Earthing - HARGER

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TEBA FOR TRADING & ENG.

LTD
SOLE AGENT FOR

grounding • exothermic • lightning protection

Exothermic Welding
Conductors
Grounding Busbars
Lightning Protection

Solutions for Grounding &


Lightning Protection, Bonding
Section 1

Harger Lightning & Grounding


Since its beginning in 1960, Harger Lightning & Grounding has become a
leader in the grounding and lightning protection industries. Founded on the
principles of honesty, integrity and technical expertise, Harger has been
able to provide grounding solutions and lightning protection equipment for

Harger Lightning & Grounding has built its reputation on providing


a broad line of quality products at a competitive price, coupled with
extraordinary service.

We have experience in all facets of these markets including engineering,


systems design, product manufacturing and installation. We have the
staff and facilities to handle your special requirements. Our complete
engineering and manufacturing facilities have the capacity to produce
special items as well as modify our standard component line. Let us know
the application and we can provide the necessary equipment.

In order to meet the rigorous demands of our markets, Harger maintains


an extensive inventory to ensure prompt deliveries to our customers,
domestically and worldwide. Located near Chicago, Illinois, Harger is
centrally located to serve the needs of customers from coast to coast.

grounding • exothermic • lightning protection


Section 1

dry conditions, can cause shrinkage around the ground electrode, thus
rendering it ineffective.

around enhanced ground rods and ground grid systems.

Part No. Approx. Wt.


to installation.
ULTRAFILL25 11.34 kg.
ULTRAFILL 22.68 kg.

polypropylene bags.
NOTE:

Installation Instructions
Vertical Applications: SOIL
BACKFILL
Auger hole to required depth. ULTRAWELD
Insert electrode in center of hole. CONNECTION Hole Size 5/8" Ground Rod 2" EGR
GROUND 4" 3.5 2.7
chart located to the right will help CONDUCTOR
6" 8.1 7.3
be required. 8" 14.5 13.6
ULTRAFILL
10" 22.6 21.8
12" 32.6 31.8
GROUND
ELECTRODE
For example, placing a 5/8" x 10' ground rod in a

Horizontal Applications:
SOIL
bottom of trench. Place the BACKFILL Trench
ground electrode into trench. Width 1" 2" 3" 4"
4" 1.2 2.3 3.5 4.6
electrode to the desired depth.
6" 1.7 3.5 5.2 6.9
ULTRAFILL 8" 2.3 4.6 6.9 9.3
GROUND
CONDUCTOR
10" 2.5 5.8 8.7 11.6
Liquid Mixing Instructions: 12" 3.5 6.9 10.4 13.9
For example, using 2" of material in a 6" wide by
following formula:
6 parts water
1 part bentonite
Ground Rod Clamps
Universal Ground Rod Clamp - Light Duty
Ground Rod Conductor Box Approx. Box
Part No.
Size Range (AWG) Qty. Wt. (kg.)
1/2" 6m 2 - 50 m 2
302UGRC 5/8" 6m 2 - 50 m 2 10 0.907 kg.
3/4" 10m 2 - 50 m2
• Light duty ground rod clamp for securing cable to ground rod.
• Eliminates the need to inventory assorted different size clamps. Listed 467
• Manufactured from corrosion resistant silicon bronze.
• UL and CSA listed for Direct Burial.
APPLICATION NOTES:
• Ground Rod Clamps for lightning protection systems require 1-1/2" of surface contact between
conductor and ground rod.
• Light duty series (300LD, 301LD, 302LD & 302UGRC) acceptable for electrical grounding, but not
lightning protection.

Ground Rod Clamps


Universal Ground Rod Clamp - Heavy Duty
Grounding Components

Ground Rod Conductor Box Approx. Box


Part No.
Size Range (AWG) Qty. Wt. (lbs.)
1/2" 16m 2 - 185 m 2
302U 5/8" 16m 2 - 185 m 2 5 2.268 kg
3/4" 35m 2 - 120 m 2
• Listed 96

ground rod.

electrode for a positive electrical connection.

"U" Bolt Ground Rod Clamp


Ground Rod Conductor Box Approx. Box
Part No.
Size Range (AWG) Qty. Wt. (lbs.)
305 Up thru 1" 16m 2 - 240 m 2 5 0.361 kg

for strength and corrosion resistance.

electrode and conductors.
• Listed 96

Listed 467

down conductors to ground loop conductors.

APPLICATION NOTES:

conductor and ground rod.


