter a command that puts others in danger.

Personnel qualifications
Only individuals with the appropriate qualifications are allowed to operate, set up, and
maintain the machine.

Technical condition of the machine

Safe operation
If you have reason to believe the machine can no longer be operated safely, you must put it
out of operation and secure it against being switched on unintentionally.

Safety devices
The machine may only be operated with properly functioning safety devices.
It is not permitted to remove or bridge safety devices or tamper with them in any way.

Maintenance
The machine must be serviced at the indicated time intervals.
Machine damage could occur if the machine is not serviced regularly.

Spare parts
Defective parts must be replaced with original spare parts. These original spare parts are
available for purchase from Komax.

Modifications
Basically speaking, the machine is not allowed to be modified. If modifications prove
necessary, you may not carry them out without first consulting Komax.

Software modifications
It is forbidden to modify the software in any way.
Sécurité

Français
Explication des remarques

DANGER
Désigne un danger à grand risque.
Si on ne l’évite pas, il peut entraîner la mort ou de très graves blessures.

AVERTISSEMENT
Désigne un danger à risque moyen.
Si on ne l’évite pas, il peut entraîner des blessures.

PRECAUTION
Désigne un danger à faible risque.
Si on ne l’évite pas, il peut entraîner des dommages matériels.

REMARQUE
Désigne des conseils pour utilisateurs et autres informations utiles.
Ce n’est pas un mot-clé signalant des dangers.

Par ailleurs, les symboles suiants sont utilisés pour désigner des dangers spécifiques à la
machine:

Risque de brûlure: surfaces très

Danger: courant électrique
chaudes

Risque de saisisssement des

Danger: laser
doigts ou des mains

Risque d’écrasement des doigts Risque de lésions oculaires

ou des mains dues aux câbles et aux torons

Risque de se couper les doigts

ou les mains Danger: projections d’étain

Danger: décharges
Danger: explosion
électrostatiques (ESD)
 Consignes générales de sécurité
Français

Instructions de service
Les instructions de service font partie intégrante de la machine. Avant de travailler avec la
machine, les instructions de service doivent avoir été lues et comprises. Observez particu-
lièrement les consignes de sécurité et d’avertissement.

Instructions de service des accessoires

Outre les consignes de sécurité des présentes instructions de service, veuillez également
observer les consignes de sécurité des instructions de service des accessoires.

Sécurité des personnes

La sécurité des personnes n’est garantie que pour un seul utilisateur. Les personnes
travaillant sur la machine doivent toujours s’assurer qu’aucune personne n’est en danger
du fait d’une entrée erronée.

Qualification du personnel
La commande, le réglage et la maintenance de la machine ne doivent être réalisés que par
des personnes disposant des qualifications correspondantes.

Etat technique de la machine

Fonctionnement sans risque
Lorsqu’on peut supposer qu’un fonctionnement sans danger de la machine n’est plus
garanti, la machine doit être mise hors circuit et protégée contre une mise en circuit invo-
lontaire.

Dispositifs de sécurité
La machine ne doit être mise en service que lorsque les dispositifs de sécurité fonctionnent
correctement. Les dispositifs de sécurité, et notamment le capot de protection, ne doivent
pas être enlevés, pontés ou manipulés de quelque manière que ce soit.

Maintenance
La maintenance de la machine doit être réalisée après les intervalles de temps indiqués.
Lorsque la maintenance de la machine n’est pas réalisée régulièrement, cela peut entraîner
des dommages sur la machine.

Pièces de rechange
Les pièces défectueuses ne doivent être remplacées que par des pièces originales.
Les pièces de rechange originales peuvent être achetées chez Komax.

Transformations
Par principe, la machine ne doit pas subir de transformation. Si des transformations
devaient être nécessaires, elles ne doivent être exécutées qu’après consultation de Komax
à ce sujet.

Modifications du logiciel
Toute modification du logiciel est interdite.
Sicurezza

Italiano
Spiegazione delle avvertenze

PERICOLO
Contrassegna un pericolo ad alto rischio.
Se non viene evitato, la conseguenza possono essere la morte o gravi ferite.

AVVISO
Contrassegna un pericolo di medio rischio.
Se non viene evitato, come conseguenza si possono subire delle lesioni.

CAUTELA
Contrassegna un pericolo di basso rischio.
Se non viene evitato, possono verificarsi danni materiali.

NOTA
Indica suggerimenti per l’utente ed altre utili informazioni.
Non è una parola che segnala dei rischi.

Inoltre, vengono impiegati i seguenti simboli per rischi specifici della macchina:

Rischio di scottarsi contro

Pericolo da corrente elettrica
superfici surriscaldate

Rischio di impigliare dita

Rischio da laser
o mani

Rischio di schiacciare dita Rischio di ferirsi gli occhi con

o mani cavi e trefoli

Rischio di tagliare dita o mani Rischio di schizzi di stagno

Rischio di scariche
Rischio di esplosioni
elettrostatiche
 Avvertenze generali sulla sicurezza
Italiano

Istruzioni per l’uso

Le istruzioni per l’uso sono parte integrante della macchina. Prima di lavorare con la
macchina, le istruzioni per l’uso devono essere lette e comprese. Rispettate in particolare le
avvertenze e gli avvisi sulla sicurezza.

Istruzioni degli accessori

Oltre alle avvertenze sulla sicurezza contenute in queste istruzioni per l’uso, si deve tener
conto anche delle avvertenze sulla sicurezza nelle istruzioni dei moduli e degli accessori.

Sicurezza personale
La sicurezza personale è garantita solo per un unico operatore. Le persone che lavorano
sulla macchina devono sempre accertarsi di non mettere in pericolo altre persone con le
loro azioni.

Qualificazione del personale

La macchina può essere comandata, regolata ed assoggettata a manutenzione solo da
persone dotate di adeguate qualifiche.

Stato tecnico della macchina

Funzionamento esente da rischi
Se si ritiene che non sia più garantito un funzionamento della macchina esente da rischi,
questa deve essere messa fuori servizio ed assicurata contro l’inserimento accidentale.

Dispositivi di sicurezza
La macchina può essere fatta funzionare solo con dispositivi di sicurezza operativi.
I dispositivi di sicurezza, in particolare la copertura di protezione, non devono essere
rimossi, messi in derivazione o manipolati in qualsivoglia forma.

Manutenzione
La macchina deve essere assoggettata a manutenzione agli intervalli di tempo indicati.
Se la macchina non viene assoggettata a manutenzione regolarmente, può subire dei
danni.

Parti di ricambio
I componenti difettosi possono essere sostituiti solo da ricambi originali. I ricambi originali
possono essere acquistati presso la Komax.

Trasformazioni
La macchina in linea di massima non deve essere sottoposta a trasformazioni. Qualora
si rendano necessarie delle trasformazioni, queste si possono eseguire solo dopo aver
consultato la Komax.

Modifiche del software

Qualsivoglia modifica del software è vietata.
Seguridad

Español
Explicación de las indicaciones

PELIGRO
Designa un peligro de elevado riesgo.
Si no se evita, provoca la muerte o heridas graves.

ADVERTENCIA
Designa un peligro de riesgo mediano.
Si no se evita, puede provocar heridas.

CUIDADO
Designa un peligro de riesgo reducido.
Si no se evita, puede provocar daños materiales.

AVISO
Designa avisos para el usuario y otras informaciones provechosas.
No es ningún aviso sobre un peligro.

Por lo demás, se emplean los siguientes símbolos para peligros específicos de la máquina:

Peligro de quemaduras por

Peligro por corriente
superficientes calientes

Peligro de atrapamiento de
Peligro por láser
dedos o manos

Peligro de aplastamiento de Peligro de heridas oculares

dedos o manos por cables y cordones

Peligro de corte de dedos o Peligro por salpicaduras de

manos estaño

Peligro por ESD

Peligro por explosión
(descarga electrostática)
 Indicaciones generales de seguridad
Español

Instrucciones de servicio
Las Instrucciones de servicio son parte integrante de la máquina. Antes de trabajar con
la máquina debe haber leído y entendido las instrucciones de servicio. Observe especial-
mente los avisos de seguridad y las advertencias.

Instrucciones de accesorios
Observe aparte de los avisos de seguridad en las presentes instrucciones de servicio
también los avisos de seguridad en las instrucciones de accesorios.

Seguridad de personas
La seguridad de personas sólo viene garantizada para un solo operador. Las personas que
trabajan en la máquina deben cerciorarse siempre que la entrada de un comando no pueda
exponer a peligros a otras personas.

Calificación del personal

La máquina sólo debe ser operada, ajustada y mantenida por personas que satisfagan las
calificaciones correspondientes.

Estado técnico de la máquina

Operación exenta de peligros
Cuando es de suponer que ya no está garantizado un funcionamiento de la máquina
exento de peligros, ésta debe ponerse fuera de servicio y asegurarse contra la conexión
involuntaria.

Dispositivos de seguridad
La máquina sólo debe operarse con los dispositivos de seguridad en funcionamiento.
Los dispositivos de seguridad, especialmente la cubierta de protección, no deben quitarse,
puentearse o manipularse de otra manera.

Mantenimiento
La máquina debe ser mantenida conforme a los intervalos de tiempo indicados.
Si la máquina no es mantenida periódicamente, pueden surgir daños de la misma.

Piezas de repuesto
Las piezas defectuosas sólo deben ser sustituidas por piezas de repuesto originales.
Las piezas de repuesto originales pueden obtenerse de Komax.

Modificaciones constructivas
En principio, no deben efectuarse modificaciones constructivas de la máquina. Si éstas
fueran necesarias, no obstante, debe consultar previamente a Komax.

Modificaciones del software

Se prohíbe toda modificación del software.
Segurança

Português
Esclarecimentos sobre as instruções

PERIGO
Indica um perigo elevado.
Se não for evitado, a consequência será a morte ou ferimentos gravíssimos.

ADVERTÊNCIA
Indica um perigo médio.
Se não for evitado, pode provocar ferimentos.

CUIDADO
Indica um perigo baixo.
Se não for evitado, pode provocar danos materiais.

NOTA
Indica dicas de aplicação e outras informações úteis.
Não é um sinal de perigo.

Para além disso, serão utilizados os seguintes símbolos para perigos específicos da
máquina:

Perigo causado por corrente Perigo de queimadura causado

eléctrica por superfícies quentes

Perigo de os dedos e as mãos

Perigo causado por laser
serem puxados

Perigo de ferimento aos olhos

Perigo de esmagamento para
por cabos ou condutores
os dedos ou as mãos
multifilares

Perigo de corte aos dedos ou Perigo causado por salpicos de

às mãos estanho

Perigo causado por DEM

Perigo causado por explosão
(descarga electromagnética)
 Instruções gerais de segurança
Português

Manual de instruções
O manual de instruções é um componente da máquina. Antes de operar a máquina, é
preciso ler e compreender o manual de instruções. Respeite sobretudo as instruções de
segurança e as advertências.

Manuais de instruções dos acessórios

Observe, para além das instruções de segurança deste manual de instruções, também as
instruções de segurança dos manuais de instruções dos acessórios.

Segurança do pessoal
A segurança do pessoal só está garantida para um único operador. Pessoas que trabalhem
na máquina devem certificar-se continuamente que as suas acções não põem outras
pessoas em perigo.

Qualificação do pessoal
Apenas pessoal que disponha da respectiva qualificação está autorizado a operar, ajustar
e efectuar trabalhos de manutenção na máquina.

Estado técnico da máquina

Funcionamento isento de perigo
Se houver justa causa para supor que não se pode garantir um funcionamento da máquina
isento de perigo, é preciso pôr a máquina fora de serviço e protegê-la para que não seja
ligada acidentalmente.

Dispositivos de segurança
Só é permitido operar a máquina se os dispositivos de segurança estiverem a funcionar
perfeitamente. É proibido remover, curto-circuitar ou manipular de qualquer outra forma os
dispositivos de segurança, principalmente a cobertura de protecção.

Manutenção
Os trabalhos de manutenção devem efectuar-se na máquina de acordo com os intervalos
especificados.
Se os trabalhos de manutenção não forem efectuados regularmente na máquina, há perigo
de danos à máquina.

Peças sobressalentes
Peças defeituosas só podem ser substituídas por peças sobressalentes originais. As peças
sobressalentes originais podem ser encomendadas à firma Komax.

Transformações
É proibido realizar todo e qualquer tipo de transformações na máquina. Se for necessário
fazer transformações na máquina, elas só podem ser realizadas após consulta prévia à
firma Komax.

Modificações no software
É proibido realizar toda e qualquer modificação no software.
Sikkerhed

Dansk
Symbolforklaring

FARE
Angiver fare med høj risiko.
Hvis ikke den undgås, er følgen død eller alvorlige kvæstelser.

ADVARSEL
Angiver fare med mellemhøj risiko.
Hvis ikke den undgås, kan følgen være kvæstelser.

FORSIGTIGHED PÅBUDT
Angiver fare med lav risiko.
Hvis ikke den undgås, kan følgen være skader på ting.

OBS!
Angiver brugerinformationer og andre nyttige oplysninger.
Er ikke en faresignalbetegnelse.

Desuden anvendes følgende symboler for specifikke risici ved maskinen:

Fare på grund af strømførende Forbrændingsfare på grund af

dele varme overflader

Fare for indtrækning af fingre

Fare på grund af laserstråling
eller hænder

Fare for kvæstelser på fingre Fare for øjenkvæstelser på

eller hænder grund af kabler og ledninger

Fare for snitkvæstelser på fingre

Sprøjterisiko fra tin
eller hænder

Fare for ESD

Eksplosionsfare
(elektrostatisk afladning)
 Generelle sikkerhedsanvisninger
Dansk

Driftsvejledning
Driftsvejledningen er en del af maskinen. Før der arbejdes med maskinen, skal driftsvej-
ledningen gennemlæses og indholdet forstås. Opmærksomheden henledes særligt på
sikkerhedsinstruktioner og advarsler.

Vejledninger for tilbehør

Ud over sikkerhedsinstruktionerne i nærværende driftsvejledning skal også sikkerhedsin-
struktionerne i dokumentationerne for tilbehøret overholdes.

Personlig sikkerhed
Den personlige sikkerhed kan kun garanteres for en enkelt operatør. Personer, der arbejder
ved maskinen, skal altid overbevise sig om, at deres handlinger ikke indebærer risiko for
andre personer.

Uddannelse
Maskinen må kun betjenes, indstilles og vedligeholdes af personer med den relevante
uddannelse.

Maskinens tekniske tilstand

Risikofri drift
Hvis der opstår tvivl om maskinen kan køre uden sikkerhedsrisiko eller ej, skal maskinen
tages ud af drift og sikres mod utilsigtet genindkobling.

Sikkerhedsanordninger
Maskinen må kun anvendes med fungerende sikkerhedsanordninger.
Sikkerhedsanordninger, specielt sikkerhedshætten, må ikke fjernes, frakobles eller på
nogen måde manipuleres.

