RE 15328/06.

2021
Replaces: New

Axial-piston pump
Hägglunds SP 40 to SP 180

▶ Sizes 40 to 180
▶ Nominal pressure 350 bar
▶ Maximum pressure 400 bar
▶ Closed circuit

Features Contents
▶ Variable pump in axial piston swashplate design for Ordering code 2
hydrostatic drives in closed circuit Hydraulic fluids 4
▶ The flow is proportional to the drive speed and Shaft seal 5
displacement Working pressure range 6
▶ By controlling the swashplate angle, infinitely variable Technical data 7
flow is possible Overview of control devices 11
▶ The boost pump required for closed-circuit operation Dimensions 12
▶ The boost pump acts as a feed pump and pilot pres- Through drive 20
sure supply Overview of mounting options on SP 21
▶ Compact design with short installation length Dimensions through drive 22
▶ Favorable power/weight ratio Boost pump and valve technology 24
▶ Low noise level Filtration types 1)
26
▶ Long service life Installation instructions 27
▶ High efficiency Project planning notes 30
▶ Electrohydraulic proportional control with neutral Safety instructions 30
position in the event of a power failure Related documents 31
▶ Through drive and pump combination also possible

 RE 15328/06.2021, Bosch Rexroth AB_

2 Hägglunds SP 40 to SP 180 | Axial piston pump


Ordering code

In order to identify Hägglunds equipment exactly, the following ordering code is used. These ordering codes should be
stated in full in all correspondence e.g. when ordering spare parts.

Example: Single Hägglunds SP pump

SP 125 S R - V - EP 1234567
01 02 03 04 05 06 07 08

Example: Tandem combinations Hägglunds SP pump

SP 180+180 S R - V - EP 1234567
01 02 03 04 05 06 07 08

01 Axial-piston pump
Superior pump SP

02 Size. Displacement Vgmax [cm3]

40 40
71 71
125 125
180 180
Available tandem combinations see Table 18

03 Drive shaft
Splined to DIN 5480 S
Key shaft DIN 6885 (only spare pumps) K

04 Direction of rotation
Clockwise R
Counter clockwise (optional) L

05 Sealing material
FKM (Flourelastomer) V

06 Control device
Electro-hydr. with prop. solenoid EP
Hydr. control, pilot press. dependent HD

07 Identy number
1234567

08 Special index

For more information please contact your Bosch Rexroth representative

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 3


The SP-pump is of closed loop type, in sizes of 40 cc to Identification plate

180 cc, with an external boost pump of gear type (see
Table 1 for sizes). The main pump is a variable axial piston
type with swashplate design. For detailed information
about shaft, ports, flanges, dimension see ”Dimensions”
page 12.
1

External boost pump is always included as a part in the 2

SP pump.
3

Table 1: Sizes of gear types 4

SP Pump Charge pump size cm3/rev

SP 40 20
SP 71 25
SP 125 40
5 6
SP 180 45
Fig. 1: Example of identification plate

1. Type designation
Observe some important issues with the SP pump 2. Material number
• Control device as standard is electrohydraulic, EPG 3. Seriel number
see RE 92084. An option is hydraulic control see 4. Manufacturing date
RE 92080 5. Net weight
• The different sizes of Hägglunds SP pumps has 6. Rotation direction viewed from shaft end
different versions, SP 40 and SP 71 are series 11,
SP 125 and SP 180 are series 30.
• Charge flow filtration is solved separate from the Identification plate
pump with the SP-pumps, the filter is not mounted SP 40 / SP 71
on the pump.
Identification plate
SP 125 / SP 180

Fig. 2: Placement of identification plate

Notice
▶ The identification plate only refer to the material
number of the main pump.
▶ The material number in the order specific
documentation for Hägglunds drive units refers to the
complete pump.
▶ When ordering a complete spare pump, use the
material number in the order specific documentation.

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4 Hägglunds SP 40 to SP 180 | Axial piston pump


Hydraulic fluids Details regarding the selection of hydraulic fluid

The hydraulic fluid should be selected such that the oper-
Hägglunds SP pumps is primarily designed for operation ating viscosity in the temperature range, as measured in
with hydraulic fluids according to ISO 11158 HM. the motor housing, is within optimum operation range, see
Before the start of project planning, see data sheet Fig. 3. General recommendation is to have a system tem-
RE 15414, Hydraulic fluid quick reference, for detailed perature of 50°C, see dotted line in Fig. 3. An ISO VG 68
information on hydraulic fluids and specific additional fluid will render just above 40 cSt at this point.
demands. Hägglunds recommend to follow these points below.

• Recommended viscosity range for Hägglunds drive

Table 2: Applicable fluids
systems is 40 to 150 cSt.
ISO 11158 (see 90220) ISO 15380 (see 90221) • Running above 150 cSt or below 40 cSt results in
Mineral oil based and mineral oil Environmentally reduced efficiency.
related hydraulic fluids acceptable hydraulic
• Running above 400 cSt results in substantial efficien-
fluids
cy loss.
• Starting at above 1000 cSt impact unnecessary
Within these standards, not all fluid classes are allowed, strain on parts.
some are recommended, and there are also additional • Running below 30 cSt may impact service life.
demands (see data sheet RE 15414). • At no point on the component may the temperature
be higher than 90 °C.

