Tenké Vrstvy
Tenké Vrstvy
Tenké Vrstvy
Tenké vrstvy
(v optice)
Jan Václavík
jan.vaclavik@tul.cz
TECHNICAL UNIVERSITY OF LIBEREC
Electromagnetic Waves
• Transverse wave
• Oscillating quantities: electric and
magnetic fields, in phase,
perpendicular to each other and
direction of propagation
CP 551
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Electromagnetic Spectrum
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Electromagnetic Spectrum
VISIBLE SPECTRUM
700 nm 400 nm
c=f E=hf
Gamma rays
Increasing frequency
Increasing wavelength
Red orange yellow green blue indigo violet
X-rays
Ultraviolet
Visible
Infrared
Microwaves
Radio
CP 588
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Optics
n1 < n2
1
normal
n1
1
2
2
n2
𝑛1 𝑠𝑖𝑛Θ1 = 𝑛2 𝑠𝑖𝑛Θ2
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fringes
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Interference
𝐸1 𝑡 = 𝐸 cos 𝜔𝑡 + 𝜙
𝐸2 𝑡 = 𝐸 cos 𝜔𝑡
𝐸𝑃2 = 2𝐸 2 1 + cos 𝜙
𝜙
𝐸𝑃2 = 4𝐸 2 cos2 1 cos 2 cos 2
2 2
𝜖0 𝑐𝐸𝑃2 𝜙
𝐼= = 2𝜖0 𝑐𝐸 2 cos 2
2 2
𝜙
𝐼 = 𝐼0 cos2 𝐼0 = 2𝜖0 𝑐𝐸 2
2
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Perpendicular (S)
polarization sticks up out
of the plane of incidence.
Fresnel equations
r E0r / E0i for the r E0r / E0i for the
perpendicular parallel
t E0 t / E0 i polarization t E0t / E0i polarization
i 1 m 2
wi
ni r t
nt 1 m 1 m
wt
t
m 2
wt cos(t ) 𝑛𝑡 r t
m 𝜌= m m
wi cos(i ) 𝑛𝑖
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Reflection coefficient, r
Brewster’s angle
.5 .5 r
r||=0! r|| ┴
Total internal
reflection
0 0
Brewster’s
angle
-.5 r -.5
┴
Critical r||
angle
-1.0 -1.0
I t At t 2 0t wt nt E0t wt nt 2 cos(t )
n E 2
T t
I i Ai 0 c0 2
wi ni E0i wi ni cos(i )
2
i 2 0i
n E
i
wi
ni nt cos t 2
T t mt
2
ni cos i
nt
wt
t
R r2
wi i r
ni wi
nt
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TIR Applications
• Q: Why it is used?
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2
nt ni 4 nt ni
R T
nt ni
2
t
n ni
R = 4 % and T = 96 %
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Antireflection Coating
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Thin-film Interference
CP 563
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Thin-film Interference
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Thin-film Interference
180° phase change
Ray undergoes a
phase change on No phase change
reflection. Air
Film
doesanot
Ray has phase t
undergodue
change a phase
to the path
nAir < nFilm
change on reflection..
difference.
Air
Dark lines in drawings are there to help you see the boundaries, and are not a separate medium.
