Circuit Electrical sk200-8

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8.

DATA (CIRCUIT DIAGRAM)

8.4 ELECTRIC CIRCUIT DIAGRAM (SK200-8, SK330-8)

DC-DC CONVERTER,
ROOM LIGHT TUNER
CIGARETTE LIGHTER
HORN, HORN RELAY

FUEL SUPPLY PUMP


ENG. CONTROLLER
ENG. CONTROLLER
RELAY, HOUR METER

KEY SW. STARTER RELAY


ACTUATOR POWER
APPLICABLE YN11-45001-

GAUGE CLUSTER
IT CONTROLLER
MACHINE No. YQ11-06001-

AUTO GREASE
CONTROLLER

CONTROLLER

CONTROLLER
LEVER LOCK
LC10-07001-

BATTERY RELAY
MECHATRO

MECHATRO
C-8 : ENGINE CONTROLLER ENG. HARNESS
YC10-03501-

BACK UP
BACK UP
SUPPLY

TUNER
ENG. SPEED SENSOR
FOR ECU
SH7 SHIELD
E-1 : FUSE & RELAY BOX

EGR VALVE 1
R-26 :
LEVER LOCK RELAY

EGR VALVE 2
SK330-8

SOLENOID,
HIGH REACH,
LMN/BH

AIR CON.
AIR CON.

RADIATOR COOLANT
LEVEL CONTROLLER,
FLASHER, REAR WORK
LIGHT, TRAVEL ALARM,
ONE WAY CALL
DC-DC CONVERTER
WORK LIGHT
GAUGE CLUSTER

WIPER, WASHER

CAB WORK LIGHT

CAB WORK LIGHT

ROOF WIPER

OPT. BUCKET CONTROL


OPT. 4

OPT. 1

OPT. 3
OPT. HAND CONTROL

AIR CON. (AMP.)

SK350LC-8 ONLY

ENGINE CONTROLLER INJECTOR 1


CHECK CONNECTOR
SH1 SHIELD

INJECTOR 2
E-12 : E-12 :
BATTERY BATTERY SH2 SHIELD
STARTER CABLE
INJECTOR 3
SH3 SHIELD
E27 :
ACCEL REDUNDANT
R-1 : VOLUME
E-15 : BATTERY RELAY INJECTOR 4
FUSIBLE LINK
SH4 SHIELD

R-23 :
AUTO IDLE STOP RELAY 1 R-24 : R-25 : INJECTOR 5
AUTO IDLE ENG. EMERGENCY
STOP RELAY 2 STOP RELAY SH5 SHIELD
KEY ON
POSITION

INJECTOR 6
PREHEATING

SH6 SHIELD
START

TERMINAL
ENGINE START
ACC
OFF

ON

IN THE CASE OF
R-3 : SK330-8, SK350LC-8
GLOW RELAY GLOW
CYLINDER
DISCRIMINATION
G SENSOR

SW-1 : BOOST SENSOR


KEY SW.
E-2 :
ALTERNATOR
M-1 : C-1 :
STARTER MOTOR MECHATRO CONTROLLER COMMON RAIL
(TCO-60-2) PRESS. SENSOR
R-4 :
SAFETY RELAY
SUCTION
CONTROL VALVE
(FUEL PUMP (SCV))
C-6 :
R-2 : AUTO GREASE CONTROLLER
STARTER RELAY E-3 : HOUR METER
SHIELD FUEL PUMP SENSOR
CHARGE
KEY ON
PREHEATING
WATER TEMP SENSOR

C-5 :
CONTROL : (SENSOR POWER RADIATOR COOLANT SW-27 :
SOURCE, CPU) LEVEL CONTROLLER RADIATOR COOLANT LEVEL SW.

