Is16172 2023
Is16172 2023
Is16172 2023
Indian Standard
ICS 77.140.15
BIS 2023
FOREWORD
This Indian Standard (First Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by
the Concrete Reinforcement Sectional Committee had been approved by the Civil Engineering Division Council.
Various method of reinforcement splicing that are in use include lapping, welding and by mechanical means.
Lapping of reinforcement bars using binding wires has been the conventional method and is still widely used in
construction projects.
Mechanical means of splicing of reinforcement bars involve joining of two reinforcement bars end to end using a
reinforcement coupler and is a relatively new method being adopted in various projects. Mechanical splices may
be reliable under conditions of cyclic loading into the inelastic range and may also be advantageous at locations
where inelastic yielding may occur. Mechanical splicing of large diameter bars are often advantageous as this
results in less congestion during concreting and faster construction. However, the condition and quality of the
concrete and minimum clear cover requirements are to be ensured even in case of mechanical splicing of bars.
Further, the material of the reinforcement coupler should be compatible with the material of the reinforcement bar
to be spliced and as well as with the concrete.
With increased use of mechanical splicing systems and reinforcement couplers in construction, this standard was
first formulated in 2014 so as to cover the requirements for reinforcement couplers for use with reinforcing bars
conforming to IS 1786 : 2008 ‘High strength deformed steel bars and wires for concrete reinforcement
(second revision)’. In this version of the standard, the requirements for couplers were based on the properties of
reinforcing bars of grade Fe 550D of IS 1786. It was so done because the product was new, and the need was felt
to rationalize varieties so as to avoid difficulty in storing/stacking; for ease of identification by users (including
construction workers); and to avoid inadvertent wrong use of couplers at construction sites. It was therefore
decided by the committee to restrict the standard to cover couplers corresponding to the highest commonly used
grade, that is Fe 550D. It was, however, also provided then, that for specific projects which may require use of
reinforcement bars of grades lower than Fe 550D only, the requirements for such couplers may be as agreed
between the purchaser and the manufacturer or as specified by the engineer-in-charge of the project, subject to
meeting the minimum requirements specified in the standard. Similarly, in view of limited production and use of
reinforcement bars of Fe 600 grade at that time, requirements of couplers to be used with such bars were also not
covered, and their specifications were also to be mutually agreed.
With the further increased use of couplers in various projects and experience gained over the years, the
committee now decided that the standard should cover reinforcement couplers corresponding to each of the
grades covered in IS 1786, for appropriate use by the concerned stakeholders.
Accordingly, in this revision of the standard the following major changes have been incorporated:
a) The title of the standard has been modified from ‘Reinforcement couplers for mechanical splices of bars
in concrete — Specification’ to ‘Reinforcement couplers for mechanical splices of steel bars in concrete
— Specification’.
b) The scope of the standard has been extended to cover reinforcement couplers corresponding to all the
grades covered in IS 1786.
c) Definitions of some terms have been modified for more clarity and new terms and their definitions have
also been added.
d) Hybrid couplers have been included.
e) Provisions on reducer/transition couplers have been added.
f) Disengagement test for threaded couplers has been incorporated.
g) The provisions on tensile strength, cyclic test, high cycle fatigue test have been modified to cover
requirements for various grades of couplers.
h) Slip test requirements have been modified to address swaged coupling sleeves, grout/steel filled coupling
sleeve, etc, having length more than 100 mm.
j) Provisions on information to be provided in the test report of static tensile test have been modified, for
clarity.
k) Provisions on packing of couplers have been added.
m) The frequency of sampling and criteria for conformity for acceptance test has been modified considering
the requests received from the industry as well as keeping in view the provisions for the same in the
international standard. The sampling plan has been based on consignment sizes normally encountered and
in accordance with IS 2500 (Part 1) : 2000/ISO 2589-1 : 1999 ‘Sampling procedure for inspection by
attributes: Part 1 Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspection
(third revision)’.
n) The validity period of various type tests has also been modified in view of practical considerations.
p) Quality control checks to be practiced during mechanical splicing of reinforcing bars using couplers have
been included for guidance.