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Thin-film Interference
180° phase change
The path length
difference is
approximately 2t. No phase change
Air
There is a 180 phase
difference (½ of a Film
wavelength) due to the t nAir < nFilm
film =
first reflection. nfilm
Air
𝜆
2𝑡 = 𝑚𝜆𝑓𝑖𝑙𝑚 = 𝑚 ⇒ 2𝑛𝑓𝑖𝑙𝑚 𝑡 = 𝑚𝜆, 𝑚 = 0,1,2 …
𝑛𝑓𝑖𝑙𝑚
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Thin-film Interference
180° phase change
Film
t nAir < nFilm
film =
nfilm
Air
Thin-film Interference
Thin-film Interference
1 2 0
Antireflective Coating 2d nf
2 2 1
o
2 - 1 = 0
1=
Destructive interference:
air n1 = 1 2= - thinnest film
= 2 (2d nf / o) + 0
nf d
film
d = o / (4 nf) = f / 4
glass n2
n 1 < nf < n2
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Transfer Matrix Method
one wave with positive direction(E+)
Superposition of electric field -
one wave with negative direction(E )
𝐸𝑖 + 1 1 𝑟𝑖,𝑗 𝐸𝑗 +
− = −
𝐸𝑖 𝑡𝑖 𝑗
,
𝑟𝑖,𝑗 1 𝐸𝑗
𝑁 −𝑁 2𝑁 2𝑁𝑗
𝑟𝑖,𝑗 =-𝑟𝑗,𝑖 =𝑁𝑖+𝑁𝑗, 𝑡𝑖,𝑗 = 𝑁 +𝑁𝑖 , 𝑡𝑗,𝑖 =𝑁 +𝑁 ;
𝑖 𝑗 𝑖 𝑗 𝑖 𝑗
𝐸𝑖 + Φ−1 o E,i+ 2𝜋
− = Φ=𝑒 −𝑖 𝜆 𝑁𝑖𝑑
𝐸𝑖 o Φ E,i−
Propagation through
mediums at Where d is the thickness of medium, ω is the frequency of
the propagating light and c is the speed of light
normal incidence
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P polarization:
Medium j
𝞱𝑗 𝑁𝑖 𝑐𝑜𝑠𝞱𝑗 − 𝑁𝑗 𝑐𝑜𝑠𝞱𝑖
𝑟𝑖,𝑗 =
𝑁𝑗 𝑐𝑜𝑠𝞱𝑖 + 𝑁𝑖 𝑐𝑜𝑠𝞱𝑗
2𝑁𝑖 𝑐𝑜𝑠𝞱𝑖
𝑡𝑖,𝑗 =
𝑁𝑗 𝑐𝑜𝑠𝞱𝑖 + 𝑁𝑖 𝑐𝑜𝑠𝞱𝑗
2𝜋
−𝑖 𝜆 𝑁𝑚 𝑑𝑐𝑜𝑠𝞱𝑗
Φ=𝑒
S polarization:
𝑁𝑖 𝑐𝑜𝑠𝞱𝑖 − 𝑁𝑗 𝑐𝑜𝑠𝞱𝑗
𝑟𝑖,𝑗 =
𝑁𝑖 𝑐𝑜𝑠𝞱𝑖 + 𝑁𝑗 𝑐𝑜𝑠𝞱𝑗
2𝑁𝑖 𝑐𝑜𝑠𝞱𝑖
𝑡𝑖,𝑗 =
𝑁𝑖 𝑐𝑜𝑠𝞱𝑖 + 𝑁𝑗 𝑐𝑜𝑠𝞱𝑗
nt cos t 2
T t mt R r2
2
ni cos i
wt cos(t ) 𝑛𝑡
m 𝜌=
wi cos(i ) 𝑛𝑖
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Coherence condition
Validity condition:
𝑑
n << 1
∆𝜆𝐶𝑜ℎ𝑒𝑟𝑒𝑛𝑐𝑒
θ
Incoherent condition
𝐼 = 𝐸 ∗ 𝐸 = |𝐸0 |2 𝑒 𝑖𝑘𝑛𝑑 𝑒 −𝑖𝑘𝑛𝑑 = |𝐸0 |2
phase information
𝑡
>> 1
∆𝜆𝐶𝑜ℎ𝑒𝑟𝑒𝑛𝑐𝑒
material
𝑐
𝑛=
𝑣
• Change of speed
• Refraction - refractive index
• Izotropic/anisotropic medium
• Frequency dependent
• Dielectric materials
• Absorption
• Loss of energy
• Phase effects
• Metals
• Phenomenological model
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Electronic polarization
• The index of refraction is a consequence of
electrical polarization, especially electronic
polarization
1 1
v and c
0 0 𝑛 = 𝜀𝑟 𝜇𝑟
ℎ
𝐸= 𝑣
𝜆
– +
𝐸>0
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Absorption
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Absorption
absorption
Atomic absorption
• Absorption or emission
due to excitation or
relaxation of the electrons
in the atoms
http://www.nhn.ou.edu/~kieran/reuhome/vizqm/figs/hydrogen.gif
http://www.sbu.ac.uk/water/images/molecul5.jpg
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Molecular absorption
http://www.sbu.ac.uk/water/images/watopt.jpg
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Band structure
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aluminum
spectrum is
relatively flat
blue red
http://www.thermo.com/eThermo/CMA/Images/Various/109Image_12275.gif
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Non metals