Sectional Ground Rods

Sectional Copper Clad Steel Ground Rods


Approx. Each Standard Approx. Wt. UL
Part No. Size
Wt. (kg.) Bundle lbs./Bundle Mark
S582 0.6 m 0.907 kg 5 10 No
S583 0.9 m 1.361 kg 5 15 No
S585 1.5 m 2.268 kg 5 25 No
S588 2.4 m 3.175 kg 5 35 Yes
S5810 3m 4.082 kg 5 45 Yes Listed 467
S348 2.4 m 4.99 kg 5 55 Yes
S3410 3m 5.89 kg 5 65 Yes
S110 3m 10.43 kg 3 69 Yes
• For more information refer to Ground Rod table on page 326.

Sectional Solid Copper Ground Rods


Approx. Each Standard Approx. Wt. UL
Part No. Size
Wt. (kg.) Bundle lbs./Bundle Mark
S582C 0.6 m 1.361 kg 5 15 No
S583C 0.9 m 1.814 kg 5 20 No
S585C 1.5 m 4.082 kg 5 30 No
S345C 1.5 m 4.082 kg 5 45 No
S15C 1.5 m 7.25 kg 3 48 No
• All rods are full diameter.

Sectional Stainless Steel Ground Rods


Approx. Each Standard Approx. Wt. UL
Part No. Size
Wt. (kg.) Bundle lbs./Bundle Mark
S585SS3 1.5 m 2.72 kg 5 30 No
S588SS3 2.4 m 4.08 kg 5 45 Yes
S5810SS3 3m 4.99 kg 5 55 Yes
S3410SS3 3m 6.80 5 75 Yes Listed 467

• All rods are full diameter.


• Manufactured from Solid 304 Stainless Steel.

APPLICATION NOTES:
• Sectional ground rods are used to help reduce ground resistance in poor soils such as sand and gravel.
• Doubling ground rod length theoretically reduces resistance 40%.
Typical Pool Bonding & Grounding Layout
2 - Copper Split Bolt
Conductor Range for
Part No. Minimum Tap
Equal Main (AWG)
Listed 486
GESB8 16 Str. - 8 Str. 16 Str.
Listed 467
GESB6 4 Sol. - 8 Sol. 16 Sol.
• Suitable for direct burial .
• See Page 121 for more information.

6 - CPC Pipe Clamps


Nom. Pipe Pipe Outside
Part No. Material
Listed 486 Size Range Diameter
Listed 467 CPC1.5/2 Tinned Bronze 1.5" - 2" 1" - 2.4"
CPC2.5/3 Tinned Bronze 2.5" - 3" 2.25" - 3.5"
• Suitable for direct burial in earth & concrete.
• Conductor Range #6 - 250 MCM.
• Other sizes available.
• See Pages 127 & 207 for more information (Grounding & LP
Sections).

7 & 8 - Cable to Cable Ultraweld


Exothermic Connection Molds
PT Part Weld Metal Required
No. UltraShot NUWTUBE Handle

PT8S8SB US25 NUWTUBE25 MH1


PS8S8SL US25 NUWTUBE25 MH3 (Included)
PS8S6SL US25 NUWTUBE25 MH3 (Included)
PS Listed 467
• See Page 268 for more information.
Class II Copper Air Terminals
1/2" & 5/8" Diameter
Part No. Part No. Part No. Box Approx Box
Diameter Length
Copper Nickel Plated Tin Plated Qty. Wt. (lbs.)
1210CUAT 1210CUATN 1210CUATT 1/2" 10" 10 6-12
1212CUAT 1212CUATN 1212CUATT 1/2" 12" 10 7-3/4
1216CUAT 1216CUATN 1216CUATT 1/2" 16" 10 10-1/2
1218CUAT 1218CUATN 1218CUATT 1/2" 18" 10 11-3/4
1224CUAT 1224CUATN 1224CUATT 1/2" 24" 10 15-1/2
1236CUAT 1236CUATN 1236CUATT 1/2" 36" 10 23-1/4
1248CUAT 1248CUATN 1248CUATT 1/2" 48" 10 31
5810CUAT 5810CUATN 5810CUATT 5/8" 10" 10 9-3/4
5812CUAT 5812CUATN 5812CUATT 5/8" 12" 10 11-3/4
5816CUAT 5816CUATN 5816CUATT 5/8" 16" 10 15-3/4
5818CUAT 5818CUATN 5818CUATT 5/8" 18" 10 17-3/4
5824CUAT 5824CUATN 5824CUATT 5/8" 24" 10 23-1/2 Listed 96

5836CUAT 5836CUATN 5836CUATT 5/8" 36" 10 35-1/4


5848CUAT 5848CUATN 5848CUATT 5/8" 48" 10 47
• Manufactured from highly conductive electrolytic tough pitch copper alloy 110.
• Conductivity greater than 99% when annealed.
• Utilizes standard UNC threads.
• Longer lengths available. Please contact factory for more information.