This standard covers requirements that apply to reinforcement couplers only. This standard does not cover the
performance requirements of mechanically spliced joints in the field. Information on commonly used
reinforcement couplers are given in Annex A. Users may ascertain the limitations associated with use of different
types of reinforcement couplers and are encouraged to follow minimum precautionary installation measures, as
applicable. Quality control checks to be practiced at construction site during mechanical splicing of reinforcing
bars using couplers covered by this standard have been covered in Annex G for guidance.
Users are also encouraged to carry out corrosion test in the coupler-bar connections exposed to marine or severe
environmental conditions to rule out any risk of galvanic corrosion. Specialist literature may be referred to in such
cases.
The provisions on splicing of reinforcement bars are covered in IS 456 : 2000 ‘Plain and reinforced concrete —
Code of practice (fourth revision)’.
Assistance has been derived from the following International Standards in the formulation of this standard:
International Standard Title
ISO 15835-1 : 2018 Steels for the reinforcement of concrete — Reinforcement couplers for mechanical
splices of bars — Part 1: Requirements
ISO 15835-2 : 2018 Steels for the reinforcement of concrete — Reinforcement couplers for mechanical
splices of bars — Part 2: Test methods
ISO 15835-3 : 2018 Steels for the reinforcement of concrete — Reinforcement couplers for mechanical
splices of bars — Part 3: Conformity assessment scheme
Keeping in consideration the design principles applicable for reinforced concrete, construction practices
followed, installation techniques and equipment used in field and the skill level of construction workers,
deviations have been made in this standard from the International Standards. The major deviations are:
a) Requirements have been aligned for use of couplers with reinforcement bars conforming to IS 1786;
b) Varieties as covered in the previous version of IS 16172, that is, Class L and Class H have been retained,
unlike the ISO standard which now covers three varieties, namely, basic, fatigue and seismic. As most
parts of the country is earthquake prone, low cycle fatigue test requirement has been specified for all
classes of couplers;
c) Changes have been made in the requirement of low cycle fatigue test, considering the earthquake
vulnerability of India and relevant testing facilities available in the country;
d) A cyclic test of 100 cycles in tension has been specified which simulate to loading experienced in tall and
stack like structures; and
e) Standard temperature conditions prevailing in the country have been adopted in the test methods.
The technical committee responsible for the formulation of this standard has opined that use of reinforcement
couplers conforming to the requirements given in this standard is very important for ensuring structural safety of
structures wherein they are adopted.
The composition of the Committee and the Working Group responsible for formulation of this standard
is given in Annex H.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis shall be rounded off in accordance with
IS 2 : 2022 ‘Rules for rounding off numerical values (second revision)’. The number of significant places
retained in the rounded off value should be the same as that of the specified value in this standard.
IS 16172 : 2023
Indian Standard
REINFORCEMENT COUPLERS FOR MECHANICAL SPLICES
OF STEEL BARS IN CONCRETE ― SPECIFICATION
( First Revision )
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ANNEX A
(Foreword and Clause 4)
DIFFERENT MECHANICAL SPLICING SYSTEMS BASED ON TYPE OF
REINFORCEMENT COUPLER USED
A-1 MECHANICAL SPLICING SYSTEMS thread length is not through and through and the
BASED ON THREADED COUPLER middle portion of the coupler is solid.
NOTE — The effect of reduction in bar diameter at the ends
A-1.1 In these types of mechanical splicing systems, due to threading, on strength capacity of the reinforcement
the threaded ends of the reinforcing bar are joined bars should be kept in consideration when using such
together using internally threaded coupler and with splicing systems.
appropriate tightening (see A-1.1.1, A-1.1.2 and A-2 MECHANICAL SPLICING SYSTEMS
A-1.1.3). BASED ON COUPLING SLEEVE
A-1.1.1 Mechanical Splicing Systems with Parallel A-2.1 Mechanical Splicing Systems with a
Threaded Couplers Crimped Sleeve
A mechanical splice system with parallel threaded Use of mechanical splicing systems with a crimped
couplers is one in which the ends of the sleeve is applicable to all deformed reinforcing bars.
