BLDC Solar Pumping System

Drip Stand alone Drinking Water

Irrigation Pumping Pumping

Rural drinking Dual Pump Irrigation

water supply (Hand + Solar )

Jain Irrigation has developed highly efficient permanent magnet brushless DC motor, intelligent controller and data monitoring
system. BLDC pump works in low radiance also. It starts early in morning and remains on till late in the evening.

BLDC Solar Pump Models

Pump Capacity Surface Submersible
SPV Array Pump kW Pump Output in LPD using manual tracker
Sr.
Wp (hp) 10 m 20 m 30 m 50 m 70 m 100 m
1 1200 0.74 (1) 120000 60000 42000 25200 16800 11400
2 1800 1.5 (2) 180000 90000 63000 37800 25200 17100
3 3000 2.2 (3) 300000 150000 105000 63000 42000 28500
4 4800 3.7 (5) - - 168000 100800 67200 45600
For Drinking Water application
Sr. SPV Array Wp Pump kW (hp) 30 m 60 m 90 m
1 900 0.74 (1) 20000 10000 5000

Note: 1) Above figures are based on the “Average Daily Solar Radiation” condition of 7.15 kWh/m² on the surface of the PV array.
2) System installed on automatic single axis tracker gives 20-25 % more water output per day as compared to fixed structure and 10-12%
more output as compared to manual tracker.

Jain Solar DC Agriculture Pumping System

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Jain Submersible BLDC Motor

Features
Advanced permanent magnet brushless technology, high
efficiency
Low-maintenance
High efficiency electrical design (low operation cost, cooler
winding temperature)
Complete Stainless steel
Hermetically sealed stator, anti track, self healing stator
resin prevents motor burn out
No electronics inside motor
Removable lead connector
Double oil seals (shaft seals) for better protection against
sand
Prefilled with special non-contaminating and antirust
solution
Degree of protection: IP68
Pressure balanced design
Hydrodynamic journal bearings
Hydrodynamic robust thrust bearing
Materials of construction : Perineum stainless steel, Low
loss silicon stampings, High magnetic density permanent
magnets, corona resistant winding wires, rubber & cable
drinking water approved
Mounting : Vertical / max 30° inclination to water surface
Compatible for Submersible pump sets as per IS8034:2002
Motor head as per IS9283:2013
100% tested on state-of-the art computerized inhouse
facility
Performance test approval : MNRE, UL & TUV

Available Range
0.74 kW to 7.5 kW (1 hp to 10 hp)

Load Vs Efficiency Curve - Test Results

for 3.7 kW (5 hp) BLDC Motor
100

90

80

70
60
Efficiency %

50

40

30
20

10

0
3 5 7 9 11 13 15 17 19 21 23 25

Torque (N-m) Jain Solar Pumping System

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Jain Submersible Pump End

Features
Stainless steel construction designed and built for years
of trouble free operation.
Long service life as all components are made of
stainless steel.
High efficiency.
Smooth safety hook.
Mounting specifications are according to NEMA
standards.
High quality shaft bearings providing low friction and
high wear resistance.
Heavy duty stainless steel impellers & diffusers
ensuring optimal performance.
Stainless steel strainer to restrict the entry of sand and
other extraneous material.
A high strength stainless steel coupling facilitates a
proper pump/ motor alignment.
Inbuilt NRV (Non Return Valve)

Available Range
0.74 kW to 7.5 kW (1 hp to 10 hp)

Radiation Vs Discharge Curve for BLDC Pump Radiation Vs Discharge Curve for AC Pump
25 25

20 20
Discharge m3/hr

Discharge m3/hr

15 15

10 10

5 5

100 200 300 400 500 600 700 800 900 1000 100 200 300 400 500 600 700 800 900 1000

Solar Radiation (W/m²) Solar Radiation (W/m²)