DD00069413

Viscosity, ν [cSt]
20000
10000
5000
Minimum viscosity for short-term operation

3000
2000
1000
Maximum viscosity at cold start

600
400
300
200
Recommended

150
100
operation

80
60
50
40
30

20

14
-40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 °C
-40 -22 -4 14 32 50 68 86 104 122 140 158 176 194 212 230 °F

Temperature, t

Fig. 3: Selection diagram for viscosity ranges with straight fluids, i.e. viscosity index 100

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 5


Filtration of the hydraulic fluid Shaft seal

Finer filtration improves the cleanliness level of the
hydraulic fluid, which increases the service life of the axial Permissible pressure load
piston unit. The service life of the shaft seal ring is affected by the
A cleanliness level of at least 18/16/13 is to be main- rotational speed of the axial piston unit and the leakage
tained according to ISO 4406. pressure (case pressure). The service life of the shaft
Depending on system and application, filter cartridges seal decreases with an increase in the frequency of
with at least B20 >100 is recommended. pressure peaks and an increase in the mean differential
pressure.
Bearing flushing The pressure in the case must be equal to or greater than
For the following operating conditions bearing flushing is the ambient pressure.
required for reliable continuous operation:
• Applications with special fluids (non mineral oils), Case drain pressure
due to limited lubricity and narrow operating
temperature range
Table 5: Maximum case pressure (housing pressure)
• Operation with critical conditions of temperature
рL continious 5 bar
and viscosity with mineral oil
• High installed power, see Table 4 рL abs max 8 bar
Flushing is carried out via U-port, which is located in the T1 T2 and T3 must be unloaded to tank.
front flange area of the pump. The flushing oil flows
through the front bearing and leaves the system together
with the leakage oil at the case drain port.

Recommended flushing flows for the various pump sizes:

See Table 3
These flushing flows create a pressure drop of
approximately 3 bar between U-port and pump housing
(including fitting).

Note. When using bearing flushing at U-port the throttle

screw, which can be found at U-port, has to be turned in
all the way to the stop.

Table 3: Recommended flushing flows

Size Flushing flow, qfl l/min
40 3
71 4
125 5
180 7

Table 4: Installed electric motor power when flushing is needed

Size Installed electric Installed electric
motor power, kW motor power, hp
40 50 67
71 69 93
125 108 145
180 132 177

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6 Hägglunds SP 40 to SP 180 | Axial piston pump


Working pressure range

Table 6: Allowed pressure and pressure settings
Pressure at working ports A or B Definition
Nominal pressure pnom (see Fig. 5) 350 bar The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax (see Fig. 5) 400 bar The maximum pressure corresponds to the maximum working pressure
Single operating period 1s within the single operating period. The sum of the single operating pe-
Total operating period 300 h riods must not exceed the total operating period.

Minimum pressure (high-pressure side) 15 bar Minimum pressure at the high-pressure side (A or B) which is required
(see Fig. 5) to prevent damage to the axial piston unit.
Minimum pressure (low-pressure side) Speed related Minimum pressure at the low-pressure side (A or B) which is required
(see Fig. 4) in order to prevent damage to the axial piston unit. The low pressure is
present at port MK4 with the flushing slide deflected.
Rate of pressure change RA max 16000 bar/s Maximum permissible speed of pressure build-up and reduction during
a pressure change across the entire pressure range.
Boost pressure
Minimum boost pressure pSp (at nnom) 16 bar
Maximum static boost pressure pSp max 25 bar Measuring port MK4
(Please contact Bosch Rexroth representative for coupled multiple
Permissible pressure peaks in minimum 4 bar pumps)
boost pressure maximum 40 bar
Pressure at suction port S (version with integrated boost pump)
Minimum pressure pS min ≥ 0.8 bar absolute Minimum pressure at suction port S (inlet) that is required in order to
avoid damage to the axial piston unit.
Maximum pressure pS max 30 bar absolute
Control pressure for EP and HD control.
Minimum required control pressure pSt min 30 bar + (Pn-Ps) Measuring port ME3 for Pn= pump in neutral,Ps= pump on stroke
ME measuring port for control pressure (should be about 37 bar
depending on viscosity and pump size)

t2
20 Single operating period t1 tn

18 Maximum pressure pmax

Low pressure p [bar]

Nominal pressure pnom

16 Size 40 to 180
Pressure p

14
12 Minimum recommended
10 setting (manometer
indicator)
8
6
Minimum pressure (high-pressure side)
0.5 0.6 0.7 0.8 0.9 1.0
Speed ratio n/nnom Time t

Total operating period = t1 + t2 + ... + tn

Fig. 4: Required low pressure depending on the speed ratio Fig. 5: Working pressure

Notice
Working pressure range valid when using hydraulic fluids
based on mineral oils. Values for other hydraulic fluids,
please contact your Bosch Rexroth representative

