LIFTING AND HOISTING OPERATION PROCEDURE

Rigging Department

Area: Unit: Equipment Tag # Company: JAKSO

Description: To do Transfer lifting

Type of Lift Plan Critical  Non Critical Date / /

Lifting information
Crane model AC-500-2
Crane Type AT
Crane Capacity 500 TON
Counter Weights 160 TON
Boom Length 33.2 M 85.9 TON

.2 M
Boom Angle 650

32
Radius 14M 60*
Crane Capacity as per above configuration 102 TON
Quadrant of Lift 360 *
Capacity of Single Part Line 12.5 TON
Numbers of parts line 07 NOS
Load Calculation
Weight of the Load 73.5 TON 6M
Hook Block and Rigging Weight 3 TON
Total Load 76.5 TON
Capacity Utilization 75 %
With the above scenario can the crane make Yes. No. 14M
the lift?
Lifting Tools
(Type and Sizes)
Wire rope  Nylon Chain size : 64mm x 3M(02 NOS)
36mm x 4M(04 NOS)
capacity: 51T/39T

Shackle size: 3" (04 NOS) capacity: 72 TON

Hitch Arrangements Hitch: TWO LEG BRIDLE Angle: 60* Total Hitch Capacity 88.332 TON / 67.548 TONS
Means of Communications  Hand Signal Radio

Wind speed shall be below 32 km/h-20mph–17.4 knots – 9 meters / second, unless otherwise specified by the crane Harness used above 1.8m?
manufacturer. Yes. No. 
Yes. No.
Energized power line within Excavation hazard All rigging equipment have Lifting area Is the ground All personnel with a valid
boom radius? controlled? been inspected barricaded? level? certificate?
Yes. 
No. 
Yes. No. 
Yes No. 
Yes. No. Yes. No. 
Yes. No.
Trail lift needed? Work permit Rigger wears bright vest? Appointed flag man for crane Applied running water in plant

Yes. No. required?

movement? area?


Yes. No. Yes. No. 
Yes. No. Yes. No.
Section #1 for executor Name Certificate# ID # Sign

Rigger-I / II / III MUBASHAR HASSAN 0078 2315724027

Crane Operator
Rigger I MUBASHAR HASSAN 0078 2315724027

Note: 1) All Units shall be listed in the same units of measure as crane load chart.
2) Any kind of a change in the Lifting Plan should be authorized person by Plant Rigging Supervisor only.
3) Lifting Plan (To attach MOS, Crane Load chart, Rigger-I Approved Third Party Copy).
4) Outrigger must be full extended whenever crane on position.
5) On rubber table is prohibited at Plant premises.
 8037

• loads with reduced outrigger base on reque,at

• Traglasten mil veriwrzler Abarutzbaais au! Anlraga
• Capacities de le\la,ge base reduite a.. demande
• Portate con base atabilizzalori ridotta disponibili au richiesla
• Capacidad de carga con bases de apoyo reducidas, disponibles bajo demanda
• Cargaa com base do esiab6:ador red12ida a pedido
• H.y,py31G-1 np'M )Met-1t,we+u10'1 n.llOlQ�onopno.3amtce

