Brochure Additives
Brochure Additives
Brochure Additives
ADDITIVES
impress
Into the future with tradition
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ADDITIVES
Content
01 Resin Hardeners 8
02 Resin Modifiers 12
03 Wetting/Release Agents 16
04 Specialties 22
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ADDITIVES
01 Resin hardeners
Product Description
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ADDITIVES
01 Resin
Hardeners
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ADDITIVES
impress has a range of aqueous resin hardener solutions, which can provide today’s paper impregnator The hardeners are typically dosed in the range of 0.1-1.0% (based on weight) and should be homogeneously
with a fine level of control over the resin’s cure profile – whether for melamine formaldehyde (MF), urea mixed into the resin formulation at ambient temperature. The right choice of hardener and the adjustments
formaldehyde (UF), or mixed melamine urea formaldehyde (MUF) resins. of reactivity strongly depends on the used resin system, impregnation process and on the requirements of
the subsequent pressing process.
The range includes both traditional “tried, tested and proven” catalyst technologies, and those resulting
from new innovation, research and development projects - unique to impress. With our experience on different requirements all over the world, we are happy to assist you to find the
optimum customized system in this regard.
Advantages
Quality – impress has strict production and quality control procedures that ensure reproducible
batch to batch catalytic activation and activity of each hardener type Comparison of Latency of Melamine Hardeners at 0.3w%
Control over the resin’s cure time and cure profile:
The hardeners are activated at high temperatures
Each specific hardener has its own unique temperature range,
In which it is activated to catalyze resin polymerization and cure
Catalytic action can be triggered as required:
100 105 110 115 120 125 130 135 140 145 150
Temperature in °C
Resin hardeners
iUH520 Latent urea resin hardener
iUH550 Urea resin hardener
1.1 UF Resin Hardeners
iUH560 Urea resin hardener
iUH570 Urea resin hardener
iMH510 Standard melamine resin hardener
iMH525 Standard melamine resin hardener
1.2 MF Resin Hardeners
iMH529 High reactive melamine resin hardener
iMH535 Superlatent melamine resin hardener
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ADDITIVES
02 Resin
Modifiers
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ADDITIVES
impress has a general all-purpose resin modifier, which can be used to significantly improve a
resin’s properties and provide a number of benefits. It can be used for the modification of all
amino resins, though it is primarily designed for use with melamine formaldehyde (MF) and
melamine urea formaldehyde (MUF) resins.
Depending on the requirements, impress resin modifiers are typically dosed in the range 2-5%.
For special products and highest flexibility, even higher dosing amounts are possible.
Advantages
Reduces cracking – the resin is less brittle and resists thermal shock
Resistance to steam – indicates a general resistance to moisture which is vitally
important to the practical application of laminated products
Resistance to heat damage e.g. from hot pots and pans
Better reproduction of structured patterns e.g. wood grain
Unlike many other plasticizers, the entire modifier will be incorporated into the
hardened resin through chemical bonding. This is better for the environment and also better for the
work place (e.g. no emissions issues regarding the dryers or lamination presses)
Does not adversely affect appearance properties e.g. gloss
Resin Modifiers
iMM200 Melamine Resin Modifier
Modifiers iMM210 Melamine Resin Modifier
iMM230 Melamine Resin Modifier
Both boards were subjected to a heat stress test and then allowed to cool to room temperature before being evaluated.
Laminate produced with impress modifier. Laminate produced without a resin modifier.
No heat tearing. Product can suffer from heat tearing.
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ADDITIVES
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03 Wetting/
Release
Agents
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ADDITIVES
A wetting agent can modify a resin formulation’s surface tension properties. This can aid impregnation in
two ways:
1. Resin Penetration: It is important that the first impregnation recipe rapidly and completely penetrates
the dry paper. Therefore, it can be considered that with a more rapid resin penetration, an increase in line
speed is possible and consequently an increase in productivity, too.
A separating agent will alter the surface properties of the impregnated paper. Primarily it will avoid
sticking to the metal press plate during pressing. Consequently, shorter press cycle times can be achieved, With wetting agent
and cleaning downtime reduced.