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 7


Technical data
Table 7: Technical data
Size NG 40 71 125 180
Displacement, geometric, Variable pump Vg max cm 3 40 71 125 180
per revolution Boost pump Vg Sp cm3 20 25 40 45
Rotational speed 1)
maximum at Vg max nnom rpm 3000 3000 2600 2400
minimal nmin rpm 500 500 500 500
Flow (variable pump) nmax qv L/min 148 227 325 432
at Vg max and nE = 1500 rpm qVE L/min 60 107 186 270
Power 2)
nmax P kW 86 132 190 252
at Vg max , ∆p = 350 bar and nE = 1500 rpm PE kW 35 62 109 158
Torque 2)
at Vg max and ∆p = 350 bar T Nm 223 395 696 1002
∆p = 100 bar T Nm 64 113 199 286
Rotary stiffness of drive shaft P c kNm/rad 80 146 260 328
Z c kNm/rad 77 146 263 332
Moment of inertia for rotary group JTW kgm2 0.0049 0.0121 0.03 0,055
Maximum angular acceleration3) α rad/s2 17000 11000 8000 6800
Case volume V L 2 2.5 5 4
Weight (pump with EP control and boost pump without filter) approx. m kg 74 97 150 158

Table 8: Equations for characteristics

Notice
Determining the characteristics ▶ Theoretical values, without efficiency and tolerances;
Vg • n • η v values rounded
Flow qv = [l/min]
1000 ▶ Operation above the maximum values or below the
Vg • Δp minimum values may result in a loss of function, a
Torque T = [Nm]
20 • π • ηmh reduced service life or in the destruction of the axial
2π•T•n qv • Δp piston unit. Bosch Rexroth recommends testing the
Power P = = [kW]
60000 600 • ηt loads by means of experiment or calculation /
Key simulation and comparison with the permissible
Vg = Displacement per revolution [cm ] 3 values.
Δp = Differential pressure [bar]
n = Rotational speed [rpm]
Table 9: Flow direction
ηv = Volumetric efficiency
Direction of rotation of pump shaft Swiveling range*
ηmh = Mechanical-hydraulic efficiency
clockwise counter-clockwise
ηt = Total efficiency (ηt = ηv • ηmh)
B to A A to B clockwise
A to B B to A counter-clockwise

* cf. swivel angle indicator see Fig. 6

1) The values are applicable:

‒ for the optimum viscosity see “Hydraulic fluids” page 4
‒ for hydraulic fluid based on mineral oils
15° 0° 15°

2) Without boost pump

3) The data are valid for values between the minimum required and clockwise
maximum permissible rotational speed.
counter
Valid for external excitation (e.g. diesel engine 2 to 8 times rotary
clockwise
frequency, cardan shaft twice the rotary frequency).
The limit value is only valid for a single pump.
The load capacity of the connecting parts must be considered.

Fig. 6: Swiveling indicator

 RE 15328/06.2021, Bosch Rexroth AB

8 Hägglunds SP 40 to SP 180 | Axial piston pump


Total efficiency

Fig. 7: SP 40 1500 rpm Fig. 8: SP 40 1800 rpm

Fig. 9: SP 71 1500 rpm Fig. 10: SP 71 1800 rpm

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 9


Fig. 11: SP 125 1500 rpm Fig. 13: SP 125 1800 rpm

Fig. 12: SP 180 1500 rpm Fig. 14: SP 180 1800 rpm

 RE 15328/06.2021, Bosch Rexroth AB

10 Hägglunds SP 40 to SP 180 | Axial piston pump


Table 10: Permissible radial and axial forces of the drive shafts
Size NG 40 71 125 180
Drive shaft
Maximum radial force at X/2
Fq

Fq max N 1000 1200 1600 2000

a/2a/2
a

Maximum axial force + Fax max N

Fax +
– 600 800 1000 1400
− Fax max N

Note
Special requirements apply in the case of belt drives.
Please contact your Bosch Rexroth representative.

Table 11: Permissible input and through-drive torques

Size NG 40 71 125 180

Torque at Vg max and Δp = 350 bar 1)
Tmax Nm 223 395 696 1002
2)
Maximum input torque at drive shaft

Splined shaft S TE max Nm 446 790 1392 2004

Shaft key K TE max Nm 380 700 1392 1400

Maximum through-drive torque TD max = TE max

1) Efficiency not considered

2) For drive shafts free of radial force

Note
Avoid to use shaft key, the standard SP pump has a
splined shaft.

T1 T2

TE
1st pump 2nd pump
T3
TD
Torque at 1st pump T1
Torque at 2nd pump T2
Torque at 3rd pump T3
Input torque TE = T1 + T2 + T3
TE < TE max
Through-drive torque TD = T2 + T3
TD < TD max
Fig. 15: Distribution of torqes

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 11


Overview of control devices

EP – proportional control, electrohydraulic HD – Proportional control, hydraulic,

(see data sheet RE 92084) pilot-pressure related (see data sheet RE 92080)
The EP control adjusts the pump displacement Stepless adjustment of the pump displacement according to
proportionally to the current at the solenoid. Current- the pilot pressure. The control is proportional to the speci-
regulated control units with pulse-width modulation are fied pilot pressure setpoint value (difference between X1,
recommended for controlling the solenoids. X2).
With existing boost pump, the control is supplied internally With existing boost pump, the control is supplied internally
with the control pressure from the boost circuit. This saves with the control pressure from the boost circuit. This saves
using a separate control pressure pump. using a separate control pressure pump.

