LC Printing Machine Factory Limited

Ⅰ. Pad Printer Configuration

(1)Parts Name (See Image 1)

6
1

8
2

9
3

10
4

11

1 Machine body
2
Handle for up lifting
the printing head
3 Ink Salver
5
4 Ink Salver holder assembly
5 Foot switch
6 Control panel
7 Pad Holder assembly
8 Dr.Blade Holder assembly Image 1
9 Turntable platform
10 Upward and downward holder for conveyor
11 Convey or Fixture holder

http://www.printermaker.com 1 PAD PRINTING

LC Printing Machine Factory Limited

(2)Parts Name(see Image 2)

9 1

10 2

11 3
12 4

13 6
14
7
15
8

Image 2

1 Pad takes ink depth adjusting screw (rear) 9 Pad printing depth adjusting screw(Front)
2 Guiding axis (X-Axis) 10 Urgency switch

3 Dr.Blade adjusting screw (Depth) 11 Printing head cylinder

4 Ink scraper adjusting screw(Depth) 12 Pad adjustor sliping assembly

5 Ink scraper holder assembly 13 Workingtable adjusting screw (X-Axis)

6 Working air pressure adjustor 14 Workingtable locking screw (Y-Axis)

7 Compressed air connector 15 Workingtable locking screw(Z-Axis)

8 Drainage

http://www.printermaker.com 2 PAD PRINTING

LC Printing Machine Factory Limited

(3)．Parts Name(See Image 3)

Image 3

1 Dr.Blade working distance adjusting screw

2 Power switch
3 Ink salver adjusting screw (Angle )
4 Independent Ink salver adjusting screw (Y-Axis)
5 Independent ink salver adjusting screw(X-Axis)

http://www.printermaker.com 3 PAD PRINTING

LC Printing Machine Factory Limited

II. Machine summarization

The machines are adopted the Japan and Germany precision pneumatic parts
and famous hardening axis and bearing. The life of machine is extended greatly.
We dispose urency cut off device for each circuit, according to international
industry safety standard . The factor of safety is enhanced greatly.
MINI series、 P series、 S series 、 M series 、 M series Pad Printer: The
machine is adopted the IC board for controlling system,so the syst-em is stead
,simple operation,the controlling way has the manual and automa-tic. MINI
seriers machines can print small-size workpiece.
Application:electronic equipment,stationery,gift and so on.P series mac-
hines can print midsize workpiece. Application:electronic equipment, cup, buc-
ket,stationery gift and so on. S series machines can print the same workpi-ece
with P series machines.
Applition:electronic equipment,cup,bucket,stationery,gift and so on. M
series machines can print larger or large workpiece .Application :electronic
equipment,cup,bucket,stationery,gift etc.L series machines can print large area
workpiece .
Application:stationery ,ruler,vamp,barrette,accouterment etc.
Our company manufacture the four colors or more four colors conveyor
has Hot air drying device,so the printing effect is very good for full color. S、
M、L Styles all have handle device , so we can adjust the printing pad ,inkscr-
aper,ink-Broom and steel board easy.

http://www.printermaker.com 4 PAD PRINTING

LC Printing Machine Factory Limited

III. EASY Pad Printer Model,Description and Character

Max printing Speed Machine size Weight
Model Name colors Quantity size (LxWxH)cm (kg)
(mm) (pcs/min)
MINI One Color Pad Printing Machine 1 1 100x100 35 200x420x510 35
MINI/B One Color Pad Printing Machine 1 1 100x100 35 410x1150x570 50
MINI/2H One color /Two Heads Pad Printing 1 2 100x100 35 410x1150x570 55
MINI/2HB One color /Two Heads Pad Printing 1 2 100x100 35 410x1150x570 45
Two colors Pad Printing Machine
MINI2/SB (movement 150mm)
2 1 100x100 30 410x1150x570 40
Two colors Pad Printing Machine
MINI2/S (movement 150mm)
2 1 100x100 30 410x1150x570 55

