Ranhill SAJ (HDPE Module)

WORK SPECIFICATION FOR HIGH
DENSITY POLYETHYLENE (HDPE) PIPE

SPECIFICATION SAJ PW/ HDPE / 001
(REV 8.0/4.2019)
SPECIFICATION FOR ORIENTED

UNPLASTICIZED POLYVINYL CLHLORIDE
(PVC-O) FOR WATER CONVRYANCE SYSTEM
SPECIFICATION SAJ TR/ PVCO / 001
(REV 1.0/12.2018)
IR. MOHD RIZA BIN MOHD YUSOFF

SENIOR MANAGER, SPECIAL PROJECTS, PROJECT DEPT.
BIODATA
IR. MOHD RIZA BIN MOHD YUSOFF
BEM (C113750), MIEM (M35570), P.ENG(C113750),
TTT (24377), ACPE (04766/MY)
Education
BE. (Hons.) Civil(Malaya), 1996
1996 – Ranhill Bersekutu Sdn Bhd
2000 – Ranhill Civil Sdn Bhd
2001 - Ranhill International Incorporated
2003 – Ranhill Antara Koh Sdn Bhd
2013 – Ranhill E&C Sdn Bhd
2015 – REPC Services Sdn Bhd
2017 – Amona Ranhill Consortium Sdn Bhd
2018 – Ranhill SAJ Sdn Bhd
Experience
25 YEARS EXPERIENCE IN DESIGN, CONSTRUCTION
AND PROJECT MANAGEMENT
1 LEARNING OBJECTIVES…
AT THE END OF THIS TRAINING…
THE ATTENDEE WILL BE ABLE TO DESCRIBES

MAJOR ASPECTS IN PIPING WORKS USING HDPE/
PE 100 AND PVC-O
BASED ON STANDARD & REQUIREMENT SET OUT

BY RANHILL SAJ.
Free presentation PowerPoint - SLIDESELLER.COM 3

2 PE - HAULING AND HANDLING
1. NO SHOCK OR SUDDEN LOAD

2. PIPES SHALL BE LIFTED BY MEANS OF
REINFORCED CANVAS SLINGS
3. PIPE OF 6M AND ABOVE – USE SPREADER
BEAM AND SLINGS
4. STORAGE YARD SHALL BE OF FLAT GROUND
AND ACCESSIBLE FOR LIFTING MACHINERY
5. STACKED AND SUPPORTED ON MIN. 3
WOODEN SADDLES
6. OVERALL COVER WITH CANVAS TO
PROTECT FROM DIRECT SUNLIGHT
7. INSTALL THE END CAPS AT BOTH ENDS OF
EACH PIPE.
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1 PE - HAULING AND HANDLING
Reinforced canvas sling
Plastic End Caps/ Plastic Wraps
spreader beam
Timber Stacking
PE - PIPE LAYING- GENERAL REQUIREMENT
3
1. PEG PIPE ALIGNMENT AT EVERY 25M
AND ANY CHANGE OF DIRECTION
2. FOR PIPE DIAMETER LESS THAN
1000MM, MIN. DEPTH TO THE TOP OF
PIPE SHALL BE 1200MM
3. FOR PIPE DIAMETER MORE THAN
1000MM, MIN. DEPTH TO THE TOP OF
PIPE SHALL BE 1000MM
4. TRENCH SHALL BE KEPT FREE FROM
SHARP STONES AND MUD
5. KEEP AWAY AT LEAST 600MM FROM
EXISTING UTILITIES.
6. FOR JKR ROAD, LAY NEW PIPE
ALIGNMENT AT 1.0M FROM R.O.W.
3 PE - PIPE LAYING- WORKS SEQUENCES
1. JOINT PE PIPES TO FORM A STRING ON