Solar Pump installed at Jain Tissue Culture Park, Jalgaon

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BLDC Solar Pump Controller

Features
Fully Automatic ON/OFF
Operates on solar radiation, automatically gets ON
when sun rises and OFF at sun set
High efficiency power electronics
Maximum water discharge
Minimum power loss
Maintenance free
Sensor less protection against dry running
Electronics designed with long life components
Naturally cooled power electronics
Appropriate inbuilt protections against faults
Wide operating voltage range
Provide more operating hours in a day, even
operates in cloudy conditions
Adaptable in varying climatic conditions
IP65 Enclosure Specifications: 3.7 kW (5 hp)
Suitable for outdoor installation Sr. Parameter Specifications
1 System wattage 1800 to 4000 W
User friendly interface 2 Startup Voltage* 150 V
Screw less connection 3 Input Voltage Range 160-350 Vdc
Inbuilt emergency power disconnect switch 4 Output Voltage Range 60-190 V ECPWM
Digital display for operating parameters 5 Minimum RPM of Motor 900
6 Maximum RPM of Motor 3300
Remote ON/OFF through mobile phone
7 Electronics Efficiency >= 95%
Bluetooth interface 8 Operating Temperature Range -20° to 60°⁰C
SD Card Connectivity 9 Storage Temperature Range -20° to 85°⁰C
Online and offline data downloading 10 Dimensions (l x w x h) 482 x 337 x 260 mm
11 Weight 13 kg approx.
Inbuilt Remote monitoring system
* At start up voltage controller unit will wake up and motor will start
Parameters such as module voltage, current, power, running if sufficient power is available
energy generated, Pump RPM, UP time and OFF
time can be remotely monitored through web portal Protections
www.jains.com
Panel reverse polarity protection: The controller is
Local or offline data available and can be protected against PV panel reverse polarity condition.
downloaded through mobile App Overload protection: During overload condition, the
Dedicated web portal for live data monitoring, with controller will turn off automatically.
graphical and tabular parametric data Dryrun protection: In case of very low water level, the
Historical data is available on web portal controller will turn off. It will start automatically after 20
minutes if water level increases.
Report generation facility
Tank full protection (optional): To prevent overflow of water,
Fault logging the controller will turn off automatically when the tank is full.
CE compliance - Conforms to CE requirements Short Circuit Protection: In case of a short circuit in
motor winding or in the connecting wires, the controller
Ensures user safety. Since system is powered by
will automatically turn off.
high voltage and operating in the outdoor fields
Motor jam or Open: If the motor is jammed or if the
winding or connecting wires are open circuited, the
Available Range controller turns off temporarily for 2 minutes. After
0.74 kW to 7.5 kW (1 hp to 10 hp) 2 minutes, the controller will try to start after re-checking
the system condition.

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Data Logger with Remote Monitoring

JISL offers unique solutions for remote monitoring, data

logging and data representation of solar pump. Most of
the solar pumps are located at remote places. JISL has its
dedicated cloud server for remote monitoring. RMU receives
data from pump controller and send it to cloud via GSM
modem.

Features
Fully automatic operation
Communicates with Jain Solar Pump system to collect all
operational, fault and status information periodically
Captured data is stored on a remote server for one year
duration which can be accessed through World Wide Web
Simple tabular view of data records on data viewing
software while allowing historical view of records
Built-in retry and buffering mechanism to transfer data to
the server to mitigate low signal strength and temporary
GPRS service outage problem
Remote monitoring of solar pump system provides solar
pump data and fault alerts on server. Person sitting
anywhere in the world can see the performance of system

Operational Parameters for Remote Monitoring

1) PV array Voltage 6) Faults or Events (if any)
2) PV array current 7) Pump on/off status
3) Power 8) Pump ON Time and OFF Time
4) Energy generated 9) Discharge
5) Pump RPM

Jain Remote Monitoring System Schematic Layout

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Jain Column Pipe

Jain Thread Loc Plus

Skid Free Joint
Anti Rotational mechanism
Vibration absorbing mechanism
No effect of pump’s ON/OFF rotational jerk on column
pipes life and functionality
Inexpensive, quick and hassle free installation
Safe for potable water application

Available Range
1” to 4” in Copper
Bronze Silver
Gold White Gold
Diamond Platinum
For depth on installation from 150 feet to 1500 feet
Jain Thread Loc Plus

Jain PE Coils
Only Indian company to manufacture PE Coils from
16mm to 160 mm
Pipes available in pressure class of PN 2.5 to
PN 25 kg/cm²
Pipes available in material grade PE63, PE 80& PE 100
Pipes available in ISI, ISO and DIN standard
Pipes are UV stabilized, high crack resistance
India’s largest exporter of HDPE Pipes

Jain PE Coils

Jain Riser Pipes

Jain uPVC Riser pipes for India Mark II & Mark III Hand
pumps are unique in design with dual socket arrangement to
make a perfect sealing arrangement without compromising
the pipe strength.

Features & Advantages

Very light in weight
Easy to handle
Easy to assemble and disassemble
No mechanical tools required
Perfect sealing is achieved
No corrosion of pipes
No contamination of water
Longer life of the system
Initial cost is low
Maintenance cost is low Jain Riser Pipes

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