P1 One Color Pad Printing Machine 1 1 100x150* 30 460x1380x720 100

P1/2H One color /Two Heads Pad Printing 1 2 100x150 30 460x1380x720 100
Two colors Pad Printing Machine
P2/S (movement 150mm)
2 1 100x150 20 460x1380x720 100
Two colors Pad Printing Machine
P2/C (movement 150mm)
2 8 100x150 25 680x1380x920 130
S1 One Color Pad Printing Machine 1 1 100x150* 30 550x1380x720 100
S1/2H One color /Two Heads Pad Printing 1 2 100x150 30 550x1380x720 105
Two colors Pad Printing Machine
S2/S (movement 150mm)
2 1 100x150 20 550x1380x720 110
Two colors Pad Printing Machine
S2/C (movement 150mm)
2 8 100x150 25 680x1380x920 140
Four colors Pad Printing Machine
S4/S (movement 127mm)
4 1 100x150 12 720x1380x1020 150
Four colors Pad Printing Machine
S4/C (movement 127mm)
4 16 100x150 25 920x1380x1220 180
Six colors Pad Printing Machine
S6/C (movement 127mm)
6 18 100x150 20 920x1380x1220 220
M1 One Color Pad Printing Machine 1 1 100x200** 28 630x1500x950 170
M1/2H One color /Two Heads Pad Printing 1 2 100x200 28 630x1500x950 175
Two colors Pad Printing Machine
M2/S (movement 150mm)
2 1 100x200 18 630x1500x950 180
Two colors Pad Printing Machine
M2/C (movement 150mm)
2 8 100x200 20 670x1500x1220 205
Four colors Pad Printing Machine
M4/S (movement 127mm)
4 1 100x200 12 710x1500x1020 230
Four colors Pad Printing Machine
M4/C (movement 127mm)
4 16 100x200 20 1080x1500x1220 240
Six colors Pad Printing Machine
M6/S (movement 127mm)
6 1 100x200 6 950x1500x1020 250
Six color Pad Printing Machine
M6/C (movement 127mm)
6 18 100x200 18 1220x1500x1220 270
Six colors Pad Printing Machine
M8/C (movement 127mm)
8 22 100x200 18 1470x1500x1220 450
Four colors Pad Printing Machine
L4/C (movement 150mm)
4 16 100x300 15 1380x1520x1650 450
Six colors Pad Printing Machine
L6/C (movement 150mm)
6 16 100x300 15 1480x1520x1650 500

* P1 and S1:Plate size can be enlarged to 350x 150mm

**M1:Plate size can be enlarged to 350 x 200mm

http://www.printermaker.com 5 PAD PRINTING

LC Printing Machine Factory Limited

IV. Transport and Storage

1. Transport :Please keep the machine standing and avoid watering 、shaking、
and extruding during the transport course.
2. Storage: If the machine be stopped a few days ,the ink salver ,the ink blade
and ink craper Be cleaned and removed into cabinet of the machine or other
place； and the machine should Be kept in the 25℃ ± 2 ℃ temperature
warehouse or workshop .
Attentions:
A .No corrosive near the machine.
B. The cross ventilated room.
C. Avoiding the sunlight .
D. Avoiding the heating source.

Ⅴ. Pad Printer Installation,Calibration and Operation

(1)Balancing the printer platform
Please adjust the balance of the absorbing rubber at the base of the
machine before normal operation of the machine, which enable the machine
can touch the earth solid and finally lock them.

(2)Power supply and Jointing

EASY Pad Printers are sold to every corner of the world. In order to
meet the needs of different countries, our company have supplied two
standard voltage for the customer's option (100V-120V or 220V-240V).In
general, the machine is well jointed as per the customers' requirement. If
any special requirement occasionally, please refer to the electric circuit of
transformer( Image 16,J 14).a and b are the joint point for power supply
（220V or 110V）;c is the earth wire; both b and c are connected to 110V,
but both a and c are connected to 220V. For some special demand (change
220V to 110V), firstly please disconnect a and c, and then weld upb and c
instead.

(3)Testing the air pressure table

Usually, the imput air pressure is adjusted to 5Bar while the operation
process for the machine. If the air pressure is at the high side, please adjust

http://www.printermaker.com 6 PAD PRINTING

LC Printing Machine Factory Limited

Ⅴ. Pad Printer Installation,Calibration and Operation

(1)Balancing the printer platform
Please adjust the balance of the absorbing rubber at the base of the
machine before normal operation of the machine, which enable the machine
can touch the earth solid and finally lock them.