Vedligeholdelse
Maskinen skal vedligeholdes iht. de anførte tidsintervaller.
Vedligeholdes maskinen ikke regelmæssigt, kan der opstå skader på maskinen.

Reservedele
Defekte dele må kun udskiftes med originale reservedele. Originale reservedele kan bestil-
les hos Komax.

Modifikationer
Maskinen må principielt ikke modificeres. Hvis modifikationer skulle være nødvendige, må
disse kun udføres efter konsultation med Komax.

Softwaremodifikationer
Modifikation af software er ikke tilladt.
Veiligheid

Nederlands
Toelichting op de aanwijzingen

GEVAAR
Betekent een gevaar met groot risico.
Indien dit niet gemeden wordt, zijn de dood of ernstige verwondingen het gevolg.

WAARSCHUWING
Betekent een gevaar met middelgroot risico.
Indien dit niet gemeden wordt, kunnen verwondingen het gevolg zijn.

PAS OP
Betekent een gevaar met gering risico.
Indien dit niet gemeden wordt, kan materiële schade het gevolg zijn.

AANWIJZING
Betekent gebruikerstips en andere nuttige informatie.
Het is geen waarschuwing voor gevaar.

Hieronder worden de volgende symbolen voor een specifiek gevaarlijke machine gebruikt:

Verbrandingsgevaar door hete

Gevaar door stroom
oppervlakken

Intrekgevaar voor vingers of

Gevaar door laser
handen

Gevaar voor bekneld raken van Gevaar voor oogletsel door

vingers of handen kabels en draden

Snijgevaar voor vingers of

Gevaar door spatten tin
handen

Gevaar door ESD

Gevaar door explosie
(elektrostatische ontlading)
 Algemene veiligheidsinstructies
Nederlands

Handleiding
De handleiding vormt een bestanddeel van de machine. Voordat u met de machine werkt,
moet de handleiding gelezen en begrepen worden. Let met name op de veiligheidsinstruc-
ties en waarschuwingen.

Handleiding accessoires
Let naast de veiligheidsinstructies in deze handleiding ook op de veiligheidsinstructies in
de handleidingen voor de accessoires.

Veiligheid van personen

De veiligheid van personen is uitsluitend gewaarborgd voor één enkele operator. Personen
die aan de machine werken, moeten zich er steeds van vergewissen, dat door hun hande-
len geen personen in gevaar worden gebracht.

Kwalificatie van het personeel

De machine mag uitsluitend door hiertoe gekwalificeerde personen bediend, ingesteld en
onderhouden worden.

Technische toestand van de machine

Ongevaarlijke werking
Indien kan worden aangenomen dat een gevaarloze werking van de machine niet meer
gewaarborgd is, moet de machine uitgeschakeld en tegen onopzettelijk opnieuw inschake-
len beveiligd worden.

Veiligheidsvoorzieningen
De machine mag uitsluitend met goed functionerende veiligheidsvoorzieningen worden
gebruikt.
Veiligheidsvoorzieningen, met name de beschermkap, mogen niet verwijderd, overbrugd of
in welke vorm dan ook gemanipuleerd worden.

Onderhoud
De machine moet volgens de aangegeven termijnen onderhouden worden.
Indien de machine niet regelmatig onderhouden wordt, kan machineschade het gevolg zijn.

Onderdelen
Defecte onderdelen mogen uitsluitend door originele onderdelen worden vervangen.
De originele onderdelen kunnen bij Komax worden gekocht.

Ombouwen
De machine mag in principe niet worden omgebouwd. Mocht ombouwen noodzakelijk zijn,
dan mag dit uitsluitend in overleg met Komax worden uitgevoerd.

Softwaremodificaties
Iedere modificatie van de software is verboden.
Turvallisuus

Suomi
Merkkien selitys

VAARA
Merkitsee suuren riskin vaaraa.
Vaaran seurauksena voi olla kuolema tai vakava tapaturma.

VAROITUS
Merkitsee keskisuuren riskin vaaraa.
Vaaran seurauksena voi olla tapaturma.

HUOMIO
Merkitsee pienen riskin vaaraa.
Vaaran seurauksena voi olla esinevahingot.

OHJE
Merkitsee vinkkejä käyttäjälle ja muuta hyödyllistä tietoa.
Ei viittaa mahdolliseen vaaratilanteeseen.

Lisäksi koneen mahdolliset vaarapaikat on merkitty seuraavilla symboleilla:

Palovammojen vaara kuumien

Sähköiskun vaara
pintojen johdosta

Sormien ja käsien koneeseen

Laserin aiheuttama vaara
vedetyksi tulemisen vaara

Sormien ja käsien
puristumisvaarasormien ja Silmien vahingoittumisvaara
käsien koneeseen vedetyksi kaapelien ja johdinten vuoksi
tulemisen vaara
Sormien ja käsien
viiltovammojen vaarasormien
Tinaruiskun aiheuttama vaara
ja käsien koneeseen vedetyksi
tulemisen vaara

Sähköstaattisen purkauksen
Räjähdysvaara
aiheuttama vaara
 Yleisiä turvallisuusohjeita
Suomi

Käyttöohje
Käyttöohje on osa konetta. Käyttöohje on luettava huolellisesti ja sen sisältö ymmärrettävä
ennen koneen käyttämistä. Perehdy erityisesti turvallisuusohjeisiin ja varoituksiin.

Lisävarusteiden ohjeet
Noudata tämän käyttöohjeen turvallisuusohjeiden lisäksi myös lisävarusteiden turvallisuus-
ohjeita.

Henkilöturvallisuus
Henkilöturvallisuus on taattu vain yhdelle ainoalle käyttäjälle. Koneella työskentelevien
henkilöiden on varmistettava, että he eivät vaaranna toiminnallaan muiden henkilöiden
turvallisuutta.

Henkilökunnan pätevyys
Konetta saavat käyttää, säätää ja huoltaa vain henkilöt, joilla on tähän soveltuva pätevyys.

Koneen tekninen kunto

Vaaraton käyttö
Kun on epäiltävissä, että koneen vaaratonta käyttöä ei enää voida taata, kone on kytkettävä
päältä ja on varmistettava, että sitä ei voida tahattomasti kytkeä päälle.

Turvalaitteet
Konetta saa käyttää vain, kun turvalaitteet toimivat.
Turvalaitteita, erityisesti suojusta, ei saa poistaa, ohittaa eikä käsitellä millään tavoin.

Huolto
Konetta on huollettava ohjeiden mukaisin aikavälein.
Jos konetta ei huolleta säännöllisesti, kone saattaa vioittua.

Varaosat
Vioittuneet osat on vaihdettava alkuperäisiin varaosiin. Alkuperäisiä varaosia voi tilata
Komaxilta.

Muutokset
Konetta ei saa muuttaa. Jos muutoksia tarvitaan, näistä on neuvoteltava ensin Komaxin
kanssa.

Ohjelmiston muokkaaminen
Ohjelmiston muokkaaminen on kielletty.
Säkerhet

Svenska
Förklaring

FARA
Indikerar fara med hög risk.
Om varningen inte tas på allvar, kan det leda till att livshotande skador uppstår.

VARNING
Indikerar fara med medelrisk.
Om varningen inte tas på allvar, kan det leda till att skador uppstår.

FÖRSIKTIGHET
Indikerar fara med låg risk.
Om varningen inte tas på allvar, kan det leda till att sakskador uppstår.

INFORMATION
Indikerar användartips och annan värdefull information.
Detta är inte ett varningstecken.

Nedan visas symboler för specifika faror som kan uppstå i samband med att maskinen
används:

Risk för brännskada på grund av

Risk för elchock
heta områden

Risk för att fingrar och händer

Fara på grund av laser
fastnar och dras in

Risk för att fingrar och händer Risk för ögonskada på grund av
kläms fast kablar och tränsar

Risk för skärskador på fingrar

Risk för tennstänk
och händer

Risk för elektrostatisk urladdning

Fara på grund av explosionsrisk
(ESD)
 Allmänna säkerhetsanvisningar
Svenska

Bruksanvisning
Bruksanvisningen hör till maskinen. Innan arbetet med maskinen påbörjas, är det viktigt
att läsa och förstå innehållet i bruksanvisningen. Var extra uppmärksam på säkerhets- och
varningsanvisningarna.

Tillbehörsanvisningar
Förutom säkerhetsanvisningarna i den här instruktionsboken ska även tillbehörens säker-
hetsanvisningar följas.

Personsäkerhet
Personsäkerheten kan endast garanteras för en användare. Personer som arbetar vid
maskinen måste alltid se till att ingen annan person skadas genom arbetet.

Personalkvalifikationer
Maskinen får endast hanteras, ställas in och underhållas av personer med lämpliga kvalifi-
kationer.

Maskinens tekniska skick

Drift utan risk för fara
Om maskinen inte kan köras utan att det medför fara, måste maskinen stängas av och
säkras mot att någon råkar starta den av misstag.

Säkerhetsanordningar
Maskinen får endast köras med fungerande säkerhetsanordningar.
Säkerhetsanordningarna, särskilt skyddskåpan, får inte avlägsnas, förbikopplas eller
manipuleras på något sätt.

Underhåll
Underhåll ska utföras på maskinen i enlighet med de angivna tidsintervallen.
Om maskinen inte underhålls regelbundet, kan det leda till att maskinskador uppstår.

Reservdelar
Defekta delar får endast bytas ut mot originalreservdelar. Originalreservdelarna kan bestäl-
las från Komax.

Ombyggnad
Maskinen får aldrig byggas om. Om ombyggnad ändå skulle krävas, får det ske endast
efter överenskommelse med Komax.

Programvarumodifieringar
Alla former av modifiering av programvaran är förbjudna.
Безопасност

Български
Обяснение на символите за безопасност

ОПАСНОСТ
Обозначава опасност с висок риск.
Ако не се избегне, може да доведе до смърт или тежки наранявания.

ПРЕДУПРЕЖДЕНИЕ
Обозначава опасност със среден риск.
Ако не бъде избегната, може да доведе до наранявания.

ВНИМАНИЕ
Обозначава опасност с малък риск.
Ако не бъде избегната, може да доведе до материални щети.

ЗАБЕЛЕЖКА
Обозначава съвети за потребителя и друга полезна информация.
Не е дума, сигнализираща за опасност.

По-нататък са използвани следните символи за конкретни опасности, свързани с

машината:

Опасност от изгаряне от
Опасност от електрически ток
горещи повърхности

Опасност от увличане или

захващане на пръстите или Опасност от лазерно лъчение
ръцете

Опасност от притискане на Опасност от нараняване на

пръстите или ръцете очите от кабели и проводници

Опасност от порязване на
Опасност от пръски калай
пръстите или ръцете

Опасност от електростатичен
Опасност от експлозия
разряд
 Общи инструкции за безопасност
Български

Ръководство за експлоатация
Ръководството за експлоатация е част от машината. Преди да започнете работа с нея,
трябва да сте го прочели и разбрали. Обърнете специално внимание на инструкциите
за безопасност и предупрежденията.

Ръководства за принадлежностите
Освен инструкциите за безопасност, съдържащи се в това ръководство за експлоата-
ция, съблюдавайте също инструкциите за безопасност в ръководствата за принадлеж-
ностите.

Лична защита
Личната защита е осигурена само за един единствен оператор. Лицата, които работят
по машината, трябва винаги да се уверяват, че другите хора не са застрашени от
техните действия.

Квалификация на персонала
Машината може да се регулира и поддържа само от лица, които притежават съответ-
ната квалификация.

Техническо състояние на машината

Безопасна експлоатация
Когато се предполага, че безопасната експлоатация на машината не може да бъде
осигурявана повече, тя трябва да се изключи и да се защити срещу неволно включ-
ване.

Защитни устройства
С машината трябва да се работи само при функциониращи защитни устройства.
Защитните устройства и по-специално защитния капак не трябва да се отстраняват,
припокриват или подлагат на манипулация по някакъв друг начин.

Техническа поддръжка
Машината трябва да се поддържа през определените интервали от време.
Ако не се извършва редовна поддръжка на машината, това може да доведе до възник-
ване на повреди.

Резервни части
Дефектните части трябва да се заменят само с оригинални резервни части. Оригинал-
ните резервни части могат да се закупят от Komax.

Преустройства
Машината по принцип не бива да се преустройва. Ако се налагат преустройства
обаче, те могат да бъдат извършени само след консултация с Komax.

Модификации на софтуера
Забранени се всякакви модификации на софтуера.
Bezpečnost

Česky
Vysvětlení pokynů

NEBEZPEČÍ
Označuje nebezpečí s vysokým rizikem.
Pokud se nebezpečí nezamezí, jsou následkem smrt nebo nejtěžší poranění.

VÝSTRAHA
Označuje nebezpečí se středním rizikem.
Pokud se nebezpečí nezamezí, může způsobit zranění.

POZOR
Označuje nebezpečí s nízkým rizikem.
Pokud se nebezpečí nezamezí, může způsobit věcné škody.

UPOZORNĚNÍ
Označuje rady pro uživatele a jiné užitečné informace.
Není to výstražný text pro ohrožení.

V další části budou použity následující symboly pro specifická nebezpečí stroje:

Nebezpečí popálením horkými

Nebezpečí elektrickým proudem
plochami

Nebezpečí vtažení prstů nebo

Nebezpečí působením laseru
rukou

Nebezpečí rozdrcení prstů nebo Nebezpečí zranění očí kabelem

rukou nebo vodiči

Nebezpečí pořezání prstů nebo

Nebezpečí rozstříknutým cínem
rukou

Nebezpečí vlivem
Ohrožení výbuchem
elektrostatického vybíjení
 Obecné bezpečnostní pokyny
Česky

Návod k provozu
Návod k provozu je součástí stroje. Před zahájením práce na stroji si musíte návod
k provozu pročíst a porozumět mu. Dodržujte zvláště bezpečnostní a výstražné pokyny.

Návody příslušenství
Kromě bezpečnostních pokynů v tomto návodu k provozu respektujte rovněž bezpečnostní
pokyny v návodech pro příslušenství.

Osobní bezpečnost
Osobní bezpečnost je zajištěna jen pro jediného operátora. Osoby, které na stroji pracují, se
musejí vždy přesvědčit, zda nejsou jejich jednáním ohroženy žádné další osoby.

Kvalifikace personálu
Stroj smí obsluhovat, nastavovat a udržovat jen osoby, které mají odpovídající kvalifikaci.

Technický stav stroje

Bezpečný provoz
Pokud se předpokládá, že již není zaručen bezpečný provoz stroje, musí se zařízení
vypnout a zajistit proti neúmyslnému opětovnému zapnutí.

Bezpečnostní zařízení
Stroj se smí uvést do provozu jen s fungujícím bezpečnostním zařízením.
Bezpečnostní zařízení, zvláště ochranný kryt, se nesmí odstranit, překlenout nebo se s nimi
nesmí jakýmkoliv způsobem manipulovat.