TECHNICAL NOTES:
• Class II air terminals are used on structures greater than 22 mt in height.
• For longer air terminals, select an air terminal and combine with extension rods and couplers on
pages 175 & 176.
• Class II Minimum Requirements:
- Minimum diameter is 1/2" solid.
- The tip of an air terminal shall be not less than 254 mm (10 in.) above the object or area
is it to protect.*
*NFPA 780 Air Terminal Height Section 4.6.2.1
• Air terminals shall be secured against overturning or displacement by one of the following
methods: (1) Attachment to the object to be protected, (2) Braces that are permanently and
rigidly attached to the structure. Air terminals exceeding 600 mm (24 in.) in height shall be
supported at a point not less than one-half their height.**
**NFPA 780 Air Terminal Support Sections 4.6.2.2.1 & 4.6.2.2.2
Horizontal Bases
Narrow Internally Threaded Hub Bases
Internally
Box Approx. Box
Part No. Material Threaded Hub
Qty. Wt. (lbs.)
Diameter
15138I Copper 3/8" 5 3-3/4
15138IT ETPB* 3/8" 5 3-3/4
15112I Copper 1/2" 5 3-3/4
15112IT ETPB* 1/2" 5 3-3/4
A15112I Aluminum 1/2" 5 1-1/4
Listed 96 15158I Copper 5/8" 5 3-3/4
15158IT ETPB* 5/8" 5 3-3/4
A15158I Aluminum 5/8" 5 1-1/4
*ETPB - Electro Tin Plated Bronze

NOTES:
• 1-3/4" x 4" base is ideal for use where mounting area is limited such as on skylight frames
or narrow extruded shapes.

through Class II main lightning conductors.


• Two mounting holes are provided for secure mounting using machine or self tapping screws.

Universal Bases

UBU Series - Horizontal & Vertical Bases


Internally
Box Approx. Box
Part No. Material Threaded Hub
Qty. Wt. (lbs.)
Diameter
CUBU38I Copper 3/8" 5 4-1/4
TCUBU38I ETPB* 3/8" 5 4-1/4

Listed 96
CUBU12I Copper 1/2" 5 4-1/4
TCUBU12I ETPB* 1/2" 5 4-1/4
AUBU12I Aluminum 1/2" 5 1-1/2
CUBU58I Copper 5/8" 5 4-1/4
TCUBU58I ETPB* 5/8" 5 4-1/4
AUBU58I Aluminum 5/8" 5 1-1/2
• 2-5/8" x 3" base features a universal mounting design allowing it to be
installed either horizontally or vertically.
• Utilizes a variety of mounting applications such as self tapping screws, nails
or adhesives.
• Accepts all Class I & Class II conductors.
*ETPB - Electro Tin Plated Bronze
2 Bolt Parallel Connectors
Box Approx. Box
Part No. Material Class
Qty. Wt. (lbs.)
Listed 467
204 Copper II 10 4-1/2
A204 Aluminum II 10 2-1/2 Listed 96
204T ETPB* II 10 4-1/2

• Approximately 2" x 1-3/4" two piece connector used for splicing


cables and rods.
• Accommodates all standard size Class I and Class II conductors
up to 17/32" diameter.
• Accommodates ground cable sizes ranging from #6 AWG up to 250 MCM.

• #204 manufactured from high conductivity copper alloy.
• #A204 manufactured from high conductivity aluminum alloy.
• Recommended installation tool - 1/2" deep socket wrench, end wrench
or nut driver.
• #204 & #204T are suitable for direct burial in earth & concrete.
*ETPB - Electro Tin Plated Bronze

