Model 515

Application FN01
Net Oil
Flow Computer
for Mass Frequency Flowmeters

Features Overview Calculations

• Calculates the Net Oil content in The 515 FN01 application calculates The mass total and flowrate are derived
petroleum production fluids the net oil content in petroleum from accurately measured frequency and
containing water production fluids containing water. the number of received pulses.
• Uses temperature and density The net oil volume is corrected to a
mass = pulses / k-factor
inputs for volume correction reference temperature according to mass flow = frequency / k-factor
and water cut calculations ASTM D1250-04. The instrument
• Selection of Detail or Basic uses the frequency signal from a The oil volume correction calculations are
main menu to suit operator and mass flowmeter along with based on the ASTM D1250-04 standard
application temperature and density analog for the following products:
• Selection of second language inputs.
and user tags • Crude Oils
• RTC logging with over 1000 Reference densities for the oil and • Lube Oils
entries water are used in conjunction with • Refined Products
• Programmable pulse width and live density and temperature values
scaling of pulse output to determine the water cut.
• 4-20 mA retransmission
The instrument is compatible with a
• RS232 and RS485 or Ethernet
(optional) serial ports wide range of flowmeter frequency
outputs, including millivolt signals,
• Modbus RTU, Printer and other
reed switches, Namur proximity
serial port protocols
switches and pulse trains via its
smart front-panel program selection.

Frequency Analog Analog

Input 1 Input 1 Input 2

Density
T D Transmitter

Mass Temperature
Flowmeter Transmitter Flow

Accuracy • Quality • Performance

Displayed Information Analog Input Types
The front panel display shows the current values of the Any analog input can be set to accept a 4-20 mA, 0-5 V or
input variables and the results of the calculations. A list of 1-5V signal, while any inputs assigned to a temperature
the variables for this application and their type (total or sensor can also be set to accept a PT100 or PT500 signal.
rate) is shown at the end of this document.
Terminal Designations
The instrument can be supplied with a real-time clock for
data logging of over 1000 entries of the variables as Terminal
Designation Comment
displayed on the main menu. Label
1 FINP 1+ Frequency Input 1+ Mass Flow Input
3 SG - Signal ground
Communications 5 EXC V 2+ Excitation Term 2+ For AINP1 RTD Input
7 + Analog Input ch 1 (+)
AINP1 Temperature Input
8 - Analog Input ch 1 (-)
There are two communication ports available as follows: 9 + Analog Input ch 2 (+)
AINP2 Density Input
10 - Analog Input ch 2 (-)
• COM-1 RS-232 port 15 Vo + 8-24 volts DC output Overload protected
• COM-2 RS-485 port (optional) or Ethernet (optional) 16 G - DC Ground
17 Vi + DC power input DC power in 12-28V
All types of ports can be used for remote data reading, 18 SH E Shield terminal
while RS-232 and RS-485 serial ports can be used for 19 RS485 + RS485 (+) Optional RS485 port may
printouts and for uploading and downloading of the 20 COM-2 - RS485 (-) be replaced by Ethernet

application software to the instrument. 21 port G RS485 ground port.

22 1+ Switch 1
23 2+ Switch 2
Isolated Outputs 24 LOGIC 3+ Switch 3 Remote Reset
INPUTS CAL Switch – In field
The opto-isolated outputs can re-transmit any main menu 25 4+ Switch 4
access protection
variable. The type of output is determined by the nature of 26 C- Signal ground
the assigned variable. Totals are output as pulses and 27
OUT1
+ Output ch 1 (+)
rates are output as 4-20 mA signals. One output is 28 - Output ch 1 (-)

standard, a second output is available as an option. 29 + Output ch 2 (+)

OUT2
30 - Output ch 2 (-)

Relay Outputs 31 RC Relay Common 1-2

Term 31 - Common 1-4
on legacy option card
32 R1 Relay 1
The relay alarms can be assigned to any of the main menu 33 R2 Relay 2
RELAYS
variables of a rate type. The alarms can be fully configured 34 R3 Relay 3
including hysteresis. Two relays are standard with two 35 R4 Relay 4
additional relays available as an option. 36 RC Relay common 3-4
Term 36 only available on
new style option card
E E Mains ground
Software Configuration N
AC
MAINS
N Mains neutral
AC power in 100-
240VAC
A A Mains active
The instrument can be programmed to suit the particular RS232 COM-1 port 9-pin serial port
application needs and the flexible I/O can be assigned as
required. Program settings can be changed either via the
front panel (depending on assigned access levels) or via
the 500 Series Program Manager (500-PM software).

