TELEDYNE ANALYTICAL INSTRUMENTS

Flame Ionization Analyzers

and
Gas Chromatographs

4020 Total Hydrocarbon

4030 Total Hydrocarbon heated for emissions
4040 Methane / Nonmethane
4060 Benzene / Acetaldehyde
4080 Total Hydrocarbon in Water
Ser ies 4000 Analyz ers and Sy stems
B ecause of its relatively high sensitivity to most organic compounds, the flame ionization detector
is a powerful tool for measuring hydrocarbon impurities in other gases. It also provides a linear
response over a wide range of analysis.
Flame Ionization The figure shows the general construction of an FID. Organic compounds from the sample stream or
separation column are injected into the detector housing where they are mixed with Hydrogen and air
before entering the detector jet where the mixture is burned.
During this process, organic compounds are broken down into carbon fragments and acquire a
positive charge (i.e., become ionized) at the surface of the anode. Carbon fragments are detected by
the collector. The signal is then amplified and sent to the data processing system.

To vent
Flame guard

Collector
Detector housing

Flame tip Anode & Ignitor

Detector jet

Air

Fuel

Sample

• Easy to use software, user programmable •

ranges Automatic ignition
• GC technology used for complete separation • X-purged configuration for hazardous area
Series 4000 Features of Methane, Ethlene oxide, Benzene, Styrene, installations available
BTX and many other compounds (application • Standard auto-calibration programming – ideal
dependent) for unmanned plant conditions
• Automatic fuel shut off system • Enhanced temperature control of sample
• Electronic flame-out guard circuit compartment for stable, reproducible results
• Adjustable alarm and oven settings • Easily accessible pressure and flow control
• Fast response devices
• Sample filter with exchangeable stainless steel • Slide out chassis design for easy access to
element internal components
• Built-in sample pump (optional) • CE marked
• Stainless steel sample system with flexible • Optional methanizer for CO and CO2
design to handle either a 100% H2, H2 / N2, or measurements
H2 / He support gas fuel mixture
2
Ser ies 4000: Produc t C onf i gur ations
T AI Model 4020 uses a field-
proven FID detector to measure
THC in various streams. This 4020 Total Hydrocarbon
instrument is ideal for monitoring Analyzer
hydrocarbon contamination in high
purity bulk gases.
When coupled with Teledyne’s
unique separation column, the 4020
is also diverse enough to be applied
in hazardous locations for the
detection of volatile hydrocarbons
in cooling water for process leak
detection and environmental
compliance.
Applications
• Monitoring the purity of oxygen, argon, nitrogen and other blanketing gases in the manufacture of
microcircuits
• Monitoring hydrocarbon contamination in air liquefaction and other gas production processes
• Gas purity certification
• Detecting trace hydrocarbons in ambient air
• Detecting atmospheric pollutants
• Monitoring for fuel leakage or toxic solvents
• Monitoring hydrocarbons in CO2 feed streams in the food/beverage industry

SENSOR VENT AIR SAMPLE BYPASS

FUEL VENT
N2 OUT IN
HEATED COMPARTMENT

SV1
N.C.
BACK PRESS.
SENSOR P. REG. 3 P. REG. 2 REGULATOR
AIR FUEL SAMPLE F1
0-3 SCFH
R3 R2 R1 REG. 1
IN IN IN
V1

Internal piping of FID

OUT IN
SV1 ZERO SAMPLE SPAN
N.C.

M odel 4030 uses TAI’s field

proven FID detector in a
heated chamber. The chamber is
heated to a high temperature to 4030 Total Hydrocarbon
meet US EPA requirements for Analyzer heated for
VOC emissions monitoring. emissions
Applications
• Ambient monitoring of THC
• THC measurement of automotive
exhaust
3
Ser ies 4000: Produc t C onf i gur ations
4040 Methane Non-Methane
Analyzer for ambient and
T eledyne’s Model 4040 is a microprocessor-based, oven heated methane / non-methane gas
analyzer designed for high accuracy, sensitivity and stability. The 4040 is designed to measure
varieties of hydrocarbon concentrations from a sampling point.
process applications
Applications
• Process monitoring – Monitoring and alarm or control of: process gas streams utilizing organic
solvents, crude oil, and other chemicals containing hydrocarbons
• Efficiency monitoring – Monitoring effluent of volatile organic compounds (VOC) reduction
equipment for environmental compliance, efficiency control of incinerators (thermal or catalytic),
scrubbers, carbon adsorbers, and other abatement equipment, monitoring of catalytic converters,
combustion and diesel engine efficiency
• Ambient monitoring – Monitoring and / or control of ovens / dryers, fugitive emissions monitoring,
personnel work area monitoring, leak detection of process equipment or solvent storage areas

