CAT

ALOGUE
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12
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ETERANGEOFPRODUCT
S

OFFI
CIALCORUNHOL
DING
CONTENT/2
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TURNING
PARTINGAND
GROOVING
THREADING
HEAVYT URNI
NG
MILLI
NG
DRILL
ING
SURFACERE MOVI
NGT
OOL
S
MINI
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SPECI
ALT OOLS
 THREADING
C.a S-MAX U and S-MAX inserts for threading S-MAX U S-MAX

RS66.OS-... RS66.OU-... TI-15.1NR-2. TI-22.1ER-5. RP-013..-00 RP-013..-00

C.a2 C.a2 C.a3 C.a3 C.a4 C.a5

THREADING
C.b Toolholders for threading S-MAX

RS66.OFG-. RS66.OKF-. S40S-PSWNR

C.b1 C.b1 C.b2

C
a1
 THREADING
C.a S-MAX inserts S-MAX
1/8P Hc=HA-HB Dimensions IC d1 s

HC
HB
60
16 9.525 4.4 3.97

HA
1/4P

IC
P M K N S H
Insert for
d1

external metric thread

Dimensions (mm)
S-MAX Ordering code
HA HB Pitch
16 RS66.OS-16MM01-100 0.75 0.15 1.0
RS66.OS-16MM01-150
RS66.OS-16MM01-200
1.12
1.50
0.22
0.29
1.5
2.0 C

1/8P Hc=HA-HB Dimensions IC d1 s

HC
HB

60
16 9.525 4.4 3.97
HA

1/4P

IC
P M K N S H
Insert for
d1

internal thread

Dimensions (mm)
S-MAX Ordering code
HA HB Pitch
16 RS66.OU-16MM01-100 0.75 0.15 1.0
RS66.OU-16MM01-150 1.12 0.22 1.5
RS66.OU-16MM01-200 1.50 0.29 2.0

C
First choice Second choice
a2
 THREADING
C.a S-MAX inserts S-MAX
Dimensions IC d1 s P
16 12.700 4.2 5.92 5.08

P M K N S H

S-MAX Ordering code

16 TI-15.1NR-2.54WMO
C

Dimensions IC d1 s P
IC 16 12.700 4.2 5.92 5.08
P s
d1

P M K N S H

60o

S-MAX Ordering code

16 TI-22.1ER-5.08TRO

C
a3 First choice Second choice
 THREADING
C.a Inserts for cutting of trapezoidal threading - finishing S-MAX U
Dimensions L L1 m a1 Ød
RP-01375-00 26.00 2.80 8.98 1.11 4.50
RP-01377-00 25.30 3.40 8.63 1.46 4.50
L1

RP-01379-00 21.00 4.39 6.48 2.22 4.50

RP-01381-00 24.00 4.25 7.98 1.87 4.50
RP-01385-00 26.00 3.40 8.98 1.24 4.50
Ød RP-01387-00 21.18 4.70 6.57 2.56 4.50
L

a1
m

P M K N S H
C

S-MAX U Ordering code

RP-01375-00
RP-01377-00
RP-01379-00
RP-01381-00
RP-01385-00
RP-01387-00

C
First choice Second choice
a4
 THREADING
C.a Inserts for cutting of trapezoidal threading - roughing S-MAX U
Dimensions L L1 m a1 Ød
RP-01361-00 26.10 3.10 9.030 1.02 4.50
RP-01363-00 25.4 3.32 8.680 1.38 4.50
L1

