VINCHEM INDUSTRIES PVT.

LTD Control Plan No: ENG-F-07

Prototype ✘ Production
Pre-Launch CONTROL PLAN Date (Orig.) 15.06.2019

Part Number/Latest Change Level Key Contact/Phone Review No:- 1.0

Common Brake Fluid (Dot-3) MR. HARSH VARDHAN JAIN Ph .no. 9811884114 Rev. Date 15.05.2024

Part Name/Description Core Team : Satish Pathak , Ajay Kumar, Somender sinha, Neeraj Bansal ,Harsh Jain Customer Engineering Approval/Date (If Req'd.)
Brake Fluid (Dot-3)
Customer Part Number : Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
Characteristics Methods

Sample
Machine, Special
Op-Seq Process Name/ Operation
Device, Jig, Char. Evaluation
No. Description Product/Process Control Reaction
Tool for Mfg. No. Product Process Class Measurement Error Proofing Responsibility
Specification/ Tolerance Size Freq. Method Plan
Technique

1 Apperance -
As per Quality Plan for
Material Receipt & As per Raw material Samlpe Inspection Report / As per sampling Incoming Chemical
10 Manually C each batch Lab I/C Reject
Incoming Inspection Raw material quality lan plan Inspection
(QAD-F-03)
2 Testing -

Material
20 Raw material Storage Mannual 1 - Location & - Visual inspection 100%
identification

1 Mixing Clear Sollution should be appear visual 1 Sample each batch

C
Inform
BLENDING Weight of supervisor and
2 As per formulation sheet Weighing scale as per weight Batch making Sheet QA Inspector
KETTLE chemicals stop the process
/ Rework

3 Sedimentation no sedimentation acceptable visual 1 Sample each batch

1 color Undyed or dyed Red visual 1 Sample each batch

Manually
Boiling point -
1. 205 °C minimum
2 1. E.R.B.P C ERBP Equipment 1 Sample each batch
2. W.E.R.B.P 2. 140 °C minimum

Kinematic Viscosity 1500 @ -40°C Max Stabinger

Visco meter 3 C 1 Sample each batch
at 1.5 @ 100 °C Min Viscometer

30 Batch Mixing pH meter 4 pH Value C 7 to 11.5 pH Meter 1 Sample each batch

Sample Test Report : -

Density Meter 5 Sp. Gravity To Report Density Meter 1 Sample each batch Lab I/C Re-work /Reject
SIR-VC-01
 VINCHEM INDUSTRIES PVT. LTD Control Plan No: ENG-F-07
Prototype ✘ Production
Pre-Launch CONTROL PLAN Date (Orig.) 15.06.2019

Part Number/Latest Change Level Key Contact/Phone Review No:- 1.0

Common Brake Fluid (Dot-3) MR. HARSH VARDHAN JAIN Ph .no. 9811884114 Rev. Date 15.05.2024

Part Name/Description Core Team : Satish Pathak , Ajay Kumar, Somender sinha, Neeraj Bansal ,Harsh Jain Customer Engineering Approval/Date (If Req'd.)
Brake Fluid (Dot-3)
Customer Part Number : Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
Characteristics Methods
30 Batch Mixing
Sample
Machine, Special
Op-Seq Process Name/ Operation
Device, Jig, Char. Evaluation
No. Description Product/Process Control Reaction
Tool for Mfg. No. Product Process Class Measurement Error Proofing Responsibility
Specification/ Tolerance Size Freq. SampleMethod
Test Report : - Plan
Technique Lab I/C Re-work /Reject
SIR-VC-01

6 R.A. N.A

7 Refractive index N.A

Manually 8 Freeze Point N.A

Clear homogeneous liquid, free

from water, dirt, suspended
9 Appearance visual 1 Sample each batch
matter and other visible
impurities

Inform
10 Blender Speed 20 - 30 RPM Display meter every 2 Hours In-process inspection Quality incharge supervisor and
stop the process

Filtration & Bulk Storage

40 Filters 1 Filter 50 micron Visual inspection 1 Sample 15 Supervisor Re-work / Reject
FGS

Weight of filled as per Packing Standard (ENG-

1 Weighing Scale 2 Sample 2 Hr
bottle F-09)

1. Level sensor
2 installed to maintain
coolant level in filling
tank.
Filling line parameter
50 Filling Filling Machine Label should be free from Miss
3 Appearance visual 100% sheet
printing 2. Load cell installed
to maintain quantity
of material available
in FGS tank.
4 Filling speed 1200 - 1400 RPM Visual inspection - During setup