Údržba
Na stroji se musí podle zadaných časových intervalů provést údržba.
Jestliže se stroj pravidelně neudržuje, může být následkem jeho poškození.

Náhradní díly
Vadné díly se smějí nahradit výhradně originálními náhradními díly. Originální náhradní díly
je možno zakoupit u firmy Komax.

Úpravy
Stroj se zásadně nesmí upravovat. Pokud by byly úpravy nutné, smějí se provést jen po
dohodě s firmou Komax.

Modifikace softwaru
Jakákoliv modifikace softwaru je zakázána.
Ασφάλεια

Ελληνικά
Επεξήγηση συμβόλων

ΚΙΝΔΥΝΟΣ
Αυτό το σύμβολο σας προειδοποιεί ότι εγκυμονεί υψηλός κίνδυνος.
Εάν αγνοήσετε την προειδοποίηση θα επέλθουν θανάσιμοι ή βαριοί τραυματισμοί.

ΠΡΟΕΙΔΟΠΟΙΗΣΗ
Αυτό το σύμβολο σας προειδοποιεί ότι εγκυμονεί κίνδυνος.
Εάν αγνοήσετε την προειδοποίηση ενδέχεται να επέλθουν τραυματισμοί.

ΠΡΟΣΟΧΗ
Αυτό το σύμβολο σας προειδοποιεί ότι εγκυμονεί χαμηλός κίνδυνος.
Εάν αγνοήσετε την προειδοποίηση ενδέχεται να επέλθουν υλικές ζημιές.

ΣΥΜΒΟΥΛΗ
Αυτό το σύμβολο σας δίνει συμβουλές και άλλες χρήσιμες πληροφορίες.
Δεν προειδοποιεί για τυχόν κινδύνους.

Επεξήγηση των παρακάτω συμβόλων σχετικά με συγκεκριμένους κινδύνους των μηχανών:

Κίνδυνος εγκαύματος από

Κίνδυνος ηλεκτροπληξίας
επαφή με θερμές επιφάνειες

Κίνδυνος μαγκώματος των

Κίνδυνος από Laser
δαχτύλων ή χεριών

Κίνδυνος τραυματισμού των

Κίνδυνος σύνθλιψης των
ματιών από συρματόσχοινα και
δαχτύλων ή χεριών
καλώδια

Κίνδυνος τραυματισμού των Κίνδυνος από εκτόξευση

δαχτύλων ή χεριών κασσίτερου

Κίνδυνος από ηλεκτροστατική

Κίνδυνος έκρηξης
εκφόρτιση
 Γενικές υποδείξεις ασφαλείας
Ελληνικά

Εγχειρίδιο χρήσης
Το εγχειρίδιο χρήσης αποτελεί μέρος της μηχανής. Προτού θέσετε σε λειτουργία τη μηχανή,
βεβαιωθείτε ότι έχετε διαβάσει και κατανοήσει πλήρως τις οδηγίες του εγχειρίδιου χρήσης.
Δώστε ιδιαίτερη προσοχή στις υποδείξεις ασφαλείας και στις προειδοποιήσεις.

Οδηγίες παρελκομένων
Πέρα από τις υποδείξεις ασφαλείας που αναφέρονται στο εγχειρίδιο χρήσης, δώστε προ-
σοχή και στις υποδείξεις ασφαλείας που αναφέρονται στις οδηγίες των παρελκομένων.

Ατομική ασφάλεια
Η ατομική ασφάλεια διασφαλίζεται για έναν μόνο χειριστή. Οι χειριστές της μηχανής πρέπει
πάντοτε να βεβαιώνονται ότι δεν εκθέτουν σε κίνδυνο τρίτα άτομα.

Ειδίκευση προσωπικού
Ο χειρισμός, η ρύθμιση και η συντήρηση της μηχανής επιτρέπεται να γίνεται μόνο από
Εξουσιοδοτημένο ή από εξειδικευμένο προσωπικό.

Τεχνική συντήρηση της μηχανής

Ακίνδυνη λειτουργία
Εάν υπάρχει υπόνοια ότι δεν διασφαλίζεται πλέον η ακίνδυνη λειτουργία της μηχανής, τότε
πρέπει να τεθεί εκτός λειτουργίας και να ασφαλισθεί έναντι μη ακούσιας εκκίνησης.

Διατάξεις ασφαλείας
Η μηχανή τίθεται σε λειτουργία μόνο όταν οι διατάξεις ασφαλείας της λειτουργούν σωστά.
Μην απομακρύνετε, καλύπτετε ή επεμβαίνετε με οποιονδήποτε τρόπο στις διατάξεις ασφα-
λείας, ειδικά το προστατευτικό κάλυμμα.

Συντήρηση
Πρέπει να γίνεται συντήρηση της μηχανής ανά τακτά χρονικά διαστήματα.
Εάν δεν γίνεται τακτική συντήρηση, ενδέχεται να επέλθουν ζημιές στη μηχανή.

Ανταλλακτικά
Τα ελαττωματικά μέρη πρέπει να αντικαθιστούνται μόνο από πρωτότυπα ανταλλακτικά. Για
παραγγελίες πρωτότυπων ανταλλακτικών απευθυνθείτε στην Komax.

Μετατροπές
Είναι αρχή μας να μην επιτρέπουμε μετατροπές στις μηχανές. Σε περίπτωση όμως που
κρίνεται αναγκαίο, επιτρέπεται να γίνουν μετατροπές μόνο κατόπιν αναφοράς τους στη
Komax.

Μετατροπές λογισμικού
Απαγορεύεται οποιαδήποτε μετατροπή στο λογισμικό.
Biztonság

Magyar
Megjegyzések leírása

VESZÉLY
Nagy kockázatú veszélyt jelöl.
Amennyiben nem kerüli el, halálhoz vagy súlyos sérülésekhez vezethet.

FIGYELMEZTETÉS
Közepes kockázatú veszélyt jelöl.
Ha nem kerüli el, sérüléshez vezethet.

VIGYÁZAT
Kis kockázatú veszélyt jelöl.
Ha nem kerüli el, dologi kárhoz vezethet.

MEGJEGYZÉS
Felhasználói tanácsokat és egyéb hasznos információkat jelöl.
Veszélyt nem jelöl.

Továbbá a következő szimbólumok kerülnek használatra a gép specifikus veszélyeire:

Áram általi veszély Forró felületek általi égésveszély

Ujjak vagy kezek behúzásának

Lézer általi veszély
veszélye

Ujjak vagy kezek zúzódásának Szem kábelek és pászmák általi

veszélye sérülésének veszélye

Ujjak vagy kezek vágásveszélye Ónfröccsenés általi veszély

ESD (elektrosztatikus kisülés)

Robbanás általi veszély
általi veszély
 Általános biztonsági utasítások
Magyar

Üzemeltetési útmutató
Az üzemeltetési útmutató a gép egyik alkotórésze. Olvassa el és értse meg az üzemeltetési
útmutatót, mielőtt a géppel dolgozna. Különösen a biztonsági és figyelmeztető utasításokat
vegye figyelembe.

Tartozékok útmutatói
A jelen üzemeltetési útmutatóban szereplő biztonsági utasítások mellett vegye figyelembe a
tartozékok útmutatóiban szereplő biztonsági utasításokat is.

Személyi biztonság
A személyi biztonság csak egyetlen kezelő számára biztosított. A gépen dolgozó szemé-
lyeknek mindig meg kell győződniük arról, hogy az általuk végzett kezelés más személyeket
nem veszélyeztet.

Személyzet képzettsége
A gépet kizárólag a megfelelő képesítéssel rendelkező személyek kezelhetik, állíthatják be
és tarthatják karban.

A gép műszaki állapota

Veszélytelen működés
Amennyiben feltételezhető, hogy a gép veszélytelen működése többé nem biztosított, a
gépet ki kell kapcsolni és az akaratlan bekapcsolás ellen biztosítani kell.

Biztonsági berendezések
A gépet kizárólag működő biztonsági berendezésekkel szabad üzemeltetni.
A biztonsági berendezéseket, különösen a védőfedelet nem szabad eltávolítani, áthidalni
vagy bármilyen egyéb formában manipulálni.

Karbantartás
A gépet a megadott időintervallumok szerint kell karbantartani.
Ha a gép nem kerül rendszeresen karbantartásra, úgy ennek gépkár lehet a következménye.

Pótalkatrészek
A hibás alkatrészeket csak eredeti pótalkatrészekkel szabad pótolni. Az eredeti alkatrészek
a Komax cégnél szerezhetők be.

Átépítések
A gépet alapvetően nem szabad átépíteni. Amennyiben mégis szükségesek lennének
átépítések, úgy ezeket csak a Komax vállalattal történt egyeztetés után szabad elvégezni.

Szoftvermódosítások
A szoftver mindennemű módosítása tilos.
Ohutus

Eesti
Märkuse selgitus

OHT
Tähistab kõrge riskiga ohtu.
Kui seda ära ei hoita, on tagajärjeks surm või rasked vigastused.

HOIATUS
Tähistab keskmise riskiga ohtu.
Kui seda ära ei hoita, võivad tagajärjeks olla vigastused.

HOIATUS
Tähistab keskmise riskiga ohtu.
Kui seda ära ei hoita, võib tagajärjeks olla materiaalne kahju.

MÄRKUS
Tähistab näpunäiteid kasutajale ja muud kasulikku teavet.
Ei märgista ohte.

Masina spetsiifiliste ohtude kohta kasutatakse edaspidi järgmisi sümboleid:

Kuumadest pindadest tingitud

Elektrioht
põletusoht

Sõrmede või käte sissetõmbeoht Laserioht

Kaablitest ja traatidest tingitud

Sõrmede või käte muljumisoht
silmade vigastusoht

Sõrmede või käte vigastusoht Tinapritsmete oht

Elektrostaatilise laengu oht Plahvatusoht

 Üldised ohutusjuhised
Eesti

Kasutusjuhend
Kasutusjuhend kuulub masina juurde. Enne masinaga töötamist peate kasutusjuhendit
lugema ja mõistma. Eriti pöörake tähelepanu ohutus- ja hoiatusjuhistele.

Tarvikute juhendid
Lisaks käesoleva kasutusjuhendi ohutusjuhenditele pöörake tähelepanu ka tarvikute juhis-
tele.

Personali ohutus
Masin on ohutu üksnes operaatorile. Masina juures töötavad isikud peavad alati veenduma,
et nende tegutsemine kedagi ei ohustaks.

Personali kvalifikatsioon
Masinat tohivad kasutada, seadistada ja hooldada ainult vastava kvalifikatsiooniga isikud.

Masina tehniline seisund

Ohutu töö
Kui tekib kahtlus, et masina ohutu töö ei ole enam tagatud, tuleb masin välja lülitada ja
soovimatu sisselülitamise vastu kindlustada.

Kaitseseadised
Masinat tohib kasutada ainult töökorras kaitseseadistega.
Kaitseseadiseid, eriti kaitsekatet, ei tohi eemaldada, sillata või muul moel manipuleerida.

Hooldus
Masinat tuleb hooldada vastavalt näidatud intervallidele.
Kui masinat regulaarselt ei hooldata, võib tagajärjeks olla masina kahjustumine.

Varuosad
Defektseid osi tohib asendada üksnes originaalvaruosadega. Originaalvaruosi saab tellida
Komaxilt.

Ümberehitused
Masinat ei tohi mingil juhul ümber ehitada. Kui ümberehitamine peaks osutuma vajalikuks,
tohib seda teha üksnes pärast Komaxiga konsulteerimist.

Tarkvara modifikatsioonid
Tarkvara igasugune modifitseerimine on keelatud.
Sauga

Lietuvių k.
Pastabų išaiškinimas

PAVOJUS
Žymi pavojų, susijusį su didele rizika.
Jeigu jos nevengiama, gali ištikti mirtis arba sunkus kūno sužalojimas.

ĮSPĖJIMAS
Žymi pavojų, susijusį su vidutine rizika.
Jeigu jos nevengiama, galite susižaloti.

ATSARGIAI
Žymi pavojų, susijusį su nedidele rizika.
Jeigu jos nevengiama, gali būti padaryta materialinė žala.

PASTABA
Žymi naudojimo patarimus ir kitą naudingą informaciją.
Tai ne įspėjimas apie pavojų.

Toliau specifiniams mašinos keliamiems pavojams žymėti naudojami šie simboliai:

Elektros srovės keliamas Karšti paviršiai – galima

pavojus nusideginti

Lazerio spinduliuotės keliamas

Pirštų ir rankų įtraukimo pavojus
pavojus

Pirštų ir rankų suspaudimo Kabeliai ir laidų gyslos kelia akių

pavojus sužalojimo pavojų

Pirštų ir rankų įsipjovimo

Cinko purslų keliamas pavojus
pavojus

Elektros iškrovos keliamas

Sprogimo pavojus
pavojus
 Bendrieji saugos nurodymai
Lietuvių k.

Eksploatavimo instrukcija
Eksploatavimo instrukcija yra neatsiejama mašinos dalis. Prieš pradėdami dirbti su mašina,
turite perskaityti ir suprasti eksploatavimo instrukciją. Ypatingą dėmesį skirkite saugos
nurodymams ir įspėjimams.

Priedų instrukcijos
Be saugos nurodymų šioje eksploatavimo instrukcijoje atsižvelkite ir į saugos nurodymus
priedų instrukcijose.

Asmenų sauga
Užtikrinama tik operatoriaus sauga. Asmenys, dirbantys su mašina, visada turi įsitikinti, kad
jų veikla nekelia pavojaus kitiems asmenims.

Personāla kvalifikācija
Mašiną valdyti, derinti ir atlikti jos techninę priežiūrą gali tik asmenys, turintys atitinkamą
kvalifikaciją.

Techninė mašinos būklė

Nekeliantis pavojaus eksploatavimas
Jeigu yra priežasčių manyti, kad užtikrinti nekeliančio pavojaus mašinos eksploatavimo
nebegalima, mašiną reikia išjungti ir apsaugoti nuo netyčinio įjungimo.

Apsauginiai įrenginiai
Mašiną galima eksploatuoti tik su veikiančiais apsauginiais įrenginiais.
Apsauginių įrenginių, ypač apsauginio gaubto, negalima nuimti, šuntuoti arba keisti bet
kokia forma.

Techninė priežiūra
Techninę mašinos priežiūrą reikia atlikti praėjus nustatytam laikui.
Jeigu reguliariai neatliekama techninė mašinos priežiūra, ji gali sugesti.

Atsarginės dalys
Sugedusias dalis galima keisti tik originaliomis atsarginėmis dalimis. Atsargines dalis galite
įsigyti iš Komax.

Modifikavimas
Mašiną modifikuoti griežtai draudžiama. Jeigu mašiną reikia modifikuoti, tai galima atlikti tik
suderinus su Komax.

Programinės įrangos modifikavimas

Griežtai draudžiamas bet koks programinės įrangos modifikavimas.
Drošība

Latviski
Norādījumu skaidrojums

BĪSTAMI
Apzīmē bīstamību ar augstu riska pakāpi.
Ja no tās neizvairās, iestājas nāve vai var gūt nopietnas traumas.