reinforcement bars are sawn square and a parallel It consists of the introduction of the bars to be
thread is formed on the ends, which are then spliced into a sleeve which is crimped by means of
connected by a coupler having matching internal a hydraulic crimping tool onto the deformed bars in
parallel threads. order to fill the voids between them and the inner
NOTE — The occurrence and impact of play between the
surface of the sleeve. The deformations on the bar
reinforcement bars and the coupler should be kept in penetrate into the relatively softer steel of the sleeve
consideration when using such splicing systems. The effect and the deformations work in shear.
of reduction in bar diameter at the ends due to threading, on
NOTE — The impact of lengthening of the sleeve during
strength capacity of the reinforcement bars should also be
crimping should be kept in consideration while using such
considered.
splicing systems.
A-1.1.2 Mechanical Splicing Systems with Upset A-2.2 Mechanical Splicing Systems with Injected
Parallel Threaded Couplers Sleeves
A mechanical splice system with upset parallel In these mechanical splicing systems, the space
threaded coupler is one in which the ends of the between the reinforcing bars and the sleeve is
reinforcement bars are sawn square and then filled/injected with special molten metal or grout or
hydraulically enlarged by cold forging, such that epoxy resin, which forms a rigid interlocking layer
the core diameter of the bar is increased to a pre- between the bar deformations surface and the
determined diameter. A parallel thread is cut or preformed frictional surface inside the sleeve.
formed onto the upsized/enlarged end of the
reinforcing bars, which are then connected by a A-3 MECHANICAL SPLICING SYSTEMS
coupler having matching internal parallel threads. BASED ON SHEAR BOLTING
NOTE — The occurrence and impact of play between the In these mechanical splicing systems, the sleeve
reinforcement bars and the coupler should be kept in contains high-strength radially-arranged shear bolts
consideration when using such splicing systems. of appropriate sizes which are tightened by using
appropriate torque to provide an interlocking
A-1.1.3 Mechanical Splicing Systems with Tapered mechanism between the reinforcing bar
Threaded Couplers deformations and the interior surface of the sleeve.
A mechanical splice system with tapered threaded
A-4 MECHANICAL SPLICING SYSTEMS
coupler is one in which the ends of reinforcement
BASED ON HYBRID CONNECTIONS
bars are sawn square and a tapered thread is formed
onto the bar to suit the taper threads inside the A-4.1 In this mechanical splicing systems, the rebars
coupler. The reinforcement bars are then connected are connected with combination of any of the
by the coupler having matching internal threads. The systems specified in A-1, A-2 and A-3.
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ANNEX B
(Clauses 9.2.1, 9.2.1.1, 9.2.2, 9.4, 10.2.1, D-3.2 and E-3.1)
METHOD OF STATIC TENSILE TEST
B-1 PREPARATION OF TEST PIECE same bar used for the preparation of spliced
specimen shall be performed to establish actual
The test piece for the tensile test shall be prepared in
tensile strength of the reinforcing bar.
accordance with 10.2. It shall be sufficiently long to
ensure a free length between the grips of the testing For the calculation of stresses, the effective cross-
machine to allow determination of percentage sectional area of the reinforcing bar shall be used.
elongation at maximum force. The minimum
B-3.2 Percentage Elongation at Maximum Force
sufficient free length of the test piece for the tensile
test (L3) in millimeters shall be 400 + L, where L is The gauge length for determining percentage
the length of the mechanical splice (see 3.4 and elongation at maximum force for both spliced and
Fig. 1). un-spliced specimens shall be the same. In spliced
specimens, it shall be located outside the length of
B-2 TESTING EQUIPMENT
the mechanical splice in both the bars (see Fig. 1).
The testing equipment shall conform to IS 1608
(Part 1). The percentage elongation at maximum force shall
be tested and measured according to IS 1608 (Part 1)
B-3 TEST PROCEDURE outside the length of the mechanical splice on both
B-3.1 Tensile Strength sides of the connection. Both values shall be
The tensile strength shall be determined by means of recorded and the largest shall be used to assess
test carried out in accordance with IS 1608 (Part 1). conformity.