The instrument stores all set-up parameters, totals and

logged data in non-volatile memory with at least 30 years
retention.
Side View Rear Top View RS232
Connectors Port
Dimension Drawings 22 mm
145 mm
25 mm
138 mm

Part Number Front

74 mm

66 mm

Panel
515.XXXXXX-FN01
see Product Codes to select required
features Mounting Clip

Min. 189 mm
Default Application software:
515-FN01-000000
67 mm
70 mm
139 mm
147 mm
Panel Cut-out
Specifications Analog Input (General)
Overcurrent 100 mA absolute maximum rating
(30mA for 4-20mA inputs)
Operating Environment Update Time < 1.0 sec
Temperature +5 °C to +40 °C (standard - no coating)
Configuration RTD, 4-20 mA, 0-5V and 1-5V input
-20 °C to +60 °C (with conformal coating)
-30 °C to +60 °C (ExD housing with heater) Non-linearity Up to 20 correction points (some inputs)
Humidity 0 to 95% non condensing (conformal coating)
5% to 85% non condensing (no coating) RTD Input
Power Supply 100-240 V AC (+/-10%) 50-60 Hz (+/-10%) or Sensor Type PT100 & PT500 to IEC 751
12-28 V DC
Connection Four Wire
Consumption 10 W (max) Overvoltage category II
Range -200C to 350C
Protection Sealed to IP65 (Nema 4X) when panel mounted -200C to 800C (PT100 extended range)
Dimensions 147 mm (5.8") width Accuracy 0.1C typical
(panel option) 74 mm (2.9") height 0.2C typical (PT100 extended range)
170 mm (6.6") depth (behind the panel)
4-20 mA Input
Display Impedance 100 Ohms (to common signal ground)
Type Backlit LCD with 7-digit numeric display and Accuracy 0.05% full scale (20C)
11-character alphanumeric display 0.1% (full temperature range, typical)
Digits 15.5 mm (0.6") high
Characters 6 mm (0.24") high
0-5 or 1-5 Volts Input
Impedance 10 MOhms (to common signal ground)
LCD Backup Last data visible for 15 min after power down
Accuracy 0.05% full scale (20C)
Update Rate 0.3 second 0.1% (full temperature range, typical)

Non-volatile Memory Logic Inputs

Retention > 30 years Signal Type CMOS, TTL, open collector, reed switch
Data Stored Setup, Totals and Logs Overvoltage 30V maximum

Approvals Relay Output

Electrical & UKCA, CE, CSA compliance No. of Outputs 2 relays plus 2 optional relays
Interference
Voltage 250 volts AC, 30 volts DC maximum
Enclosure Ex d Enclosure - ATEX & IECEx available for (solid state relays use AC only)
hazardous area (CSA Pending).
Field Mount Enclosure - UKCA, CE, CSA safe Current 3A maximum - mechanical relays
1.5A maximum - solid state relays
area weather proof enclosure.
Other - RoHS compliant
Communication Ports
Real Time Clock (Optional) Ports COM-1 RS-232 port
COM-2 RS-485 or Ethernet port (optional)
Battery Type 3 volts Lithium button cell
- For Issue 7 option card, type CR2450N Baud Rate 2400 to 19200 baud
manufactured by Renata only
- For conformal coated ‘C’ version, type BR2032 Parity Odd, even or none
manufactured by Panasonic only Stop Bits 1 or 2
- For non-conformal coated versions, type
BR2032 and CR2032 manufactured by Data Bits 8
Panasonic or Sony Protocols ASCII, Modbus RTU, Modbus TCP/IP (Ethernet
Battery Life 5 years (typical) Port), Printer