(2)Power supply and Jointing

EASY Pad Printers are sold to every corner of the world. In order to
meet the needs of different countries, our company have supplied two
standard voltage for the customer's option (100V-120V or 220V-240V).In
general, the machine is well jointed as per the customers' requirement. If
any special requirement occasionally, please refer to the electric circuit of
transformer( Image 16,J 14).a and b are the joint point for power supply
（220V or 110V）;c is the earth wire; both b and c are connected to 110V,
but both a and c are connected to 220V. For some special demand (change
220V to 110V), firstly please disconnect a and c, and then weld upb and c
instead.

(3)Testing the air pressure table

Usually, the imput air pressure is adjusted to 5Bar while the operation
process for the machine. If the air pressure is at the high side, please adjust
it with clockwise to the desired index and push back the pressure adjusting
handle to save the index.If the air pressure is at the low side, please adjust it
with anticlockwise.

(4)Plastic filter cup drainage

In order to maintain the normal operation, both liquid and solid waste
inside the filter cup should be discharged after each work. Push the pin
valve( See the image 2, 8 )at the bottom of the filter cup several times, the
waste water will be discharged.

(5)Testing the printer parts

It will affect directly both the effect of the printing and the longevity of
the machine whether all parts of the machine can work normally. Therefore,

http://www.printermaker.com 7 PAD PRINTING

LC Printing Machine Factory Limited

it is very important to test all the operation condition before normal

working.
(A) Please plug in and turn on the power switch later, firstly check whether
the cycle counter is show 0000 or 00000.If you find some other digital show,
which indicates that the machine can not start .Please check the electric
c i r c u i t .
The digital showing on the cycle counter indicates that something wrong with
all the four sensor of the pad printing machine. Default such as the sensor
damage or the slipping block is in a unnormal position. Meanwhile please do
the test for sensor: Firstly, cut off the air pressure, push the mask to the center
of the sensor both 2 and 3 ( see Image 14) and then turn on the power switch.
At the same time the cycle counter will show 0020 or 00020.
Meanwhile you push gradually the slipping block so that the mask block
out 1 , 3 , 4 sensor respectively. If the cycle number will show 0000 or
00000,which indicates that all the four sensor are in a good condition and you
can do some tests for another parts.
(B)Press the printing unit forward/backward moving button(see Image8,
⑦ ),check the moving is smooth without any alien sound.
(C) Press the pad up moving button (Image 8,⑧ ),check if the moving is
normal, if the lifting position required adjustment, any alien sound.
(D)Press the auxiliary button (Image8, ⑤ ),check the shuttle device or the

http://www.printermaker.com 8 PAD PRINTING

LC Printing Machine Factory Limited

(6)Adjusting the Dr.blade upward /downward vavle(Image 4,5,6)

Up Scrapping Switch (Backward) Down Scrapping Switch (Forward)

Image 4

Up Scrapping Switch (Backward) Down Scrapping Switch (Forward)

The shorten the scrapping path while adjusting

the Dr.Blade guard to the left ; Conversely,
it will become longer.

Image 5

http://www.printermaker.com 9 SCREEN PRINITNG MACHINE

LC Printing Machine Factory Limited

Up Scrapping Switch (Backward) Down Scrapping Switch (Forward)

Image 6

http://www.printermaker.com 10 SCREEN PRINTING

LC Printing Machine Factory Limited

(7) Shock absorber manual

A) Shock absorber assembling diagram and injection mothod. (Image 22)
B) Adjusting the shock absorber best working condition.(Image 23)

Shock absorber assembling diagram

Shaft Assembly

Inject Mobil 10W-40 Lubricating

Spiral Wrap

Piston

Oil Path Barrier

Spring

Steel Ball
Oil Blocking Screw

Image 22

Injection Method
1. Secure the screw close to the steel ball,then release a little space for oil out.
2. Inject Lubrication oil (Mobil 10W-40) through intake of spiral wrap.
3. Input the spring ,oil path barrier(with the nick on the top )and piston.
4. Insert the whole shaft assemble into the spiral wrap slowly .wait for the lubricating
oil be released out before lock up the screw.
5. Push the shaft down to the bottom,discharge the excessive oil .(only a little amount

http://www.printermaker.com 11 HOT STAMPING MACHINE

LC Printing Machine Factory Limited

of oil is retained for operation) lock up the oil blocking screw.

Caution:
The lubrication oil cannot be mixed with air , inject oil slowly and keep clean.