A tensile test on an un-spliced specimen from the
FIG. 1 DEFINITION OF LENGTHS FOR MEASURING ELONGATION AND SLIP OF THE MECHANICAL SPLICE
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ANNEX C
(Clause 9.3)
METHOD OF SLIP TEST
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C-3.3 The slip measurement device shall be rigid d) The gauges shall be set to zero after closure
enough, and fixed securely, so that the slip can be of the jaws of the tensile testing machine.
measured with an accuracy of not less than 0.01 mm.
e) An axial tensile load shall be applied such
C-3.3.1 The accuracy of slip measurement device
that the tensile stress in the reinforcing bar
should be checked periodically (for example,
equals 0.6 fy (where fy = specified minimum
annually and always, if there is a change in the
yield stress or 0.2 percent proof stress in
testing conditions) by performing the test on a
IS 1786 for the grade of reinforcement bar to
control bar with the same gauge length. The be spliced). The force to be applied shall be
measurement accuracy is computed as the sum of determined using the nominal cross-sectional
the accuracy of the extensometer (as stated by its
area of the reinforcing bar. The load shall be
manufacturer) plus the error that could be generated
maintained until a steady reading is obtained
by the fixing devices. The measurement accuracy is
on both dial indicators, and shall not deviate
the reading after the load is returned to zero. from the theoretical load by more than
C-4 TEST PROCEDURE ± 3 percent. The recommended maximum
speed of loading is 500 MPa/min.
a) The test piece shall be gripped in the tensile
testing equipment in such a way that the load f) The load shall then be reduced to 10 MPa
is transmitted axially and as much as and the readings of the two/three
possible free of any bending moment on the extensometers, as applicable shall be taken.
whole length of the test piece.
g) Sum the value of the readings and divide the
b) The slip measurement device shall then be resultant sum by two or three as the case
attached such that the dial indicators are may be. The result shall be reported as total
180º apart in case of two-point slip.
extensometers and 120º apart in case of
three-point extensometers. Zero them out. h) The slip measurement device shall then be
removed and an axial tensile load sufficient
c) The slip measurement shall be conducted
to cause failure of the test piece shall be
with the minimum possible pre-load applied
applied to it.
to the test piece. Any load applied to the
sample during gripping shall not exceed j) The load shall be recorded and the type and
10 MPa. location of failure and any necking of the bar
NOTE — Preloading of the test piece will shall be noted. The maximum load attained
normally take most of the slip out. A preloading shall be recorded as maximum test load.
does not normally occur for spliced bars in a
structure.
ANNEX D
(Clause 9.4)
METHOD OF CYCLIC TENSILE TEST
D-1 PREPARATION OF TEST PIECE is defined as an increase from the lower load to
higher load and return. The load shall vary cyclically
The test piece shall be prepared in accordance with
according to a wave-form of constant frequency.
B-1.
The frequency shall be 0.5 Hz for bar sizes ≥ 36 mm
D-2 TESTING EQUIPMENT and 0.7 Hz for bars of smaller size.
The testing equipment shall conform to IS 1608
(Part 1). D-3.2 If the specimen does not fail at the end of
100 cycles, the axial tensile load shall be increased
D-3 TEST PROCEDURE statically to cause failure in the specimen and its
D-3.1 The test specimen shall be subjected to 100 static tensile strength capacity shall be determined in
cycles of stress variation specified in 9.4. One cycle accordance with Annex B.
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ANNEX E
(Clauses 9.5.1 and 9.5.2)
METHOD OF FATIGUE TEST
E-1 The purpose of fatigue testing of mechanical testing machine shall be calibrated as per IS 1828
splices for steel reinforcing bars is to determine the (Part 1) and the accuracy shall be ± 1 percent or
fatigue strength of the mechanical splice. The better and the machine shall be capable of
fatigue performance of a mechanically spliced bar maintaining the upper stress level, σMax , within
will normally be lower than that of the un-spliced
bar. ± 2 percent of the specified value and the lower
stress level, σMin, within ± 2 percent of the
E-2 PREPARATION OF TEST PIECE
specified value.