RP-01365-00 21.00 4.42 6.480 2.15 4.50

RP-01367-00 24.23 4.30 8.095 1.75 4.50
RP-01371-00 26.10 3.10 9.030 1.18 4.50
Ød RP-01373-00 21.34 4.70 6.65 2.50 4.50
L

a1
m

P M K N S H
C

S-MAX U Ordering code

RP-01361-00
RP-01363-00
RP-01365-00
RP-01367-00
RP-01371-00
RP-01373-00

C
a5 First choice Second choice
 THREADING
C.b S-MAX U toolholders for external and internal threading S-MAX U
f
o
S-MAX U 0
Screw clamp (external threading) I2
h1
z
RS66.OS-... 10o
I1

x
RS66.OU-...
h
b
Dimensions (mm) Thread pitch Spare parts
Inserts angle Ordering code I1 I2 Key
d h=h1 f (mm) threads/inch Screw
RS66.OFG-2525-16 100 21.6 16 16 20 0.5 - 3.0 32 - 8 5513-020-10 416.1-864
C

f 0o
S-MAX U
Screw clamp (internal threading)
h

I2

x o
15
RS66.OS-... D
I1
z

RS66.OU-...

dg7
Dimensions (mm) Thread pitch Spare parts
Inserts angle Ordering code I1 I2 (mm) Key
d h D threads/inch Screw
RS66.OFK-16-16 200 30.5 16 15 20
C0.75 - 3.00 32 - 8 5513-020-10 416.1-864
RS66.OFK-20-16 250 34.0 20 18 25

C
b1
 THREADING
C.b S-MAX U toolholders for external and internal threading S-MAX U
f
S-MAX U
Screw clamp

I2
b II

I1
II
TI-15.1NR-2.54WMO

dg7
Dimensions (mm) Spare parts
Inserts angle Ordering code Chim pin
I1 b dg7 f
I2 punch Key Screw Shim pin Level Shim

C S40S-PSWNR 15-L 242 250 37 40 27 174.3-873 174.1-864 174.3-825 174.3-864 174.3-843M P6M5

C
b2
 THREADING
C.c Technical information ISO

1. Methods for external threading 2. Methods for internal threading

Right hand threads Left hand threads Right hand threads Left hand threads

Right hand tools/inserts Left hand tools/inserts Right hand tools/inserts Left hand tools/inserts

Right hand tools/inserts Left hand tools/inserts

Right hand tools/inserts Left hand tools/inserts Right hand tools/inserts Left hand tools/inserts

Note: negative helix angle Note: negative helix angle

C
c1
 THREADING
C.c Technical information ISO

3. Choosing an angle of inclination

Lead (Pitch) (mm) Threads (inch)

3
C 8

7
l=4 o

4
l=3 o

6
l=2 o

5 5

6
4 o
1
l= 7
8
3 9
o 11
2
l=0 14
18
1 24
32

50 100 150 200 mm

2 4 6 8

Diameter (mm-inch)

Formula for calculating the angle of inclination

P P=Pitch
tg l = D=Effective
Dxp diametar of thread
l=Angle of incination

C
c2
 THREADING
C.c Technical information ISO

4. Choosing type of infeed for threading operations

Radial infeed

Flankl infeed

Feed direction

Feed direction Feed direction

Incremental Machining
infeed larger profiles

PTENN

C
c3
 THREADING
C.c Technical information ISO

5. ISO metric, internal

Reduce cutting speed

Pitch
No. of infeeds 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00

Radial infeed per pass, mm

1 0.11 0.17 0.19 0.20 0.22 0.22 0.25 0.27 0.28 0.32 0.33 0.36 0.41 0.41 0.44
2 0.09 0.14 0.16 0.17 0.21 0.21 0.23 0.25 0.26 0.30 0.31 0.33 0.38 0.38 0.41
3 0.07 0.10 0.11 0.13 0.15 0.15 0.17 0.18 0.20 0.23 0.24 0.27 0.30 0.32 0.35
4 0.07 0.07 0.09 0.10 0.13 0.13 0.14 0.15 0.16 0.19 0.21 0.23 0.25 0.26 0.28
5 0.34 0.48 0.08 0.09 0.11 0.10 0.12 0.13 0.14 0.17 0.18 0.21 0.22 0.22 0.24