Adjust the best working condition of Shock Absorber y

Air out Air in

VD-C-CF1

Parts

0.5mm
Shock Absorber Air clinder

Image 23

http://www.printermaker.com 12 PAD PRINTING

LC Printing Machine Factory Limited

(8)Adjust Worktable
Light worktable (Image 7)
Please fix the working-pieces on the suitable position of the worktable( see
the image 7, 1 ), after testing working-pieces and then we need to remove the
position of them, please refer to the belowed three ways for dealing with them.
1. When removing the working-pieces to do the forward and backward
movement, firstly please loose with Y-axis the moving board screw 7 ,
secondly rotate the screw 4 .If adjust it with the clockwise ,the working-
pieces will move forward;Conversely, the working-pieces will move
backward.Once you confirm the position of working-pieces, please lock
the screw 7
2. When removing the working-pieces to do the leftward and rightward
movement, firstly please loose with X-axis the moving board screw 3 ,
secondly rotate the screw 2 .If adjust it with the clockwise ,the working-
pieces will move rightward;Conversely, the working-pieces will move
leftward.Once you confirm the position of working-pieces, please lock the
screw 3 .
3. When removing the working-pieces to do the angle movement,first of
all,please loose the screw 5 and 6 , and then as per the actual working
requirement, adjust the angle of worktable. Once you confirm the position
of the working-pieces, please lock the screw 5 and 6 at the same time.

1
2 5
3 6
4 7

Image 7

http://www.printermaker.com 13 PAD PRINTING

LC Printing Machine Factory Limited

Ⅵ. Key Parts Diagram and Illustration

(1)Control panel
1 2 3 4

Image 8
1 Emergency Stop--It can release the for auto,press again for pause, with memory
function of urgent stop with clockwise, function programming
press it one time and the power is cut off. 7 Pad Holder Forward/Backward Button--
2 Quick printing Press once for pad holder forward/
3 Slow Printing--Press both 2 and 3 Button backward action,press again for stopping
for counter reset operation
4 Electric Cycle Counter: It shows the pad 8 Pad Holder Upward/Downward Button--
printing number, 5 bit counter. Once the Press once for pad holder elevation once.
pad printing makes the printing for one 9 Pad Holder Indicating Light(Backward)
time, and the electric cycle counter will 10 Pad Holder Indicating Light(Forward)
record automatically. Step by step, it will
11 Auxiliary Indicating Light(Left or Right)
increase to 99999 or manual counter
12 Auxiliary Indicating Light(Right or left)
reset.
13 Pad Holder Indicating Light(Downward)
5 Auxiliary Botton--Control the movement
of conveyor and shuttle device 14 Pad Holder Indicating Light(Upward)

http://www.printermaker.com 14 PAD PRINTING

LC Printing Machine Factory Limited

(2)Dr.Blade Unit Assembly (Image 9)

1 Ink Brush Depth Adjusting Screw(Turn clockwise

to lift up ink brush, turn anti-clockwise to descend
ink brush, add ink.)
2 Allen Screw
3 Nylon mounting Bar
4 Ink Brush Movement Plate
5 Ink Brush Holder B
6 Ink Brush Holder A
7 Ink Brush
8 Dr.Blade Moving Bronze
9 Dr.Blade Compressed Spring
10 Dr. Blade Holder and Guard Plate
11 Dr. Blade Holder B
12 Dr. Blade Holder A
13 Dr.Blade
14 Spring
15 Ink Brush Movement Guard Knob
16 Nylon Ring
17 Dr.Blade Scrapping Depth Adjusting Screw
18 Compressed Spring
19 Guard Plate Floating Spring
20 Bronze Mounting Screw M8x20
21 Guard Plate Bronze Bush
22 Nylon Roller Rack
23 Nylon Roller Dr. Blade Holder

http://www.printermaker.com 15 PAD PRINTING

LC Printing Machine Factory Limited

Image 9

http://www.printermaker.com 16 PAD PRINTING

LC Printing Machine Factory Limited

(3)Pad Holder Assembly (Image 10)

1
6
2

7
3

8 4

9 5

Image 10

1 Pad Holder Bar

2 Moveing Plate: Please release it and adjust pad angle
3 Connecting Shaft
4 Pad Holding Plate (Down)
5 Locking Screw
6 Pad Holding Plate (Up)
7 Locking Screw
8 Locking Piece
9 Pad Plate

http://www.printermaker.com 17 PAD PRINTING

LC Printing Machine Factory Limited

(4)Ink Tray Assembly (Image11)