,,d:) /fJe 14,7m 1> 14,7m 19,3m 1> 19,3m 24,0m 1> 24,0m 28,6m 33,2m 37,9m 42,5m 47,2m 51,8m 56,0m ,,4::)
m t t t t t t t t t m
3 500 0... 250 0 3
4 346,0... 250,0 257,0* 250,0 245,0 237,8 4
5 293 0... 250 0 257 o· 250 0 245 0 237 8 210 0 5
6 257,0* 224,0 249,0 224,0 233,0 224,0 196,0 166,0 6
7 231,0 201,0 221,0 201,0 211,0 201,0 184,0 156,0 142,0 7
� 207,0 182,0 198,0 182,0 191,0 182,0 171,0 146,0 134,0 117,0 --8
9 184,0 166,0 180,0 166,0 174,0 166,0 160,0 138,0 125,0 110,0 95,3 82,9 9
10 165,0 153,0 165,0 153,0 159,0 152,0 149,0 130,0 118,0 104,0 89,9 78,6 66,8 10
12 137 0 131,0 136,0 131,0 134 0 130,0 129,0 115 0 103 0 93 5 80,4 71 0 61,2 12
14 115,0 112,0 115,0 111,0 111,0 102,0 91,1 84,1 72,5 64,4 56,0 14
16 99 5 97 2 99 7 95 9 96 8 90 5 80 9 75 8 65 9 58 7 51 2 16
18 75,9 77,5 87,3 83,9 84,8 80,5 72,8 68,5 60,2 53,7 46,9 18
20 77 4 74 2 75 1 72 5 66 1 62 1 55 1 49 4 43 1 20
22 64,3 64,4 67,1 66,2 60,2 56,5 50,7 45,5 39,7 22
24 59 9 61 0 55 0 51 6 46 7 42 1 36 7 24
26 53,3 54,6 50,3 47,3 43,2 39,1 34,1 26
28 49,1 46,2 43,6 40,2 36,4 31,8 28
130 44,4 42,5 40,4 37,6 34,0 29,8 30
32 39 4 37 8 35 4 32 0 28 1 32
34 36,0 35,2 33,3 30,0 26,3 34
36 32,9 31,6 28,5 24,8 36
38 30,3 29,8 26,9 23,3 38
l4o 28,0 28,2 25,6 22,1 40
42 26,3 24,3 20,8 42
44 24 5 23 1 19 8 44
46 22,0 18,7 46
48 20 9 17 8 48
50 17,0 50
52 16 2 52
--�-�--�-�--�-�--�-�--�-�--�-�-��--�--�-�
10 11 11 13 14 15 16
. I I

Crane Configuration
BOOM LENGTH (M)
FLY JIB (M)
°
MAIN BOOM ANGLE ( )
OUTRIGGER SETUP (M)
CAR BODY COUNTER WEIGHT(Kg)
COUNTER WEIGHT (Kg)
SUPER LIFT (Kg)
SUPER LIFT RADIUS (M)
RADIUS (M)
CAPACITY (Kg)
LOAD (Kg)
SAFETY FACTOR (Kg)
MAX LOAD (Kg)
RIGGING (Kg)
TOTAL (Kg)
PERCENT OF CAPACITY (%)

RIGGING TOOLS
A
B
C
D
E

[No. I DATE I REMARKS I I

DRN CKED l
I REVISIONS HISTORY
CHECK BOX
FOR INFORMATION FOR

□ □ □
AS-BUILT APPROVAL ONLY FABRICATION
0
PROJECT TITLE
DEVELOPMENT OF 91MWac/108.7MWp SOLAR
PV PLANT, LAYLA TOWN, RIYADH, SAUDI ARABIA

l:=============�I I.
R=14M
><
EPC CONTRACTOR JAKSON GREEN PRIVATE LIMITED
A-43, PHASE II EXTENSION, HOSIERY
JAKSON COMPLEX, NOIDA - 201305, UTTAR
g reen PRADESH, INDIA

1 . Use lifting Bollards for Lifting, Pulling Lugs for Pulling & Lashing Lugs for lashing
Do not use any other part for Lifting, Jacking & Lashing for the Transformer.
Front View SITE CO-ORDINATES
SCALE SHEET NO. I OFI
OWN PAPER SIZE AJ
CKD REV NO. RO
APP. DATE
10 11 11 13 14 15 16
 10 11 11 13 14 15 16 ,77

Crane Configuration
BOOM LENGTH (M)
FLY JIB (M)
°
MAIN BOOM ANGLE ()
OUTRIGGER SETUP (M)
CAR BODY COUNTER WEIGHT(Kg)
COUNTER WEIGHT (Kg)
SUPER LIFT (Kg)
SUPER LIFT RADIUS (M)
RADIUS (M)
CAPACITY (Kg)
LOAD (Kg)
SAFETY FACTOR (Kg)
MAX LOAD (Kg)
RIGGING (Kg)
TOTAL (Kg)
PERCENT OF CAPACITY (%)

RIGGING TOOLS
A
B
C
D
E

[No. I DATE I REMARKS I I

DRN CKED l
[ REVISIONS HISTORY
CHECK BOX
� FOR INFORMATION FOR I

□ □ □
AS-BUILT APPROVAL ONLY FABRICAT ON
[Z]
PROJECT TITLE
DEVELOPMENT OF 91MWac/108.7MWp SOLAR

,
PV PLANT, LAYLA TOWN, RIYADH, SAUDI ARABIA

I
I�=============== I
R=12M EPC CONTRACTOR JAKSON GREEN PRIVATE LIMITED
!WI JAKSON A-43, PHASE II EXTENSION, HOSIERY
COMPLEX, NOIDA - 201305, UTTAR
-"Ii gree -�
'----------""--" PRADESH, INDIA

