ZJ/YC3500050

YC4V45-D20 Diesel Engine Datasheet

Engine Model Version: 2023V01 Implemented on: Jan 1, 2023

YC4V45Z-D20
Engine Generator set Engine power
Application
speed power Gross power Net power
r/min kVA kW Ps kW Ps kW
Prime 30 24 41 30 38 28
1500
Standby 33 26 45 33 42 31
(Image shown may not reflect actual engine)
Prime Power
It corresponds to the prime rated power (PRP) of GB/T 2820 and ISO 8528, and refers to the maximum power accessible at the
variable load for an unlimited running hours per year, with the maintenance intervals and procedures being carried out as prescribed by
Yuchai, and the allowed average output power within 24 h shall not be higher than 70% of the prime power.

Standby Power
It corresponds to the emergency standby power (ESP) of GB/T 2820 and ISO 8528, and refers to the maximum power accessible at a
certain variable load series in the event of a utility power outage or under test conditions for an limited running hours up to 200 h per year,
with the maintenance intervals and procedures being carried out as prescribed by Yuchai. The allowed average output power within 24 h
shall not be higher than 70% of the standby power.

Main technical parameters Centre of gravity (dry engine, with the center of the
rear end face of the flywheel shell as the origin)
Cylinder quantity................................................................................ 4
From the rear end face of the flywheel………………............…../
Type............................................................................. Vertical, in-line
Height relative to the center of the crankshaft…………............./
Aspiration......................................................................Turbocharged
Centerline deviation relative to the crankshaft center gravity
Combustion system.................................................. Direct injection
……………………………………………………………….......…../
Valve quantity per cylinder............................................................... 2
Moments of rotation inertia
Compression ratio.....................................................................17.5:1
Engine.................................................................................................../
Bore......................................................................................... . 89 mm
Flywheel...............................................................................0.31 kg·m2
Stroke..................................................................................... 100 mm
Performance rating
Displacement.............................................................................. 2.5 L
Speed droop................................................................................ ≤3 %
Rotation………Counterclockwise (viewed from the flywheel end)
Steady state speed band....................................................... ≤0.5 %
Firing order (viewed from front end)…..............................1-3-4-2
Test conditions
Minimum no-load speed..................................... . (700～750) r/min
Ambient temperature................................................................. .25 ℃
Speed-regulation grade.............................................. ISO 8528 G3
Atmospheric pressure.......................................................... . 100 kPa
Dry weight .............................................................................. .250 kg
Relative humidity.......................................................................... 30 %
Wet weight ............................................................................ . 280 kg
Max. operating intake resistance......................................... .≤5 kPa
Overall dimensions
Exhaust backpressure limit..................................................≤10 kPa
Length (from front end of radiator to rear end of air filter)
Fuel temperature (fuel inlet pump)…………………....…..38±2 ℃
…………………………………………………………….....1132 mm
Flywheel and flywheel housing size
Width.. ……………………………………………………….602 mm
Flywheel………………………………………………………SAE 7.5
Height (with radiator and mounting support)............ …....771 mm
Flywheel housing……………………………………………SAE 4#
 ZJ/YC3500050
YC4V45-D20 Diesel Engine Datasheet
Cooling system Fuel system
Total coolant capacity………………………………………13.5 L Injection system...................Mechanical pump+electronic governor
Engine coolant capacity………………………………….....2.5 L Injector
Radiator coolant capacity…………………………………....10 L Type…………………………………......Mechanical+mulriple jets
Pipeline coolant capacity…………………………………….... 1L Injector opening pressure................. …………………….24 MPa
Engine max. outlet coolant temperature…………………...98℃ Fuel pump
Thermostat operation temperature: Drive mode.................................................................... Gear driven
Initial open………………………………………………...(70±2)℃ Fuel delivery pump flow @1,500 rpm............................... 1 L/min
full open…………………………………………………......＜80℃ Max. fuel inlet temperature limit............................................. 70℃
Max. coolant temperature rise: Allowed fuel inlet pressure of front end of fuel delivery pump
(absolute pressure)...................................................(35~100) kPa
-Standby power……………………………………………....8.5℃
Maximum fuel return pressure of fuel pump.....................20 kPa
-Prime power……………………………………………………8℃
Fuel filter
Radiator
Rated flow.......................................................................... 1.2 L/min
Cooling area……………………………………………..…13.1m2
Max. original resistance....................................................... . 7 kPa
Dry weight…………………………………………………....20 kg
Filtering efficiency:
Core material………………………………………….Copper
For particles of ≤4 μm....................................................≥98.5 %
Width of core……………………………………………..508 mm
For particles of （6~14） μm........................................... ≥99 %
Height of core…………………………………………….480 mm
For particles of ≥14 μm................................................. ≥99.9 %
Min. pressure of pressure cap.................................(75±5)kPa
Fuel consumption
Coolant resistance limit………………………………..≤15 kPa
Note: The density of diesel is 0.835 kg/L
Coolant pump
1500 r/min
Rotation speed…………………………………………..4000 r/min
Load condition
Drive mode.............................................................Pulley driven g/(kW·h) L/h
Coolant flow………………………………………………..60 L/min
Fan Standby 230 9.1