GROUND
2. USE PIPE ROLLER TO PREVENT
SCORING
3. PIPE ENDS TO KEEP CLOSE USING
STANDARD END CAPS
4. PIPE AND FITTING TO BE INSPECTED
FOR DEEP CUTS AND SCRATCHES. MAX
10% OF THICKNESS
5. ENSURE THE JOINTS IS ACHIEVED
COOLING TIME BEFORE LIFTING.
6. DEWATERING TO KEEP WATER LEVEL
200MM BELOW IL. OF PIPE.
7. LAY A MINIMUM 100MM COMPACTED
SAND BEDDING.
8. LOWER DOWN PIPE STRING USING
CANVAS SLING ROPE OR BY MANUAL
LIFTING
3 PIPE LAYING- WORK SEQUENCES
9. KEEP PIPE AS CENTRAL AS POSSIBE IN

TRENCH
10. SECURE PIPE ENDS USING PLANKS
AND ROPE
11.BENDING OR TURNING OF PE
PIPELINES MUST NOT EXCEED 25
TIMES PIPE DIAMETER.
12. LAY AND COMPACT SAND
SURROUNDING UPTO PIPE DIAMETER
13. LAY AND COMPACT 100MM SAND
COVER.
14. BACKFILL THE TRENCH AS REQUIRED
3 PE - PIPE LAYING- TRENCH DIMENSIONS
WIDTH OF TRENCH
Pipe OD (mm) Width of Trench (mm)

< 500 OD + 450
> 500 to 750 OD + 600
> 750 OD + 750
DEPTH OF TRENCH
Pipe OD (mm) Width of Trench (mm)

< = 1000 1200 +OD + 100
> 1000 1000 +OD + 100
3 PE - PIPE LAYING- HIGH GROUNDWATER
1. SOME PART OF PIPELINES WILL BE LAID IN

GROUND WITH HIGH GROUNDWATER.
2. DEWATERING TO KEEP WATER LEVEL
200MM BELOW IL. OF PIPE.
3. COSTS FOR DEWATERING DEEM TO INCLUDE
IN RATE
4. IF DEWATERING IS NOT POSSIBLE,
GEOTEXTILE WRAPPING APPROACH WILL BE
EMPLOYED
PE - PIPE LAYING- SHORING/ PROPS
3 WORKS
THE USE OF SHORING AND WATER PUMP

PIPE LAYING- SOFT SOIL and HIGH WATER
3 TABLE
1. SOME PART OF PIPELINES WILL BE LAID IN SOFT
SOIL AND HIGH WATER TABLE CONDITION.
2. TO KEEP SAND TO COVER THE PIPELINES, USE
GEOTEXTILE WRAPS.
3. EXCAVATE TRENCH AND KEEP TRENCH WALL
STABILISE BY USING SHORING OR SLOPING
APPROACH.
4. LAY AND SECURE GEOTEXTILE SEPARATOR
THROUGH OUT THE TRENCH PROFILE
5. FILL THE TRENCH WITH 100MM SAND AT THE
BOTTOM OF TRENCH.
6. LOWER DOWN AND SECURE THE PIPE STRING,
KEEP CENTERED.
7. FURTHER FILL UP THE TRENCH WITH SAND UPTO
100MM ABOVE THE NORMAL WATER LEVEL.
8. WRAP THE GEOTEXTILE TO FORM KEY GRIP
9. CONTINUE TRENCH BACKFILL USING SUITABLE
SOIL
PE - PIPE LAYING- SOFT SOIL and HIGH
3 WATER
TABLE
USE OF GEOTEXTILE - HIGH GROUNDWATER / SOFT SOIL

PE - PIPE LAYING- FINISHING WORKS
3
1. CHECK THE FINAL BACKFILL

REQUIREMENTS.
2. REINSTATE PREMIX AS REQUIRED.
3. DO HOUSKEEPING WORKS
4. CARRY OUT AS BUILT ALIGNMENT SURVEY
AND PICK UP IMPORTANT POINT SUCH AS
DEPTH OF PIPES, VALVES,
INTERCONNECTION POINTS AND ANY
CHANGE OF DIRECTION.
5. FILL UP PIPE LOGS AND NOTES.
6. PIPELINES READY FOR TEST.
PE - PIPE LAYING- TRENCHLESS METHOD
3
01 IMPACT MOLING
1. THIS METHOD SUITABLE FOR PIPE OF