BRĪDINĀJUMS
Apzīmē bīstamību ar vidēju riska pakāpi.
Ja no tās neizvairās, var gūt traumas.

UZMANĪBU
Apzīmē bīstamību ar zemu riska pakāpi.
Ja no tās neizvairās, var rasties materiālie zaudējumi.

NORĀDE
Apzīmē padomus lietotājam un citu lietderīgu informāciju.
Tas nav risku signālvārds.

Turpmāk norādīti simboli, kurus izmanto iekārtas specifisko risku apzīmēšanai:

Apdeguma risks, ko rada karstas

Risks, ko rada elektriskā strāva
virsmas

Pirkstu vai roku ievilkšanas risks Risks, ko rada lāzers

Pirkstu vai roku saspiešanas Acu traumu risks, ko rada kabeļi

risks un troses

Pirkstu vai roku sagriešanas Risks, ko rada alvas

risks izšļakstīšanās

Risks, ko rada ESD

Risks, ko rada eksplozija
(elektrostatiskā izlāde)
 Vispārējie drošības norādījumi
Latviski

Ekspluatācijas instrukcija
Ekspluatācijas instrukcija ir iekārtas daļa. Pirms sākt strādāt ar iekārtu, jāizlasa un jāizprot
ekspluatācijas instrukcija. Īpašu vērību pievērsiet drošības norādījumiem un brīdinājuma
norādēm.

Piederumu instrukcijas
Līdzās drošības norādījumiem šajā instrukcijā ņemiet vērā arī drošības norādījumus, kas
sniegti piederumu instrukcijās.

Personu drošība
Personu drošība ir garantēta tikai pašam operatoram. Personām, kuras strādā ar iekārtu,
vienmēr jāpārliecinās, vai viņu darbība neapdraud citas personas.

Personāla kvalifikācija
Iekārtu drīkst vadīt, iestatīt un apkopt tikai personas ar atbilstošu kvalifikāciju.

Iekārtas tehniskais stāvoklis

Neapdraudēta ekspluatācija
Ja pieņem, ka vairs netiek garantēta iekārtas neapdraudēta ekspluatācija, iekārta ir jāiz-
slēdz un jānodrošina pret nejaušu ieslēgšanu.

Drošības mehānismi
Iekārtu drīkst izmantot tikai tad, ja darbojas drošības mehānismi.
Drošības mehānismus, sevišķi aizsargpārsegu, nedrīkst noņemt, šuntēt vai citādā veidā ar
tiem manipulēt.

Apkope
Iekārtai jāveic apkope pēc norādītajiem laika intervāliem.
Ja neveic regulāru apkopi, iekārtai var rasties bojājumi.

Rezerves daļas
Bojātās detaļas drīkst nomainīt tikai ar oriģinālajām rezerves daļām. Oriģinālās rezerves
daļas var iegādāties uzņēmumā Komax.

Pārbūves
Principā iekārtu pārbūvēt nedrīkst. Ja nepieciešams veikt pārbūvi, tās izpilde noteikti
jāsaskaņo ar uzņēmumu Komax.

Programmatūras modifikācijas
Jebkāda programmatūras modificēšana ir aizliegta.
Bezpieczeństwo

Polski
Objaśnienie wskazówek

NIEBEZPIECZEŃSTWO
Oznacza zagrożenie o wysokim stopniu ryzyka.
Jeśli się go nie uniknie, konsekwencją może być śmierć lub ciężkie obrażenia.

OSTRZEŻENIE
Oznacza zagrożenie o średnim stopniu ryzyka.
Jeśli go się nie uniknie, konsekwencją mogą być obrażenia ciała.

OSTROŻNIE
Oznacza zagrożenie o niskim stopniu ryzyka.
Jeśli go się nie uniknie, konsekwencją mogą być szkody rzeczowe.

WSKAZÓWKA
Oznacza wskazówki dotyczące użytkowania i inne pożyteczne informacje.
Nie oznacza zagrożenia.

W instrukcji zastosowano następujące symbole specyficznych zagrożeń związanych z

eksploatacją maszyny:

Niebezpieczeństwo wywołane Niebezpieczeństwo poparzenia

przez prąd elektryczny przez gorące powierzchnie

Niebezpieczeństwo wciągnięcia Niebezpieczeństwo wywołane

palców lub dłoni przez laser

Niebezpieczeństwo zmiażdżenia Niebezpieczeństwo skaleczenia

palców lub dłoni oczu przez kable i druty

Niebezpieczeństwo przecięcia Niebezpieczeństwo wywołane

palców lub dłoni odpryskami cyny

Niebezpieczeństwo
Niebezpieczeństwo wywołane
wywołane przez wyładowania
wybuchem
elektrostatyczne
 Ogólne wskazówki bezpieczeństwa
Polski

Instrukcja eksploatacji
Instrukcja eksploatacji stanowi część składową maszyny. Przed przystąpieniem do użyt-
kowania maszyny należy ze zrozumieniem przeczytać niniejszą instrukcję eksploatacji.
Wszczególności należy przestrzegać wskazówek bezpieczeństwa i wskazówek ostrzegaw-
czych.

Instrukcje wyposażenia dodatkowego

Oprócz wskazówek bezpieczeństwa zawartych w niniejszej instrukcji eksploatacji należy
przestrzegać również wskazówek bezpieczeństwa w instrukcjach wyposażenia dodatko-
wego.

Bezpieczeństwo osób
Bezpieczeństwo osób zagwarantowane jest tylko dla jednego operatora. Osoby pracujące
przy maszynie muszą stale pilnować, aby przez swoje działanie nie stwarzać zagrożenia dla
innych osób.

Kwalifikacje personelu
Obsługi, ustawień i konserwacji maszyny mogą dokonywać tylko osoby posiadające odpo-
wiednie kwalifikacje.

Stan techniczny maszyny

Bezpieczna eksploatacja
W przypadku stwierdzenia, że nie można dłużej zapewnić bezpiecznego użytkowania
maszyny, maszynę należy wyłączyć i zabezpieczyć przed przypadkowym włączeniem.

Urządzenia odpowiedzialne za bezpieczeństwo

Maszynę należy użytkować wyłącznie ze sprawnymi urządzeniami zabezpieczającymi.
Nie wolno demontować i mostkować urządzeń zabezpieczających - w szczególności
dotyczy to pokrywy ochronnej - ani manipulować nimi w jakikolwiek sposób.

Konserwacja
Maszyna wymaga konserwacji w podanych okresach przeglądowych.
Jeżeli maszyna nie będzie regularnie konserwowana, konsekwencją może być jej uszko-
dzenie.

Części zamienne
Uszkodzone części należy wymieniać tylko na oryginalne części zamienne. Oryginalne
części zamienne można nabyć w firmie Komax.

Przebudowa
Zasadniczo nie zezwala się na przebudowę maszyny. Jeżeli jednak przebudowa maszyny
jest niezbędna, wolno ją wykonywać wyłącznie po konsultacji z firmą Komax.

Modyfikacje oprogramowania
Jakakolwiek modyfikacja oprogramowania jest zabroniona.
Siguranţa

Română
Explicaţia indicaţiilor – Legendă

PERICOL
Indică un pericol cu risc ridicat.
Dacă nu poate fi evitat, implică vătămări grave sau chiar decesul.

AVERTIZARE
Indică un pericol cu risc mediu.
Dacă nu poate fi evitat, poate să cauzeze vătămări grave.

ATENŢIE
Indică un pericol cu risc redus.
Dacă nu poate fi evitat, poate să cauzeze pagube materiale.

INDICAŢIE
Indică recomandări pentru utilizator şi alte informaţii utile.
Nu reprezintă o formulă de semnalizare a pericolelor.

În continuare, pentru pericolele specifice utilajului se vor utiliza următoarele simboluri:

Pericol de arsuri reprezentat de

Pericol de natură electrică
suprafeţele fierbinţi

Pericol de prindere a degetelor

Pericol reprezentat de laser
sau a mâinilor

Pericol de strivire a degetelor Pericol de vătămare a ochilor

sau a mâinilor reprezentat de cabluri şi liţe

Pericol de tăiere a degetelor sau Pericol reprezentat de stropii de

a mâinilor cositor

Pericol reprezentat de ESD

Pericol reprezentat de explozii
(încărcare electrostatică)
 Instrucţiuni generale referitoare la siguranţă
Română

Manualul de exploatare
Manualul de exploatare constituie o parte integrantă a utilajului. Înainte de a utiliza utilajul,
trebuie să citiţi şi să înţelegeţi manualul de exploatare. Acordaţi atenţie specială instrucţiuni-
lor de siguranţă şi de avertizare.

Instrucţiuni referitoare la accesorii

Pe lângă instrucţiunile de siguranţă din cadrul acestui manual de exploatare, ţineţi cont şi de
instrucţiunile de siguranţă din manualele referitoare la accesorii.

Siguranţa persoanelor
Siguranţa persoanelor se asigură numai pentru un singur operator. Personalul care exploa-
tează utilajul trebuie întotdeauna să se asigure că prin operarea acestuia nu expune la
pericole alte persoane.

Calificarea personalului
Exploatarea, reglarea şi întreţinerea utilajului se asigură numai de către personal cu califi-
care corespunzătoare.

Starea tehnică a utilajului

Funcţionarea în siguranţă
Dacă se consideră că nu se mai asigură o funcţionare a utilajului în siguranţă, trebuie să se
oprească utilajul şi să se asigure împotriva conectării accidentale.

Dispozitive de siguranţă
Se permite exploatarea utilajului numai cu dispozitivele de siguranţă în stare de funcţionare.
Dispozitivele de siguranţă, în special capacul de protecţie, nu trebuie îndepărtate, şuntate
sau manipulate în orice stare.

Întreţinere
Întreţinerea utilajului trebuie să se efectueze la intervalele de timp specificate.
Dacă întreţinerea nu se realizează periodic, atunci pot să apară defecţiuni ale utilajului.

Piese de schimb
Piesele defecte trebuie înlocuite numai cu piese de schimb originale. Aveţi posibilitatea să
obţineţi piese de schimb originale de la Komax.

Modificări constructive
De regulă, nu se permit modificări de natură constructivă ale utilajului. Dacă modificările
sunt necesare, atunci efectuarea acestora se permite numai cu acordul Komax.

Modificări referitoare la software

Se interzice orice tip de modificare a software-ului.
Bezpečnosť

Slovensky
Vysvetlenie pokynov

NEBEZPEČENSTVO
Označuje nebezpečenstvo s vysokým rizikom.
Ak mu nepredídete, môže mať za následok smrť alebo najťažšie úrazy.

UPOZORNENIE
Označuje nebezpečenstvo so stredným rizikom.
Ak mu nepredídete, môže mať za následok úraz.

POZOR
Označuje nebezpečenstvo s nízkym rizikom.
Ak mu nepredídete, môže mať za následok úraz.

INFORMÁCIA
Označuje tipy na používanie a iné užitočné informácie.
Nie je to slovo signalizujúce nebezpečenstvá.

Ďalej v texte sa budú používať nasledujúce symboly pre špecifické nebezpečenstvá stroja:

Nebezpečenstvo spôsobené Nebezpečenstvo popálenia na

elektrickým prúdom horúcich povrchoch

Nebezpečenstvo vtiahnutia prsta Nebezpečenstvo spôsobené

alebo ruky laserom

Nebezpečenstvo pomliaždenia Nebezpečenstvo poranenia očí

prstov alebo rúk káblom a holým vodičom

Nebezpečenstvo porezania prstu Nebezpečenstvo od

alebo ruky odstrekujúceho cínu

Nebezpečenstvo ESD
Nebezpečenstvo výbuchu
(elektrostatického výboja)
 Všeobecné bezpečnostné pokyny
Slovensky

Návod na obsluhu
Návod na obsluhu je súčasťou stroja. Pred začatím práce na stroji si návod na obsluhu
musíte najprv preštudovať a porozumieť mu. Rešpektujte predovšetkým bezpečnostné a
varovné pokyny.

Návody na príslušenstvo
Spolu s bezpečnostnými pokynmi tohto návodu na obsluhu rešpektujte aj bezpečnostné
pokyny návodov dodávaných s príslušenstvom.

Osobná bezpečnosť
Osobná bezpečnosť je zaručená len pre jedného pracovníka obsluhy. Osoby, ktoré na stroji
pracujú, sa vždy musia presvedčiť, že svojim počínaním neohrozujú žiadne osoby.

Kvalifikácia personálu
Stroj môžu obsluhovať, nastavovať a udržiavať iba osoby s potrebnou kvalifikáciou.

Technický stav stroja

Prevádzka bez nebezpečenstva
Ak možno predpokladať, že prevádzku stroja bez vzniku nebezpečenstva nie je možné
naďalej zaručiť, stroj sa musí vypnúť a zaistiť proti náhodnému zapnutiu.

Bezpečnostné zariadenia
Stroj sa môže uvádzať do prevádzky iba s fungujúcimi bezpečnostnými zariadeniami.
Bezpečnostné zariadenia, predovšetkým ochranný kryt, sa nesmú demontovať ani vyradiť z
činnosti. Nesmie sa s nimi akýmkoľvek spôsobom manipulovať.

Údržba
Údržba stroja sa musí vykonávať v tu uvedených časových intervaloch.
Ak údržba stroja nie je pravidelná, môže to spôsobiť poškodenie stroja.

Náhradné diely
Chybné diely možno nahradiť iba originálnymi náhradnými dielmi. Originálne náhradné diely
si možno objednať u spoločnosti Komax.

Prestavby a úpravy
Prestavby stroja sú zo zásady zakázané. Ak by boli potrebné akékoľvek prestavby alebo
úpravy, môžu sa vykonať iba po dohode so spoločnosťou Komax.

Úpravy softvéru
Akákoľvek úprava softvéru je zakázaná.
Güvenlik

Türkçe
Uyarılara İlişkin Açıklamalar

TEHLİKE
Yüksek risk taşıyan bir tehlikeye işaret eder.
Önlenmedikleri takdirde sonucunda ölüm ve ağır yaralanma meydana gelir.

UYARI
Orta derecede risk taşıyan bir tehlikeye işaret eder.
Önlenmedikleri takdirde sonucunda ağır yaralanma meydana gelir.

DİKKAT
Düşük derecede risk taşıyan bir tehlikeye işaret eder.
Önlenmedikleri takdirde sonucunda maddi hasarlar meydana gelebilir.

UYARI
Kullanıcı önerilerine ve diğer yararlı bilgilere işaret eder.
Tehlike sinyali için kullanılan bir kelime değildir.