Image 11

1 Aluminum Guard Block

2 Steel Plate
3 Locking Screw
4 Ink Tray

http://www.printermaker.com 18 PAD PRINTING

LC Printing Machine Factory Limited

(5)Ink Tray Holder Assembly(Image12)

Image 12
1 frontward and backward blocking screw
2 leftward and rightward adjusting screw
3 locking block
4 ink tray locking screw
5 angle adjusting screw
1 fixture locking plate
6 frontward and backward adjusting screw
2 moving board (X-Axis)
7 leftward and rightward locking screw
3 moving board(Y-Axis)
4 angle adjusting board
(6)Heavy Worktable（Image 13）
5 leftward and rightward
locking screw
6 frontward and backward
adjusting screw
7 leftward and rightward
adjusting screw
8 angle adjusting screw
9 mounting bar
10 upward and downward
worktable
11 upward and downward
guid boad
12 Upward and downward
threaded rod
13 upward and downward
handle wheel
Image 13

http://www.printermaker.com 19 PAD PRINTING

LC Printing Machine Factory Limited

(7) Sensor Location Diagram (Image 14)

Please do the sensor testing, and check out which position of sensor damage.

Image 14

Note: 1 , 2 , 3 , 4 represent the relative locations of the 4 sensors

A , B , C shows the best working location of sensor switch and mask.

A : Sensor Switch B : Mask C : Sensor Point

http://www.printermaker.com 20 PAD PRINTING

LC Printing Machine Factory Limited

8)．Shuttle worktable(Image 18)

Please fix the working-pieces on the suitable position of the worktable( see the
image 18, 2 ), after testing working-pieces and then we need to remove the position of
them, please refer to the belowed three ways for dealing with them.
1. When removing the working-pieces to do the forward and backward movement,
firstly please loose with Y-axis the moving board screw 4 , secondly rotate the
screw 6 .If adjust it with the clockwise ,the working-pieces will move forward;
Conversely, the working-pieces will move backward.Once you confirm the
position of working-pieces, please lock the screw.
2. When removing the working-pieces to do the leftward and rightward movement,
firstly please loose with X-axis the moving board screw 5 , secondly rotate the
screw 7 .If adjust it with the clockwise ,the working-pieces will move rightward;
Conversely, the working-pieces will move leftward.Once you confirm the position
of working-pieces, please lock the screw 5 .
3. When removing the working-pieces to do the angle movement,first of all,please
loose the screw 3 and 8 , and then as per the actual working requirement, adjust the
angle of worktable. Once you confirm the position of the working-pieces, please
lock the screw 3 and 8 at the same time.

7 5

8 6
Image 18

http://www.printermaker.com 21 PAD PRINTING

LC Printing Machine Factory Limited

9)．Conveyor worktable(Image 19)

T his series of Pad printer attached convoyor of 8 stations ,16 stations,18
stations ,22 stations .each station attached with 2 fixing nuts of M5 for screw
-ing up the working piece fixture.The workpiece or the work piece fixture can
be adjusted at each suitable position as needed.

Image 19

http://www.printermaker.com 22 PAD PRINTING

LC Printing Machine Factory Limited

10). Ink Cup Manual

(1) Ink Cup, Steel Plate Diagram

Elevation Hand Wheel

Exhaustion Switch

Ink Cup
Moving Rack
Ink Cup

Thin Steel Plate

Electroplated
Thin Plate

Aluminum Board

Steel Plate
Fixing Board

Image 20

http://www.printermaker.com 23 PAD PRINTING

LC Printing Machine Factory Limited

(2)Ink Cup, Steel Plate Installation and Operation:

2.5mm

1.Adjust the height of magnetic dome and 2.Mounted the steel plate on the electro-
the Dr. Blade to 2.5mm, lock up the ink plated plate. Then fixed on the aluminum
cup exhaustion screw. Add ink and plate according to the Ф6mm columm.
solvent, stir it well.

Front

Back

3. Invert the ink cup and the printing board, 4. Install the ink cup and the printing plate
place the ink cup on the side without on the plate fixing board, release the air
printing pattern. exhaustion screw.

Front Front

Back Back

5. Press down the cup moving rack. Insert 6. Turn around the ink cup and move it forth
the ink cup. and back to check the operation.

http://www.printermaker.com 24 PAD PRINTING

LC Printing Machine Factory Limited

(3) Dr. Blade Abrasion Procedure:

1.Put the blade on the abrasion board.
2.Inject 3-5 drops of abrasion Liquid.
3.Put on the cup-shaped magnetic cup.
4. Adjust the pressure.
5. Insert 4 fingers into the magnetic cup,
revolve the cup at anti-clockwise direction
and move along the edge of the abrasion board
for 10-60 seconds simultaneously.