SIZES SMALLER THAN 100MM.
2. IMPACT MOLING MACHINE WITH
PNEUMATIC POWER.
3
02 HORIZONTAL DIRECTIONAL DRILLING - HDD
1. THIS METHOD SUITABLE TO REPLACE

STEEL TRUSS OR PIPE SUPPORT.
2. CAN BE INSTALLED UP TO 1KM
LENGTH.
3
03 SLIP LINING
1. PERHAPS THE OLDEST TRENCHLESS
METHOD.
2. INVOLVES REMOVING A PORTION OF THE
EXISTING OLD PIPELINE FOR ACCESS
AND THEN PULLING A NEW PIPE INTO
THE EXISTING MAIN.
3
04 PIPE BURSTING
1. ONE THE TRENCHLESS METHOD.
2. INVOLVES BREAKING AND
EXPANDING THE EXISTING BURIED
PIPES WHILE SIMULTANEOUSLY
REPLAING WITH NEW PIPE.
PE - PIPE JOINTING
4
01 : WITH
THE
Electro-
fusion joint USED OF EF
COUPLERS
02 : DIRECT
Butt fusion
JOINTING PIPE joint
TO PIPE
03 : USING
BOLT
Mechanical AND NUTS,
joint FLANGES, STUB
ENDS AND ETC.
4 PIPE JOINTING - GENERAL
1. USE PIPE ROLLER TO PREVENT SCORING

2. PIPE ENDS HAVE TO KEPT CLOSED WITH
CAP UNTIL THEY ARE PREPARED TO BE
WELDED/ JOINT.
3. ALLOWABLE SCRATCHES AND DEEP CUTS
NOT DEEPER THAN 10% OF PIPE
THICKNESS.
4. USE ONLY ELECTRO FUSION AND BUTT
FUSION FOR PE100 PIPE JOINTING.
5. NO STRESS IS IMPOSED UPON ANY JOINT
BEFORE COOLING TIME IS ACHIEVED.

4 PIPE JOINTING - ELECTROFUSION METHOD
1. A METHOD TO JOIN PE PIPE USING EF
COUPLER OR EF SOCKET
2. INVOLVE FEW STEPS AS FOLLOW:-
1. MARK AND CUT TO FORM 90 DEG CUTTING
SURCAFE
2. MARKING AND SCRAP OXIDIZED SURFACE
3. WIPE CLEAN WITH LINT-FREE PAPER USING
ACETONE.
4. CONNECT AND ALIGN THE PE PIPES
5. STARTS JOINTING PROCESS
6. RECORD

PE - PIPE JOINTING - ELECTROFUSION
4 METHOD
SCRAP OR PEEL DEPTH
1. TABLE OF MAXIMUM PEEL DEPTH
RANGES.
2. A MUST DO STEP TO ENSURE
EXCELLENCE FUSION BONDING.
3. RANGE OF SCRAP DEPTH TO BE
OBSERVED TO AVOID LOOSE JOINT
Nominal Diameter of Pipe Peel Depth (mm)

≤ DN25 0.2 max
DN32 – DN63 0.2 - 0.3
DN75 – DN225 0.2 – 0.4
> DN225 0.3 – 0.5

PE - PIPE JOINTING - ELECTROFUSION
4 METHOD –STEP BY STEP

PE - PIPE JOINTING – BUTT FUSION
4 METHOD
1. A METHOD TO JOIN PE PIPE USING HOT
PLATE (PIPE TO PIPE JOINTING)
2. SUITABLE FOR PIPE IN SIZE 110 MM AND
ABOVE
3. PIPE MUST BE SAME IN – MATERIAL, SAIZ
AND THICKNESS
4. INVOLVE FEW STEPS AS FOLLOW:-
1. ALIGNED PIPE ALONG PROPOSED ALIGNMENT
2. REST ON PIPE ROLLER AND SUPPORT
3. ALIGNED AND CHECK JOINT SURFACE
4. USING TRIMMER TO FORM 90 DEG JOINT
SURFACE
5. WIPE CLEAN WITH LINT-FREE PAPER USING
ACETONE.
6. PREPARE HOT PLATE
7. SET AND CHECK HOT PLATE 200-230 DEG
8. STARTS JOINTING PROCESS
9. RECORD – SOFTWARE AND PHOTO