Pre-formed Cable Clips


Fits Lightning Fits Grounding Box Approx Box
Part No. Material
Conductors Conductors Qty. Wt. (lbs.)
ACC1 Aluminum A10 N/A 100 1/2
ACC2 Aluminum A28 & A24 N/A 100 1/2
ACC3 Aluminum A37 N/A 100 1/2
ACC4 Aluminum A37R N/A 100 1/2
CCC1 Copper #14 2 Str., 4 Str., 2 Sol. 100 2
CCC1T ETPC* #14 2 Str., 4 Str., 2 Sol. 100 2
CCC2 Copper 29 & 32 1/0 Str. & 2/0 Str. 100 2-1/4
Listed 96
CCC2T ETPC* 29 & 32 1/0 Str. & 2/0 Str. 100 2-1/4
CCC3 Copper 28 & 24 4/0 100 2-1/2
CCC3T ETPC* 28 & 24 4/0 100 2-1/2
CCC4 Copper 40-28 250 MCM 50 2-3/4
CCC4T ETPC* 40-28 250 MCM 50 2-3/4
• Copper cable loop fasteners manufactured from .045" x 5/8" #110 soft drawn
electrolytic tough pitch copper coil.
• Aluminum cable fasteners manufactured from .051" x 5/8" 3003-0 aluminum.
• 9/32" (.280 in.) hole to accept 1/4" hardware.
• See fasteners on page 148.
* ETPC - Electro Tin Plated Copper
®

Five Steps to the Perfect Connection

step 1
· Clean and dry conductors and mold
step 2
· Close handle clamp and lock mold
step 3
· Attach cord to UltraShot® igniter
· Insert conductors into mold · Insert UltraShot® drop-in into mold

step 4
· Push and hold both igniter buttons
step 5
· Reaction is made
at the same time · Open mold and remove connection
· Remove slag before next connection

A completed UltraShot® connection


Advantages

New Ultraweld packaging keeps weld materials separate

Dual Chamber Design


• Holds starting material and weld metal separately,
in the same tube
• Easy to identify with color coded caps
Clear = Weld Metal
Orange = Starting Material

Reliable Connections
• Shots are no longer rendered ineffective due to
the intermixing of the materials

Saves Money
• Less product waste

Eco-friendly, recyclable outer packaging


• Available in all weld metal sizes, NUWTube15
through NUWTube500
• Easy to use, less waste, better connections

Contact
®

Advantages
Ultraweld® Provides Superior Molds
• Ultraweld® molds are more durable than those of other
manufacturers.
• Harger uses high durability graphite.
• Strong precision hinges are used in the construction of
Ultraweld® molds.

UltraShot® Drone Ignition Process


• DRONE - Electronic Ignition with 6’ Cord
• 2 Button Safety Feature
• Over 1,300 Connections on a Single Charge
• Utilizes a Milwaukee® M18TM REDLITHIUMTM XC 4.0 18 volt
Battery and Milwaukee® M18TM & M12TM Multi-Voltage Charger.

Ultraweld® Innovative Mold Designs


• Ultraweld® molds are designed to take either UltraShot®,
NUWTube® or Low-Smoke systems.
• Two-Piece mold designs for six different mold families
GS (GS, XO, RE, RO, RP and RS) which improves usability and
lowers cost.

Patented Mold Handle Clamps with


Modular Attachments
• Patented handle clamps include a set of mounting holes for
a variety of attachments and an offset design to increase
versatility.
• Mounting holes allow for a variety of attachments including:
- Magnetic Kits for flat steel surfaces
- Chain Kits for vertical and horizontal round members
- A set of Mold Stabilizer Spikes when working in trenches
- A Vertical Handle for special applications
• The patented handle mounting holes and the innovative mold
designs allow for any full size mold to be converted to a Low
Smoke-No Flame mold.
• Ultraweld® attachments are significantly lower in cost than the
bulky clamp assemblies offered by other manufacturers.

Harger does not penalize you for expedited same day or next day service!
No additional charges for non-stocked or specialty designed molds!
Approximately 35 miles from Chicago, the corporate office and
50,000 square foot facility is located in Grayslake, Illinois.

Another 75,000 square foot manufacturing plant, approximately 110


miles south of Raleigh, is located in Fairmont, North Carolina.

Both Harger facilities are strategically located to serve the needs of


customers from coast to coast. Port facilities are located close by to
serve the needs of our international customers.

For more information, please contact

Harger Lightning & Grounding

: 98 Hassan El Maamoun St., - Nasr City - Cairo - Egypt


: +2 26774450 - 26774451 - 26774254 : +2 26 77 42 56
: Plot No. 1- Industrial Zone (7A) - 10th of Ramadan - Egypt
: +544 33 43 40 - 33 43 41 - 33 43 42 - 33 43 44
: info@tu-egy.com : www.tu-egy.com

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