Conveyor
5 40 - 60 Hz. Visual inspection - During setup
speed
QA Inspector Re-work / Reject
 VINCHEM INDUSTRIES PVT. LTD Control Plan No: ENG-F-07
Prototype ✘ Production
Pre-Launch CONTROL PLAN Date (Orig.) 15.06.2019

Part Number/Latest Change Level Key Contact/Phone Review No:- 1.0

Common Brake Fluid (Dot-3) MR. HARSH VARDHAN JAIN Ph .no. 9811884114 Rev. Date 15.05.2024

Part Name/Description Core Team : Satish Pathak , Ajay Kumar, Somender sinha, Neeraj Bansal ,Harsh Jain Customer Engineering Approval/Date (If Req'd.)
Brake Fluid (Dot-3)
Customer Part Number : Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
Characteristics Methods

Sample
Machine, Special
Op-Seq Process Name/ Operation
Device, Jig, Char. Evaluation
No. Description Product/Process Control Reaction
Tool for Mfg. No. Product Process Class Measurement Error Proofing Responsibility
Specification/ Tolerance Size Freq. Method Plan
Technique

QA Inspector Re-work / Reject

1 Appearance cap should be free from losse visual 100%

60 Capping Capping Machine 2 capper speed 40 - 60 Hz. Indication meter During setup
Filling line parameter
sheet
Conveyor
3 50 - 80 Hz Indication meter During setup
speed

Sealing should be free from

1 Appearance visual 100%
leakage
Poka yoke for bottol
70 Sealing Sealing Machine
locking
Filling line parameter
2 Power 1.5 - 2.0 Visual inspection - During setup
sheet

MRP, Mft date & batch no

80 Printing Printing Machine 1 Appearance visual 100%
should be free from miss printing

as per Packing Standard (ENG-

1 Weight of bottle Weighing Scale 2 Sample 2 Hr
F-09)

2 Leakage Leakage Not Allowed visual

90 final inspection Manually 3 Appearance Miss match label Not Allowed visual QA Inspector Re-work / Reject

100%
4 Bottle color White visual

MRP, Mft date & batch no

5 Appearance visual
should be free from miss printing

1 Quantity 20 Nos Counting 100% each box Poka yoke for material
identification - Sttraping
Packing, Tapping, strip of different color Packing standard Packaging
100 Manually 2 Weight 11.800 Kg Weighing machine 100% each box Re-work
Strapping including customer PDIR Supervisor
name for packing of
3 Label As per art work Visual 100% each box corton box.
 VINCHEM INDUSTRIES PVT. LTD Control Plan No: ENG-F-07
Prototype ✘ Production
Pre-Launch CONTROL PLAN Date (Orig.) 15.06.2019

Part Number/Latest Change Level Key Contact/Phone Review No:- 1.0

Common Brake Fluid (Dot-3) MR. HARSH VARDHAN JAIN Ph .no. 9811884114 Rev. Date 15.05.2024

Part Name/Description Core Team : Satish Pathak , Ajay Kumar, Somender sinha, Neeraj Bansal ,Harsh Jain Customer Engineering Approval/Date (If Req'd.)
Brake Fluid (Dot-3)
Customer Part Number : Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
Characteristics Methods

Sample
Machine, Special
Op-Seq Process Name/ Operation
Device, Jig, Char. Evaluation
No. Description Product/Process Control Reaction
Tool for Mfg. No. Product Process Class Measurement Error Proofing Responsibility
Specification/ Tolerance Size Freq. Method Plan
Technique

1. Free from damage , wear &

Rework / Reject
1. Box condition Tear
As per sampling as per the
110 Pre-dispatch inspection Manually 1 2. lebel 2. Good apperance & MRP , Visual Each Lot - Quality incharge
plan decision by lant
3. Bottel Leakage Batch no
Head
3. Free from leakage

1 Box Quantity
Rework / Reject
2. Sale invoice
Manually , Fork as per the
120 Dispatch 1 3. Material test As per customer requirement Visual - Each Lot - - Dispatch incharge
Lift decision by lant
certificate
Head

Legends :- Special Characteristics - C

Rev. No - Rev. Date Revision History

01 08.08.2022 Special characteristics identified (Mixing time, Weight variation)

Prepared By Approved By
 VINCHEM INDUSTRIES PVT. LTD Control Plan No: ENG-F-07
Prototype ✘ Production
Pre-Launch CONTROL PLAN Date (Orig.) 15.06.2019