Transducer Supply
Frequency Input (General) Voltage 8 to 24 volts DC, programmable
Range 0 to 10 kHz for Pulse input type Current 70 mA @ 24 V, 120 mA @ 12 V maximum
0 to 5 kHz for Coil & NPS input types
Protection Power limited output
Overvoltage 30 V maximum
Update Time 0.3 sec Isolated Output
Cutoff frequency Programmable No. of Outputs 2 configurable outputs
Configuration Pulse, coil or NPS input Configuration Pulse/Digital or 4-20 mA output
Non-linearity Up to 10 correction points
Pulse/Digital Output
Pulse Signal Type Open collector
Signal Type CMOS, TTL, open collector, reed switch Switching 200 mA, 30 volts DC maximum
Threshold Signals switch below 1.3 & above 2 volts Saturation 0.8 volts maximum

Coil Pulse Width Programmable: 10 , 20, 50, 100, 200 or 500ms

Signal Type Turbine and sine wave 4-20 mA Output

Sensitivity 15 mV minimum amplitude (typical) Supply 9 to 30 volts DC external

NPS Resolution 0.05% full scale

Accuracy 0.05% full scale (20C)
Signal Type NPS sensor to Namur standard 0.1% (full temperature range, typical)

Important: Specifications are subject to change without notice.

 Ordering Information
Product Codes

Model Supplementary Code Description

515 . - FN01

1 Panel mount enclosure

2/7 Field mount enclosure (NEMA 4X / IP66) (7 specifies heater included)
Enclosure
3/5 Explosion proof Ex d (IECEx/ATEX), metric glands (5 specifies heater included)
4/6 Explosion proof Ex d (CSA), NPT glands (6 specifies heater included)
4 logic inputs, 1 isolated output, 2 relays (only relay type 1 is available), RS232
0
(DB9) communication port
4 logic inputs, 2 isolated outputs, 4 relays, real-time clock data logging, RS232
Output Options 1
(DB9) and RS485 communication ports
4 logic inputs, 2 isolated outputs, 4 relays, real-time clock data logging, RS232
2
(DB9) & Ethernet communication ports
1 Electromechanical relays only

Relay Type 2 2 electromechanical relays (1-2) and 2 solid state relays (3-4)

3 Solid state relays only

Inputs for 12-28VDC and 100-240 VAC, 50-60Hz
U
Power Supply (Previous Models: A = 110/120 VAC, E = 220/240 VAC)
D Input for 12-28VDC power only
Standard option (now with backlight & LCD backup)
Display Panel Option S
(original Full option: F, with Infra-Red comms, no longer available)
Conformal coating - required for maximum environmental operating range.
C
Recommended to avoid damage from moisture and corrosion.
PCB Protection
None - suitable for IEC standard 654-1 Climatic Conditions up to Class B2
N
(Heated and/or cooled enclosed locations)
Application Pack Number FN01 Defines the application software to be loaded into the instrument

Example full product part number is 515.111USC-FN01 (this is the number used for placing orders).

Main Menu Variables

Main Menu Default Preferred Variable
Variables Units Units Type
Net Oil Volume m3 Total
Net Oil Flowrate m3/min Rate
Gross Volume m3 Total
Gross Flowrate m3/min Rate
Gross Mass kg Total
Gross Mass Flowrate kg/min Rate
Flow Temperature Deg C Rate
Flow Density kg/m3 Rate
Flow Density of Oil kg/m3 Rate
Flow Density of Water kg/m3 Rate
Flow Water Cut % Rate

Example of 500 Series in BZC Ex d enclosure

www.contrec.co.uk
Contrec Limited Contrec - USA, LLC Contrec Systems Pty Ltd
Riverside, Canal Road 916 Belcher Drive 5 Norfolk Avenue
Sowerby Bridge, West Yorkshire Pelham, Alabama Ringwood, Victoria 3134
HX6 2AY United Kingdom AL 35124 United States Melbourne Australia
Tel: +44 1422 829944 Tel: +1 (205) 685 3000 Tel: +61 413 505 114
Email: sales@contrec.co.uk Email: contrec@contrec-usa.com Email: info@contrec.com.au

FN01 AP 09/21