M odel 4060 is a microprocessor

based instrument ideal for
the specific monitoring of trace
levels of Benzene in gases such as
carbon dioxide, air, and nitrogen.
Designed as an on-line analyzer in
4060 Benzene /
a 19” rack, the Model 4060 comes
Acetaldehyde Analyzer for
ambient, food & beverage, with three standard ranges, the
and process applications most sensitive at 100 ppb full-scale.
This analyzer can be configured
to measure Acetladehyde or
BTX measurements for food and
beverage and ambient applications.
Applications
• Monitoring Benzene in CO2 feed streams in the food and beverage industry
• Detecting trace levels of Benzene in ambient air
• Monitoring the purity of nitrogen, oxygen, argon and other blanketing gases
• Monitoring ethylene oxygen in sterile environments

4080 Total Hydrocarbon in

T eledyne’s 4080 is designed
to detect hydrocarbons (C1
– C9+) which may not absorb in the
Water Analysis System UV region
Features
• Temperature Controlled Stripper
System effectively strips
hydrocarbons from water by
cross flowing N2 over the packed
stripper column. Includes Drier
Assembly to ensure a dry sample gas is delivered to the analyzer.
• Dual-sided, freestanding rack with Stripper Sample System mounted on the backside and Model
402REU NEMA-4 enclosure provided on front
Applications
• Detects Total Hydrocarbons in cooling tower condensate and offshore platforms in produced water

4
Ser ies 4000: Schem a ti cs

223.83
8.81

482.60
19.00

FRONT VIEW
FRONT VIEW
8.34 468.78
.33 18.46

146.05
5.75
A

448.23
17.65
.218 X 4 PLACES
MOUNTING HOLES FOR
REAR VIEW
REAR VIEW
#10 FLAT HEAD MACH. SCREWS

Recommended panel cutout:

RECOMMENDED PANEL CUTOUT:
17.5”
17.5 xIN8.95”
X 8.95[445 mm
IN [445 x 227
MM X 227mm}
MM]

SERIES 4000 OVERVIEW

All 4000 series units employ the same basic architecture and electronics. Here are the additional
features of each analyzer:
4020: “Total Hydrocarbon Analyzer” -- Uses FID to measure total hydrocarbons in ppm in a sample
gas stream.
4030: “Total Hydrocarbon Analyzer” -- Basic 4020 with sample system at a higher temperature for
heated applications. Avoids condensation of the sample.
4040: “Methane/Non-Methane” -- Basic 4020, plus temperature-controlled sampling system with
GC column to give accurate readings of both Methane hydrocarbons and non-Methane
hydrocarbons in a gas stream.
4060: “Benzene Analyzer” -- Same as 4040, but used to measure ppb levels of Benzene instead of
Methane/Non-Methane.
4080: “Total Hydrocarbon Stripper” -- Basic 4020 with sample system including stripper to measure
total hydrocarbons in an aqueus sample.
* Any other hydrocarbon -- i.e., B2X or Acid Aldehyde -- can be measured with the 4040 or 4060.
5
Ser ies 4000: Schem a ti cs
Sequencing by TAI 4060
Electronics “Minimum
SAMPLE 1 Cycle Time 12 Minutes”

FUEL IN,
Sequencer Pump H2 HC FREE
SAMPLE 2
1-10 LPM
AIR IN,
HC FREE

SAMPLE 3 pump SENSOR VENT

Sample vent,
to be 0 psig ± .07
and safe
SAMPLE
SAMPLE 4 pump BYPASS
Sample pump 0-10 PPM Temperature
0.2 - 0.5 LPM Benzene Controlled
in Air 60°C Sample
SAMPLE 5 System
SAMPLE 4060 70°C