▶ Remote pressure control EP(G) Optional:

▶ Control characteristics (HD1)

I pSt

Vg Vg Vg Vg
Vg max Vg max Vg max Vg max

I pSt

Fig. 16: Characteristic curve SP 125/180 EP Fig. 18: Characteristic curve SP 125/180 HD1

Fig. 17: Circuit diagram, example SP 125/180 EP Fig. 19: Circuit diagram, example SP 125/180 HD

 RE 15328/06.2021, Bosch Rexroth AB

12 Hägglunds SP 40 to SP 180 | Axial piston pump


Dimensions

Hägglunds SP 40

Fig. 20: Dimension SP 40

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 13


Table 12: Connections SP 40

Ports Size1) pmax abs [bar]3) State
A, B Pressure port SAE 3/4" code 62 400 O
2)
S1 Suction port SAE 3/4" code 61 30 O
ME3 Measuring port charge pressure 9/16-18UNF-2B 40 X
ME Measuring port control pressure 9/16-18UNF-2B 40 X
E1 To pump mounted filter (not used by Hägglunds) M14 × 1.5 40 X
E2 From pump mounted filter (not used by Hägglunds) M14 × 1.5 40 X
K1, K2, K3 Flushing port 7/8-14UNF-2B 5 O6)
K4 Accumulator port 1 5/16-12UNF-2B 40 X
MK4 Measuring port charge pressure 9/16-18UNF-2B 40 X
MA1, MB1 Measuring port operating pressure 7/16-20UNF-2B 400 X
MA2, MB2 Measuring port operating pressure M14x1.5 400 X
M1 Measuring port control/high pressure S8 DIN3852 From W 400 X
R(L) Return resp, aeration 7/8-14UNF-2B 4 O4)
3)
T Oil discharge 7/8-14UNF-2B 4 X4)
T1, T3 Drain port pressure relief valve 9/16-18UNF-2B 4 O
T2 Drain port shaft seal 9/16-18UNF-2B 4 O
U Flushing port (bearing flushing) 9/16-18UNF-2B3) 7 X
XA2, XB2, XAB Pilot pressure port, pressure control 9/16-18UNF-2B 350 X
XA1, XB1 Pilot pressure port, relief valve A & B 9/16-18UNF-2B 350 X

1) Depending on the application, momentary pressure peaks can oc- 4) Depending on the installation position, T, K2, K3 or R(L) must be
cur. Keep this in mind when selecting measuring devices and fit- connected (see also”Installation instructions” page 27)
tings. 5) O = Must be connected (plugged when delivered)
2) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from standard. 6) K2 and K3 Normally plugged
3) The countersink can be deeper than that specified in the standard.

Fig. 21: Hydraulic circuit for SP 40

 RE 15328/06.2021, Bosch Rexroth AB

14 Hägglunds SP 40 to SP 180 | Axial piston pump


Hägglunds SP 71

Fig. 22: Dimension SP 71

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 15


Table 13: Connections SP 71

Ports Size1) pmax abs [bar]3) State
A, B Pressure port SAE 1" code 62 400 O
2)
S1 Suction port SAE 1" code 61 30 O
ME Measuring port boost pump 9/16-18UNF-2B 40 X
E1 To pump mounted filter (not used by Hägglunds) M14 × 1.5 40 X
E2 From pump mounted filter (not used by Hägglunds) M14 × 1.5 40 X
K1 Flushing port 7/8-14UNF-2B 5 O
K2, K3 Flushing port 1 1/16-12UNF-2B 5 X
K4 Accumulator port 1 5/16-12UNF-2B 40 X
MK4, ME3 Measuring port flushing pressure 9/16-18UNF-2B 40 X
MA1, MB1 Measuring port operating pressure 7/16-20UNF-2B 400 X
MA2, MB2 Measuring port operating pressure M14x1.5 400 X
M1 Measuring port control/high pressure S8 DIN3852 From W 400 X
R(L) Return resp, aeration 1 1/16-12UNF-2B 4 O4)
T Oil discharge 1 1/16-12UNF-2B3) 4 X4)
T1, T3 Drain port pressure relief valve 9/16-18UNF-2B 4 O
T2 Drain port shaft seal 9/16-18UNF-2B 4 O
U Flushing port (bearing flushing) 9/16-18UNF-2B3) 7 X
XA2, XB2, XAB Pilot pressure port, pressure control 9/16-18UNF-2B 350 X

1) Depending on the application, momentary pressure peaks can oc- 4) Depending on the installation position, T, K2, K3 or R(L) must be
cur. Keep this in mind when selecting measuring devices and fit- connected (see also”Installation instructions” page 27)
tings. 5) O = Must be connected (plugged when delivered)
2) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from standard.
3) The countersink can be deeper than that specified in the standard.

