LASE - Mining Solutions

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www.lase.

de

ONE STEP AHEAD


Applications and solutions for the mining industry
State-of-the-art laser technology for accurate measurements
Laser technology for your automation solutions

LASE Industrielle Lasertechnik GmbH offers innovative and productive solutions by combining

state-of-the-art laser hardware technology and sophisticated software applications. We

deliver a broad range of precise and reliable 1D, 2D and 3D laser systems, which can be used

for several measurement tasks.

We look to develop long-term relationships with our customers to drive projects forward

and help improve safety and efficiency at a huge diversity of applications worldwide through

working closely with them. The corporate concept gives the customer the opportunity to obtain

the necessary hardware components, accessories, software, engineering, consultation and

the experience all from one source.

COMPETENCE, CREATIVITY and PASSION lead us to be the ideal partner for your requirements.

Convince yourselves of our broad portfolio of innovative products and solutions on our

corporate website.
Laser measurement devices and components
The high performance laser scanners out of the LASE 3000D-Series are particularly designed for industrial applications with the
background to create a robust, modular and economic 3D-Laser measurement system. A 3D Laser scanner is a mechanical swivel
platform on which a 2-dimensional laser scanner is assembled for measuring tasks. The platform has a swivel table, which can be
turned by a servo motor (swivel mode). A high resolution encoder which is integrated in the servo motor, measures the exact turning
angle of the swivel table simultaneously. By the assignment of the 2D laser scan data with the encoder values (turning angle), the
contactless entry of 3-dimensional measuring data can be handled.

Standard Series Compact Series

LASE 3000D-S-13x LASE 3000D-C1-11x and 13x


...................................................................................................................................................................................................................... .......................................................................................................................................................................................................................

Compact Series Compact Series

LASE 3000D-C2-11x LASE 3000D-C3-22x


..................................................................................................................................................................................................................... .......................................................................................................................................................................................................................

COMMON FEATURES & ADVANTAGES

PERFORMANCE DATA ADVANTAGES


........................................................................................................................................................................................ .......................................................................................................................................................................................

∫ Contactless long range 3D profile measurement ∫ Increased accuracy compared to other technologies
∫ Measuring range up to 250 m on natural targets ∫ Surface material/colour without any effect on accuracy
∫ Scan areas of 180° x 300°, 90° x 200° or 270° x 360° ∫ Measurement distance without any effect on accuracy
∫ High accuracy and high resolution ∫ Minor spot diameter
∫ Fast measuring rate ∫ Plainly better edge detection
∫ Rugged design to IP 67 and IP 65 ∫ More accurate volume measurement

INTERFACES
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∫ Ethernet: 100 Mbit/s over TCP/IP


∫ CAN-Bus: 250 Kbit/s
∫ Profibus DP
∫ RS 422: max. 15 m
∫ USB: max. 500kBaud
The eyes of your application
LASE offers a wide spectrum of applications and system solutions for the mining industry.Efficient handling and management of bulk
material becomes more important and due to the permanently competitive markets our laser-based products help to enhance the
productivity. The modular design, plus the use of standard, highest quality components, allows maximum utilisation of our customers‘
existing infrastructure and technology, minimising up-front expenses.

LaseBVB - Bulk Volume Bunker


APPLICATIONS & FEATURES
...............................................................................................................................................................................................................................

∫ Ensures automated pick and drop of bulk material


∫ Bunker volume measurement for inventory purposes
∫ Enables full process optimisation
∫ Applicable in incinerators, cement clinkers or power plants
∫ 3D visualisation of measurement data

BENEFITS
..........................................................................................................................................................................................................

∫ Highly accurate bunker volume and profile measurement


∫ Optimisation of total material distribution and dispatching
∫ Reduced effort through continuous inventory
∫ Usable as calculation basis with regular status reports
∫ Improved computer-aided quality assurance

LaseBVC - Bulk Volume Conveyor


APPLICATIONS & FEATURES
.............................................................................................................................................................................................................................

∫ Integrated monitoring and data analysis


∫ High resolution laser scanners for precise measuring results
∫ Controlling features for dosing processes
∫ Sum counter for volume and mass flow rate
∫ Measurement of belt speed and centering

BENEFITS
.......................................................................................................................................................................................................

∫ Maximising conveyor throughput


∫ Contactless 2D volume and mass flow measurement
∫ Simple installation on mounting frame
∫ Reduced maintenance costs
∫ Increased service life of the conveyor

LaseBVH - Bulk Volume Heap


APPLICATIONS & FEATURES
.......................................................................................................................................................................................................

∫ Exact 3D stockpile profile and volume measurement system


∫ Enables fully automated stacker/reclaimer operation
∫ Identification of stockpile setup within inventory
∫ Optimised operating distance of bucket wheel and stockpile
∫ Real-time terrain model of the whole stockyard

BENEFITS

∫ Continuous and precise inventory


∫ Total bulk matrial monitoring and management
∫ Enhanced productivity through efficient scan runs
∫ Facilitates material management
∫ Increases safety by optional collision prevention system
Turnkey and customised solutions
Our proven turn-key solutions are specially designed for the needs of the mining industry and its extremely rough environment. The
different modes of transportation by trucks, wagons, excavators, cranes or conveyor belts have to be measured in its exact volume
and material flow. The integration with a stock management software completes the total degree of automation. All products which
are presented in this brochure can be specified to individual customer requirements as well.