PE - PIPE JOINTING – BUTT FUSION
4 METHOD – STEP BY STEP

4 PE - PIPE JOINTING - ELECTROFUSION
METHOD BEAD SAIZ RANGE
1. THE BEAD SIZE TO FALLS WITHIN THE

RANGE.
2. FUSION WORKS ACCEPTED ONCE ALL 3
POSITION OF CHECKING COMPLIED.
3. IF THE BEAD ARE DIFFERENT IN SIZES
BUT THE VALUE IS STILL IN THE RANGE –
CHECK WITH CALCULATIONS
UKURAN SAIZ PAIP HDPE BEADS
4“ 100mm 125mm OD 9 – 14mm
6“ 150mm 180mm OD 11 – 18mm
8“ 200mm 250mm OD 13 – 22mm
10” 250mm 315mm OD 15 – 24mm
12” 300mm 355mm OD 16 – 26mm
PE - PIPE JOINTING – BUTT FUSION METHOD
4 TROUBLE SHOOTING
Observed Condition Possible Cause

Excessive double width Overheating, excessive joining force
Excessive joining force, insufficient heating,
Double bead V-groove too deep
Pressure during heating
Flat top on bead Excessive joining force, overheating
Misalignment, defective heating tool, worn equipment,
Non-uniform bead size around pipe
incomplete facing
Misalignment component slipped in clamp, worn equipment,
One bead larger than the other defective heating tool,
Incomplete facing dissimilar material
Beads too small Insufficient heating, insufficient joining force
Shallow V-groove – insufficient heating and insufficient joining
Beads not rolled over the surface force
Deep V-groove – Insufficient heating and excessive joining force
Beads too large Excessive heating time
Squarish outer bead edge Pressure during heating
Rough, sandpaper-like, bubbly or
Hydrocarbon contamination
pockmarked melt bead surface
PE - PIPE JOINTING - MECHANICAL METHOD
4
1. ONLY INVOLVES WHEN JOINTING PE PIPE
WITH FLANGES.
2. ALL FLANGES AND ADAPTER TO HAVE
SPAN APPROVED PRODUCT.
3. TO JOINT THE PE PIPES TO DI FLANGES,
HDPE STUB END WITH PP COATED METAL
BACKING RING AND CONFORM TO
MS1058.
4. USE TORQUE WRENCH TO TIGHTEN THE
NUTS – FOLLOW THE DESIGNED TORQUE
LOADS.
Jointing of DI valve with HDPE stub end and PP

HDPE stub end coated backing ring
4 PE – PIPE JOINTING - MECHANICAL METHOD
1. USE THE CORRECT TORQUE VALUE.