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ADDITIVES
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Additive Type Product Description
Wetting/Release Agents 50
Furthermore, impress offers “Combi additives” with combined wetting / release / antidust effect. For
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combi additives, see chapter “Specialties”.
Foam height
10
0
0 100 200 300 400 500 600
Application Measuring time
The dosing amount of wetting and release agent strongly depends on the resin system used,
the combination with other additives and the general requirements.
70,00
iWA450
60,00
Competition 1
50,00
iWA455
40,00
30,00
20,00
Surface tension
10,00
0,00
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ADDITIVES
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04 Specialties
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ADDITIVES
Specialties iAB731 is an antiblock agent which prevents sticking and blocking of the coated sheets. It is especially
iAB731 Antiblock agent recommended for challenging storage/shipping conditions like hot climate and high humidity. Compared
iAD751 Antidust agent to other available antiblock-emulsions, iAB731 offers clearly improved stability against freezing and
iAD752 Antidust agent coagulation effects.
iAF720 Antifoam agent
Specialties
iAS710 Antistatic agent Typical dosing range of iAB731 is 0,1-0,3%.
iAS711 Antistatic agent
iCS350/iCS351 Microscratch additive
iCS360/iCS361 Microscratch additive Advantages
iWA410 Combi additive wetting/antidust
iWS460 Combi additive wetting/release/antidust Effective antiblock effect on low dosing rates
Stable liquid formulation
Improved shelf life compared to other available antiblock-emulsions
No coagulation effects during storage
Free of critical fluorinated substances
Antidust Agent
Characteristics
Dust formation during impregnation and pressing is a common challenge. impress antidust agents iAD751
and iAD752 are capable of reducing dust formation by improved film smoothness: With smooth dried
resin films, inhomogeneous resin excess on the surface (=“craters”) is reduced and less dust is created.
impress antidust agents are highly effective and in most cases prevention of dust formation
can be achieved with low dosing amount (0.05%-0.2%). For challenging dust formation, it is
recommended to increase stepwise up to 0,35%.
Antistatic
Figure 1: Without antidust (left) and with antidust agent (right)
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ADDITIVES
Advantages
Antistatic additive
High active ingredients and low dosing amount
Beside smoothing effect also improved wetting power Characteristics
No influence on optical appearance of the final surface
Synergies in combination with impress wetting and release agents iAS710 and iAS711 are antistatic additives, especially for flooring products. It allows the production of
laminate floor coverings with antistatic properties according to EN14041.
It has to be mentioned that dust formation is quite a complex topic and antidust agent is only one part The application of antistatic additives strongly depends on the present overall system. Therefore, a general
– especially raw paper, resin type and dryer settings also have a strong impact on dust formation. We will dosing recommendation is not possible. We are happy to assist you with tailor-made recommendations
be happy to assist you in optimizing your system in a holistic manner to for your existing system.
Advantages
iAF720 is an effective antifoam agent, which prevents and destabilizes foam of the liquid resin formulation
during impregnation process. Due to its good compatibility with different resin systems, iAF720 is a very
Microscratch additive
universal defoamer.
Characteristics
iAF720 can be used for UF, MF and MUF systems. Typical dosing range is 0.05%-0.15%.
The iCS-product family is capable of improving microscratch resistance of the final decorative surfaces.
It is a dispersion of inorganic micro-sized particles and is typically dosed to the surface resin. Its precisely
Advantages defined particle size distribution prevents abrasion of the press plate. All iCS-products have to be agitated
directly before use, to assure a homogenous mixture.
Low dosing rates
Good compatibility with UF, MUF and MF resins iCS350 and iCS360 are highly effective additives with low dosing amounts; for improved stability against
Can be added to first and second impregnation step according to requirements sedimentation in the resin bath, iCS351 and iCS361 are recommended.
Enhances the collapse of foam effectively
The optimum dosing amount has to be acquired individually; most requirements will be met by
adding 1.0%-3.0% of microscratch additive to the surface resin.