10mm

Image 21

http://www.printermaker.com 25 PAD PRINTING

LC Printing Machine Factory Limited

(4)Common Problems and Solution

Solutions
Common Problems
Unclean Scrapping

Ink leakage

Blade Laziness (print area

too large,uneven ink thickness)

Abrasion time too long,

problems can not be solved

Wiredraw Problem

Solutions:
A. Abrade the Dr.Blade for 10-60 seconds B. Dilute the ink
C. Add ink D. Adjust the stroke pressure
(anti-clockwise direction.)
E. Increase stroke pressure(turn clockwise) F. Re-install the steel plate(keep clean)
G. Choose a 10mm thick steel plate H. Make screen of the printing pattern
I. Clean the Dr.Blade J. Blade too wide,sharpen the blade

Remarks:

1. Maintain the width of the blade to 0.15 to 0.7mm.

2. Adjust the pressure, the standard height of blade and magnetic dome should
be 2.5mm(+/-1.5mm/1round) (The width for every turn of the handle is
12mm,equal to the height of 0.1mm,it is advised to adjust 2-4 units at a time,
i.e. 0.2mm to 0.4mm each time.)
3. Keep clean when installing the steel plate.
4. The abrasion life of the blade subjects to the different depression of ink
color, age of steel plate and the pressure, every abrasion can afford 3000 to
10000 scrappings.
5. Maintain the ink cup revolution not less than 500 times for a round.
6. When working, release the ink cup exhaustion screw.
7. Prevent the blade from collision during operation.

http://www.printermaker.com 26 PAD PRINTING

LC Printing Machine Factory Limited

VII Operation Instruction

1) The printer should be balanced before be regular used.
2) You should be check imput power whether or not accord with requirer of the
Machine.
3) Imput the working air, adjust ing the pressure to 5 - 6 Bar.
4) Install Ink tray , Steel borad , Aluminum borad , Locking up screw , printing
Head respectively.
5 ) Put on the nip of the blade . Particularly requier see about Dr blade
substance.
6) Get Pad Printer Depth Adjusting screw to the top. Readjust ing on the basis
Of the test printing result.
7) Adjust upward and downward depth swtich, According to requier of the prin
Ting. Particularly requier see about upward and downward depth substance.
8) Adjust the worktable first step,on the basis of requier of the printing .
Prepare For the clamp.
9 ) Turn on the power switch ,check the cycle counter(see Image 8)if it shows
0000 or 00000, if any numger is shown ,it means the machine cannot be
Operated at the moment .Check the circuit setion.
10) The cycle counter can be checked without any problem,it means the machine
Is normal start. Others tests can be followed.
A) Press the printing forward and backward moving button(Image8,7) ,check
The moving is smooth without any alien sound.
B) Press the printing upward and downward moving button(Image 8,8), check
The moving is smooth without any alien sound.
C) Press the auxiliary button(Image 8,5),check the shuttle or conveyor move
Ment relative to the place of sliding and Padlifting.without any alien sound.
11) Readjust the system of the heater( four colour ,six colour ,eight colour conv
Eyor of the printer s are disposed it). Readjusting on the basis of the require
For the printing workpiece( Collocation: Bamboo type heater scope of
regulate the temprature 200-220℃, Copper tube type the heater scope of
regulate the temprature 250-300℃).
12) Finish above-mentioned the work , the workpiece testing can be followed.
Readjust the worktable ,Pad printing ,Filter etc,on the basis of printing .

http://www.printermaker.com 27 PAD PRINTING

LC Printing Machine Factory Limited

13). Programming Instruction

(1) Instruction Notice
To ensure an accurate program is recorded, all program work should be
done only after 00000 is shown on the cycle counter.
(2) Selected a Default Program
Switch off the printer, refer to (Image 8), then switch on the printing by
pressing (7) button simultaneously until 00000 is shown on the cycle
counter. The alarm will stop and the cycle counter will keep flashing
showing the existing program code, such as:

Change for another program, press (2) to go forward or press (3) to go

back . After the desired, Program is shown, press (6) to confirm, cycle
counter will show:

That is the current program under used.