2. AVOID BOLTS IN TENSION STATE.
3. APPLY THE RIGHT TIGHTENING
SEQUENCE.
Nominal Pipe Size, Standard Flanges
mm Nominal Iron Number of Bolts Torque, Nm
Size, mm (+/- 10%)
63 50 4 35
90 80 8 35
125 100 8 35
180 150 8 60
225 200 12 80
250 250 12 100
280 250 12 100
315 300 12 120
355 350 16 150
400 400 16 200
450 450 20 250
500 500 20 300
PE - TAPPING TO CUSTOMER- PE SADDLE
5 TO PE PIPES
1. FOR COMUNICATION PIPE OF SIZE
63MM AND BELOW, USE ELECTRO
FUSION TAPPING SADDLE
2. ELECTRO FUSION TAPPING SADDLES
COMES WITH SELT TAPPING
MECHANISM .
3. CARRY OUT VISUAL INSPECTION AT
ALL FUSION POINTS AT A MINIMUM
4BARS WATER PRESSURE.
4. VISUAL INSPECTIONS ALSO TO BE
CARRY OUT AT ALL MECHANICAL
JOINT SUCH AS AT MTA, ELBOWS ETC.
5. IF FOUND NO LEAKS, BACKFILL THE
EXCAVATION PIT WITH SUITABLE
BACKFILL MATERIALS AND COMPACT
LAYER BY LAYER AS SPECIFIED.
TAPPING TO CUSTOMER- DI SADDLE TO NON
5 PE PIPES (COMM PIPE REPLACEMENT WORKS)
1. PE COMUNICATION PIPE CAN BE JOINTED TO DI
SADDLE USING MALE THREAD ADAPTER – MTA
AND EF STRAIGHT COUPLER.
2. PIT WILL BE FURTHER EXCAVATED TO 200MM
BELOW PIPE AT SADDLE LOCATION.
3. CARRY OUT VISUAL INSPECTION AT OLD DI
SADDLE FOR ANY LEAKS HISTORY EITHER AT
SADDLE, FERRULE OR COMM PIPE BODY ETC.
RECORD THE FINDINGS.
4. WASH AND CLEAN THE PIPE AND LOOSELY
FIXED NEW DI SADDLE CLOSE TO THE OLD DI
SADDLE.
5. REMOVE OLD DI SADDLE AND PLUG THE
TAPPING HOLE USING WOODEN PLUG – CARE TO
BE TAKEN NOT TO BREAK THE PIPE .
6. INSPECT THE CONDITION OF TAPPING HOLE,
CLEAN THE STAINS.
7. SLIDE NEW SADDLE TO POSITION JUST AFTER
WOODEN PLUG HAS BEEN TAKEN OUT AND
LOCK THE FERRULE.
8. CONNECT COMM PIPE TO FERRULE AND SS
ELBOS AT METER STAND USING MTA.
9. OPEN THE FERRULE LOCK AND CHECK ANY
LEAKS AT ALL JOINT (VISUAL INSECTION) AT
WORKING PRESSURE.
PE - TAPPING TO CUSTOMER- DI SADDLE
5 TO NON PE PIPES (COMM PIPE REPLACEMENT WORKS)
1. USE MIRROR TO CHECK ANY

LEAKAGES UNDERNEATH THE
PIPE AND SADDLE.
2. IF FOUND NO LEAK, BACKFILL
THE PIT USING SUITABLE
BACKFILL MATERIAL FOLLOW
WITH LAYER BY LAYER
COMPACTION WORKS AS
SPECIFIED.
3. TAKE PICTURES AT ALL
STEPS FOR DOCUMENTATION
PURPOSES.
4. ALL SUCCESSFUL SADDLE
REPLACEMENT TO BE CHECK
AND ENDORSED BY OUR
CONTRACT INSPECTOR (CI)
BY PUTTING THEIR
SIGNATURE ON IT.
PE - TAPPING TO CUSTOMER-
5 COMMUNICATION PIPE BACKFILL WORKS
1. THE MINIMUM COVER OF COMM PIPE:-

▪ ROAD VERGE 300MM
▪ UNDER ROAD SURFACE 450MM
2. USE WATER TO SPREAD THE SAND TO
FILLED DIFFICULT AREA FOLLOW BY
HAND COMPACTOR OR HAND TAMPER.
PE - PEMBINAAN “THRUST BLOCK“ DAN
6 “ANCHOR BLOCK”
➢ Bagi paip HDPE yang ditanam ianya mempunyai sifat self-restrained, namun begitu
sistem “anchoring” akan digunakan dengan menanam “poly anchor” untuk
menghalang pergerakan memanjang
➢ Namun, bagi paip HDPE disambung menggunakan non-restrained gasket, puddle