Fig. 23: Hydraulic circuit for SP 71

 RE 15328/06.2021, Bosch Rexroth AB

16 Hägglunds SP 40 to SP 180 | Axial piston pump


Hägglunds SP 125

Fig. 24: Dimension SP 125

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 17


Table 14: Connections SP 125

Ports Size1) pmax abs [bar]3) State
A, B Pressure port SAE 1 1/4" code 62 400 O
S1 Suction port SAE 1" code 612) 30 O
ME Measuring port boost pump 9/16-18UNF-2B 40 X
E1 To pump mounted filter (not used by Hägglunds) M14 × 1.5 40 X
E2 From pump mounted filter (not used by Hägglunds) M14 × 1.5 40 X
K1 Flushing port 7/8-14UNF-2B 5 O
K2, K3 Flushing port 1 5/16-12UNF-2B 5 X
K4 Accumulator port 1 5/16-12UNF-2B 40 X
MK4, ME3 Measuring port flushing pressure 9/16-18UNF-2B 40 X
MA1, MB1 Measuring port operating pressure 7/16-20UNF-2B 400 X
MA2, MB2 Measuring port operating pressure M14x1.5 400 X
M1, M2 Measuring port control/high pressure M14x1.5 400 X
R(L) Return resp, aeration 1 5/16-12UNF-2B 4 O4)
T Oil discharge 1 5/16-12UNF-2B3) 4 X4)
T1, T3 Drain port pressure relief valve 9/16-18UNF-2B 4 O
T2 Drain port shaft seal 9/16-18UNF-2B 4 O
3)
U Flushing port (bearing flushing) 9/16-18UNF-2B 7 X
XA1, XB1 Pilot pressure relief valve 9/16-18UNF-2B 350 X
XA2, XB2, XAB Pilot pressure port, pressure control 9/16-18UNF-2B 350 X
TD Drain M14x1.5 4 X

1) Depending on the application, momentary pressure peaks can oc- 4) Depending on the installation position, T, K2, K3 or R(L) must be
cur. Keep this in mind when selecting measuring devices and fit- connected (see also”Installation instructions” page 27)
tings. 5) O = Must be connected (plugged when delivered)
2) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from standard.
3) The countersink can be deeper than that specified in the standard.

Fig. 25: Hydraulic circuit for SP 125

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18 Hägglunds SP 40 to SP 180 | Axial piston pump


Hägglunds SP 180

Fig. 26: Dimension SP 180

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 19


Table 15: Connections SP 180

Ports Size1) pmax abs [bar]3) State
A, B Pressure port SAE 1 1/4" code 62 400 O
2)
S1 Suction port SAE 1" code 61 30 O
ME3 Measuring port charge pressure 9/16-18UNF-2B 40 X
ME Measuring port control pressure 9/16-18UNF-2B 40 X
E1 To pump mounted filter (not used by Hägglunds) M14 × 1.5 40 X
E2 From pump mounted filter (not used by Hägglunds) M14 × 1.5 40 X
K1 Flushing port 7/8-14UNF-2B 5 O
K2, K3 Flushing port 1 5/16-12UNF-2B 5 X
K4 Accumulator port 1 5/16-12UNF-2B 40 X
MK4 Measuring port charge pressure 9/16-18UNF-2B 40 X
MA1, MB1 Measuring port operating pressure 7/16-20UNF-2B 400 X
MA2, MB2 Measuring port operating pressure M14x1.5 400 X
M1, M2 Measuring port control/high pressure M14x1.5 400 X
R(L) Return resp, aeration 1 5/16-12UNF-2B 4 O4)
3)
T Oil discharge 1 5/16-12UNF-2B 4 X4)
T1, T3 Drain port pressure relief valve 9/16-18UNF-2B 4 O
T2 Drain port shaft seal 9/16-18UNF-2B 40 O
3)
U Flushing port (bearing flushing) 9/16-18UNF-2B 7 X
XA1, XB1 Pilot pressure relief valve 9/16-18UNF-2B 350 X
XA2, XB2, XAB Pilot pressure port, pressure control 9/16-18UNF-2B 350 X
TD Drain M14x1.5 40 X

1) Depending on the application, momentary pressure peaks can oc- 4) Depending on the installation position, T, K2, K3 or R(L) must be
cur. Keep this in mind when selecting measuring devices and fit- connected (see also”Installation instructions” page 27)
tings. 5) O = Must be connected (plugged when delivered)
2) Only dimensions according to SAE J518, metric fastening thread X = Plugged (in normal operation)
is a deviation from standard.
3) The countersink can be deeper than that specified in the standard.

Fig. 27: Hydraulic circuit for SP 180

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20 Hägglunds SP 40 to SP 180 | Axial piston pump


Through drive

Hägglunds SP can be supplied with through drive despite Through drive kit
the external boost pump, in accordance with the type The scope of delivery include: hub, mounting bolts, seal
code for tandem combinations on 2. The external boost and, if applicable, an intermediate flange. See Table 18 for
pump will be mounted on the second pump,see Fig. 28. material numbers to the different through drive kits.
When ordering combination pumps, the type designations
of the 1st and 2nd pump must be connected by a “+”.
Note!
If combining two pumps with external boost pumps a
▶ Order example:
tandem boost pump kit must also be used.
SP 180+125 SR-V-EP1234567

m1
m2

m1, m2 [kg]
l1, l2 [mm]
+ m2 • 1
1st pump 2nd pump Tm = (m1 • l1 + m3 • l3) [Nm]
l2 102

l1
l2

Fig. 28: Tandem pump

Table 16: Total length A

SP (2nd pump)
SP (1st pump) 40 71 125 180
40 805 mm – – –
71 834 mm 879 mm – –
125 924 mm 974 mm 1068 mm –
180 967 mm 1010 mm 1087 mm 1121 mm