(3) Listed Program
Pro 00 ~ User defined program
Pro 01 ~ Dual color automatic shuttle Device
Pro 02~Dual color Manual Shuttle Device
Pro 03~Multi colors automatic Conveyor
Pro 04~Multi colors Manual Conveyor
Pro 04~Single color/Single Color Double Heads
Pro 05~Four color automatic Shuttle Device
Pro 06~Four color Manual Shuttle Device
Pro 07~Six color automatic Shuttle Device
Pro 08~Six color Manual Shuttle Device
Pro 09~Single color roller printing

http://www.printermaker.com 28 PAD PRINTING

LC Printing Machine Factory Limited

(4)<User Defined Programming> Function Keys

1 2 3 4

1 Emergency Stop Button

5 Conveyor Station Control Button
3 Shuttle Device Resume Button
4 Cycle Counter
5 Shuttle Device Movement Button
6 Program memory button
7 Pad holder forward/backward button
8 Pad holder upward/downward button

http://www.printermaker.com 29 PAD PRINTING

LC Printing Machine Factory Limited

(5) User Defined Programming

Switch off the power, refer to (Image 8), then switch on the printing by
pressing(8) button simultaneously until 00000is shown on the cycle counter. The
alarm will stop and the cycle counter will keep flashing showing the existing
program code, such as:

Cycle Counter flashes, start to program according to the Pad Printer Model.
During programming, the cycle counter will flash for the analog action.

Number shows the Code for each movement

location of the shuttle device

The Location of the Upward The Location of the

pad holder (Front) Downward pad holder (Rear)

For any programming error, cut off the power , repeat <User Defined
Programming>,start from the first step:
After choice, press (6) button to confirm, cycle counter will shown:

When this number is flashing, the program is saved in Pro00,turn into a <default
program>,finish programming.

http://www.printermaker.com 30
1 PAD PRINTING
LC Printing Machine Factory Limited

(6) User Defined Programming Case Study

Example1: A product requires move each station while twice printing, printer
model is Dual Color Conveyor, Steps as followed:

8. Pick up ink
7. Move forward
8.Pad downward
8.Pad upward
7.Move backward
8.Pick up ink
7.Move forward
8.Pad downward
8.Pad upward
5.Conveyor move forward station
5.Conveyor resumed anchor
7.Move backward
6.Finish programming

Example2:A product required three color printing and skip the third station ,
printer model is Four Color with shuttle device, Steps as followed:

8.Pick up ink
7.Move forward
8.Pad downward
8.Pad upward
5.Move to the second station
8.Pad downward
8.Pad upward
5.Move to the third station
5.Move to the four station
8.Pad downward
8.Pad upward
3.Move from the fourth station to the first station
7.Move backward
6.Finish programming

http://www.printermaker.com 1
31 PAD PRINTING
 Dr.Blade

Pad printing
down up Cylinder
scrapping switch scrqpping switch Pad printing Pad printing
electromagnetism valve electromagnetism valve Scrapping
air pressure
adjusting switch

http://www.printermaker.com
1
32
hot air

Image 15
LC Printing Machine Factory Limited

VIII. Pneumatic Circuit (Image 15)

shuttle device or
conveyor switch air switch

Locating cylinder

PAD PRINTING
Feed cylinder
filter air pressure
dotted portion does not apply adjusting switch
for single color printer
 C i r c u i t c on tro l p a n e l Panel

C on nec t t h e 1 # s e n so r o f f or int er ( gr e en , bl ack w ir e) Sw1

-
Co n ne ct t he 1 # s e nso r o f f o r in ter (wh it e w i re ) Foot Switch
SI GN
Co n ne ct t he 1 # s e nso r o f f o r in ter (re d w ire+)
J1
C on nec t t h e 2 # s e n so r o f f or int er ( gr e en , bl ack w ir e)
-
Co n ne ct t he 2 # s e nso r o f f o r in ter (wh it e w i re )
SI GN
Co n ne ct t he 2 # s e nso r o f f o r in ter (re d w ire+)
J2
C on nec t t h e 3 # s e n so r o f f or int er ( gr e en , bl ack w ir e)
-
Co n ne ct t he 3 # s e nso r o f f o r in ter (wh it e w i re )
SI GN
Co n ne ct t he 3 # s e nso r o f f o r in ter (re d w ire+) S w i t c h（H S - 6 0 T - C 1）
J3

http://www.printermaker.com
C on nec t t h e 4 # s e n so r o f f or int er ( gr e en , bl ack w ir e)
-
Co n ne ct t he 4 # s e nso r o f f o r in ter (wh it e w i re )
CPU
SI GN
Co n ne ct t he 4 # s e nso r o f f o r in ter (re d w ire+)
J4
IX. The Circuit Diagram