collar perlu dipasang pada permukaan paip yang bersentuhan dengan anchor block
(konkrit Gred 25) bagi mengelakkan sambungan mekanikal tertanggal.
6 PE – PEMBINAAN ‘THRUST BLOK’ AND
‘ANCHOR BLOCK’-
➢ Kemudian, tanah akan ditimbus dan dipadatkan sehingga mencapai 95%
Standard Proctor Density.
➢ Pastikan bahawa flanges dan flexible

joint tidak ditanam di dalam konkrit
HDPE Puddle Sistem “Poly

Collar Anchor”
VALVE INSTALLATION- SLUICE VALVE
7
VALVE INSTALLATION- PE SHUT OFF VALVE
7
VALVE INSTALLATION- AIR VALVE
7
VALVE INSTALLATION- PE VALVE WITH
7 SURFACE BOX
DI BAWAH JALAN PREMIX DI BAHU JALAN

8 COMPACTION WORKS
- PROCEDURES
❑Trench mestilah dipadatkan samada secara manual atau mekanikal.

❑ Bagi communication pipe, dibenarkan menggunakan hand
compactor.
❑ Bagi main pipe, mechanical compactor hendaklah digunakan.
❑ Tanah dipadat secara lapisan tidak melebihi 150mm setiap lapisan.
❑ Jika kawasan pemadatan hampir dengan permukaan paip, air boleh
digunakan sebagai salah satu kaedah untuk meratakan pasir ke
sekitar permukaan paip sebelum dipadatkan dengan menggunakan
hand tamper/compactor.
❑ Tanah dipadat sehingga mencapai 95% Standard Proctor Density.
8 COMPACTION WORKS - EQUIPMENT
8 COMPACTION WORKS - EQUIPMENT
9 PE - PIPELINE TEST
PRESSURE TEST (UJIAN TEKANAN) : PAIP UTAMA
• Ujian pertama yang dijalankan sebaik sahaja

pemasangan paip siap dijalankan adalah ujian
tekanan.
• Air bersih dimasukkan ke dalam paip dan angin yang
terperangkap dikeluarkan.
• Air perlulah diisi kedalam paip sekurang kurangnya
12 jam sebelum ujian dilaksanakan.
• Berdasarkan BS 6700, ujian tekanan dilaksanakan
dengan penetapan tekanan air di dalam paip
sebanyak 12 bar selama 10 minit.
• Ujian dianggap lulus sekiranya tiada sebarang
penurunan tekanan pada bacaan “Pressure Gauge”.
PIPELINE TEST
9 CREEP TEST Paip Utama
• Kebiasaanya, ujian ini dilakukan pada awal pagi atau petang bagi
mengelakkan gangguan suhu yang boleh menganggu bacaan
tekanan.
• Ujian yang dijalankan sebaik ujian tekanan LULUS.
• Tekanan dalam paip diturunkan kepada 4 bar dan bacaan tekanan
diambil selama 90 minit.
• Ujian dianggap lulus sekiranya tiada penurunan pada bacaan
tekanan.
TAPPING TESTING
10 TAPPING TEST (UJIAN TEKANAN) : Communication pipe PE100 di atas
Paip Utama PE100
• Ujian kebocoran secara visual bagi setiap saddle

dilakukan selepas sahaja keseluruhan sambungan ke
meter stand baru dipasang dan tekanan paip dalam 5
bar.
• Pastikan semua sambungan masih terbuka dan aras
air mestilah 200mm di bawah aras paip.
• Kekalkan tekanan 5 bar dalam paip, lihat semua
sambungan untuk sebarang kebocoran dan baiki
sekiranya ada.
• Jika tiada kebocoran dilihat, semua korekan bolehlah
dikambus semula dan dipadakan.
• Ujian tekanan terhadap communication pipe
dilakukan selepas kerja-kerja tapping siap.
• Tekanan sebanyak 12 bar diberikan selama 10 minit
untuk ujian sistem paip (ujian bersama keseluruhan
system paip – Paip Utama dan Paip Komunikasi.
• Pastikan tekanan tidak turun dan tiada berlaku
kebocoran semasa ujian dijalankan, sebaliknya ujian
dianggap gagal dan pihak kontraktor perlu mencari
dan membaiki kebocoran tersebut.
• Lakukan ujian diwaktu awal pagi atau lewat petang
COMPACTION TEST - FDT
11
• Objektif adalah untuk
menentukan darjah pemadatan
yag telah dicapai ditapak (pasir).
• Supervisor haruslah menentukan
lokasi ujian dilakukan dan
bilangan ujian dilakukan secara
FIELD DENSITY
rawak di 3 lokasi untuk setiap
TEST -FDT 1000m.
• Pemadatan PASIR hendaklah
mencapai darjah pemadatan
sehingga 95% MDD (Mximum dry
density) dengan berpandukan
kepada BS 1377.
12 TESTING
1. COMPACTION TEST (FDT)– SAND BEDDING