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Advantages
100
20
0
0 100 200 300 400 500 600 700
Measuring time
Figure 2: Foaming behavior of resin formulation with and without iAF720 Figure 3: Final surface after Martindale test: without microscratch additive (left) and with iCS350 (right)
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ADDITIVES
Combi additive
Characteristics
For some purposes, so called “combi additives” might be useful. These additives combine several features
in one product. Combi additives are easy to use and help to keep impregnation formulations simple.
iWA410: Combination of wetting agent and film smoothening/antidust additive
iWS460: Combination of wetting agent, release agent and film smoothening/antidust additive
The use of combi-additives is recommended only for MF-resin. Typical dosing range is 0,2-0,5%.
Advantages
Easy to use
Help to keep impregnation formulation simple
Advantageous, if only a limited number of dosing connections is available
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ADDITIVES
05 Tabersperse
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ADDITIVES
Consistency is key when it comes to achieving the desired color in impregnated materials. Tabersperse
Welcome to the vibrant world of Tabersperse, where color knows no bounds. We are delighted to present colored dispersions offer exceptional color consistency throughout your resin matrix, ensuring that the
our exquisite range of colored solutions, designed to add a splash of life and creativity to a wide range of products have a uniform appearance and eliminating any variations or streaks.
applications. impress Tabersperse range has the perfect solution to meet your color needs.
We recognize the importance of smooth integration and dispersion of color in impregnation processes.
Impregnation Tabersperse products are meticulously engineered to seamlessly incorporate into melamine and
urea-formaldehyde resins, providing excellent flow and dispersion properties. This ensures even color
distribution throughout the material, eliminating the risk of uneven coloring or blotches.
impress Tabersperse range offers a tailored solution for the impregnation of melamine and urea-
formaldehyde resins. Durability
Durability is paramount for impregnated materials exposed to daily life. The Tabersperse range is designed
Color range to maintain their color brilliance and integrity, even in high-traffic applications. Our dispersions offer
excellent UV resistance, ensuring that your colored finishes remain vibrant and fade-resistant, even when
Our range of colored dispersions includes vibrant shades, hues, and captivating tones that will set your subjected to prolonged exposure to sunlight. (Check the lightfastness resistance within the product range
impregnated materials apart from the rest. Whether you’re working on furniture components, decorative list)
panels, laminates, or any other application requiring a touch of color, impress has a product.
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ADDITIVES
90
Pigment anti-setting 89
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Viscosity (η)
87
86
85
Opacity base paper Base paper 1+6% Taberperse Base paper 2+1% Taberperse
Graph: The use of low opacity paper in combination with 6% of our Tabersperse White 1080, provides
the same opacity as a medium opacity paper. When impregnating a medium opacity paper with 1% of
Additionally, the dispersion’s high pigment concentration enables lower usage rates, translating into cost Tabersperse 1080 we can achieve the same opacity as a high opacity paper.
savings while maintaining the desired white intensity. Tabersperse White 1080 boasts an extraordinary level
of whiteness and opacity, allowing you to achieve pristine and consistent white finishes in your impregnated
materials.
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ADDITIVES
02 Resin modifiers
iMM200 Resin modifier
Modifiers iMM210 Resin modifier
iMM230 Resin modifier
03 Wetting/Release agents
iWA450 Wetting agent
Wetting/Release agents iWA455 Wetting agent
iSA910 Release agent
04 Specialities
iAB731 Antiblock agent
iAD751 Antidust agent
iAD752 Antidust agent
iAF720 Antifoam agent
iAS710 Antistatic agent
Specialities
iAS711 Antistatic agent
iCS350 / iCS351 Microscratch additive
iCS360 / iCS361 Microscratch additive
iWA410 Combi additive wetting/antidust
iWS460 Combi additive wetting/release/antidust
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ADDITIVES
Version 2 as of 02/2024
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For further information
Email: austria@impress.biz
Phone: +43.594.96 0
Fax: +43.594.96 20 20
W W W. I M P R E S S. B I Z
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