The test piece for the fatigue test shall be prepared
in accordance with 10.2 and shall be sufficiently E-4.3 Test Procedure
long to ensure a free length between the grips of the a) The test piece shall be gripped in the testing
testing machine, which is larger than the length of equipment in such a way that the load is
the mechanical splice. transmitted axially and as much as possible
E-3 LOW CYCLE FATIGUE TEST free of any bending moment on the whole
test piece.
E-3.1 Test Procedure
b) The temperature in the testing laboratory
The fatigue test shall be conducted on the sample should be 27 °C ± 2 °C.
by loading it to + 173 MPa to - 173 MPa for 10 000
c) The test piece shall be subjected to
cycles. The load shall vary cyclically according to a
waveform of constant frequency. The frequency sinusoidally varying axial tensile load with a
shall be 0.5 Hz for bars of size ≥ 36 mm and stress range, 2σa, of 60 MPa. The upper
0.35 Hz for bars size < 36 mm. If the specimen stress, σMax, in th atest shall be as specified in
does not fail at the end of 10 000 cycles, the axial 9.5.2 (see Fig. 3).
tensile load shall be increased statically to cause d) The frequency of load cycles shall be
failure in the specimen and its static tensile strength constant during the test and shall be between
capacity shall be determined in accordance with 1 Hz and 200 Hz.
Annex B. NOTE — A frequency of less than 60 Hz
normally gives an acceptable temperature of the
E-4 HIGH CYCLE FATIGUE TEST samples throughout the test.
E-4.1 Principle e) The test is terminated upon fracture of the
In the high cycle fatigue test, the test piece is test piece or upon reaching the specified
subjected to an axial tensile load which varies number of cycles (2 000 000 cycles) without
cyclically according to a sinusoidal waveform of fracture.
constant frequency in the elastic range. f) If the test piece fails in the gripping zone,
and the mechanical splice is still intact, the
E-4.2 Testing Equipment
test may be continued after re-gripping the
The fatigue test shall be carried out by means of test piece.
a hydraulic ram under load control. The fatigue
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ANNEX F
(Clause 11)
SAMPLING AND CRITERIA FOR CONFORMITY
F-1 ACCEPTANCE TESTS defectives found in the first sample lies between the
F-1.1 Acceptance tests are carried out on samples corresponding acceptance and rejection numbers
selected from a lot for the purpose of acceptance of given in col (6) and (7), a second sample of the size
the lot. given in col (4) shall be taken and examined for
these requirements. The lot shall be considered to
F-1.2 Lot have satisfied these requirements if the number of
In any consignment, all the reinforcement couplers defectives found in the cumulative sample is less
of the same size, type, grade, class, material than or equal to the corresponding acceptance
traceable to the same cast and manufactured under number given in col (6), otherwise not.
similar conditions of production shall be grouped F-2 TYPE TESTS
together to constitute a lot. A lot shall represent a
maximum number of 10 000 couplers. F-2.1 Type tests are intended to prove the suitability
F-1.3 For ascertaining the conformity of the lot to and performance of a new type of coupler or a new
the requirements of the standard, samples shall be manufacturing process. Such tests therefore need to
tested from each lot separately. The number of be applied only when a change is made in the type
couplers to be selected from the lot shall depend on of the coupler or in manufacturing process
the size of the lot and shall be according to Table 1. conditions or crimping method or forging or
threading machine.
F-1.4 The couplers shall be selected at random from
the lot and in order to ensure the randomness of F-2.1.1 Slip Test
selection, random number table shall be used. For For this type test, the manufacturer or the supplier
guidance and use of random number tables, IS 4905 shall furnish to the testing authority a minimum of
may be referred to. three samples of coupler of all sizes, grades, types
and classes (selected preferably from a regular
F-1.4.1 Static Tensile Test
production lot).