Bunların dışında aşağıdaki semboller makinenin spesifik tehlikeleri için kullanılır:

Sıcak yüyezlerin neden olduğu

Akımın yol açtığı tehlike
yanma tehlikesi

Parmakların ve ellerin kaptırılma

Lazerin neden olduğu tehlike
tehlikesi

Parmakların ve ellerin sıkıştırılma Kabloların ve kordonların yol

tehlikesi açtığı göz yaralanmaları tehlikesi

Parmakların ve ellerin kesilme Kalay enjektörlerinin neden

tehlikesi olduğu tehlike

ESD (Elektrostatik Deşarj)

sonucunda meydana gelen Patlamanın neden olduğu tehlike
tehlike
 Genel Güvenlik Uyarıları
Türkçe

Kullanım Talimatı
Kullanım talimatı makinenin bir parçasıdır. Makineyle çalışmaya başlamadan önce kullanım
talimatının okunması ve anlaşılması gerekir. Özellikle de güvenlik uyarılarını ve önerilerini
dikkate alınız.

Aksesuar Talimatı
Bu kullanım talimatındaki güvenlik uyarılarının yanında aksesuarların talimatlarındaki
güvenlik uyarılarını da dikkate alınız.

Kişi Güvenliği
Kişi güvenliği sadece tek bir kullanıcı için sağlanmıştır. Makine başında çalışan kişilerin,
çalışmalarından dolayı insanları tehliye sokmadıklarından emin olmak zorundadırlar.

Personel Vasıfları
Makine sadece vasıflı kişiler tarafından kullanılabilir, ayarlanabilir ve bakımı yapılabilir.

Makinenin Teknik Durumu

Tehlikesiz Kullanım
Eğer makinenin artık tehlikesiz kullanımı mümkün görünmüyorsa, makinenin kapatılması ve
kazayla açılmasına karşı güvenliğinin sağlanması gerekir.

Güvenlik Tertibatları
Makine sadece fonksiyonunu yerine getirebilen güvenlik tertibatları ile kullanılabilir. Güvenlik
tertibatları, özellikle de koruyucu kapak çıkartılamaz, birleştirilemez ya da herhangi bir
biçimde değiştirilemez.

Bakım
Makinenin belirtilen periyotlarda bakımının yapılması gerekir. Eğer makinenin bakımı düzenli
olarak yapılmazsa sonucunda makine hasarları meydana gelebilir.

Yedek Parçalar
Hasarlı parçalar sadece orijinal yedekleri ile değiştirilebilir. Orijinal yedek parçalar Komax’tan
temin edilebilir.

Modifikasyon
Makine özünde modifiye edilemez. Eğer modifikasyonlar gerekli olacak olursa, bunlar
sadece Komax ile görüşülerek gerçekleştirilebilir.

Software Modifikasyonları
Software’de her türlü modifikasyonun yapılması yasaktır.
Varnost

Slovenščina
Razlaga simbolov

NEVARNOST
Označuje nevarnost z visoko stopnjo tveganja.
Če se je ne izognete, so njena posledica smrt ali težke poškodbe.

OPOZORILO
Označuje nevarnost s srednjo stopnjo tveganja.
Če se je ne izognete, so njena posledica lahko poškodbe.

POZOR
Označuje nevarnost z nizko stopnjo tveganja.
Če se je ne izognete, so njena posledica lahko poškodbe predmetov.

NAPOTEK
Označuje napotke za uporabnika in druge uporabne informacije.
Ni signalna beseda za nevarnost.

V nadaljevanju se za specifične nevarnosti strojev uporabljajo naslednji simboli:

Nevarnost opeklin zaradi vročih

Nevarnost toka
površin

Nevarnost vpotega prstov ali rok Nevarnost laserske svetlobe

Nevarnost zmečkanja prstov ali Nevarnost poškodb oči zaradi

rok kablov in jeklenih vrvi

Nevarnost vreza prstov ali rok Nevarnost brizganja kositra

Nevarnost elektrostatične
Nevarnost eksplozije
razelektritve
 Splošni varnostni napotki
Slovenščina

Navodila za uporabo
Navodila za uporabo so sestavni del stroja. Pred uporabo stroja morate prebrati in razumeti
navodila za uporabo. Še posebej bodite pozorni na varnostna navodila in opozorila.

Navodila za dopolnilno opremo

Poleg varnostnih opozoril v teh navodilih za uporabo upoštevajte tudi varnostna opozorila v
navodilih za dopolnilno opremo.

Varnost oseb
Varnost oseb je zagotovljena samo za enega samega upravljavca. Osebe, ki stroj upora-
bljajo, se morajo vedno prepričati, da s svojim ravnanjem ne ogrožajo drugih oseb.

Kvalifikacija oseb
Stroj lahko upravljajo, nastavljajo in vzdržujejo samo osebe, ki imajo ustrezno kvalifikacijo.

Tehnično stanje stroja

Nenevarno delovanje
Če domnevate, da varno delovanje stroja ni več zagotovljeno, morate stroj izklopiti in ga
zavarovati pred nenamernim vklopom.

Varnostna oprema
Stroj lahko obratuje le z delujočimi varnostnimi napravami.
Varnostnih naprav, še posebej zaščitnega pokrova, ne smete odstranjevati, premostiti ali na
kakršen koli način z njimi manipulirati.

Vzdrževanje
Stroj morate vzdrževati glede na navedene časovne intervale.
Če stroja ne vzdržujete redno, so posledica nevzdrževanja lahko okvare stroja.

Nadomestni deli
Pokvarjene dele lahko zamenjate samo z originalnimi nadomestnimi deli. Originalne nado-
mestne dele lahko nabavite pri podjetju Komax.

Predelave
Stroja v osnovi ne smete predelati. Če je predelava nujna, se jo lahko izvede le po posvetu
s podjetjem Komax.

Modifikacije programske opreme

Prepovedana je vsakršna modifikacija programske opreme.
Sigurtà

Malti
Spjegazzjoni tan-noti

PERIKLU
Jindika periklu li jinvolvi riskju għoli.
Jekk ma tevitax jirriżulta f’mewt jew ferriment serju.

TWISSIJA
Jindika periklu li jinvolvi riskju medju.
Jekk ma tevitax jirriżulta fi ġrieħi.

KAWTELA
Jindika periklu li jinvolvi riskju baxx.
Jekk ma tevitax jista’ jirriżulta fi ħsara lil proprjetà.

NOTA
Jindika għajnuniet u informazzjoni utli oħra.
Mhux kelma li turi li hemm xi ħsarat.

Is-simboli li ġejjin jintużaw biex jindikaw perikli speċifiċi attribwiti mal-magna:

Periklu ta’ ħruq minn superfiċji

Periklu minn xokk elettriku
sħan

Periklu li s-swaba jew l-idejn

Periklu minn laser
jinġibdu ’l ġewwa

Periklu li s-swaba jew l-idejn Riskju ta’ ħsara lil għajnejn minn
jitgħaffġu kejbils u wajers mibrumin

Periklu li s-swaba jew l-idejn

Periklu minn qtugħ tal-landa
jistgħu jinqatgħu

Periklu minn skargar ESD

Periklu minn splużjoni
(skargar elettrostatiku)
 Struzzjonijiet ta’ sigurtà ġenerali
Malti

Struzzjonijiet ta’ tħaddim

L-istruzzjonijiet ta’ tħaddim huma parti integrali tal-magna. Għandek taqra l‑istruzzjonijiet ta’
tħaddim u tkun żgur li tifhimhom qabel ma tibda taħdem fuq il-magna. Oqgħod attent b’mod
speċjali għall-istruzzjonijiet dwar is-sigurtà u ta’ twissija.

Struzzjonijiet għal aċċessorji

Barra milli għandek timxi mal-istruzzjonijiet dwar is-sigurtà f’dawn l-istruzzjonijiet ta’ tħaddim,
kun żgur li ssegwi l-istruzzjonijiet dwar is-sigurtà għall-moduli u l-aċċessorji.

Sigurtà ta’ persuni

Is-sigurtà personali hija garantita biss għal operatur wieħed tal-magna. Kull persuna li
jaħdem fuq il-magna għandha tkun żgur li ma ddaħħalx xi kmand li jpoġġi lil oħrajn f’periklu.

Kwalifiċi tal-personel
Individwi li għandhom l-kwalifiċi xierqa biss għandhom jitħallew joperaw, jimmontaw u
jagħmlu manutenzjonijiet fuq il-magna.

Kundizzjoni teknika tal-magna

Tħaddim sikur
Jekk għandek raġuni biex taħseb li l-magna ma tistax titħaddem b’mod sikur, m’għandekx
tħalliha taħdem u għandek tiżgura li ma tistax tinxtegħel mingħajr ħsieb.

Tagħmir ta’ sigurtà

Il-magna għandha titħaddem b’tagħmir tas-sigurtà li jkun qed jaħdem sew.
Mhux permess li tneħħi jew tibbriġja t-tagħmir tas-sigurtà jew tbagħbashom b’xi mod.

Manutenzjoni
Il-magna għandha tiġi servisjata fl-intervalli ta’ żmien indikat.
Ħsara lil magna tista’ sseħħ jekk il-magna ma tiġix servissjata regolarment.

Spare parts
Partijiet difettużi għandhom jiġi mibdula bi spare parts oriġinali. Dawn l-ispare parts oriġinali
huma disponibbli biex jinxtraw m’għand Komax.

Modifikazzjonijiet
B’mod ġenerali, mhux permess li l-magna tiġi modifikata. Jekk modifikazzjonijiet huma
meħtieġa, ma tistax taqbad tagħmilhom mingħajr ma tikkonsulta qabel ma’ Komax.

Modifikazzjonijiet tas-softwer
Huwa pprojbit li timmodifika s-softwer b’xi mod
Безопасность

Русский
Пояснения

ОПАСНОСТЬ
Обозначает опасность с высокой степенью риска.
Пренебрежение опасностью приводит к смерти или тяжелейшим травмам.

ПРЕДУПРЕЖДЕНИЕ
Обозначает опасность со средней степенью риска.
Пренебрежение опасностью может привести к травмам.

ОСТОРОЖНО
Обозначает опасность с невысокой степенью риска.
Пренебрежение опасностью может привести к материальному ущербу.

УКАЗАНИЕ
Обозначает советы и рекомендации по использованию и другую полезную
информацию.
Не указывает на опасность.

Для обозначения специфических видов опасности машины используются следующие

символы:

Опасность электрического Опасность ожога горячей

поражения поверхностью

Опасность втягивания пальцев Опасность лазерного

или кистей рук излучения

Опасность зажатия пальцев Опасность травмирования глаз

или кистей рук кабелями или проводами

Опасность пореза пальцев или Опасность разбрызгивания

кистей рук олова

Опасность
Опасность взрыва
электростатического разряда
 Общие указания по безопасности
Русский

Руководство по эксплуатации
Руководство по эксплуатации является составной частью машины. Перед работой с
машиной следует прочитать и понять Руководство по эксплуатации. Особое внимание
следует обращать на указания по технике безопасности и предупреждения.

Указания по использованию принадлежностей

Наряду с указаниями по технике безопасности в Руководстве по эксплуатации обра-
тите внимание на указания по безопасному использованию принадлежностей.

Безопасность для людей

В плане безопасности для людей гарантируется безопасность только для оператора
машины. Операторы машины должны эксплуатировать машину таким образом, чтобы
не подвергать опасности других людей.

Квалификация персонала
Использование и монтаж машины, а также ее техническое обслуживание допускается
только персоналом, обладающим соответствующей квалификацией.

Техническое состояние машины

Безопасная эксплуатация
В случае невозможности дальнейшего обеспечения безопасной эксплуатации машины
она должна быть выключена. При этом должна быть исключена возможность непред-
намеренного включения машины.

Оборудование для обеспечения безопасности

Машину разрешается использовать только с действующим оборудованием для обе-
спечения безопасности.
Не допускается удаление и шунтирование оборудования для обеспечения безопас-
ности - и прежде всего защитного кожуха - а также любые виды манипулирования ими.

Техническое обслуживание
Через указанные промежутки времени машина должна проходить техническое обслу-
живание.
Пренебрежение регулярным техническим обслуживанием может привести к поврежде-
нию машины.

Запасные детали
Поврежденные детали разрешается заменять исключительно на оригинальные запас-
ные детали. Оригинальные запасные детали могут быть приобретены через Komax.

Переделки
Любые переделки в машине принципиально недопустимы. При возникновении необхо-
димости в переделках они должны быть согласованы с Komax.

Модификации программного обеспечения

Запрещена любая модификация программного обеспечения.
 Safety

2 Safety

EN
2.1 Explanation of notes

DANGER
Indicates a danger involving a high risk.
Not avoiding it results in death or serious injury.

WARNING
Indicates a danger involving a medium risk.
Not avoiding it could result in injuries.

CAUTION
Indicates a danger involving a low risk.
Not avoiding it could result in property damage.

NOTE
Indicates user tips and other useful information.
It is not a word that signals dangers.

The following symbols are used below for specific dangers posed by the machine:

Danger of fingers or hands being

Danger of electric shock
cut

Danger of fingers or hands being

Laser danger
drawn into the machine

Danger of fingers or hands being Risk of injury to eyes from cables

crushed and strands

OI Kappa 320 – Version 1.0 EN – 13

 Safety

2.2 General safety instructions

EN

Operating instructions
The operating instructions are an integral part of the machine. You must read the operat-
ing instructions and make sure you understand them before working with the machine. Pay
especially close attention to the safety and warning instructions.

Sets of instructions for the accessories

Besides heeding the safety instructions in these operating instructions, make sure to obey
the safety instructions in the sets of instructions for the accessories.

Safety of persons
Personal safety is guaranteed only for a single machine operator. (See Chapter 2.4.)

Personnel qualifications
Only individuals with the appropriate qualifications are allowed to operate, set up, and
maintain the machine. (See Chapter 2.6.)

2.3 Technical condition of the machine

Safe operation
If you have reason to believe the machine can no longer be operated safely, you must put it
out of operation and secure it against being switched on unintentionally.

Safety devices
The safety devices for the machine must be functioning properly; otherwise, the machine is
not allowed to be operated.
It is prohibited to remove, bridge or otherwise tamper with the safety devices, in particular
the safety cover.

Maintenance
The machine must be serviced at the indicated time intervals.
Machine damage could occur if the machine is not regularly maintained.

Spare parts
Defective parts must be replaced with original spare parts only. These original spare parts
are available for purchase from Komax.

Modifications
Basically speaking, the machine is not allowed to be modified. If modifications prove nec-
essary, you may not carry them out without first consulting Komax.

Software modifications
It is forbidden to modify the software in any way.

EN – 14 OI Kappa 320 – Version 1.0

 Safety

2.4 Safety of persons

EN
2.4.1 General
Personal safety is guaranteed only for a single machine operator.
Anyone working on the machine must always be careful not to enter a command that puts
others in danger.
Anyone executing a command automatically becomes the operator and thus responsible
for anyone at the machine.

2.4.2 Potential sources of danger

Electrical
components

Wire drive, side 2

Wire discharge point

Wire draw-in

Wire drive, side 1 Cutting head Wire monitoring (cable

detector) (option)
fig 2.01 Potential sources of danger

Electrical components
There are live parts in the housing. Touching live parts is DANGEROUS. The housing is al-
lowed to be opened by the service technician in exceptional cases only and only when the
machine is switched off. The housing must be closed during production.