OUT SOURCE :
(PSV, SOL. MOTOR)
R-28 : ALTERNATOR RELAY

CONTROL : (SENSOR POWER


SOURCE, CPU)
WATCH IC TO 2/4
SW-28 :
(1/4)
WATER SEPARATOR SW.
LC03Z00036P1 02

8-6
8. DATA (CIRCUIT DIAGRAM)

C-1 : MECHATRO CONTROLLER (TCO-60-2)


FROM 1/4

SE-16 : ACCEL POTENTIO


PRESS. SENSOR

SE-1 : BUCKET DIGGING

C-8 : ENG. CONTROLLER


SE-2 : BUCKET DUMP
ENG. HARNESS

SE-3 : BOOM UP

POSITION
INJECTOR 1
SE-4 : BOOM DOWN

RELEASE
NORMAL
SW-4 :
TERMINAL SWING PARKING BRAKE RELEASE SW.
INJECTOR 2 SE-7 : ARM IN SV-1 :
SWING PARKING BRAKE SOL.

SE-8 : ARM UP
INJECTOR 3 SV-3 : TWO SPEED SELECT SOL.

SE-5 : SWING
SV-2 : POWER BOOST SOL.
IN CASE OF
INJECTOR 4 SK200-8, SE-9 : TRAVEL RIGHT PSV-B : P2 UNLOAD
SK210LC-8 PROPORTIONAL SOL.

SE-10 : TRAVEL LEFT PSV-C : TRAVEL PRIORITY


PROPORTIONAL SOL.

SE-22 : PUMP P1
PSV-D : P1 UNLOAD
PROPORTIONAL SOL.

SE-23 : PUMP P2
PSV-A : ARM TWO-SPEED INVERSE
PROPORTIONAL SOL.

SE-20: P1 OPT. PSV-P1 : PUMP P1


PROPORTIONAL SOL.
C-2 : GAUGE CLUSTER

SE-11 : P2 OPT.
PSV-P2 : PUMP P2
PROPORTIONAL SOL.

ENG. WATER TEMP INDICATOR


PSV-E : OPT RELIEF ADJUSTMENT
PROPORTIONAL SOL. 1

SE-15 : FUEL SENSOR PSV-H : ARM CUSHION


FUEL METER
PROPORTIONAL SOL.

PSV-I : OPT RELIEF ADJUSTMENT


PROPORTIONAL SOL. 2

OPT
SW-20 : POWER BOOST SW. RIGHT

BOOM CYLINDER WORK LIGHT RELAY


SE-13 : ENG. SPEED SENSOR BOOM CYLINDER
SHIELD WORK LIGHT

CAB WORKING LIGHT RELAY


SHIELD CAB WORKING
LIGHT FRONT 1

CAB WORKING
CAB WORKING LIGHT SW. LIGHT FRONT 2
DISPLAY BUZZER MODE WASHER (OPT)
SELECT SW. STOP

ENTER DECEL TRAVEL WIPER


TO 3/4
2-SPEED

(2/4)
LC03Z00036P1 02

8-7
8. DATA (CIRCUIT DIAGRAM)

C-1 : MECHATRO CONTROLLER (TCO-60-2)


FROM 2/4

R-17 : EXTRA RELEASE RELAY


SW-7 : ENG. OIL PRESS SW.
SV-11 :
SW-8 : AIR FILTER CLOGGING SW. EXTRA RELEASE SOL
R-5 : HORN RELAY

E-5 : HORN HIGH


E-5 : HORN LOW
SW-10 : HORN SW. LEFT

SE-28 : EXTRA PRESS

EXTRA RELEASE SW-5 : HORN SW. RIGHT


EU(OPT)
(WIPER RELAY) OPT.

SW-15 : R-31 :
CONFLUX/SINGLE SELECT SW. PREVENT SPARK RELAY
R-29 :
WIPER MOTOR RELAY L-5 : ROOM LIGHT
OPT
M-3 : WIPER MOTOR

R-30 :
WIPER MOTOR REVERSING RELAY
SW-44 :
EXTRA PRESS. SW.
EU

E-14 : CIGARETTE LIGHTER


R-32 :
WINDOW WASHER MOTOR RELAY M-4 : WASHER MOTOR
E-1 : FUSE & RELAY BOX
SW-11 : R-26 : SV-4 :
LEVER LOCK LEVER LOCK CONTROL LEVER LOCK SOL. E-10 : E-11 :
SW. RELAY RECEIVER DRIER AIR COMPRESSOR CLUTCH
STOP R-6 :
REVERSE WORK LIGHT RELAY

GROUND
OUTPUT AIR CON.
AMP.
SW-19 : WIPER INTERLOCK SW.