Table 17: Permissible mass torque

Size 40 71 125 180
Permissible mass torque Tm Nm 1800 2000 4200 4200
Permissible mass torque for dynamic mass Tm Nm 180 200 420 420
acceleration 10g ≙ 98.1 m/s2
Weight (without boost pump) m1, m2 kg 69 90 139 142
Distance from center of gravity l1 mm 120 140 170 180
l2 mm See Table 18

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 Axial piston pump | Hägglunds SP 40 to SP 180 21


Overview of mounting options on SP

Table 18: Through drive kit for SP combinations

Material number
First pump Second pump1) l2 mm
through drive kit1)
40 40 R902466736
71 40 R902448949
71 71 R902453552
125 40 R902460618
125 71 R902446419
On request
125 125 R902439195
180 40 R902460618
180 71 R902446419
180 125 R902439195
180 180 R902434126

1) Hub for spline shaft according to DIN 5480 (e.g. W32)

Through drive kit

Fig. 29: Through drive kit

 RE 15328/06.2021, Bosch Rexroth AB

22 Hägglunds SP 40 to SP 180 | Axial piston pump


Dimensions through drive

Table 19: Dimensions through drive

Flange ISO 3019-2 Hub for splined Availability over sizes

shaft DIN 5480
Diameter 40 71 125 180
125, 4-hole W32x2x14x9g ● ● ● ●
140, 4-hole W40x2x18x9g — ● ● ●

● = Available

M3 M2
M3 M2
1)
1) M5
M5 2)
2)
+0.02
+0.07

3)

+0.07
+0.02
3)

60 80
ø125

ø1

ø140
ø1

45º 45º
M4
M4
M1 (to mounting flange) M1(to mounting flange)
SP 40 (second pump) SP 71 (second pump)

First pump M1 M2 M3 M4 M5 First pump M1 M2 M3 M4 M5

Size Size
40 288 12.5 41.4 9.5 71 316 11.5 44 9
71 316 12.5 33.6 10 125 373 12.5 50 9.5 M12; 25 deep
M12; 25 deep
125 373 12.5 42 9.5 180 397 12.5 43.8 9.5
180 397 12.5 42 9.5

Fig. 30: Dimensions through drive SP 40 Fig. 31: Dimensions through drive SP 71

1) Thread according to DIN 13, see instruction manual for details on

tightening torques
2) Four mounting bolts and O-ring seal are included in the scope of
delivery.
3) Flange dimension second pump

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 23


Table 20: Dimensions through drive

Flange ISO 3019-2 Hub for splined Availability over sizes

shaft DIN 5480
Diameter 40 71 125 180
160, 4-hole W50×2×24×8g – – ● ●
● = Available

M3 M2
1)
M5
2)

+0.02
+0.07

3)

00
ø160

ø2

45˚ M4
M1 (to mounting flange)
SP 125/SP 180 (second pump)

First pump M1 M2 M3 M4 M5
Size
125 379 12.5 58 10
M16; 30 deep
180 403 12.5 58 10

Fig. 32: Dimensions through drive SP 125/SP 180

1) Thread according to DIN 13, see instruction manual for details on

tightening torques
2) Four mounting bolts and O-ring seal are included in the scope of
delivery.
3) Flange dimension second pump

 RE 15328/06.2021, Bosch Rexroth AB

24 Hägglunds SP 40 to SP 180 | Axial piston pump


Boost pump and valve technology

(see Fig. 34 for position references)

Pressure compensator valve (Pos. 2) Boost pump (Pos. 9)

The SP pump has one common integrated pressure Sizes see Table 1
compensator relief valve (2) for both sides, A and B. Control pressure relief valve (for EP and HD) (Pos. 8)
For different pressure setting between the sides, two Direct operated, high-pressure-related relief.
external pressure relief valves must be added. The valves At low working pressure, the auxiliary pump pressure is
are connected to XA2 (A-port compensator setting) and regulated to the set value (e.g. 32 bar). This pressure is
XB2 (B-port compensator setting). The external valves needed by the HD and EP controls to swivel out reliably.
must be drained to tank. Using this valve saves the use of a separate control pres-
Observe that relief valve (2) must be set on a higher sure pump.
pressure level than the two external relief valves. If the working pressure exceeds the pressure of the boost
These relief valves must be ordered separately and must pump, control is provided by the check valve via the high
be installed on site. (They are not mounted on the pump) pressure. At the same time, the increase in working pres-
(Spare part pump). If pump is in a new manufacturing of sure relieves the control pressure relief valve.
a drive unit then these will of course be mounted in the The boost pump pressure is hereby reduced to the set
drive unit. boost pressure (e.g. 15 bar).
This function leads to energy savings, improved efficiency
Standard value that is set on pressure compensation is and a longer service life of the auxiliary pump.
350 bar, if other value is needed add a comment when For setting values, see Table 6.
ordering the pump.
Flushing valve (Pos. 4)
High-pressure relief valve (Pos. 5) To open the flushing valve safely, the pressure differential
Two pilot-operated pressure relief valves use pressure between A and B is required, as shown in Fig. 33. The
limitation to prevent damage to the hydraulic pump result- required pressure at 1500 rpm. The circuit temperature
ing from overpressure. A pressure relief valve is assigned needs to be monitored to avoid any damage to the system.
to each pressure side.
Protection is provided by reducing the high pressure to
the low pressure side.
The pressure limitation is set by default to pressure com- 7
pensator (2) + 40 bar, if another setting is required add 6
that as a comment when order the pump.
5
4
Boost pressure
3
To prevent damage to the system, low pressure monitoring
is recommended, which monitors the static pressure 2

component. Port MK4 are suitable, also ME3 can be used. 1

In this datasheet all values for charge pressure monitoring 0
are refered to MK4. For normal operations, 15bar (mea-
0 2 4 6 8 10
sured in MK4) charge pressure is set. For operation in
applications where dynamic pressure drops may occur.a
Fig. 33: Cracking pressure differential for flushing valve
higher charge pressure value must be set.