EC
EG
EV
hole
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Non metals
EC
hf1 phonon
hf2
EV
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Lorentz model
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Resonance
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Lorentz oscilator
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Refractive index
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Absorption coefficient
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7
n k
4
N, K
0
0.1 1 10 100
Wavelength (um)
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𝑑2 𝑥 1 𝑑𝑥 𝑑𝒗 1
𝑚0 2 + 𝑚0 = 𝑚0 + 𝑚 𝒗 = −𝑒𝑬 𝑬 𝑡 = 𝑅𝑒{𝑬 𝜔 𝑒 −𝑖𝜔t }
𝑑𝑡 𝜏 𝑑𝑡 𝑑𝑡 𝜏 0
−𝑒𝜏 1
𝒗(𝜔) = 𝑬(𝜔)
𝑚0 1 − 𝑖𝜔𝜏
−𝑒 1
𝑥(𝜔) = 𝑬(𝜔)
𝑚0 −𝜔 2 − 𝑖𝜔/𝜏
𝑛𝑒 2 1
𝑫 𝜔 = 𝜖0 𝑬 𝜔 + 𝑷 𝜔 = 𝜖0 𝑬 𝜔 + 𝜖 0 𝑬 𝜔 = 𝜖0 𝜖𝑟 𝑬 𝜔
𝑚0 𝜖0 −𝜔 2 − 𝑖𝜔/𝜏
𝜔𝑝2 𝑛𝑒 2
𝜖𝑟 𝜔 = 1 − 2 𝜔𝑝2 =
𝜔 + 𝑖𝜔/𝜏 𝑚0 𝜖0
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Drude model
𝜔𝑝2 𝑛𝑒 2
𝜖𝑟 𝜔 = 1 − 2 𝜔𝑝2 =
𝜔 + 𝑖𝜔/𝜏 𝑚0 𝜖 0
𝑖𝜎ො
𝜖Ƹ 𝜔 = + 1 = 𝜖𝑟 + 𝑖𝜖𝑖
𝜖0 𝜔
𝜎2
𝜖𝑟 𝜔 = 1 − 𝜎2 = 𝜔𝜖0 (1 − 𝜖1 )
𝜔𝜖0
𝜎1
𝜖𝑖 𝜔 = 𝜎1 = 𝜖2 𝜖0 𝜔
𝜔𝜖0
𝑛ො = 𝑛 + 𝑖𝜅 = 𝜖Ƹ
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Drude-Lorentz
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Drude-Lorentz
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Drude-Lorentz
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Empiric models
Lorentz oscillator Drude oscillator
𝜔𝑝2 𝜔𝑝2
𝜖𝑟 𝜔 = 1 − 𝜖𝑟 𝜔 = 1 −
𝑖𝜔 𝑖𝜔
𝜔02 − 𝜔2 − 𝜔2 +
𝜏 𝜏
𝐵 𝐶 𝐸 𝐹
Cauchy formula 𝑛 𝜆 =𝐴+ +
𝜆2 𝜆4
𝑘 𝜆 =𝐷+ +
𝜆2 𝜆4
2
𝐵 𝑗 𝜆
Sellmeier formula 𝑛2 𝜆 = 𝐴 + 2
𝜆 − 𝜆𝑗2
𝑗
• Sellmeier
• real part of dielectric constant of dielectric oscillator (no damping)
• parameter A should be 1
• singularities at λj
• Cauchy
• Taylor series of Sellmeier formula – useful for regression
• Extinction coefficient arbitrary
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Sellmeier formula
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Δ𝐼 = −𝛼 ⋅ Δ𝑥 ⋅ 𝐼
𝛼 … absorption coefficient (m−1)
𝑑𝐼
= −𝛼𝐼
𝑑𝑥
𝐼
• More definitions of α! 𝛼𝑥 = − ln 𝐼
0
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Ellipsometry
Phase measurement
2000 64
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Ellipsometry
• ELLIPSOMETRY is a method based on measurement of the change of the
polarisation state of light after reflection at non normal incidence on the
surface to study
• The measurement gives two independent angles: Ψ and Δ
• It is an absolute measurement: do not need any reference
• It is a non-direct technique: does not give directly the physical
• Parameters of the sample - thickness and index
• It is necessary to always use a model to describe the sample
• SPECTROSCOPIC ELLIPSOMETRY (SE) gives more comprehensive results
since it studies material on a wide spectral range
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Ellipsometry
EP rp
Ei
linear polarisation elliptical polarisation
Er rs
Ep
ES 0 Er Ep.rp
Ei Es Es.rs
Ambient (n0, k0)
rp
= = tan Ψ.e j = f( ni, ki, Ti )
rs
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Ellipsometry