Diameter…………………………………………………....430 mm
Prime 224 8.0
Drive ratio……………………………………………………1.37:1
Material………………………………………....................Plastics 75% prime 232 6.3

Number of blades………………………………………………7
50% prime 237 4.3
Type………………………………………………………....Blowing
Air flow…………………………………………………....60m³/min
 ZJ/YC3500050
YC4V45-D20 Diesel Engine Datasheet
Lubricating system Electric system
Total oil capacity(dry engine) ..................................................6.5 L Type………………………………………………..Negative ground
Total oil capacity(oil change) ......................................................6 L Charger
Oil sump capacity - low level/high level...............................3.5/6 L Voltage...................................................................................28V/14V
Max. oil temperature (in oil sump) ………………………...125 ℃ Output current................................................................... 26.7A/65A
Operating oil temperature(in oil sump)…………….. (90~110) ℃ Starter
Oil pressure(idle speed)................................................. .≥100 kPa Type........................................................................... .Electric start, 1
Oil pressure(rated speed)........................................(200~600) kPa Voltage...................................................................................24V/12V
Oil-fuel consumption ratio....................................................＜0.2 % Power............................................................................ 4.5kW/3.7kW
Oil filter Number of teeth of flywheel....................................................... .117
The filtering efficiency at the rated flow of 16 L/min and the Number of teeth of starter.............................................................. 11
assembly initial resistance ≤25 kPa:
Cold start
For 15μm≤particles＜20μm................................................＞75%
(test data, for reference)
For 20μm≤particles＜30μm................................................＞95%
24 V
For 30μm≤particles＜40μm................................................＞99%
For particles≥40μm...................................................＞99.9999% Battery specification×quantity:12V/200Ah×2
Inclination
Starting ℃ -15 -20 -25 -30
Transverse inclination(volume of engine oil sump: temperature
6L).....................................................................................±10°
Longitudinal inclination (volume of engine oil sump: Starting r/min 215 185 153 138
6L) ……………………………………………………...........±10° speed

Intake system Starting A 246 305 342 372

current
Air filter
Max. intake resistance: Starting V 20.16 18.96 18.48 17.9
voltage
-Clean air filter..................................................................... 2.5 kPa
-Dirty air filter......................................................................... . 5 kPa Starting s 2.6 2.9 4.8 5.6
time
-Air filter type........................Dry-type, filter cartridge of paper
Air intake flow Preheating s 0 40 50 60
time
Prime power operation………………………………..2.04 m³/min
Standby power operation……………………………..2.11 m³/min
Auxiliary intake heater (recommended)
Exhaust system
Type...................................................................................................... /
Max. exhaust backpressure.................................................. 10 kPa
Specification....................................................................................... ./
Inner diameter of exhaust port pipe…………………....Φ48 mm
Water preheater (recommended)
Exhaust temperature………………………………………＜600℃
Recommended specification.................................... .1.5 kW/220 V
Exhaust flow
Engine preheater water outlet interface ......................... . NTP1/4
Prime power operation………………………………....4.4 m³/min
Engine preheater water inlet interface ......................... . M12×1.5
Standby power operation……………………………..4.56 m³/min
Oil heater (recommended)
Recommended specification..................................... .150 W/220 V
Interface (oil sump, 1)....................................................... . M14×1.5
 ZJ/YC3500050
YC4V45-D20 Diesel Engine Datasheet
Noise
Noise data (30 kW @ 1500 r/min)

Position Noise, dB(A)

1 80.6
2 86.6
3 85.4
4 90.3
5 86.5
Engine
6 87.5
Flywheel end
7 79.8
8 80.9
9 85.2

Noise spectrum (30 kW @ 1500 r/min)

Frequency, Hz Noise, dB(A)

63 43.2
125 55
250 70.5
500 72.6
1k 75.7
2k 76.5
4k 75
8k 64.6
16k 52.9

Dimension