C 6
7
8
0.63 0.08
0.77
0.08
0.90
0.09
0.09
0.08
0.11
0.10
0.08
0.12
0.11
0.10
0.13
0.12
0.11
0.15
0.14
0.13
0.15
0.14
0.13
0.19
0.16
0.15
0.20
0.17
0.16
0.20
0.18
0.17
0.22
0.20
0.19
9 1.07 1.20 0.10 0.10 0.12 0.12 0.14 0.15 0.16 0.18
10 0.08 0.10 0.11 0.12 0.13 0.15 0.15 0.16
11 1.49 0.09 0.10 0.11 0.12 0.14 0.14 0.15
12 0.08 0.08 0.10 0.12 0.14 0.14 0.15
13 1.77 2.04 0.10 0.11 0.12 0.13 0.14
14 0.08 0.10 0.10 0.12 0.13
15 2.32 2.26 2.89 0.12 0.12
16 0.10 0.10
3.20 3.46

6. ISO metric, external

Reduce cutting speed

Pitch
No. of infeeds 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00

Radial infeed per pass, mm

1 0.11 0.17 0.19 0.20 0.22 0.22 0.25 0.27 0.28 0.34 0.34 0.37 0.41 0.43 0.46
2 0.09 0.15 0.16 0.17 0.21 0.21 0.24 0.24 0.26 0.31 0.32 0.34 0.39 0.40 0.43
3 0.07 0.11 0.13 0.14 0.17 0.17 0.18 0.20 0.21 0.25 0.25 0.28 0.32 0.32 0.35
4 0.07 0.07 0.11 0.11 0.14 0.14 0.16 0.17 0.18 0.21 0.22 0.24 0.27 0.27 0.30
5 0.34 0.50 0.08 0.10 0.12 0.12 0.14 0.15 0.16 0.18 0.19 0.22 0.24 0.24 0.27
6 0.67 0.08 0.08 0.10 0.12 0.13 0.14 0.17 0.17 0.20 0.22 0.22 0.24
7 0.80 0.94 0.10 0.11 0.12 0.13 0.15 0.16 0.18 0.20 0.20 0.22
8 0.08 0.08 0.11 0.12 0.14 0.15 0.17 0.19 0.19 0.21
9 1.14 1.28 0.11 0.12 0.14 0.14 0.16 0.18 0.18 0.20
10 0.08 0.11 0.12 0.13 0.15 0.17 0.17 0.19
11 1.58 0.10 0.11 0.12 0.14 0.16 0.16 0.18
12 0.08 0.08 0.12 0.13 0.15 0.15 0.16
13 1.89 2.20 0.11 0.12 0.12 0.13 0.15
14 0.08 0.10 0.10 0.13 0.14
15 2.50 2.80 3.12 0.12 0.12
16 0.10 0.10
3.41 3.72

C
c4
 THREADING
C.c Technical information ISO

Problem Cause Remedy

Rapid flank wear

A too high cutting speed. Reduce the cutting speed.

Lack of coolant. Increasse coolant supply.
Infeed per pass too small-too many Increasse the depth of infeed for the
passes smallest infeed depths
Incorrect grade. - reduce the number of passes.
Select a more wear resistant grade.

Edge spalling

Infermittent coolant supply. Position coolant flow and/or increasse

coolant supply.

Uneven flank wear

Incorrect method of infead. In case of flank infeed, use modified

Incorrect angle inclination. flank infeed.
Decrease infeed angle 3-5o
Correct the angle of inclination
according to diagram.

Insert breakage

Instabilliti. Check rigidity of operation.Select a

Lack of chip control. tougher grade. Select modified flank
Excessive plastic deformation. infeed. Machine with same infeed per
Intermittent or inadequate coolant supply. pass. Position coolant flow and/or
Incorrect preparatory. increasse coolant supply. Check
dimension of blank.

C
c5
 THREADING
C.c Technical information ISO

Problem Cause Remedy

Edge frittering

Instabilliti of workholding and/or Check rigidity of operation.

tool set-up Select a tougher grade.