rp
Y
0 rs s
• ellipticity: tan() - the ratio of the large axis to sin 2𝜖 = sin 2𝜓 sin Δ
the small axis tan 2Θ = 𝑡𝑎𝑛 2𝜓 𝑐𝑜𝑠 Δ
• angle of rotation - angle between the main axis
and the P axis
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1 0.5 0.5 1
0.5
1
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1 1 1
1 1 1
Ellipsometry
Goniometer
Analyser Arm
Polariser Arm
Sample
Mapping
rho/theta
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Ellipsometry
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Determination of ellipsometric parameters
parameters
Intensity HADAMART TRANSFORM
𝜋
4
𝑆1 = න 𝐼 𝑡 𝑑𝑡
0
𝜋
2
𝑆2 = න 𝐼 𝑡 𝑑𝑡
𝜋
4
3
𝜋
4
𝑆3 = න 𝐼 𝑡 𝑑𝑡
𝜋
2
𝜋
𝑆4 = න 𝐼 𝑡 𝑑𝑡
3
S1 S2 S3 S4 S1 4𝜋
Polarizer angle
𝑆1 − 𝑆2 − 𝑆3 + 𝑆4 𝑆1 + 𝑆2 − 𝑆3 − 𝑆4
𝛼= 𝛽=
2𝐼0 2𝐼0
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Determination of ellipsometric parameters
𝑆1 − 𝑆2 − 𝑆3 + 𝑆4 𝑆1 + 𝑆2 − 𝑆3 − 𝑆4
𝛼= 𝛽=
2𝐼0 2𝐼0
cos 2 𝐴
𝐼0 =
tan2 𝜓 + tan2 𝐴
1+𝛼
tan 𝜓 = tan 𝐴
tan2 (𝜓) − tan2 (𝐴) 1−𝛼
𝛼=
tan2 (𝜓) + tan2 (𝐴)
𝛽
cos Δ =
2 cos Δ tan 𝜓 tan 𝐴 1 − 𝛼2
𝛽=
tan2 𝜓 + tan2 𝐴
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Sample analysis
No
Non-direct technique. Measurement = Model?
Ti , ni , ki
0nm
10 A
Physical Chemical
Deposition Deposition
Vacuum
Sputtering Chemical Vapour Atomic Layer
Evaporation
CVD
Low
atmospheric
pressure
Hot wall
Cold wall
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CVD – AP CVD
• APCVD reactors operate in mass transport limited region
• Substrates placed horizontaly, moving them under gas
stream
• They are used for depositing low temperature oxide films
• Advantages:
• Simple
• High deposition rate
• Low temp
• Disadvantages:
• Poor step coverage
• Particle contamination
• Require excess substrate handling
• Application:
• Doped & undoped low temp oxides
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CVD – LP CVD
• The reactor consists of a quartz tube heated by a three zone furnace
• Substrates stand vertically, perpendicular to the gas flow
• It operates in a surface reaction rate limited mode
• Supply of equal flux of reactants is not required
• Therefore geometry can be such that it can accommodate a large no. of
substrates at a time
• Advantages:
• Excellent purity
• Comfortable step coverage
• Large wafer capacity
• Disadvantage
• High temp
• Low deposition rate
• Application
• Doped & undoped high temp oxides
• Silicon nitride
• polysilicon
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CVD – PE CVD
CVD – PE CVD
CVD – MO CVD
• MOCVD stands for Metal-Organic Chemical Vapour Deposition. This is a technique
for depositing thin layers of atoms onto a semiconductor wafer. Using MOCVD
you can build up many layers, each of a precisely controlled thickness, to create a
material which has specific optical and electrical properties
• Principle: Atoms that you would like to be in your crystal are combined with
complex organic gas molecules and passed over a hot semiconductor wafer.