For the purpose of static tensile test, the number of
samples given for the first sample in col (4) of F-2.1.1.1 The samples so selected shall be tested for
Table 1 shall be taken from the lot and subjected to compliance with requirements of slip test as given in
this test. A coupler failing to satisfy the requirements 9.3.
given in 9.2.1, 9.2.1.1 (wherever applicable) or 9.2.2 F-2.1.1.2 If all the samples pass the requirements of
shall be considered as defective. The lot shall be slip test, the type of coupler or the change under
deemed to have satisfied the requirement if the consideration shall be considered to be eligible for
number of defectives found in the first sample is less type approval which shall be normally valid for a
than or equal to the corresponding acceptance period of one year.
number given in col (6). The lot shall be deemed not
to have met these requirements, if the number of F-2.1.1.3 At the end of the validity period (normally
defectives found in the first sample is greater one year) or earlier, if necessary, the testing
than or equal to the corresponding rejection authority may call for fresh samples for type test
number given in col (7). If, however, the number of for the purpose of type approval.
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F-2.1.2 100 Cycle Test F-2.1.3.2 If all the samples pass the requirements of
For this type test, the manufacturer or the supplier low cycle fatigue test, the type of coupler or the
shall furnish to the testing authority a minimum of change under consideration shall be considered to be
three samples of coupler of the largest size, three eligible for type approval which shall be normally
samples of the medium size and three samples of the valid for a period of five years.
smallest size of each grade (selected preferably from F-2.1.3.3 At the end of the validity period (normally
a regular production lot). five years) or earlier, if necessary, the testing
F-2.1.2.1 The samples so selected shall be tested for authority may call for fresh samples for type test for
compliance with requirements of 100 cycle test as the purpose of type approval.
given in 9.4. F-2.1.4 High Cycle Fatigue Test (for Class H
F-2.1.2.2 If all the samples pass the requirements of Coupler only)
100 cycle test, the type of coupler or the change For this type test, the manufacturer or the supplier
under consideration shall be considered to be shall furnish to the testing authority a minimum of
eligible for type approval which shall be normally three samples of coupler of the largest size, three
valid for a period of five years. samples of the medium size and three samples of the
F-2.1.2.3 At the end of the validity period (normally smallest size of each grade (selected preferably from
five years) or earlier, if necessary, the testing a regular production lot).
authority may call for fresh samples for type test for
F-2.1.4.1 The samples so selected shall be tested for
the purpose of type approval.
compliance with requirements of high cycle fatigue
F-2.1.3 Low Cycle Fatigue Test test as given in 9.5.2.
For this type test, the manufacturer or the supplier F-2.1.4.2 If all the samples pass the requirements of
shall furnish to the testing authority a minimum of high cycle fatigue test, the type of coupler or the
three samples of coupler of the largest size, three change under consideration shall be considered to be
samples of the medium size and three samples of the eligible for type approval which shall be normally
smallest size of each grade (selected preferably from valid for a period of five years.
a regular production lot).
F-2.1.4.3 At the end of the validity period (normally
F-2.1.3.1 The samples so selected shall be tested for five years) or earlier, if necessary, the testing
compliance with requirements of low cycle fatigue authority may call for fresh samples for type test for
test as given in 9.5.1. the purpose of type approval.
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ANNEX G
(Clause 13)
QUALITY CONTROL CHECKS AT SITE
G-1 The quality control checks as given in G-2 to The major diameter of threads on parallel
G-6 shall be followed for mechanical splicing threaded reinforcing bars shall be checked
systems with different types of couplers. by ‘GO’ and ‘NO GO’ gauges. Threads that
G-2 QUALITY CHECKS FOR THREADING failed the control shall be cut-off and the
OF REINFORCING BARS AT SITE rebars shall be reprocessed.