AND SAND SURROUND TO ACHIEVE MIN
95% MDD, STANDARD PROCTOR TEST
2. PIPE LINE PRESSURE TEST – 12 BAR FOR 10
MINUTES (SYSTEM)
3. PIPE LINE CREEP TEST – 4 BAR FOR 90
MINUTES (SYSTEM)
4. TAPPING TEST – 1.0WP DURING
INSTALLATION (VISUAL)
5. TAPPING TEST (INVIDUAL) – 5BAR PER
TAPPING
5. TAPPING PRESSURE TEST (SYSTEM) - 5 BAR
FOR 10 MIN (NON PE PIPE)
6. SADDLE TO METER STAND (VISUAL)
7. PE VALVE TESTING FOR EVERY SINGLE
VALVE AT SUPPLIER WAREHOUSE.
8. PE MATERIAL – OIT AND MFR EVERY
DELIVERY BATCHES
REINSTATEMENT WORKS
13
1. REINSTATE ALL DISTURBED FEATURES
TO ITS ORIGINAL CONDITIONS – KERBS,
TILES, CONCRETE OR TURF
2. TAKE PHOTOS BEFORE, DURING AND
UPON COMPLETION.
3. ROAD SURFACE TO BE REINSTATE
EITHER USING MILL AND PAVE OR
RESURFACE APPROACH INCLUDING
ROAD MARKING.
4. PIPE LAYING UNDER PREMIX ROAD,
REINSTATE ROAD STRUCTURE.
5. PIPE LAYING UNDER ROAD SHOULDER,
REINSTATE VERGE TURFING
6. PIPE LAYING UNDER JKR ROAD,
RESURFACE TO COVER 100M LENGTH
FROM EXCAVATED AREA OR MILL AND
PAVE AS DIRECTED.
PVCO SECTION
1. GENERAL
2. SCOPE
3. HEALTH SAFETY AND ENVIRONMENT
4. PIPE STORAGE
5. HANDLING AND TRANSPORTATION
6. TRENCH EXCAVATION
7. LAYING AND HANDLING
8. BACKFILLING
9. DISINFECTION AND FLUSHING
10. PRESSURE AND LEAKAGE TEST
PVCO - GENERAL
1
UPON COMPLETION.
ROAD MARKING.
PAVE AS DIRECTED.
PVCO - SCOPE
2
UPON COMPLETION.
ROAD MARKING.
PAVE AS DIRECTED.
PVCO – HEALTH SAFETY AND
3 ENVIRONMENT
1. REINSTATE ALL DISTURBED FEATURES TO

ITS ORIGINAL CONDITIONS – KERBS, TILES,
CONCRETE OR TURF
2. TAKE PHOTOS BEFORE, DURING AND UPON
COMPLETION.
3. ROAD SURFACE TO BE REINSTATE EITHER
USING MILL AND PAVE OR RESURFACE
APPROACH INCLUDING ROAD MARKING.
6. PIPE LAYING UNDER JKR ROAD, RESURFACE
TO COVER 100M LENGTH FROM EXCAVATED
AREA OR MILL AND PAVE AS DIRECTED.
PVCO - STORAGE
4
UPON COMPLETION.
ROAD MARKING.
PAVE AS DIRECTED.
PVCO – HANDLING AND
5 TRANSPORTATION