The lowest allowed value is 8 bar (occuring during 2 sec-

onds).
For shock load applications use an accumulatior in K4.

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 25


Fig. 34: Example circuit diagram SP 180

Table 21: Component descriptions

Components
1 EPG control
2 Pressure relief valve
3 Boost-pressure relief valve
4 Flushing valve
5 High-pressure relief valves
6 Bypass valve
7 Boost check valves
8 Control pressure relief valve
9 External boost pump

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26 Hägglunds SP 40 to SP 180 | Axial piston pump


Filtration types1)

Without filter in the boost circuit

SP pumps are normally not configured for boost circuit
filtration.
Ports E1 and E2 are delivered plugged, pressure-proof and
internally connected.

Ports for external boost circuit filtration

A boost circuit filter can be connected between
boost(charge) pump and main pump (see Fig. 36 pos 10).

Fig. 36: Example Circuit diagram SP 1801)

Table 23: Component description

Components
1 EPG control
2 Pressure relief valve
3 Boost-pressure relief valve
Fig. 35: Port locations
4 Flushing valve
5 High-pressure relief valves
6 Bypass valve
Table 22: Distance and port dimensions
7 Boost check valves
Size M1 M2 Port E/P
8 Control pressure relief valve
40 178 342 ISO 8434-1 22L Male
9 External boost pump
71 202 377 ISO 8434-1 22L Male
10 Filter with bypass
125 257 445 ISO 8434-1 22L Male
180 257 471 ISO 8434-1 22L Male

1) For components see Table 23 and ports, Table 12, Table 13,
Port P outlet boost pump.
Table 14 and Table 15
Port E inlet boost flow on main pump.

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 27


Installation instructions

General Installation position

The axial piston unit must be filled with hydraulic fluid See the following examples (1 to 8) in Fig. 37 to Fig. 44.
and air bled during commissioning and operation. This Further installation positions are available upon request.
must also be observed following a longer standstill as the Usually in Hägglunds Drive Units the installation example 4
axial piston unit may empty via the hydraulic lines. in Fig. 40 is used
With particular regard to the “drive shaft upwards” instal-
lation position, we recommend bearing flushing to lubricate Note!
the front bearing and shaft seal at port U. See page 5. You can expect installation examples 2, 3, 6 and 7 to
The leakage in the housing area must be directed to the affect the closed loop control. Due to gravity, dead
reservoir via the highest drain port (T, R(L), K2, K3). weight and case pressure, minor characteristic shifts
If a shared drain line is used for several units, make sure and actuating time changes may occur.
that the respective case pressure is not exceeded. The
shared drain line must be dimensioned to ensure that the
maximum permissible case pressure of all connected units Table 24: Important ports and distances when pump is installed
is not exceeded in any operational conditions, particularly Key
at cold start. If this is not possible, separate reservoir S Suction port
lines must be installed if necessary. T, K2, K3, Fluid filling + air bleeding (drain port)
To achieve favorable noise values, decouple all connecting R(L)
lines using elastic elements and avoid above-reservoir A, B Pressure port
installation. U Bearing flushing port
In all operating conditions, the suction lines and the drain SB Baffle (baffle plate)
lines must flow into the reservoir below the minimum fluid
ht min Minimum required immersion depth (200 mm)
level. The permissible suction height hS results from the
hmin Minimum required distance to the reservoir bot-
overall loss of pressure, it must not, however, be higher
tom (100 mm)
than hS max = 800 mm. The minimum suction pressure at
hs max Maximum permissible suction height 800 mm. To
port S must also not fall below 0.8 bar absolute during be sure always check boost pump specification!
operation.
For external boost pressure supply please refer to the
attachment pump data sheet for details on the minimum
suction pressure.
When designing the reservoir, ensure that there is ade-
quate spacing between the suction line and the drain line.
This minimizes oil turbulence and carries out degassing,
which prevents the heated hydraulic fluid from being
sucked directly back in again.

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28 Hägglunds SP 40 to SP 180 | Axial piston pump


Below-reservoir installation (recommended)

Below-reservoir installation means that the axial piston
unit is installed outside of the reservoir and below the
minimum fluid level of the reservoir.