I I
DRAWING TITLE:-
1 . Use lifting Bollards for Lifting, Pulling Lugs for Pulling & Lashing Lugs for lashing
Side View
MAIN UNIT TRANSPORT DETAILS

Do not use any other part for Lifting, Jacking & Lashing for the Transformer. DRAWING NO :-

I
H

1:=================
SITE CO-ORDINATES
SHEET NO.
OWN PAPER SIZE I A3
CKD REV NO.
APP. DATE
10 11 12 13 14 15 16 �
Classification: Internal Use #

YMS-SHE-02.02-F-01 MANAGEMENT SYSTEM

Rev. No.: 01

Date: Nov-2021 Job Safety Analysis (JSA) Form

Page 1 of 1

This form has to be filled out by Operations/Maintenance Staff or Group Leader together with JSA Team Members JSA ID

Area: Job Title: Crane / Manual rigging activities at plant for Critical lifting. Plant/Unit:

Job Description: Crane / Manual rigging activities at plant for Critical lifting. Mention Applicable Procedures

Use additional sheets if necessary.

JSA Requester & ID:
Department

Attachments: YES / NO if YES, state number of pages:

Date

Remaining
Potential Impact Due to Steps to reduce Risk
No. Job Steps C L Risk Level C L Risk Level Responsible Implemented
Exposure ( Control Measures)
(value)
1. All the rigging tools shall be certified by third party and All web sling used to
secure load must be well inspected color coded and approved by Plant.
Property damage due to 2. Shackles will be positioned in the correct position.
Failure of lifting tackles, C3 L3 Significant 3. Damaged lifting tackles to be removed and tagged (not to use).remove C3 L5 Insignificant 1 - 4 Executer
web sling,chain block. imediadely from work location nad stored in Quarantine Area.
4. All hitches(choker,vertical and basket) made for lifting shall be visually inspected
prior to start an activity.
1. All lifting activities must be carried out under close supervison by rigging
supervisor.
2. For lifting activities approved lifting plan shall be avilable with the permit.
Property damage/
3. No one is allowed to access in the baricading area or under the suspended
personal injury due to C3 L3 Significant C3 L5 Insignificant 1 - 5 Executer
load.
Stuck by suspended load
4. Tag lines shall be provided to guide the load to avoid hitting the nearby
equipments/Structure.
5. Warning signanges shall be provided and area shall be barricaded.
1 Manual Rigging with chain block
1. Rigid scalfoldding structure must be certified and approved by certified
inspector.
Risk of personal injury
2. Scalfolding structure must be supported by permanent stucture to ensure the
due to collapse of C3 L3 Significant C3 L5 Insignificant 1 - 3 Executer
rigitidy of platform.
scaffolding structure
3. Wear full body harness and maintain 100% tie off for Yellow Tagged scaffold
Platform.
Unbalance of Load
1. Allways lift the load very slowly and avoid any kind of jerk.
resulting in property
C3 L3 Significant 2. Ensure load must be in balance position keeping COG in consideration. C3 L5 Insignificant 1 - 3 Executer
damage and personal
3. Only 3rd party certifiied and Yansab approved Rigger shall perform the activity.
injury
1. All personnel must be aware of pinch point hazards
2. Body parts must be kept at a safe distance from all potential pinch points
Personal injury due to
C3 L4 Minor 3. During retracting and releasing of chain block make sure finger will not tangle in C3 L5 Insignificant 1 - 4 Executer
Pinch point
chain and structure.
4. Riggers must use Leather gloves during activity

1. Follow Plant traffic rules.

Property damage due 2. Ensure to review the underground piping layout if needed for the area where
C3 L3 Significant C3 L5 Insignificant 1 - 3 Executer
crane mobilization crane movement is planned and take necessary measures during movement.
3. Dedicated flag man shall be appointed for safe movement of heavy equipment.
2 Crane Movement