SW-35 : HEAVY LIFT SW.

EU
COOLING
UNIT

SE-29 : R-8 : TRAVEL ALARM RELAY


OPT. SELECTOR DETECT SENSOR
E-13 :
TRAVEL ALARM

SV-13 : OPT. SELECTOR SOL.


SW-13 : TRAVEL ALARM SW.

OPT JAPAN: OPT


USA: STD
SW-12 : OCEANIA: STD
OVER LOAD ALARM SELECT SW-17 : ROOF WIPER SW.
POSITION

SW. E-7 : TUNER AM & FM

M-9 : ROOF WIPER MOTOR


OFF
ON

TERMINAL E-8 : SPEAKER LEFT


SE-26 :
PRESS. SENSOR : BOOM HEAD FM / AM
EU(FOR OVER LOAD ALARM)
E-9 : SPEAKER RIGHT
(BACK-UP)
EU

ROOF WIPER

TO 4/4

(3/4)
LC03Z00036P1 02

8-8
8. DATA (CIRCUIT DIAGRAM)

C-1 : MECHATRO CONTROLLER (TCO-60-2) C-1 : MECHATRO CONTROLLER (TCO-60-2)

FROM 3/4

C-6 : AUTO GREASE CONTROLLER


R-26 : SV-6 :
LEVER LOCK RELAY SW-33 : REVOLUTION
SE-24 : REVOLUTION RIGHT SOL
PRESS SENSOR : BOOM HEAD R-12 :
REVOLUTION RIGHT SW.
RIGHT RELAY
M-8 : GREASE MOTOR

SE-25 :
PRESS SENSOR : BOOM ROD E-2 :
ALTERNATOR

SV-7 :
SW-34: REVOLUTION
SE-17 : BOOM POTENTIO. R-13 : REVOLUTION LEFT SOL
REVOLUTION LEFT SW.
OPT. LEFT RELAY
AUTO GREASE
SE-19 : ARM POTENTIO. REVOLUTION N&B

L-6 : BOOM WORKING LIGHT


R-6 : WORK LIGHT RELAY RIGHT OPT.
L-1 : BOOM WORKING LIGHT
LEFT
L-2 : DECK WORKING LIGHT
R-36 : C-4 : AIR-CON AMP RIGHT SV-9 :
SW-29 : NIBBLER OPEN
ROTARY LIGHT RELAY (RED) NIBBLER OPEN
L-19 : R-15 : SOL
HIGH REACH THREE NIBBLER OPEN SW.
COLORS ROTARY LIGHT SW-55 :
BOOM, DECK WORKING LIGHT SW. RELAY
(CASE OF HAND CONTROL
NIBBLER CONNECT WITH 571)
R-36 :
ROTARY LIGHT RELAY
(YELLOW) L-3 :
R-19 : FLASHER RELAY SWING FLASHER LEFT & WORKING LIGHT

(CASE OF HAND CONTROL


BRAKER CONNECT WITH 572)
R-38 :
ROTARY LIGHT RELAY (GREEN)
OPT.
L-10 : SV-10 :
SW-30 : NIBBLER CLOSE
HIGH REACH ROTARY LIGHT NIBBLER CLOSE SOL
R-16 :
SV-5 : NIBBLER CLOSE SW.
BUCKET DUMP CUT SOL. RELAY
POSITION

EASY OPERATING NIBBLER


TRAVEL
FIXED

SW-41 :
OFF

TERMINAL
HIGH REACH
CRANE SW.
(FIXED)

(TRAVEL)

C-1 : MECHATRO CONTROLLER (TCO-60-2)

OPT.
HIGH REACH CRANE

SV-14 :
QUICK COUPLER OPERATION SOL. L-4 :
SWING FLASHER RIGHT & WORKING LIGHT 9P CONNECTOR
SWING FLASHER & WORKING LIGHT

SW-59 :
QUICK COUPLER SW-37 :
OPERATION SW. TRAVEL INDEPENDENT SW.