Cutting head
There is a danger of being cut in the area around the blades! Do not grab the cutting edge
of the blade. Even when the machine is switched off, exercise caution when working
around the blades, especially when changing blades. Follow the handling instructions for
blade changes to the letter.

OI Kappa 320 – Version 1.0 EN – 15

 Safety

Wire draw-in/wire drives/wire discharge point

EN

There is a draw-in danger around the wire draw-in and the wire discharge point. The drive
rollers rotate forward and backward during processing and can draw in fingers at the wire
draw-in/wire discharge point. Never reach into the opening of the wire draw-in/wire dis-
charge point.

Wire drive on side 1 and side 2

There is a risk of getting pinched when opening/closing the wire drives! The drives can be
opened/closed when the safety cover is open. Do not reach between the drive rollers or the
guides of the wire drive when opening/closing the drive.

Wire discharge point

There is a danger of eye injuries from cables and strands around the wire discharge point.
Depending on the settings, the wire may shoot out of the wire discharge point at high
speed. Do not look into the wire discharge point during production.

Wire monitoring (cable detector) (option)

Looking at the discharge point of the laser with optical instruments (e.g. magnifying glass,
microscope) is dangerous to the eyes!
Laser radiation! Do not look into the laser beam or view it directly with optical instru-
ments. LASER CLASS 2M (EN 60825 - 1:2001)
Do not tamper with the cable detector! Do not open the housing.

EN – 16 OI Kappa 320 – Version 1.0

 Safety

2.5 Safety devices

EN
1

2 3

fig 2.02 Safety devices

1 Emergency stop button

If the emergency stop button located on the front operator panel is pressed, all machine
movements stop and the power supply to the motors is cut off.

2 Main switch for machine

The main switch on the side of the machine cuts off the power supply.

3 Safety cover
The safety cover prevents access during production. The safety cover is monitored with
two switches. If you open the safety cover while the machine is operating, the machine
stops.

4 Sheet metal cover plate

The sheet metal cover plate prevents the machine from being accessed from below. The
sheet metal cover plate is not required if the machine is correctly standing on a Komax
production table. The cover plate may be removed in this case.

OI Kappa 320 – Version 1.0 EN – 17

 Safety

2.6 Personnel qualifications

EN

Komax sets minimum requirements for performing personnel and makes a distinction be-
tween the following user groups:
„ Instructed personnel (e.g. operators)
„ Qualified personnel (e.g. set-up engineers, maintenance technicians)
„ Specialized personnel (e.g. service technicians, shift supervisors)

Komax has successive training modules for covering the minimum requirements (see
Chapter 2.6.4 «Trainings»).

Overview of areas of responsibility

Specialized personnel
Instructed personnel
Qualified personnel
Tasks to carry out

Positioning, aligning and leveling the machine

Installing and setting up the processing stations and applications

Doing basic mechanical configurations for the machine

Converting and configuring the machine

Preparing for production operations

Filling and replenishing material for production operations

Safely running the machine in production operations

Maintenance tasks done daily

Maintaining and repairing the machine

Conducting trouble shooting and error diagnosis, remedying errors

Correctly selecting spare parts

Storage and disposal

EN – 18 OI Kappa 320 – Version 1.0

 Safety

2.6.1 Instructed personnel

EN
Requirements
„ An understanding of technology
„ Reading and writing

Product knowledge
„ Technical data and intended use of the machine
„ Sources of danger and safety devices for the machine
„ User interface and its functions (regular operation)
„ Correct response to malfunctions

2.6.2 Qualified personnel

Requirements
„ Requirements and product knowledge as described in the chapter «Instructed personnel»
„ Mechanical training
„ Basics of electrical engineering
„ General knowledge of wire processing

Product knowledge
„ In-depth knowledge of user interface and its functions (special operating mode)
„ Knowledge of application areas and processing possibilities
„ In-depth knowledge of the components (mechanical, electrical, pneumatic) and their
function, settings and maintenance

2.6.3 Specialized personnel

Requirements
„ Requirements and product knowledge as described in the chapters «Instructed person-
nel» and «Qualified personnel»
„ A command of written and spoken English
„ Basic and advanced training in electrical engineering
„ In-depth knowledge of wire processing

Product knowledge
„ Ability to read and interpret electrical diagrams, I/O list and pneumatic diagram
„ In-depth knowledge of PC hardware, operating system (Windows), peripheral equip-
ment and machine applications
„ In-depth knowledge of processing possibilities (applications and quality tools)
„ Ability to proceed systematically in troubleshooting and malfunction diagnosis

OI Kappa 320 – Version 1.0 EN – 19

 Safety

2.6.4 Trainings
EN

Komax offers a succession of training modules for satisfying the minimum requirements.

Komax «Basic» level of training

For achieving the minimum requirement for instructed personnel.

Komax «Advanced» level of training

For achieving the minimum requirement for qualified personnel.

Komax «Specialist» level of training

For achieving the minimum requirement for specialized personnel.
We are happy to advise you on all service questions and look forward to sending you an
offer tailored to your personal needs. There is no commitment on your part.

www.komaxwire.com

EN – 20 OI Kappa 320 – Version 1.0

 Machine overview and functions

3 Machine overview and functions

EN
3.1 Overview

2
1 3

16

11 4 13 10 5 6 14 7 8 12 9 15

fig 3.01 Kappa 320, front side (without safety cover)

1 TCI (Touch Control Interface)

2 On/off key (on-load voltage)
3 Emergency stop button
4 Wire guide, left (punched disk)
5 Wire drive, side 1
6 Swivel guide
7 Cutting head/stripping head
8 Wire guide, right
9 Wire drive, side 2
10 Bushing for blade calibration wire (blade head adjustment)
11 Automatic conductor diameter detection (conductor detector) (option)
12 Wire monitoring (cable detector) (option)
13 Length measuring system with guide (option)
14 Scrap tray (option)
15 Deposit tray (option)
16 Lateral guide (option)

OI Kappa 320 – Version 1.0 EN – 21

 Machine overview and functions
EN

USB_2
11
ENET

10
ENC_O2 ENC_O1

9 8
MCI1

7
IOCS2

IOCS1

3
4

fig 3.02 Kappa 320, rear panel

1 Main switch
2 Fuses 5 × 20 6.3 A slow
3 Mains connection
4 Air connection For blade cleaning option
5 Interfaces IOCS connection 1 Standard IO and safety interface for Komax devices
6 Interfaces IOCS connection 2 Standard IO and safety interface for Komax devices
7 MCI connection For serial connection of Komax devices
8 Interfaces encoder Out 1 Encoder interface for Komax devices (dps 272, ims 291)
9 Interfaces encoder Out 2 Encoder interface for Komax devices (dps 272, ims 291)
10 Ethernet connection 10/100 Mbit Ethernet twisted pair (TopWin connection)
11 USB connection For devices compatible with USB 1.1 (low power)

NOTE
The IOCS ports can be expanded by 2 ports.

EN – 22 OI Kappa 320 – Version 1.0

 Machine overview and functions

3.2 Cutting/stripping process

EN
The following sequence shows the basic cutting and stripping process.

Process start

„ The wire advances on side 1 by the

stripping length.

„ The blades cut into the insulation and

then open up slightly (wayback).

„ The wire moves backward and is

stripped in the process.

„ The blades open.

„ The wire is transported along the

entire length.

„ The blades cut the wire.

„ The blades open.

„ The swivel guide swivels upwards.

„ The wire moves back on side 2 by the

stripping length.

„ The blades cut into the insulation.

„ The wire moves forward, is stripped
and expelled.

„ The blades open.

„ The swivel guide swivels downwards.

End of process

OI Kappa 320 – Version 1.0 EN – 23

 Machine overview and functions

3.3 Guide parts

EN

NOTE
The guide parts are not included in the contents of the standard delivery.

3.3.1 Standard
The guide parts must be adapted to match the outside diameter of the wire being pro-
cessed. The following guide parts are used:

Wire guide, left (punched disk)

Standard ø 2, 4, 6, 8, 10, 12, 14, 16, 18 mm

fig 3.03 Wire guide, left

Swivel guide
Standard ø 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 mm

fig 3.04 Swivel guide

Wire guide, right

Standard ø 2, 4, 6, 8, 10, 12 mm

fig 3.05 Wire guide, right

EN – 24 OI Kappa 320 – Version 1.0

 Machine overview and functions

3.3.2 Parallel processing

EN
Special guide parts must be used for the parallel processing of wires.

Wire guide, left (punched disk)

Standard ø 1, 1.5, 2, 2.5, 3.2, 2 × 1, 2 × 1.5,
2 × 2, 2 × 2.5, 2 × 3.2 mm

fig 3.06 Wire guide, left

Swivel guide
Standard 2 × ø 2, 2 × ø 3, 2 × ø 4 mm

fig 3.07 Swivel guide

Wire guide, right

Standard 2 × ø 2, 2 × ø 4 mm

fig 3.08 Wire guide, right

OI Kappa 320 – Version 1.0 EN – 25

 Machine overview and functions

3.4 Wire drive

EN

The wire drives transport wire into and out of the machine. The wire is stripped with the
help of the cutting head and the wire drives.

3.4.1 Overview

1 Wire drive, side 1

2 Wire drive, side 2 3
3 Drive rollers 1 2

4 Shaft (holds the drive rollers)

3
4

fig 3.09 Wire drive

3.4.2 Drive rollers

There are different drive rollers available to fit the surface of the wire being processed.

NOTE
The drive rollers are not included in the contents of the standard delivery.

Drive rollers
„ Steel, coarse knurling
„ Steel, medium knurling
„ Steel, fine knurling
„ Aluminum, plasma-coated
„ Rubber, elastomer (black)
„ Rubber, PUR (gray)

fig 3.10 Drive rollers

EN – 26 OI Kappa 320 – Version 1.0

 3.4.3

Steel rollers Steel rollers Aluminum Rubber rollers Rubber rollers

rollers.

(coarse knurling) (medium knurling) rollers (elastomer) (PUR)

(fine knurling) (plasma-coated)

OI Kappa 320 – Version 1.0

Power transmission
(pull-off forces) œœœœ œœœ œœœ œœœ œœœ

Power transmission
(wire with a lot of tallow) œœœœ œœœ œœ œœœ œœœ
Comparison of drive rollers

Gentle processing œ œœ œœ œœœ œœœœ

Wear (Drive) œœœœ œœœœ œœœ œœ œ

Acquisition costs œœœ œœœ œœœ œœœ œœœ

Operating costs œœœœ œœœœ œœœ œœ œ

Processing spectrum œœœ œœœ œœœ œœœ œœœ

Applied pressure medium − great medium − great medium medium − small medium − small
The table below shows the reference values indicating the pros and cons of various drive

EN – 27
Machine overview and functions

EN
 Machine overview and functions

3.5 Cutting head

EN

The cutting head cuts the wire, which is stripped with the help of the wire drives. The cut-
ting head is completely programmed from within the software. When the wire cross sec-
tion is entered, the stripping data is assigned to the cutting head. A fine adjustment during
setup allows optimum adaptation to special types of insulation.

3.5.1 Overview standard

1 Blade holder, bottom

2 Bottom blade
6
3 Bottom blade stop 4
4 Blade holder, top 5
5 Top blade 1 2
6 Top blade stop
3

fig 3.11 Cutting head

3.5.2 Overview of blade block set (option)

The blade block sets can be replaced completely, which minimizes conversion time.

1 Blade block set, bottom

4
2 Bottom blade
6
3 Bottom blade stop
4 Blade block set, top 5
7
5 Top blade 2
6 Top blade stop
3
7 Fastening screw
1

fig 3.12 Blade block set

EN – 28 OI Kappa 320 – Version 1.0

 Machine overview and functions

3.5.3 Blade types

EN
Different types of blades are available to fit the processing involved.

NOTE
The V-blades are the only blades included in the standard delivery.
Besides the listed blades, there are also blades for special applications.

V-blades (radius 0)
These blades have a radius of 0 and serve
as cutting/stripping blades.
These blades are also needed for calibrating
the Kappa 320.

fig 3.13 V-blades

Radius blades
These blades have a radial cutting edge.
The various radius blades allow a large
range of wire sizes to be processed.
You can choose from the following radii
[mm]: 0.5, 1.0, 1.5, 2.0, 2.5, 3.0

fig 3.14 Radius blades

Double V-blades
These blades are used exclusively for paral-
lel processing. The blades have two wire
lines.

fig 3.15 Double V-blades

OI Kappa 320 – Version 1.0 EN – 29

 Machine overview and functions

3.6 Automatic conductor diameter detection (option)

EN

The automatic conductor diameter detection is for the quick setup of new conductors/
cables. An induction coil transmits the signal to the cable without contact. When the blades
cut to the strands, the diameter is detected and automatically recorded in the software.

1 Housing
2 Induction coil with ring core 1

fig 3.16 Detection of conductor diameter

3.7 Wire monitoring (cable detector) (option)

Wire monitoring (cable detector) monitors the process. The following monitoring processes
can be installed: initial-cut optimization, wire-end detection, wire jam detection, strip moni-
toring, and determination of outside diameter of cable. Process monitoring is always based
on a laser, which detects the wire or its absence.

3.7.1 Overview
1 Laser (laser beam)
2 Receiver (CCD line) 4 2
3 Red filter
4 Optics
3

5 Status LED
1
5

fig 3.17 Wire monitoring (cable detector)

EN – 30 OI Kappa 320 – Version 1.0

 Machine overview and functions

3.7.2 Operating states

EN
Display State Description

Laser (red) is switched on; The sensor is switched on; The sensor was activated by the ma-
green status LED is dark. no object is detected. chine; there is no object in the sensor.

Laser (red) is switched on; The sensor is switched on; The sensor was activated by the ma-
green status LED is lit up. object is detected. chine; there is an object in the sensor.

Green status LED blinking Idle state; sensor ready The sensor was correctly activated by
(50 %) the machine (ready for start).

Green status LED flashes The sensor waits for initial- The sensor has not yet been activated
(10 %) ization. by the machine.
If this display appears during produc-
tion, wire monitoring (the cable detector)
is not activated in the software.

Green status LED flickering Download firmware (in the The machine writes a new firmware on
event of software change) the sensor.

Everything is dark. No power supply The machine is switched off.

If the machine is switched on, please
consult the chapter on malfunctions/
error messages.

3.8 Lateral guide (option)

The lateral guide is used when cables with large stripping lengths (side 2) are processed.
The lateral guide also prevents the cable from jumping off the drive roller when it is moved
backward by the stripping length on side 2.

1 Holder
2 Guide, left
2
3 Guide, right

1 3

fig 3.18 Lateral guide

OI Kappa 320 – Version 1.0 EN – 31

 Machine overview and functions
EN

EN – 32 OI Kappa 320 – Version 0.0

 Transport/Items included in the delivery

4 Transport/Items included in the delivery

EN
4.1 Transport
When transporting the machine, always follow the instructions below and observe general
rules of safety and accident prevention.