Part Number/Latest Change Level Key Contact/Phone Review No:- 1.0

Common Break Fluid Dot-4 MR. HARSH VARDHAN JAIN Ph .no. 9811884114 Rev. Date 15.05.2024

Part Name/Description Core Team : Satish Pathak , Ajay Kumar, Somender sinha, Neeraj Bansal ,Harsh Jain Customer Engineering Approval/Date (If Req'd.)
Brake Fluid (Dot-4)
Customer Part Number : Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
Characteristics Methods

Sample
Machine, Special
Op-Seq Process Name/ Operation
Device, Jig, Char. Evaluation
No. Description Product/Process Control Reaction
Tool for Mfg. No. Product Process Class Measurement Error Proofing Responsibility
Specification/ Tolerance Size Freq. Method Plan
Technique

1 Apperance -
As per Quality Plan for
Material Receipt & As per Raw material Samlpe Inspection Report / As per sampling Incoming Chemical
10 Manually C each batch Lab I/C Reject
Incoming Inspection Raw material quality lan plan Inspection
(QAD-F-03)
2 Testing -

Material
20 Raw material Storage Mannual 1 - Location & - Visual inspection 100%
identification

1 Mixing Clear Sollution should be appear visual 1 Sample each batch

C
Inform
BLENDING Weight of supervisor and
2 As per formulation sheet Weighing scale as per weight Batch making Sheet QA Inspector
KETTLE chemicals stop the process
/ Rework

3 Sedimentation no sedimentation acceptable visual 1 Sample each batch

1 color Undyed or dyed Red visual 1 Sample each batch

Manually
Boiling point -
1. 230 °C minimum
2 1. E.R.B.P C ERBP Equipment 1 Sample each batch
2. W.E.R.B.P 2. 155 °C minimum

Kinematic Viscosity 1800 @ -40°C Max Stabinger

Visco meter 3 C 1 Sample each batch
at 1.5 @ 100 °C Min Viscometer

30 Batch Mixing pH meter 4 pH Value C 7 to 11.5 pH Meter 1 Sample each batch

Sample Test Report : -

Density Meter 5 Sp. Gravity C To Report Density Meter 1 Sample each batch Lab I/C Re-work /Reject
SIR-VC-01
 VINCHEM INDUSTRIES PVT. LTD Control Plan No: ENG-F-07
Prototype ✘ Production
Pre-Launch CONTROL PLAN Date (Orig.) 15.06.2019

Part Number/Latest Change Level Key Contact/Phone Review No:- 1.0

Common Break Fluid Dot-4 MR. HARSH VARDHAN JAIN Ph .no. 9811884114 Rev. Date 15.05.2024

Part Name/Description Core Team : Satish Pathak , Ajay Kumar, Somender sinha, Neeraj Bansal ,Harsh Jain Customer Engineering Approval/Date (If Req'd.)
Brake Fluid (Dot-4)
Customer Part Number : Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
Characteristics Methods
30 Batch Mixing
Sample
Machine, Special
Op-Seq Process Name/ Operation
Device, Jig, Char. Evaluation
No. Description Product/Process Control Reaction
Tool for Mfg. No. Product Process Class Measurement Error Proofing Responsibility
Specification/ Tolerance Size Freq. SampleMethod
Test Report : - Plan
Technique Lab I/C Re-work /Reject
SIR-VC-01

6 R.A. N.A

7 Refractive index N.A

Manually 8 Freeze Point N.A

Clear homogeneous liquid, free

from water, dirt, suspended
9 Appearance visual 1 Sample each batch
matter and other visible
impurities

Inform
10 Blender Speed 20 - 30 RPM Display meter every 2 Hours In-process inspection Quality incharge supervisor and
stop the process

Filtration & Bulk Storage

40 Filters 1 Filter 50 micron Visual inspection 1 Sample 15 Supervisor Re-work / Reject
FGS

Weight of filled as per Packing Standard (ENG-

1 Weighing Scale 2 Sample 2 Hr
bottle F-09)

1. Level sensor
2 installed to maintain
coolant level in filling
tank.
Filling line parameter
50 Filling Filling Machine Label should be free from Miss
3 Appearance visual 100% sheet
printing 2. Load cell installed
to maintain quantity
of material available
in FGS tank.
4 Filling speed 1200 - 1400 RPM Visual inspection - During setup

Conveyor
5 40 - 60 Hz. Visual inspection - During setup
speed
QA Inspector Re-work / Reject
 VINCHEM INDUSTRIES PVT. LTD Control Plan No: ENG-F-07
Prototype ✘ Production
Pre-Launch CONTROL PLAN Date (Orig.) 15.06.2019