EU OPT. USA
QUICK COUPLER

DOWNLOAD

(4/4)
LC03Z00036P1 02

8-9
8. DATA (CIRCUIT DIAGRAM)

8.5 ELECTRICAL EQUIPMENT LIST


GROUP CODE NAME PARTS No. GROUP CODE NAME PARTS No. GROUP CODE NAME PARTS No.
MECHATRO CONTROLLER YN22E00214F1 L-1 BOOM WORK LIGHT (LH) YW80S00001F1 PRESSURE SENSOR : YX52S00013P1
C-1 SE-1
(C) CONTROLLER

(TCO-60-2) (HARD) L-2 DECK WORK LIGHT (RH) YT80S00002F2 BUCKET DIGGING
C-2 GAUGE CLUSTER YN59S00021F1 SWING FLASHER (LH) & REAR PRESSURE SENSOR :
L-3 YM80S00001F1 SE-2

(L) LIGHT
AIR-CON CONTROLLER WORK LIGHT BUCKET DUMP
C-4 AIR-CON ACCESSORY
(INCLUDING PANEL) SWING FLASHER (RH) & REAR SE-3 PRESSURE SENSOR : BOOM UP
L-4 YM80S00001F2
ENGINE COOLANT LEVEL WORK LIGHT PRESSURE SENSOR :
C-5 ENGINE ACCESSORY SE-4

(SE) SENSOR
CONTROLLER L-5 ROOM LIGHT YT80S00001P1 BOOM DOWN
C-8 ENGINE CONTROLLER ENGINE ACCESSORY L-6 BOOM WORK LIGHT (RH) YW80S00001F1 SE-5 PRESSURE SENSOR : SWING
D-4 DIODE HARNESS ACCESSORY L-7 CAB WORK LIGHT FRONT (For SE.Asia) YT80S00002F2 SE-7 PRESSURE SENSOR : ARM IN

(M) MOTOR
D-5 DIODE ACCESSORY OF RELAY BOX M-1 STARTER MOTOR ENGINE ACCESSORY SE-8 PRESSURE SENSOR : ARM OUT
D-6 DIODE M-3 WIPER MOTOR YN53C00012F2 SE-9 PRESSURE SENSOR : TRAVEL RH
D-9 DIODE M-4 WASHER MOTOR YN54C00001F1 SE-10 PRESSURE SENSOR : TRAVEL LH
(D) DIODE

D-10 DIODE M-9 ROOF WIPER MOTOR YN76S00005P1 SE-11 (PRESSURE SENSOR : P2 OPT.)
D-12 DIODE ARM 2 SPEED SE-13 E/G SPEED SENSOR ENGINE ACCESSORY
D-13 DIODE PSV-A INVERSE YN35V00049F1 SE-15 FUEL SENSOR YN52S00045F1
D-14 DIODE PROPO.VALVE SE-16 ACCEL POTENTIOMETER YN52S00032P1

(P) PROPORTIONAL
D-15 DIODE P2 UNLOAD (YN35V00047F1) SE-20 (PRESSURE SENSOR : P1 OPT.) YX52S00013P1

SOLENOID VALVE
PSV-B YN35V00048F1
D-16 DIODE PROPO.VALVE SOLENOID SE-22 PRESSURE SENSOR : PUMP P1 YN52S00048P1
D-17 DIODE TRAVEL STRAIGHT VALVE ASSY SE-23 PRESSURE SENSOR : PUMP P2
PSV-C
E-1 FUSE AND RELAY BOX YN24E00016F1 PROPO.VALVE SWING PARKING
SV-1 YN35V00051F1
E-2 ALTERNATOR ENGINE ACCESSORY P1 UNLOAD BRAKE SOL.