CAUTION
Transport the machine carefully to prevent damage from impact.

NOTE
Be careful when lifting and moving the machine! If the machine is on a Komax pro-
duction table, it can be moved together with the table using an elevating truck/forklift
truck. Keep the load well-balanced.

Handling symbols

²
²

Do not use Store in dry location Do not expose to Sensitive electronic

manual hooks at less than 40 °C direct sunlight components

Top Do not load cover Protect against Fragile

moisture

fig 4.01 Handling symbols

NOTE
Check the machine immediately upon delivery for shipping damage. Contact
Komax AG or your nearest representative immediately regarding any defects.

OI Kappa 320 – Version 1.0 EN – 33

 Transport/Items included in the delivery

4.2 Items included in the standard delivery of the Komax Kappa 320
EN

1 Kappa 320 automatic stripper with safety cover

1 Power cable and electrical fine-wire fuse
1 Set of V-radius blades, radius 0 (mounted)
1 Set of hexagon socket wrenches
1 Blade calibration wire
1 Operating instructions and spare parts list
2 Bridge connection for IOCS port

NOTE
Check the completeness of the delivery against the delivery notes.

NOTE
Immediately report any missing or defective parts to Komax AG or your closest repre-
sentative.

EN – 34 OI Kappa 320 – Version 1.0

 Installation

5 Installation

EN
5.1 Installation site and checks
Check the following points before setting up the machine:
„ Floor characteristics
Level, stable surface free of vibration
„ Floor load capacity
Machine weight: 34 kg (75 lb)
„ Space required by machine
Dimensions (W × H × D): 510 × 380 × 470 mm (20 × 15 × 18.5 in)
„ Pneumatic connection
5 − 8 bar (73 − 116 psi) (oiled or not oiled, but not alternately one and then the other!)
„ Power connection (fixed connection)
110 V ± 15 % / 50 − 60 Hz or 230 V ± 15 % / 300 V A / 50 − 60 Hz
(The device switches automatically from one voltage to another.)

NOTE
If no uninterruptible power supply can be guaranteed, Komax recommends the op-
tional uninterruptible power supply.

NOTE
Figure in additional space for the wire feed and deposit systems.

OI Kappa 320 – Version 1.0 EN – 35

 Installation

5.2 Machine installation

EN

5.2.1 Without production table

Procedure
f Put the machine on a stable, level sur-
face.
1
f Plug in the power plug 1.
f Connect the pneumatic hose 2. 2

fig 5.01 Connecting the machine

f Mount the bridge connections 3 on the

IOCS ports.
The bridge connections do not have to
3
be mounted if upstream and downstream
devices are connected.

fig 5.02 Bridge connections

NOTE
Komax recommends that you screw on the chain 4 to prevent the bridge connections
from being lost.

EN – 36 OI Kappa 320 – Version 1.0

 Installation

5.2.2 With production table

EN
Procedure
f Set up the production table and level it
by adjusting the feet 1. 3 2
f Place the machine on the production
table.
f Make sure the device bumpers 2 engage
in the holes of the rail 3.
1

fig 5.03 Production table

f Remove the round buffers 4 (2 piece)

f Detach the screws 5 (2 screws) and the
5
sheet metal cover plate 6.
6
f Keep the sheet metal cover plate and the 4
screws in a safe place.
f Remount the round buffers.

fig 5.04 Sheet metal cover plate

f Plug in the power plug 7.

f Connect the pneumatic hose 8 (for op-
tional blade cleaning).
7

fig 5.05 Connecting the machine

OI Kappa 320 – Version 1.0 EN – 37

 Installation

f Mount the bridge connections 9 on the

EN

IOCS ports.
The bridge connections do not have to 9
be mounted if upstream and downstream
devices are connected.

10

fig 5.06 Bridge connections

NOTE
Komax recommends that you screw on the chain 10 to prevent the bridge connec-
tions from being lost.

EN – 38 OI Kappa 320 – Version 1.0

 Installation

5.3 Mounting the options/accessories

EN
NOTE
This chapter describes only a selection of options/accessories.
Please consult the relevant installation instructions for mounting other options/
accessories.

5.3.1 Scrap tray

Tools and supplies
„ Set of hexagon socket wrenches

Procedure
f Remove the screw 1 and mount the
magnet 2. 1 2

The magnet is needed to prevent the

scrap tray from being dislocated.

fig 5.07 Bracket

f Slide the scrap tray 3 onto the magnets.

The installation of the scrap tray is now
completed.
3

fig 5.08 Scrap tray

OI Kappa 320 – Version 1.0 EN – 39

 Installation

5.3.2 Deposit tray

EN

Tools and supplies

„ Fork wrench, size 10

Procedure
f Screw the bolt 1 onto the side panel.

fig 5.09 Bolt

f Hang the deposit tray 2 in place.

2
The installation of the scrap tray is now
completed.

fig 5.10 Deposit tray

5.3.3 Lateral guide

Tools and supplies
„ Set of hexagon socket wrenches

Procedure
f Use the screws 2 to mount the bracket 1
on the wire discharge point of the Kappa. 2
f Hang the guides 3 into the appropriate
3
holes.
The installation of the guide is now com-
pleted.
1

fig 5.11 Lateral guide

EN – 40 OI Kappa 320 – Version 1.0

 Installation

5.3.4 Mounting the external straightening station

EN
NOTE
The mounting procedure is the same for the regular straightening station and the
straightening station used for parallel processing.

Tools and supplies

„ Set of hexagon socket wrenches

Procedure
f Use the screws 2 to mount the entire
straightening station 1 in front of the wire
draw-in of the Kappa.
The installation of the straightening sta-
tion is now completed.

1 2

fig 5.12 Straightening station

OI Kappa 320 – Version 1.0 EN – 41

 Installation
EN

EN – 42 OI Kappa 320 – Version 0.0

 Machine operation

6 Machine operation

EN
NOTE
The machine is operated primarily from within the TopTouch user interface.
Please also consult the software instructions.

6.1 Safety instructions

Personnel qualifications
Only duly instructed individuals are allowed to operate the machine. Please note the com-
ments on personnel qualifications in Chapter 2.6.

Personal safety
Anyone working on the machine must always be careful not to enter a command that puts
others in danger.

Condition of the machine

The machine may only be operated if it is in proper technical condition.

6.2 Checks prior to operation

Always check the following points before operating the machine:

Electrical connections
Connection cables
Make sure all cables are undamaged and correctly plugged in. Replace them if they are
damaged!

Pneumatic system
Is the correct level of compressed air available 5 – 8 bar (73 – 116 psi)?

Pneumatic components
Make sure pneumatic hosing is undamaged and correctly connected. Replace it if it is
damaged!

Safety devices
Emergency stop button
Turn on the machine to check the proper functioning of the button. When you press the
emergency stop button, the on-load voltage must switch off.
Safety cover
The machine must stop when the safety cover is opened.

OI Kappa 320 – Version 1.0 EN – 43

 Machine operation

6.3 Controls
EN

NOTE
The machine is operated primarily from within the TopWin user software.
For detailed information, please consult the TopTouch software instructions.

6.3.1 Controls on the machine

1 3 4

fig 6.01 Controls

1 TCI (Touch Control Interface)

You use the TCI to control the TopTouch interface.

2 Main switch for machine

The main switch for the machine turns the power supply to the machine on and off.

3 Emergency stop button

When pressed, the emergency stop button stops all machine movements and cuts off the
power supply and the compressed air supply. Pressing this button is the fastest way to
eliminate all dangers and render them safe.

4 «On-load voltage on/off» pushbutton

«Long» press to switch on the on-load voltage -> Pushbutton lights up
«Short» press to switch off the on-load voltage -> Pushbutton does not light up

EN – 44 OI Kappa 320 – Version 1.0

 Machine operation

6.3.2 TopTouch user interface

EN
NOTE
This chapter contains a brief overview of the TopTouch user interface. For further
information, consult the software instructions.

Screen layout
After you switch on the Kappa, the main menu appears. From the main menu, you can ac-
cess all menus and functions needed for machine setup and cable production.

2 3 4
6

5 7

10 11 12

13
fig 6.02 TopTouch main menu

1 Information bar
The information bar shows:
- The loaded product - The product list key
- The selected cable - The cable list key
- The logged-in user

2 «Product list»
Opens the list of all products already recorded. Here you can change existing products
and delete products no longer used.

OI Kappa 320 – Version 1.0 EN – 45

 Machine operation

3 «System menu»
EN

Opens the system menu. The system menu, in turn, contains the following main func-
tions:
- User management - Data backup
- Language selection - Software update

4 «Cable list»
Opens the list of all cables already recorded. Here you can change existing cables and
delete cables no longer used.

5 Cable view(product menu)

A click on the touch-sensitive cable view opens the wire processing menus (product
definition). A click on the right side of the cable opens the wire processing menu for
side 1; a click on the left side of the cable opens the wire processing menu for side 2.
The values on blue fields are entry fields. These values can be adjusted without having
to leave the main menu (e.g. the wire length).

6 «Product Designer»
Opens a menu where you can quickly define and name new products. When defining
new products, you can either use already existing cables or define new cables.

7 «Cable menu»
Opens the menu for editing a cable.

8 Piece counter
The piece counter lets you define the total piece no. and the batch size for production.
The piece counter shows the number of products already produced.

9 Production control

10 Auxiliary device selector (pre-station)

Here you can select the pieces of auxiliary equipment you are going to use for produc-
tion at the entrance to the Kappa (pre-station). This equipment could be markers or
feeding systems, for example. In this menu, you also set all the parameters needed for
operating the pieces of auxiliary equipment you selected.

11 Quick Links menu

The Quick Links menu lets you access important machine setup menus quickly. These
menus include:
- Wire transport speed - Changing and configuring the blades
- Sample parameters - Configuration
- Wire length correction (Selection of options and pieces of auxiliary equipment)
- Adjusting the axes - Error list

EN – 46 OI Kappa 320 – Version 1.0

 Machine operation

12 Auxiliary equipment selector (downstream equipment)

EN
Here you select the pieces of auxiliary equipment you want to use for production at the
discharge point of the Kappa (downstream devices). This equipment could be deposit
systems, for example, or coilers. In this menu, you also set all the parameters needed
for operating the pieces of auxiliary equipment you selected.

13 Status bar
The status bar shows important information on the current operating status of the machine.

6.3.3 User groups/passwords

Three different users/passwords are prepared at the factory. Each user group has different
authorizations. Additional users can be added at any time.

1. Operator 2. Administrator 3. Setup

User name OPERATOR ADMINISTRATOR SETUP

Password 123 123 123

NOTE
For detailed information on authorizations, please consult the TopTouch software
instructions.

NOTE
The passwords listed are preset.
For optimum protection against abuse, change the passwords!
Heed the TopTouch software instructions when doing so.

OI Kappa 320 – Version 1.0 EN – 47

 Machine operation

6.4 Switching the machine ON

EN

Procedure
f Switch on the machine at the main
switch 1.

fig 6.03 Main switch

The user interface starts automatically.

This procedure may take several min-
utes.

fig 6.04 TopTouch in the process of starting

Select the corresponding user 2.

(Also refer to Chapter 6.3.3)

fig 6.05 Users

EN – 48 OI Kappa 320 – Version 1.0

 Machine operation

f Enter password 3.

EN
f Press the OK button 4.
The software opens the last menu the
3
user was processing before the machine
was switched off.

fig 6.06 Entering the password

f Wait until the message «Power can be

switched on» 5 appears in the status
line. 5

fig 6.07 Status line regarding power

f Switch on the on-load voltage 6.

The button lights up. 6

fig 6.08 On-load voltage

f Click on the reset button 7.

The machine is reset mechanically and is 7
then ready for operation.

fig 6.09 Resetting the machine

OI Kappa 320 – Version 1.0 EN – 49

 Machine operation

6.5 Switching the machine OFF

EN

CAUTION
If you switch off the machine directly at its main switch, data and/or programs could
be lost.
f Switch off the machine as described below.

Procedure
f Press button 1 to switch off the on-load 1
voltage.
The button lights up.

fig 6.10 Switch off the on-load voltage

f Click on the user 2 to proceed to the

system menu.

fig 6.11 Exiting TopTouch

EN – 50 OI Kappa 320 – Version 1.0

 Machine operation

f Select «Shutdown» 3.

EN
The user interface shuts down.

fig 6.12 System menu

f Wait till the message «System Halted» 4

appears.

fig 6.13 «System Halted» window

f Then switch off the machine at the main

switch 5. 5
The machine has now been shut down
properly.

fig 6.14 Main switch

OI Kappa 320 – Version 1.0 EN – 51

 Machine operation

6.6 Setup
EN

6.6.1 Changing drive rollers

Tools and supplies
„ Set of hexagon socket wrenches

WARNING
There is a risk of getting pinched when opening/closing the wire drives!
f Do not reach between the drive rollers.
f Do not reach into the guides of the wire drives.

Procedure
f Switch on the machine and start Top-
Touch.
1

f Open the safety cover.

f Open the wire drive 1.
When the safety cover is open, the sym-
bol 2 for opening the wire drives appears
on the TCI. 2
f Switch off the load voltage.
fig 6.15 Preparations

f Detach the fastening screw 3.

f Pull off the drive roller 4.

fig 6.16 Removing the drive roller

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 Machine operation

f Slide the new drive roller 5 onto the

EN
shaft. 6
The drive roller is correctly placed on the
shaft if the fastening screw 6 points at 5
the notch 7 in the shaft. 7

fig 6.17 Sliding on the drive roller

f Push the drive rollers 8 towards the rear

and tighten the fastening screw 9.
The drive roller change is now com-
pleted. Follow the same procedure for all
further drive rollers.
9

fig 6.18 Mounting the drive roller

6.6.2 Setting the wire guide, left (punched disk)

Procedure
f Switch off the load voltage. 2
f Open the safety cover.
1
f Loosen screw 1.
f Rotate the wire guide 2 until the correct
diameter is set.
f Retighten screw 1.

fig 6.19 Wire guide, left

OI Kappa 320 – Version 1.0 EN – 53

 Machine operation

6.6.3 Changing the swivel guide

EN

Procedure
f Switch off the load voltage.
1
f Open the safety cover.
f Pull off the swivel guide 1.

fig 6.20 Swivel guide

f Slide the new swivel guide 2 onto the

shaft 3.
The wire guide is correctly mounted if it 3
locks in place on the shaft and is hori-
zontal.

fig 6.21 New wire guide

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 Machine operation

6.6.4 Changing the wire guide, right

EN
Procedure
f Switch off the load voltage.
f Open the safety cover.
1
f Detach screw 1 and remove.

fig 6.22 Removing the wire guide

WARNING
There is a danger of being cut in the area around the blades!
f Do not grab the cutting edge of the blades.

f Remove the wire guide, right 2.