Excessive plastic deformation

Infeed per pass too large-too few passes. Decrease the depth of infeed for the
Lack of coolant. biggest. depths-increase the number of
Cutting speed too high. passes. Increase coolant supply.
Incorrect grade. Reduce the cutting speed.
Excessive stock removal from crest. Select a more wear resistant grade.
Check material stock above the crest.

Shallow thread profile

Wrong centre height. Insert not cresting. Adjust cutting edge height. Check
Excessive tool setting. dimension of blank. Change insert
earlier.

Incorect thread profile

Incorrect tool setting. Correct tool setting.

Bad surface finish

Cutting speed too low. Incorrect angle of Increase the cutting speed. Correct the
inclination. Flank infeed. angle og inclination according to
diagram. Use modified flank infeed or
radial infeed.

C
c6
 cast iron, steel,
chilled cast iron, cast steel, steel,
short chipping melleable iron, manganese steel, cast steel,
heat resistans alloy cast iron
hardened materials. non ferous metals. hardened steel, long chipping,
super alloys.
non ferous metals, austenitic steels, malleable,
plastics, malleable iron, iron.
wood. free cutting steel.
BASIC GRADES
C.c Technical information - grades for threading inserts

SUPPLEMENTARY GRADES
ISO
THREADING

C
C

c7
 THREADING
C.c Cutting speed recommendations for threading

2C25 2C35 7515

220 200 180

180 160 150
140 120 120

160 140 100

125 110 80
110 95 70
90 85 60

C 130
100
120
90
90
70

200 180 180

160 140 140
120 100 100

2C25 2C35 7515

130 110 110

110 90 90
70 70 60

130 110 110

110 90 90
70 70 60

110 100 90
70 70 60

100 90 90
70 60 60
50 50 50

100 90 90
70 60 60
50 40 40

100 90 80
60 55 55

2C15 2C25 7515

160 150 100

120 110 160

170 160 110

120 110 70

140 130 100

100 90 70
80 70 50

C
c8
 THREADING
C.c Cutting speed recommendations for threading

7520

170
140
110

90
70
60
50

80
60 C
160
120
80

7520

100
80
60

100
80
60

80
50

85
55
45

85
55
40

70
40

7520 K13A

90 60
50 40

100 50
60 35

90 50
60 35
40 30

C
c9
 THREADING
C.c Cutting speed recommendations for threading

7520 K13A

1000 400

300 300

400 350
250 200

220 180
220 180

C 350 300
200 170
150 120

7515 7520 K13A

45 45 45
25 25 25

15 15 15
12 12 12
10 10 10

23 23 23
13 13 13
10 10 10

140 140 110

55 55 45
40 40 30

7515 7520

50 50
45 45
40 40

30 30

30 30

C
c10
 THREADING
C.c Cutting speed recommendations for threading

C
c11
 THREADING
C.c First choice grade recommendations

MEDIUM
GRADE GRADE GRADE

150 7520
120 7520
90 7520

70 7520
50 7520
40 7520
30 7520

C 60
40
7520
7520

140 7520
100 7520
70 7520

MEDIUM
GRADE GRADE GRADE

80 7520
60 7520
40 7520

80 7520
60 7520
40 7520

60 7520
30 7520

65 7520
35 7520
25 7520

65 7520
35 7520
20 7520

50 7520
20 7520

MEDIUM
GRADE GRADE GRADE

70 7520
30 7520

20 7520
25 7520

70 7520
40 7520
20 7520

C
c12
 THREADING
C.c First choice grade recommendations

MEDIUM
GRADE GRADE GRADE

500 7520
200 7520

300 7520
150 7520

150 7520
150 7520

200 7520 C
120 7520

80 7520

MEDIUM
GRADE GRADE GRADE

30 7520
20 7520

12 7520
10 7520
8 7520

20 7520
10 7520
8 7520

120 7520
40 7520
25 7520

MEDIUM
GRADE GRADE GRADE

30 7520

20 7520

20 7520

C
c13
CORUNHOL
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