Part Number/Latest Change Level Key Contact/Phone Review No:- 1.0

Common Break Fluid Dot-4 MR. HARSH VARDHAN JAIN Ph .no. 9811884114 Rev. Date 15.05.2024

Part Name/Description Core Team : Satish Pathak , Ajay Kumar, Somender sinha, Neeraj Bansal ,Harsh Jain Customer Engineering Approval/Date (If Req'd.)
Brake Fluid (Dot-4)
Customer Part Number : Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
Characteristics Methods

Sample
Machine, Special
Op-Seq Process Name/ Operation
Device, Jig, Char. Evaluation
No. Description Product/Process Control Reaction
Tool for Mfg. No. Product Process Class Measurement Error Proofing Responsibility
Specification/ Tolerance Size Freq. Method Plan
Technique

QA Inspector Re-work / Reject

1 Appearance cap should be free from losse visual 100%

60 Capping Capping Machine 2 capper speed 40 - 60 Hz. Indication meter During setup
Filling line parameter
sheet
Conveyor
3 50 - 80 Hz Indication meter During setup
speed

Sealing should be free from

1 Appearance visual 100%
leakage
Poka yoke for bottol
70 Sealing Sealing Machine
locking
Filling line parameter
2 Power 1.5 - 2.0 Visual inspection - During setup
sheet

MRP, Mft date & batch no

80 Printing Printing Machine 1 Appearance visual 100%
should be free from miss printing

as per Packing Standard (ENG-

1 Weight of bottle Weighing Scale 2 Sample 2 Hr
F-09)

2 Leakage Leakage Not Allowed visual

90 final inspection Manually 3 Appearance Miss match label Not Allowed visual QA Inspector Re-work / Reject

100%
4 Bottle color White visual

MRP, Mft date & batch no

5 Appearance visual
should be free from miss printing
 VINCHEM INDUSTRIES PVT. LTD Control Plan No: ENG-F-07
Prototype ✘ Production
Pre-Launch CONTROL PLAN Date (Orig.) 15.06.2019

Part Number/Latest Change Level Key Contact/Phone Review No:- 1.0

Common Break Fluid Dot-4 MR. HARSH VARDHAN JAIN Ph .no. 9811884114 Rev. Date 15.05.2024

Part Name/Description Core Team : Satish Pathak , Ajay Kumar, Somender sinha, Neeraj Bansal ,Harsh Jain Customer Engineering Approval/Date (If Req'd.)
Brake Fluid (Dot-4)
Customer Part Number : Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
Characteristics Methods

Sample
Machine, Special
Op-Seq Process Name/ Operation
Device, Jig, Char. Evaluation
No. Description Product/Process Control Reaction
Tool for Mfg. No. Product Process Class Measurement Error Proofing Responsibility
Specification/ Tolerance Size Freq. Method Plan
Technique

1 Quantity 20 Nos Counting 100% each box Poka yoke for material
identification - Sttraping
Packing, Tapping, strip of different color Packing standard Packaging
100 Manually 2 Weight 11.800 Kg Weighing machine 100% each box Re-work
Strapping including customer PDIR Supervisor
name for packing of
3 Label As per art work Visual 100% each box corton box.

1. Free from damage , wear &

Rework / Reject
1. Box condition Tear
As per sampling as per the
110 Pre-dispatch inspection Manually 1 2. lebel 2. Good apperance & MRP , Visual Each Lot - Quality incharge
plan decision by lant
3. Bottel Leakage Batch no
Head
3. Free from leakage

1 Box Quantity
Rework / Reject
2. Sale invoice
Manually , Fork as per the
120 Dispatch 1 3. Material test As per customer requirement Visual - Each Lot - - Dispatch incharge
Lift decision by lant
certificate
Head

Legends :- Special Characteristics - C

Rev. No - Rev. Date Revision History

01 15.05.2024 Special characteristics identified (Mixing time, Weight variation)

Prepared By Approved By
 201F10 (Revised 28AU2005)
Process Monitoring Form TITLE Form ID:

Chg # Date Author 1 Area: Site: Page # :

Author 2 Line#: Plant:
Author 3 Operation #: Dept:
Item #

OP- PRODUCT PROCESS MEASUREMENT SAMP ADDITIONAL 1

Rev

CLASS SPECIFICATION FREQUENCY 2 3 4 5 6 7 8 T/C C/O

SEQ CHARACTERISTIC CHARACTERISTIC TECHNIQUE SIZE INSTRUCTIONS 1st Piece

Observations Time

Operator

Supervisor

Part No:

Date Shift Cell