LaseTVM - Truck Volume Measurement


APPLICATIONS & FEATURES
...............................................................................................................................................................................................................................

∫ Exact 3D trailer volume and profile measurement


∫ Applicable for materials like wood chips, ore, rocks, trunk
∫ Ensures fully automated loading and dosing processes
∫ Emptiness control after unloading operation
∫ Usable for filling stations or OCR/Kiosk systems

BENEFITS
..........................................................................................................................................................................................................

∫ Highly accurate and repeatable measurement results


∫ Trouble-free operation in fog or dust by protection housing
∫ Simple installation and fast system calibration
∫ Applicable for different trailer types
∫ Truck number plate recognition (optionally)

LaseBTL - Bulk Train Loading-station


APPLICATIONS & FEATURES
.............................................................................................................................................................................................................................

∫ Ensures fully automated train loading processes


∫ Wagon size, position and speed determination
∫ Emptiness control and height measurement
∫ Filling level control (during and after loading process)
∫ Wagon ID recognition (optionally)

BENEFITS
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∫ Three integrated systems combined in one solution


∫ Reliable results through state-of-the-art laser technology
∫ Time-efficient and non-stop loading process
∫ Spillage control detects waste of material
∫ Rugged design ensures operation in harsh environments

LaseRCD - Rail Car Dumper


APPLICATIONS & FEATURES
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∫ Fully automated dumping operation


∫ Wagon position and height measurement
∫ Object recognition on top of the material
∫ Emptiness control after unloading process
∫ Hopper (silo) measurement optionally

BENEFITS
.......................................................................................................................................................................................................

∫ High productivity by automated dumping process


∫ Increased safety through object recognition
∫ Avoidance of waste of material
∫ Rugged construction type for harsh environments
∫ Applicable for single or multiple dumping stations
LASE anti-collision systems
LASE anti-collision systems are built to ensure a safe and trouble-free crane operations in order to prevent stackers, reclaimers, yard
cranes and ship loaders from entering an area of proximity to each other in which a probable collision could occur.
We combine all of the experience we have gained from more than 20 years of developing and enhancing anti-collision systems in
several industries to offer highly reliable and field-tested safety systems.

LaseBCP - Bulk Collision Prevention


Collision area 1 Collision area 2
APPLICATIONS & FEATURES
...............................................................................................................................................................................................................................

∫ Real-time calculation of collision areas


∫ Redundant system applying laser technology
∫ Crane boom and portal protection
∫ Collision prevention with stockpile and other equipment
∫ Definition of surveillance fields and blind out areas

BENEFITS
..........................................................................................................................................................................................................

∫ Random selection of alarm levels


∫ Intelligent dust/rain filter algorithms
∫ Rugged industrial components for harsh environments
∫ Elimination of invalid measurement points
∫ Easy and flexible to parametrise

OPERATION
..........................................................................................................................................................................................................

The application LaseBCP - Bulk Collision Prevention is a


continuously working system which calculates machine-to-
machine collision distances and controls the travel, slew, and luff
movement for each machine based on the calculated collision
level.
Four laser scanners (two scanners for each anti-collision system)
are mounted on top of the machine and to each side of the machine
an area of 190° is covered in a radius of approx. 40 meters. If one of
the scan planes will be violated by any equipment (e.g. reclaimer),
the software application generates an alarm signal. The application
can be merged with LaseBVH into a sole software application to
ensure full automation and stockpile management, too.
REDUNDANCY
..........................................................................................................................................................................................................

The redundancy of the LaseBCP anti-collision system is a huge


advantage especially when one laser scanner should have
malfunctions or when one system does not operate. In such
cases the anti-collision function is still in operation because each
system uses two laser scanners (one per side) and an own LASE
Control Unit. The LaseBCP software application is installed on
each LCU and operates independently from the other application.

Furthermore each scan plane can be divided into different


alarm areas in order to distinguish the probability of a possible
collision. Here the colour „green“ signals a high chance of
collision and „red“ signals an extremely high chance of collision.

Our advanced anti-collision systems for yard cranes, stackers, reclaimers and ship unloaders assist you to run a safer and more
productive site. It enables machine operations to remain functional even in the closest of operating proximities, minimising yard
conflicts and maximising machine operating time. Next to the detection of collisions between machines at the boom or portal, it is
also possible to receive information about the distance to the stockpile or other equipement in the operating area. Through direct
communication of an Ethernet interface the position, status and alarm level data will be sent to a superior PLC based control system.
Notes
Contact:

LASE Industrielle Lasertechnik


Rudolf-Diesel-Straße 111
D-46485 Wesel, Germany
Tel.: +49 281 95 99 00
Note:
We reserve the right to proceed technical changes or modify the contents of this Fax: +49 281 95 99 01 11
document without prior notice. LASE Industrielle Lasertechnik GmbH does not accept
any responsibility whatsoever for potential errors or possible lack of information in Email: info@lase.de
this document. We reserve all rights in this document and in subject matter and
illustrations contained herein. Any reproduction, disclosure to third parties or
utilization of its contents - in whole or in part - is forbidden without prior written
consent of LASE Industrielle Lasertechnik GmbH. Internet: www.lase.de

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