• The heat breaks up the molecules and deposits the desired atoms on the surface,
layer by layer.
Evaporation
Vacuum flow
• Knudsen number
𝜆ҧ
𝐾𝑛 =
𝑑
Re < 2,300:
Reynolds laminar
number Re > 4,000:
turbulent
Evaporation
e-beam Evaporation
• Electron emitted by filament (≈102 mA)
• Acceleration by electric potential (6-12 kV)
• Beam formed by electrostatic optics
• Beam bended by magnetic field
• Hidden filament!
• Low efficiency: ≈10 %
• Multiple crucibles
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Sputter deposition
Sputter deposition
• DIODE type
• Conductive plasma
• Pressure: 100-1000 Pa
• Power: 100-1000W
• For DC sputtering, voltage -2 to -5kV
• Incoming ion ≈ 500-1000eV.
• Sputtered atoms ≈ 3-10eV → ineffective!
• 95% of incoming energy goes to target heating & secondary electrons
• Need efficient cooling techniques to avoid target damage
• Sputtering yields and the ion currents limited → low deposition rate
• Energies of the atoms or molecules sputtered are about
10x higher than those thermally evaporated
→ better film quality
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𝐵𝑝𝑑
𝑉𝐵 =
1
ln(𝐴𝑝𝑑) − ln ln 1 + 𝛾
𝑆𝐸
𝑝𝑑
𝑉𝐵 = 𝑎
ln 𝑝𝑑 + 𝑏
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Sputter yield
• Threshold energy
• The yield increases with the energy
• Yield approaches saturation
• Saturation at higher energies for heavier
bombarding particles (Xe+ 100keV and Ar+
20KeV)
Sputtering yield vs. chamber TECHNICAL UNIVERSITY OF LIBEREC
pressure
Too few collisions limit yield
For same power P=IV=constant, high current (ion number) comes with low voltage (ion energy)
100
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Reactive sputtering
• Sputtering a compound target may not give what one wants.
• This doesn’t mean reactive sputtering will give what one wants – it is
just one more thing to try with.
• Certainly reactive sputtering can be done using DC sputtering, whereas
compound target (insulating) can only be used for RF sputtering.
• Chemical reaction takes place on substrate and target.
• Can “poison” target if chemical reactions are faster than sputter rate.
• Need to adjust reactive gas flow to get good composition (e.g. SiO2
rather than SiO2-X) without incorporating excess gas into film.
• A mixture of inert + reactive gases used for sputtering:
• Oxides – Al2O3, SiO2, Ta2O5 (O2 mixed with Ar)
• Nitrides – TaN, TiN, Si3 N4 (N2, NH3, mixed with Ar)
• Carbides – TiC, WC, SiC (CH4, C2H4, C3H8, mixed with Ar)
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Magnetron sputtering
• In DC & RF sputtering, the efficiency of ionization from energetic collisions between the
electrons and gas atoms is low.
• Most electrons lose energy in non-ionizing collisions or are collected by the electrodes.
• Oscillating RF fields increasing ionization efficiency marginally.
• Deposition rates are low.
• To increase deposition rates, magnets are used to increase the percentage of electrons that take
part in ionization events, increasing the ionization efficiency.
• A magnetic field is applied at right angle to the electric field by placing large magnets behind the
target.