ITS ORIGINAL CONDITIONS – KERBS, TILES,
CONCRETE OR TURF
2. TAKE PHOTOS BEFORE, DURING AND UPON
COMPLETION.
6. PIPE LAYING UNDER JKR ROAD, RESURFACE
TO COVER 100M LENGTH FROM EXCAVATED
AREA OR MILL AND PAVE AS DIRECTED.
PVCO – TRENCH EXCAVATION
6
UPON COMPLETION.
ROAD MARKING.
PAVE AS DIRECTED.
PVCO – PIPE LAYING AND JOINTING
7
UPON COMPLETION.
ROAD MARKING.
PAVE AS DIRECTED.
PVCO - BACKFILLING
8
UPON COMPLETION.
ROAD MARKING.
PAVE AS DIRECTED.
PVCO – DISINFECTION AND FLUSHING
9
UPON COMPLETION.
ROAD MARKING.
PAVE AS DIRECTED.
PVCO – PRESSURE AND LEAKAGE TEST
10
ITS ORIGINAL CONDITIONS – KERBS,
UPON COMPLETION.
PAVE AS DIRECTED.
Q&A
SEKIAN, TERIMA KASIH.

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WORK SPECIFICATION FOR HIGH

DENSITY POLYETHYLENE (HDPE) PIPE

SPECIFICATION FOR ORIENTED

IR. MOHD RIZA BIN MOHD YUSOFF

AT THE END OF THIS TRAINING…

THE ATTENDEE WILL BE ABLE TO DESCRIBES

BASED ON STANDARD & REQUIREMENT SET OUT

Free presentation PowerPoint - SLIDESELLER.COM 3

1. NO SHOCK OR SUDDEN LOAD

Free presentation PowerPoint - SLIDESELLER.COM

Reinforced canvas sling

Plastic End Caps/ Plastic Wraps

1. JOINT PE PIPES TO FORM A STRING ON

9. KEEP PIPE AS CENTRAL AS POSSIBE IN

Pipe OD (mm) Width of Trench (mm)

Pipe OD (mm) Width of Trench (mm)

1. SOME PART OF PIPELINES WILL BE LAID IN

THE USE OF SHORING AND WATER PUMP

USE OF GEOTEXTILE - HIGH GROUNDWATER / SOFT SOIL

1. CHECK THE FINAL BACKFILL

1. THIS METHOD SUITABLE FOR PIPE OF

1. THIS METHOD SUITABLE TO REPLACE

1. USE PIPE ROLLER TO PREVENT SCORING

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Free presentation PowerPoint - SLIDESELLER.COM

Nominal Diameter of Pipe Peel Depth (mm)

DN32 – DN63 0.2 - 0.3

DN75 – DN225 0.2 – 0.4

> DN225 0.3 – 0.5

Free presentation PowerPoint - SLIDESELLER.COM

Free presentation PowerPoint - SLIDESELLER.COM

Free presentation PowerPoint - SLIDESELLER.COM

Free presentation PowerPoint - SLIDESELLER.COM

1. THE BEAD SIZE TO FALLS WITHIN THE

Observed Condition Possible Cause

Jointing of DI valve with HDPE stub end and PP

1. USE THE CORRECT TORQUE VALUE.

1. USE MIRROR TO CHECK ANY

1. THE MINIMUM COVER OF COMM PIPE:-

➢ Namun, bagi paip HDPE disambung menggunakan non-restrained gasket, puddle

➢ Pastikan bahawa flanges dan flexible

HDPE Puddle Sistem “Poly

DI BAWAH JALAN PREMIX DI BAHU JALAN

❑Trench mestilah dipadatkan samada secara manual atau mekanikal.

• Ujian pertama yang dijalankan sebaik sahaja

• Ujian kebocoran secara visual bagi setiap saddle

1. COMPACTION TEST (FDT)– SAND BEDDING

1. REINSTATE ALL DISTURBED FEATURES TO

1. REINSTATE ALL DISTURBED FEATURES TO

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