The following shall be the minimum process d) Proof load check of threaded reinforcing
requirement for threading of reinforcing bars at site. bars — Every threaded reinforcing bar end
Each manufacturer may stipulate additional shall undergo a load test prior to actual use.
processes that should also be followed. The minimum test loading shall be
equivalent to 80 percent of the minimum
a) Cutting — The ends of reinforcement bars specified yield strength/proof strength of
shall be sawn cut or square cut by suitable reinforcing bar. The proof load test
cutting machine to get a perfect plain end equipment shall have digital display for
surface, perpendicular to the axis of the bar. automatic setting and control of pressure
The tolerance to perpendicular axis cutting and proof load imparted to each reinforcing
to be as per manufacturer’s design and bar. The equipment shall be managed in
recommendation. Disc-cutting or gas automatic mode with display of setting
cutting is not permitted as these raise pressure and actual pressure applied, and
quality risks due to over-heating of rebars shall be accepted if applied pressure is equal
and non-perpendicular cut. to or higher than setting pressure. A positive
NOTE — The tolerance to perpendicularity indication shall be punched on the
is generally maintained within ± 3 degrees. reinforcing bar by the load testing machine
b) Cold forging (wherever applicable) — to indicate that this operation has been
After cutting, the ends of the bar shall be carried out and the bar end has qualified for
hydraulically enlarged by cold forging so specified strength. No manual punching of
that the area of cross-section after threading the bars shall be permitted.
shall not be less than the area of cross-
section of the parent bar. The length of cold e) Disengagement test — Disengagement test
forging shall be adequate for proposed as given in 9.2 shall be carried out as per the
thread length as per manufacturer’s design. frequency given in Annex F.
In case ribs of reinforcing bar are too big, f) After threading is completed, the threaded
these can be smoothened before the cold- length of the bars shall be protected by
forging activity so as to ensure uniform providing plastic caps before taking the bars
geometry throughout the required length, as out of the fabrication shop. This cap shall be
per manufacturer’s recommendation. removed only when next bar is to be
Double cold forging of bars is not permitted. attached and then cleaned before joining the
In case of improper cold forging, the end of next bar.
the bar shall be square or sawn cut and fresh G-3 SWAGING OF THE REINFORCING
cold forging shall be undertaken. A visual BARS WITH SWAGED COUPLER
inspection shall be carried out after cold
forging to ensure that there is no obvious G-3.1 Swaging of reinforcing bars shall be done at
cracking of the rebar. site. The various stages involved in swaging shall be
as given below:
c) Threading process to create the required
profile on the end of the reinforcing bar — a) Straighten and clean the rebars to be swaged.
The threads in bars shall be parallel type in b) Each rebar end to be marked at a distance
case of parallel threaded couplers and equal to half the length of swaging coupler.
tapered in case of taper threaded couplers c) Swaging to be done from centre towards
as per manufacturer's design and the end of the coupler. The hydraulic jack
recommendations. The thread length and used for swaging operation should
depth shall also be as per manufacturer's have adequate dies and preparation as per
design.
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ANNEX H
(Foreword)
COMMITTEE COMPOSITION
Concrete Reinforcement Sectional Committee, CED 54
Organization Representative(s)
In Personal Capacity (No. 17, Nalanda Apartments, SHRI G. SHARAN (Chairperson)
D-Block, Vikaspuri, New Delhi 110018)
Delhi Metro Rail Corporation, New Delhi SHRI NAVNEET KUMAR KOTHARI
SHRI SANJEEV KUMAR GARG (Alternate)
Gammon Engineers and Contractors Pvt Ltd, Mumbai SHRI ANIRWAN SENGUPTA
SHRI GIRISH JOSHI (Alternate)
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Organization Representative(s)
Indian Association of Structural Engineers, SHRI HARI OM GUPTA
New Delhi SHRI MANOJ K. MITTAL (Alternate)
Jindal Steel and Power Ltd, New Delhi SHRI AJAY AGARWAL
SHRI S. K. PRADHAN (Alternate)
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Organization Representative(s)
NTPC Limited, Noida SHRI S. KHADANGA
SHRI A. P. SRIVASTAVA (Alternate)
Member Secretary
SHRIMATI MADHURIMA MADHAV
SCIENTIST ‘D’/JOINT DIRECTOR
(CIVIL ENGINEERING), BIS
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Organization Representative(s)
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Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 2016 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without
the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the
standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed to the Head (Publication & Sales), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the website-
www.bis.gov.in or www.standardsbis.in.
This Indian Standard has been developed from Doc No.: CED 54 (18834).