1. Gas test to be conducted, LEL must be 0 PPM before vehicle entry and
Risk of Fire due to frequency of gas test to be maintained as per the requirement mentioned in work
C3 L3 Significant C3 L5 Insignificant 1 - 2 Executer
availabilty of crane Permit.
2. Ensure availabilty of Fire extinguisher alongwith the Equipment.
1. All Rigging equipment & tools must be third party certified and approved by
Failure of lifting tackles,
C3 L3 Significant Yansab. C3 L5 Insignificant 1 - 2 Executer
web sling,chain block.
2. Defective rigging equipment/tools to be removed from site immediately.
1. An approved Lifting plan to be acquired prior to start an activity.
2. 3rd Party Certified and Yansab approved crane operators shall be perform the
activity.
Personnel Injury &
3. Do not exceed 80 % of safe load limit of any lifting equipment (Chain block,
Property damage due to C3 L3 Significant C3 L5 Insignificant 1 - 5 Executer
hoist, crane, etc.).
over loading.
4. Riggers should be 3rd Party certified and plant approved.
5. Lifting activities to be carried out under supervision of Rigger level 1 and Critical
Lifting Plan shall be acquired from plant Rigging department
Risk Of Fire Due To 1. Proper Grounding shall be provided for Crane during operation.
C3 L4 Minor C3 L5 Insignificant 1 - 2 Executer
Static Electricity 2. Ensure Fire extinguisher has been placed at the workplace.

3 Lifting Activity using crane

1. Crane must be placed at firm ground.
2. All Critical lifting activity to be stopped if wind speed reached 32 kmph.
3. Keep safe distance from open hole/excavation/ plant sewers.
4. Ensure outriggers are fully extended and Standard outrigger pads are provided.
Unbalance of crane or 5. Always lift the load very slowly and avoid any kind of jerk. Only a certified rigger
topple resulting to will give a signal to the crane operator and visual communication must be
C3 L3 Significant C3 L5 Insignificant 1 - 8 Executer
property damage and maintained.
personal injury. 6. Ensure the load must be in a balance position keeping COG in consideration.
7. Only authorized personnel are allowed to enter the Lifting Area and no-one is
allowed to work or stand under the suspended Load.
8. Ensure the ground is well compacted & compaction test has been acquired in
case crane (positioned or placed) on soil.

Page 1 of 2
Classification: Internal Use #

YMS-SHE-02.02-F-01 MANAGEMENT SYSTEM

Rev. No.: 01

Date: Nov-2021 Job Safety Analysis (JSA) Form

Page 1 of 1

This form has to be filled out by Operations/Maintenance Staff or Group Leader together with JSA Team Members JSA ID

Area: Job Title: Crane / Manual rigging activities at plant for Critical lifting. Plant/Unit:

Job Description: Crane / Manual rigging activities at plant for Critical lifting. Mention Applicable Procedures

Use additional sheets if necessary.

JSA Requester & ID:
Department

Attachments: YES / NO if YES, state number of pages:

Date

Hazard Control Methodlogy

PPE Details if necessary:

JSA Team Leader: JSA team members:

Name & ID: Name & ID:

Position: Position: Mechanical supervisor

Sign: Date: Sign: Date:

Shift Supervisor Name & ID:

Name & ID: Position: Mechanical Lead technician

Position: Sign: Date:

Sign: Date: Name & ID:

Position: Rigging Supervisor

Sign: Date:

EHSS Representative Name & ID:

Name & ID: Position: Instrument Supervisor

Sign: Date: Sign: Date:

Contractor/Operator/Technician: I have reviewed and agreed with all steps of this JSA Area Manager: I have reviewed and agreed with all steps of this JSA

Name & ID: Name & ID: Mohammad Hassoubah # 29602

Sign: Date: Sign: Date:

Name & ID: Approval (as per SAFER Level):

Sign: Date: Name & ID:

Name & ID: Sign: Date:

Sign: Date: Major: President, Significant: Director, Minor: Sr. Manger

Revalidation by Same approval Level, I have reviewed and agreed that condition is remain the same and This JSA can be reused. Valid Only within 6 Months Period.
Approval (as per SAFER Level):
Name & ID:
Sign: Date:
Major: President, Significant: Director, Minor: Sr. Manger

Page 2 of 2