Installation position Air bleeding1) Filling Installation position Air bleeding1) Filling
R(L) R(L) K3; R(L) plug K3
SB SB
ht min ht min

h min h min

R(L)
B(A)
K3
R(L)

K2 S

15 0 15
T S K2

2)
Fig. 37: Example 1 Fig. 39: Example 3 2)

Installation position Air bleeding1) Filling Installation position Air bleeding1) Filling
K2; R(L) plug K2 T; R(L) plug T
SB SB

ht min ht min

h min h min

T U
K2

S K2 R(L)
15 0 15

R(L)

K3 S
B(A)

2) 2)
Fig. 38: Example 2 Fig. 40: Example 4

1) To air bleed the stroking chamber, use the highest port on the control
(see control data sheet 92080, 92084)
2) Observe the drawing of the pump is just symbolic and does not de-
scribe its correct shape

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 29


Above-reservoir installation
Above-reservoir installation means that the axial piston
unit is installed above the minimum fluid level of the
reservoir.
A check valve in the drain line is to be avoided. Exceptions
may be permissible, please consult your Bosch Rexroth
representative first.

Installation position Air bleeding1) Filling Installation position Air bleeding1) Filling
R(L) R(L) K3 ; R(L) plug K3

B(A) K3
R(L)
R(L)

15 0 15
K2 S

hs max
K2
T
hs max

S SB SB
ht min ht min

h min h min

2)
Fig. 41: Example 5 2) Fig. 43: Example 7

Installation position Air bleeding1) Filling Installation position Air bleeding1) Filling
K2 ; R(L) plug K2 T; R(L) plug T

K2
T U
S
15 0 15

K2
R(L)
S R(L)
hs max

K3 B(A)
hs max

SB SB

ht min ht min

h min h min

2)
Fig. 42: Example 6 Fig. 44: Example 8 2)

1) To air bleed the stroking chamber, use the highest port on the control
(see control data sheet 92080, 92084)
2) Observe the drawing of the pump is just symbolic and does not de-
scribe its correct shape

 RE 15328/06.2021, Bosch Rexroth AB

30 Hägglunds SP 40 to SP 180 | Axial piston pump


Project planning notes Safety instructions

▶ The pump SP is designed to be used in closed circuit. ▶ During and shortly after operation, there is a risk of
▶ The project planning, installation and commissioning of getting burnt on the axial piston unit and especially on
the axial piston unit requires the involvement of quali- the solenoids. Take the appropriate safety measures
fied skilled personnel. (e.g. by wearing protective clothing).
▶ Before using the axial piston unit, please read the ▶ Moving parts in control equipment (e.g. valve spools)
corresponding instruction manual (92100-01-B) com- can, under certain circumstances, get stuck in position
pletely and thoroughly. If necessary, this can be as a result of contamination (e.g. impure hydraulic
requested from Bosch Rexroth. fluid, abrasion, or residual dirt from components). As a
▶ The specified data and notes contained herein must be result, the hydraulic fluid flow and the build-up of
observed. torque in the axial piston unit can no longer respond
▶ Preservation: Our axial piston units are supplied as correctly to the operator's specifications. Even the use
standard with preservative protection for a maximum of various filter elements (external or internal flow
of 12 months. If longer preservative protection is filtration) will not rule out a fault but merely reduce
required (maximum 24 months), please specify this in the risk. The machine/system manufacturer must test
plain text when placing your order. The preservation whether remedial measures are needed on the machine
periods apply under optimal storage conditions, details for the application concerned in order to bring the
of which can be found in the data sheet 90312 or in driven consumer into a safe position (e.g. safe stop)
the instruction manual. and ensure any measures are properly implemented.
▶ Depending on the operating conditions of the axial
piston unit (working pressure, fluid temperature), the
characteristic curve may shift.
▶ Not all versions of the product are approved for use in
a safety function according to ISO 13849. Please con-
sult the responsible contact person at Bosch Rexroth if
you require reliability parameters (e.g. MTTFd) for
functional safety.

Bosch Rexroth AB, RE 15328/06.2021

 Axial piston pump | Hägglunds SP 40 to SP 180 31


Related documents

For more information of pump in drive systems see documents in Table 25

Table 25: Related documents

Title Document no Document type

Hägglunds DUe drive unit RE 15325 Data sheet

Hägglunds DUc drive unit RE 15326 Data sheet

Hydraulic Fluids Based on Mineral Oil and Related Hydrocarbons 90220 Data sheet

Environmentally Acceptable Hydraulic Fluids 90221 Data sheet

Axial Piston Variable Pump A4VSG series 1x and 3x 92100 Data sheet

Storage and preservation of axial piston units 90312 Data sheet

Electro-hydraulic control with proportional solenoid 92084 Data sheet

Control devices HD 92080 Data sheet

Hydraulic fluid quick reference RE 15414 Data sheet

Hägglunds DUe drive unit RE 15325-WA Installation & Maintenance manual

Hägglunds DUc drive unit RE 15326_WA Installation & Maintenance manual

Axial Piston Variable Pump A4VSG, Series 10, 11 and 30 92100-01-B Instruction manual

 RE 15328/06.2021, Bosch Rexroth AB

 Bosch Rexroth AB © All rights at Bosch Rexroth AG The data specified above only serve to
895 80 Mellansel, Sweden describe the product. As our products are constantly being further developed,
no statements concerning a certain condition or suitability for a certain
Tel: +46 (0) 660 870 00
application can be derived from ourinformation. The information given does
Fax: +46 (0) 660 871 60 not release the user from the obligation of own judgment and verification. It
www.hagglunds.com must be remembered that our products are subject to a natural process of
wear and aging

Bosch Rexroth AB, RE 15328/06.2021