• This traps electrons near the target surface and causes them to move in a spiral motion until
they collide with an Ar atom.
• The ionization and sputtering efficiencies are increased significantly - deposition rates increase
by 10-100x, to 1 µm per minute.
• Unintentional substrate heating is reduced since the dense plasma is confined near the target
and ion loss to the substrates is less.
• A lower Ar pressure (0.1 Pa can still sustain plasma) can be utilized since ionization efficiency is
larger → improvement of film quality as less argon will be incorporated into the film.
• Magnetron sputtering can be done in DC or RF, but more often it is done in DC as cooling of
insulating targets is difficult in RF systems.
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As a result:
Magnetron Sputtering
• Current density (proportional to
ionization rate) increases by 100 times.
• Required discharge pressure drops 100
times.
• Deposition rate increases 100 times.
Hoping radius r:
Orbital motion of electrons increases probability that For electron: r0.3cm
they will collide with neutral species and create ions. For Ar+ ion: r81cm
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Magnetron Sputtering
Magnetron Sputtering– target TECHNICAL UNIVERSITY OF LIBEREC
erosion
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Další témata
• Glancing angle deposition GLAD
• Deposition time – pump down, substrate heating,
material drying/melting, deposition, layer
switching, cool down
• DIY resistive evaporator – easy
• Deposition rate
• Optical quality
• Process time
• Aluminium - fast
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Comparison of typical thin film deposition technology
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Comparison of evaporation and sputtering
Evaporation Sputtering
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Vacuum Pumps
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Pumping Methods
VACUUM PUMPS
(METHODS)
Multiple Vane Sliding Vane Axial Flow Gas Jet Diffusion Self Purifying Evaporation
Rotary Pump Rotary Pump Pump Pump Ejector Pump Diffusion Pump Ion Pump
Turbomolecular
Condenser
Pump
TECHNICAL UNIVERSITY OF LIBEREC
Pressure Ranges
RANGE PRESSURE
Gas Load
Permeation
Outgassing
Real
Leaks
Diffusion Virtual
Backstreaming
Pump-down Curve
10+1
10-1
Volume
10-3
Pressure (mbar)
10-7
Diffusion
10-9
Permeation
10-11
10 1 10 3 10 5 10 7 10 9 10 11 10 13 10 15 10 17
Time (sec)
TECHNICAL UNIVERSITY OF LIBEREC
9 1 Chamber
8
2 High Vac. Pump
3 Roughing Pump
1
7 3a Foreline Pump
8 4 Hi-Vac. Valve
5 Roughing Valve
5 6 Foreline Valve
4
7 Vent Valve
7 8 Roughing Gauge
2 9 High Vac. Gauge
3a 3
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• Belt Drive
• Slower 400-600 RPM
• Bigger, Cheaper
• Direct drive
• Faster 1500 to 1725 RPM
• Smaller, lighter
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Ultra High
High Vacuum Rough Vacuum
Vacuum
Roughing Pumps
Cryo Pump
Ion Pump
Tit. Subl. Pump
Rotary Vane:
Pump speed lower at low vacuum
Pump Speed
Pressure
TECHNICAL UNIVERSITY OF LIBEREC
Vacuum Gauge
Ultra High
High Vacuum Rough Vacuum
Vacuum
Bourdon Gauge
Capacitance Manometer
Thermocouple Gauge
Pirani Gauge
Hot Fil. Ion Gauge
Cold Cathode Gauge
Residual Gas Analyzer
McLeod Gauge
Spinning Rotor Gauge
Ionization Gauges
TECHNICAL UNIVERSITY OF LIBEREC
Penning
• Quick, free of X-ray problems, no filament
• Problems
• The ion-induced current is not linearly related to the pressure, rather, the
relationship is exponential
• Less accurate than HCGs
• Cleaning is necessary ( Oil vapors )
• Starting of the CCGs can be delayed ( LP ), can be turned on at higher pressure during
a pumpdown
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Deposition Rate
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Knudsen Cell
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Cosine Law
TECHNICAL UNIVERSITY OF LIBEREC