(SV) SOLENOID
PSV-D
E-3 HOUR METER YT58S00006P1 PROPO.VALVE POWER BOOST
SV-2 (YN35V00047F1) YN35V00050F1
E-5 HORN HIGH LC53S00001D1 P1 PUMP SOL
PSV-P1 YN35V00052F1 SOLENOID
E-6 HORN LOW LC53S00001D2 PROPO.VALVE TWO SPEED
PUMP ACCESSORY SV-3 VALVE ASSY
E-7 TUNER AM/FM (For Oceania) YN54S00046P1 P2 PUMP SELECT SOL
PSV-P2
E-8 SPEAKER LEFT (For Oceania) YN54S00006P1 PROPO.VALVE SAFETY LOCK
SV-4
E-9 SPEAKER RIGHT (For Oceania) R-1 BATTERY RELAY YN24S00008F1 LEVER SOL
E-10 RECEIVER DRYER YN54S00041P1 R-2 STARTER RELAY ENGINE ACCESSORY SW-1 KEY SWITCH YN50S00026F1
E-11 AIR-CON COMPRESSOR YX91V00001F1 R-3 GLOW RELAY ENGINE ACCESSORY SWING PARKING BRAKE RELEASE
SW-4 YT50E00001F1
E-12 BATTERY YN72S00014P1 R-4 SAFETY RELAY YN24S00010P1 SWITCH
E-13 TRAVEL ALARM (For Australia) YN53S00004F1 R-5 HORN RELAY SW-5 HORN SWITCH (RH) YN50E00017P1
(E) ELECTRIC FITTINGS

E-14 CIGARETTE LIGHTER YN81S00003P1 R-6 WORKING LIGHT RELAY SW-7 E/G OIL PRESSURE SWITCH ENGINE ACCESSORY
E-15 FUSIBLE LINK LC13E01175S002 R-8 TRAVEL ALARM RELAY (For Australia) SW-8 AIR FILTER CLOGGING SWITCH YR11P00008S005
R-9 CAB WORK LIGHT RELAY (For SE.Asia) SW-10 HORN SWITCH (LH) YN50E00017P1
E-27 ACCEL REDUNDANT VOLUME YN52S00052P1
R-19 FLASHER RELAY YY24S00001F1 SW-11 SAFETY LOCK LEVER SWITCH YN50S00041F1
R-23 AUTO IDLE STOP RELAY 1 YN24S00010P1 SW-13 TRAVEL ALARM SWITCH (For Australia) YN50S00040DF
R-24 AUTO IDLE STOP RELAY 2 (CONFLUX/SINGLE SELECT
SW-15 YN50S00040DD
R-25 ENGINE EMERGENCY STOP RELAY SWITCH)
(R) RELAY

(SW) SWITCH
R-26 LEVER LOCK RELAY SW-17 (SKYLIGHT WIPER SWITCH) YN50S00040D9
R-28 ALTERNATOR RELAY SW-19 WIPER INTERLOCK SWITCH YT50S00004P1
WIPER MOTOR RELAY SW-20 POWER BOOST SWITCH (RH) YN50E00017P1
R-29
(NORMAL ROTATION) SW-21 POWER BOOST SWITCH (LH)
WIPER MOTOR RELAY SW-26 CAB WORK LIGHT SWITCH YN520S00040D4
R-30
(REVERSE ROTATION) SW-27 COOLANT LEVEL SWITCH ENGINE ACCESSORY
WIPER MOTOR RELAY SW-28 WATER SEPARATOR SWITCH ENGINE ACCESSORY
R-31
(ARC PREVENTION) SW-55 BOOM WORK LIGHT SWITCH YN50S00040D1
R-32 WASHER MOTOR RELAY
R-45 BOOM CYL. WORKING LIGHT RELAY

NOTE : The parts number may be changed due to the improvement of machine, so use the number for reference only. LC03Z00036P1 02

8-10

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