-
SI GN
+
J5
S en sor o f s hut tl e o r c on v ey or( gr e en , bl ack w ir e)
1# s ens er o f s h ut t le (wh it e ) -
SI GN

33
S en sor o f s hu t tl e o r c on vey or ( Re d o r b ro wn)
+
J6
2 # o r d i al s hu ttl e l e ft s en s or ( wh ite ) AC -15V +V15V +5V
-
3 # s hu t tl e o r d ia l t h e r i gh t s e n so r ( w hit e ) J8
SI GN
4# s ens er o f s h ut t le (wh it e )+ L N FG V3 V2 G V1
J1 5
LC Printing Machine Factory Limited

J9

Ma i n a i r v al v e ( b l a c k w i re）
E x te r n a l AC 2 00 V

PAD PRINTING
Ho n t a n d b ac k ( b l ac k w i r e )
Up a n d d o w n ( b la c k w i r e )
Co n ve y o r V a l v e ( b l a c k w i re )
Re s er v e V a l v e ( b l a c k w i r e )
re g is t r at i on ( b l a c k w i r e )
re s er v e r ( b l a c k w i r e)
re s er v e r ( b l a c k w i r e)
valve +12 V (Red wire)
LC Printing Machine Factory Limited

X. Warranty and Maintenance

1. Monthly greasing of the grease hole(Image 2,5), lubricate the leading shaft.
2. Place the printer horizontally, avoid any vibration during operation.
3. Compress air should be distilled and free from any moisture, prevent air
cylinder from any moisture.
4. Cut off the power, air switch , lift up the printing head, clean all the ink trays
,ink brush and Dr. blade after work. Cover the steel plate after greasing with the
lubricating oil.
5. Always push the drainage pin valve (Image 2, 8 ) for discharge.

XI. Common Operation Fault and Prevention

1. Stable electric voltage, too low voltage will cause a sudden operation halt,
too high voltage will cause circuit board failure.
2. Stable air pressure, too low will retard the printing work and cause operation
halt, too high will creat crash and vibration.
3. Take special care on adjusting the ink brush stroke depth (Image 2,1), prevent
from damaging the sensors.
4. Take special care on adjusting the scrapping depth(Image 2,3) to a clear scrap
result, too high pressure will cause abrasion to the steel plate or Dr.blade
broken.
5. Switch on the printer, check the cycle counter(Image 8,4).If any number is
shown, it means the printer can not be operated at the moment. Check the
circuit connection. The number tells that there is error among the 4 printing
sensors, it may be caused by the damage of sensors or the sliding guide is not
staying at the sleeping position. Conduct the sensor damage test, cut off the
air pressure first, put the masks at the center of sensors at (2) and (3) (Image
14), then turn sliding guide gradually so that the mask block out(1),(3),(4)
sensors respectively, the relative number will flash, if it does not flash, it
means that sensor is damaged, lastly slide back to (2) sensor position. The
cycle counter will show 0000 or 00000,it means the 4 sensors are under
normal operation.

XII. Pad Printer Machine Accessories

1.Safety Shield
2.Foot Switch
3.Shock Absorbing Rubber
4.Bench model can apply with stand and cupboard

http://www.printermaker.com 34 PAD PRINTING

 Content

I . Printer configuration P1-3

II. The Summarization P4
III. Pad Printer Model Names And Parameter P5
IV. Transport and Storage P6
V. Pad Printer Installation Calibration P 7-13
VI. Main Parts Graphic Structure Operation P 14-26
VII.Operation Instruction P 27-31
VIII.The Pneumatic Graphic P 32
IX. The Circuit Diagram P 33
X. The Maintenance P 34
XI. Common Problems And Solution P 34
XII. Pad Printer Accessories P 34

The Explanation :
1.The Manual can offer the Pad printing knowleges and
suggestions of the best using effect.
2.Please read the manual carefully before you operating
the Pad printer .
3.If you have better suggestions during the printing proc-
ess, please feed back to us.
Thanks!

http://www.printermaker.com