You may have to exert a certain amount

of force to remove the wire guide. 2

fig 6.23 Removing the wire guide

f Attach the new wire guide 3.

f Mount the screw 4 and tighten. 3
4

fig 6.24 New wire guide

OI Kappa 320 – Version 1.0 EN – 55

 Machine operation

6.6.5 Changing the blades

EN

A blade change is required if blades are dull or if a certain cable type requires a different
type of blade.

NOTE
Prior to each production operation, TopTouch compares the cable configuration with
the configured blades and, if they do not match, prompts the user to change the
blades. For this reason, it is important that the mounted blades always match the
blades configured in the software.

Tools and supplies

„ Allen key set

Procedure
f Open the Quick Links menu 1.
f Select «Configure Blades» 2.

fig 6.25 Quick Links menu

f Press the blade change icon 3.

If the correct blades are not configured
for the loaded cable, TopTouch displays
the required blades 4 in red.
f Press the magic wand 5 to configure the
required blades. 3 4 5

fig 6.26 «Configure Blades» menu

EN – 56 OI Kappa 320 – Version 1.0

 Machine operation

f Select the blade 6 you desire.

EN
f Press the «>>» button 7.
Follow the wizard’s instructions until you 63
are prompted to carry out a mechanical
blade change.
f Pay careful attention to the following
sequence of steps for the mechanical 7
4
blade change.

fig 6.27 Blade selection

NOTE
When you are prompted to carry out a mechanical blade change, the blades are suit-
ably positioned for mounting and the load voltage is automatically switched off.

NOTE
If you are using blade block sets, you can remove them for the blade change.
Komax recommends that you assign each of the various blades to its own blade
block set. That way you can replace the entire blade block sets, which minimizes the
changeover time.

DANGER
There is a danger of getting cut in the area around the blades!
f Do not grab the cutting edge of the blades.
f Change the blades in the exact order described below.

f Undo the screws 8 and remove the

blade 9.

fig 6.28 Removing the bottom blade

OI Kappa 320 – Version 1.0 EN – 57

 Machine operation

f Undo the screw 10 and remove the

EN

blade 11.

11
10

fig 6.29 Removing the top blade

f Insert a new top blade, press it lightly

against the stop 12 and tighten the 12
screw.
The blade is correctly mounted if it rests
against the top stop and the blade rakes
point to the outside.

fig 6.30 Mounting the top blade

f Insert a new bottom blade, press it lightly

against the stop 13 and tighten the
screw.
The blade is correctly mounted if it rests
against the bottom stop and the blade
rakes point to the outside.

f Follow the wizard’s instructions until the 13

blade change is finished.
fig 6.31 Mounting the bottom blade

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 Machine operation

6.6.6 Setting the straightening unit (option)

EN
The straightening rollers have to be set to the wire diameter to ensure the optimum
straightening of the wire.

Procedure
f Turn the eccentric wing screw 1 to close
the straightening rollers.
f Set the wire diameter on the dial 2.
The straightening unit is now set.

fig 6.32 Straightening rollers

OI Kappa 320 – Version 1.0 EN – 59

 Machine operation

6.7 Wire draw-in

EN

Requirement
„ The correct guide parts and blades must be mounted for the wire being processed.

WARNING
There is a risk of getting pinched when opening/closing the wire drives!
f Do not reach between the drive rollers.
f Do not reach into the guides of the wire drives.

Procedure
f Switch on the machine and start Top-
Touch.
f Open the safety cover.
f Open the wire drives.
f Open the straightening station.
f Draw in the wire.
The wire is correctly drawn in if the be-
ginning of the wire is in the swivel guide
without projecting beyond it. Problems fig 6.33 Wire draw-in
could arise if the wire projects into wire
monitoring (cable detector) (option)!
f Close the wire drives.
f Close the safety cover.
f Close/adjust the straightening stations.

EN – 60 OI Kappa 320 – Version 1.0

 Maintenance

7 Maintenance

EN
This chapter shows you the maintenance procedures for the Kappa 320. For information
on maintaining and cleaning processing stations and accessories, consult the operating
instructions for the respective device.

NOTE
Maintenance for the Kappa 320 is limited to cleaning tasks and checks of the wearing
parts.

7.1 Safety notes

Personnel qualifications
Maintenance must be carried out by duly authorized personnel only.

Safety of persons
Whenever doing any maintenance in the dangerous areas around moving machine parts
and live electrical components, always turn off the machine at the main switch and secure
it against being switched on without authorization.

Maintenance intervals
The maintenance intervals are geared to single-shift operations. If the machine is run in
multiple-shift operations, the maintenance intervals should be shortened accordingly.

Compressed air
Compressed air should not be used to clean the machine; otherwise tiny bits of insulation
can be blown inside the machine housing. This increases wear and tear and has a detri-
mental effect on accuracy and functionality.
Parts may be cleaned with compressed air if they are removed from the machine first.

Cleaning materials
Never use steel wool and similar unraveling material to clean machine parts.

Solvents
Do not use solvents that corrode the metals used. Any parts cleaned with solvents must be
immediately relubricated or regreased afterwards.
Komax AG recommends the following lubricant: Klüber Microlube GL 261

OI Kappa 320 – Version 1.0 EN – 61

 Maintenance

7.2 Maintenance schedule

EN

NOTE
Make regular backups of your data to avoid any data loss!

7.2.1 Daily maintenance

Component Activity

Entire machine f Remove insulation and wire remnants.

f Give the machine a general cleaning.
f Empty the scrap container.

7.2.2 Weekly maintenance

Weekly maintenance procedures should be carried out after the daily ones have been com-
pleted.

Component Activity

Entire machine f Check the pneumatic, mechanical and electric ma-

chine parts for damage and wear and replace them if
necessary.

Drive rollers f Clean tallow and any deposits from the drive rollers
with a firm brush. Vacuum up any tallow remnants
and deposits with a vacuum cleaner.
f Check the drive rollers for wear and replace them if
necessary.

Guide parts f Clean the guide parts.

Cutting head f Check the blades for wear and replace them if nec-
essary.

Wire monitoring f Use a dry cloth to clean the optics.

(cable detector) (option)

Straightening station f Check the free running of the straightening rollers

(option) and lubricate them if need be.

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 Repairs and corrective maintenance

8 Repairs and corrective maintenance

EN
8.1 Safety notes
Personnel qualifications
Only duly qualified workers are permitted to carry out repairs and corrective maintenance.
Please note the comments on personnel qualifications in Chapter 2.6.

Personal safety
Always switch off the machine before doing repairs and corrective maintenance.
The only exceptions are work procedures controlled from the TopWin user interface.
Proceed with particular caution in these cases and be careful not to endanger others.

OI Kappa 320 – Version 1.0 EN – 63

 Repairs and corrective maintenance

8.2 Adjusting the cutting head

EN

You must adjust the linear cutting head the first time it is put into operation or following
repairs. The «x» symbol 5 (fig 8.02) indicates that an adjustment is necessary.

NOTE
You must do the adjustment using V-radius blades that are in new condition with a
radius of 0; otherwise, deviations and quality losses in production will occur.

NOTE
To avoid incorrect adjustments, Komax recommends that you remove the guide on
the right.

Tools and supplies

„ Blade calibration wire (reference wire)

Procedure
f Switch on the machine and start Top-
Touch as an «Administrator» or as
«Setup».
f Open the Quick Links menu 1.
2
f Select the «Adjusting»button 2.
3

fig 8.01 Adjustment

NOTE
The adjustment symbol (3) appears already in the main menu if the machine is not
ready for operation without adjustment.

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 Repairs and corrective maintenance

f Press the cutting head button 4.

EN
f Follow the wizard’s instructions.
When mounting the reference wire, pay
attention to the figures in the wizard as 4 5
well as the figure below.

fig 8.02 Adjusting the cutting unit

NOTE
The reference wire is cut off during adjustment. Push only a short piece of the refer-
ence wire between the blades so this wire can be used as often as possible.

1 Reference wire
2 Bushing
2

fig 8.03 Mounting the reference wire

OI Kappa 320 – Version 1.0 EN – 65

 Repairs and corrective maintenance

8.3 Adjusting the wire drive

EN

You must adjust the wire drive the first time it is put into operation or after it is repaired. The
«x» icon 5 (fig 8.05) indicates that an adjustment is necessary.

NOTE
Komax recommends that you mount steel rollers to adjust the wire drive.

Procedure
f Switch on the machine and start Top-
Touch as an «Administrator» or as
«Setup».
f Mount the steel rollers (refer to Chap-
ter 6.6.1). 2
f Open the Quick Links menu 1. 3
f Select the «Adjusting»button 2.
1

fig 8.04 Adjustment

NOTE
The adjustment symbol (3) appears already in the main menu if the machine is not
ready for operation without adjustment.

f Press the «Wire drive» button 4.

f Follow the wizard’s instructions.

4 5

fig 8.05 Adjusting the wire drive

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 Repairs and corrective maintenance

8.4 Adjusting the axial play in the swivel guide

EN
Tools and supplies
„ Set of hexagon socket wrenches
„ Fork wrench, size 8

Procedure
f Loosen the hexagonal nut 1.
f Adjust the axial play with the ball thrust
apparatus 2. 1
The swivel guide is correctly adjusted if
it no longer has any axial play and can 2
be removed with minimal effort from the
2
shaft.
f Retighten the hexagonal nut. 1
fig 8.06 Adjusting the axial play

8.5 Adjust the swivel guide stop

Tools and supplies
„ Set of hexagon socket wrenches
„ Fork wrench, size 8

Procedure
1
f Slide the swivel guide 1 onto the shaft.
f Loosen the lock nut 2.
f Adjust the stop with the screw 3.
The stop is correctly adjusted if the
swivel guide is horizontal.
f Retighten the lock nut. 2
3

fig 8.07 Swivel guide stop

OI Kappa 320 – Version 1.0 EN – 67

 Repairs and corrective maintenance

8.6 Replacing the fuses

EN

Tools and supplies

„ Screwdriver, size 2
„ Device fuse 5 × 20 6.3 A slow
(included in the delivery)

Procedure
f Pull out the power plug 1.

fig 8.08 Power plug

f Use a screwdriver to open the fuse

holder 2. 2
f Replace the fuses 3.
f Close the fuse holder back up and plug
in the power plug again.

fig 8.09 Replacing a fuse

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 Repairs and corrective maintenance

8.7 Default setting for the straightening unit (option)

EN
The default setting for the straightening unit is important for ensuring that the wire is be-
ing straightened and can be correctly processed. The setting shown is ideal for most wire
types. It is important that the wire be straightened more at the beginning of the wire so it
merely runs out straight by the time it reaches the final straightening roller.

Tools and supplies

„ Set of hexagon socket wrenches

Procedure
2 1
f Loosen the screws 1.
f Adjust the inclination of the straightening
rollers 2.
f Retighten the screws 1.
The straightening unit is correctly ad-
justed if: x < y

Direction of wire draw-in

fig 8.10 Straightening unit

OI Kappa 320 – Version 1.0 EN – 69

 Repairs and corrective maintenance
EN

EN – 70 OI Kappa 320 – Version 0.0

 Malfunctions/error messages

9 Malfunctions/error messages

EN
9.1 General malfunctions

Problem Remedy

Machine does not start after being f Check power connection.

switched on.
f Check fuses.
Machine is switched on but does not f Note the message on the display.
respond.
f Close the safety cover.
f Check for possible blockages in the up-
stream and downstream devices.
f Unlock the emergency stop button.
f Stop the program/restart wire process-
ing.
f Switch off the machine, wait a while and
then switch it back on again.
There is axial play in the swivel guide. f Adjust the ball thrust apparatus for the
swivel guide.

Wire is not being straightened correctly. f Check the default setting of the straight-
ening unit.
f Check the setting of the straightening
unit.
Wire jumps off the drive roller on side 2. f Use the optional side guide.

9.2 Bad strip/cut quality

There could be several reasons that insulation is being cut badly:

Cause Remedy

Processing speeds are too high. f Reduce the speeds.

Cut is too shallow. f Correct the values.
Too much blade «wayback». f Adjust the value.
Soft or tough insulation. f Enter wait times.
Blade is rounded off. f Replace the blade.
Blade is worn. f Replace the blade.
Blade type is unsuitable. f Change to the correct blade type.
Guide parts are not suitable. f Mount the correct guide parts.
Bad guide for long stripping lengths on f Use the optional side guide.
side 2.

OI Kappa 320 – Version 1.0 EN – 71

 Malfunctions/error messages

9.3 Conductors are dimensionally inaccurate.

EN

There can be several reasons for an excessive spread in conductor lengths:

Cause Remedy

Guide parts are not suitable. f Mount the correct guide parts.

Drive rollers are dirty or worn. f Clean or replace the drive rollers.

Applied pressure is not ideal. f Adjust the applied pressure.

Processing speed is too high. f Lower the speed.

Unsuitable feed system (de-reeler) f New feed system

Drive rollers are loose. f Check the roller fasteners.

9.4 Cable detector

Problem Remedy

Status LED does not light up. f Turn on the machine.

f Check the connection to the machine
(feed via MCI cable).
f After a software change, the machine
recognizes an old firmware and starts
the firmware update. -> Wait until the old
firmware is deleted from the sensor.
f Replace the sensor.

Cable detector is not detecting reliably or f Pay attention to the status LED.
even correctly.
f Clean the slit in the left guide.
f Use a dry cloth to clean the optics.
f Use a dry cloth to clean the red filter.
f Activate cable detector in the software.

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 Decommissioning, storage and disposal

10 Decommissioning, storage and disposal

EN
10.1 Decommissioning
Proceed as follows to put the machine out of commission:
f Close the safety covers.
f Switch off the machine at the main switch.
f Disconnect the machine from the power supply.
f Disconnect the machine from the compressed air supply.
f Make sure no liquid can escape.

10.2 Storage
When putting the machine into storage for an extended length of time, keep the following
points in mind:
f Put the machine out of commission as described in Chapter 10.1.
f The same requirements apply for the storage site as for the set-up site (i.e. floor proper-
ties, space requirements, ambient conditions).
f Protect the machine from dirt.
f Protect the machine from corrosion (dry rooms, no direct exposure to sunlight).

10.3 Disposal

NOTE
The machine operator is responsible for ensuring that the machine and the materials
used in operating it are disposed of in a proper and environmentally compatible man-
ner. Make sure you comply with the pertinent national and local legal regulations.

Most materials that go into building the machine (metals, plastics) can be recycled. To dis-
pose of the machine, proceed as follows:
f Put the machine out of commission as described in Chapter 10.1.
f Take the machine apart, sorting the parts by type of material; have these materials
transported to the appropriate recycling centers.
f Electrical and electronic components, particularly PCBs, monitors, etc. must be dis-
posed of in a proper environmental manner.
f It is recommended that you hire companies specializing in this type of waste disposal.

OI Kappa 320 – Version 1.0 EN – 73

 Decommissioning, storage and disposal
EN

EN – 74 OI Kappa 320 – Version 0.0