Ambient Air In BYPASS

SAMPLING
SAMPLE 6 VALVE

Particulater Filter
SAMPLE 7 HC FREE
CARRIER GAS
Zero, N2

SAMPLE 8
ppm Span in, Benzene / N2
or Perm tube option

SAMPLE 9 Piping for Benzene in Air Application

SAMPLE 10

10 PT Sequencer
334.70
13.18

225.79
8.89

42.93 45.34
1.69 1.79

SIDE VIEW
6
 Series 4000 Specifications
4020 4030 4040 4060 4080
Ranges 0-10, 0-100, 0-1000 0-10, 0-100, 0-1000 3 Standard ranges; 0-100 ppb, 0-1 ppm, 0-10, 0-100, 0-1,000
ppm HC standard ppm THC. Other 0-10, 0-100, 0-1000 0-10 ppm benzene. ppm. Other ranges
(CH4 equivalent, ranges available. ppm; Other ranges Other ranges available.
lower optional ranges available. available.
available)
Sensitivity 1% of FS 1% of FS 1% of FS 1% of FS 1% of FS
Resolution 10 ppb on 0-1 ppm 0.1 ppm 0.1 ppm 1 ppb 0.1 ppm
range
Accuracy + 2% of FS at + 2% of FS at + 2% of FS at + 2% of FS at + 2% of FS at
constant temperature constant temperature constant temperature constant temperature constant temperature
Response time 90% in less than 15 90% in less than 90% in less than 90% in less than 90% in less than 15
seconds 15 seconds, data 15 seconds, data 15 seconds, data seconds
updated every 5 updated every 10 updated every 10
minutes minutes or less minutes or less
Operating temp 40 – 110° F 40 – 110° F 40 – 110° F 40 – 110° F 40 – 110° F
Fuel Mixtures of UHP Hydrogen @ UHP Hydrogen @ UHP Hydrogen @ Mixture of 40%
40% hydrogen 30 psi incoming 30 psi incoming 30 psi incoming hydrogen, 60%
/ 60% nitrogen pressure (standard) pressure (standard) pressure (standard) nitrogen
recommended*
Sensor type Flame ionization with Flame ionization with Flame ionization with Flame ionization with Flame ionization with
flame guard flame guard flame guard flame guard flame guard
Separation No separation No separation G.C. column to G.C. column to No separation
method required required separate CH4 from separate C6H6 or required
other HC other hydrocarbons
from other aromatics
Alarms “C” Type contact for “C” Type contact for “C” Type contact for “C” Type contact for “C” Type contact for
power failure / flame power failure / flame power failure / flame power failure / flame power failure / flame
out; Concentration out; Concentration out; Concentration out; Concentration out; Concentration
2 alarms: Relay 2 alarms: Relay 2 alarms: Relay 2 alarms: Relay 2 alarms: Relay
“C” contact (fully “C” contact (fully “C” contact (fully “C” contact (fully “C” contact (fully
programmable); 3 A, programmable); 3 A, programmable); 3 A, programmable); 3 A, programmable); 3 A,
250 VAC 50/60 Hz 250 VAC 50/60 Hz 250 VAC 50/60 Hz 250 VAC 50/60 Hz 250 VAC 50/60 Hz
Max load 4-20 mA isolated 4-20 mA isolated 4-20 mA isolated 4-20 mA isolated 4-20 mA isolated
impedance output 500 ohms output 500 ohms output 500 ohms output 500 ohms output 500 ohms
System power 115 or 220 VAC, 115 or 220 VAC, 115 or 220 VAC, 115 or 220 VAC, 115 or 220 VAC,
requirements 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Max power 90 VA 600 VA 600 VA 600 VA 600 VA
consumption
System 19” rack mounted 19” rack mounted 19” rack mounted 19” rack mounted
pressure steel enclosure, 19” steel enclosure, 19” steel enclosure, 19” steel enclosure, 19”
W x 8.75” H x 15.5” W x 8.75” H x 25.0” W x 8.75” H x 25.0” W x 8.75” H x 25.0”
D (48.3 x 22.2 x 39.4 D (48.3 x 22.2 x 63.5 D (48.3 x 22.2 x 63.5 D (48.3 x 22.2 x 63.5
cm) cm) cm) cm)
Zero & Span Less than 0.5% of Less than 0.5% of Less than 0.5% of Less than 0.5% of Less than 0.5% of
noise full scale full scale full scale full scale full scale
Zero & Span 2% full scale per 2% full scale per 2% full scale per 2% full scale per 2% full scale per
drift week week week week week
Linearity 1% of full scale 1% of full scale 1% of full scale 1% of full scale 1% of full scale
through all ranges through all ranges through all ranges through all ranges through all ranges
Repeatability 1% of full scale 1% of full scale 1% of full scale 1% of full scale 1% of full scale
through all ranges through all ranges through all ranges through all ranges through all ranges
 Series 4000 Specifications
4020 4030 4040 4060 4080
Sample NA required 100-120° C per 50-80° C per 50-80° C per NA required
chamber application application; higher application; higher
temps available temps available
Flow rate 1 liter / minute 1 liter / minute 1 liter / minute 1 liter / minute 1 liter / minute
(standard) (standard) (standard) (standard) (standard)
Safety Flame-out alarm Flame-out alarm Flame-out alarm Flame-out alarm Flame-out alarm
and fuel shut off. and fuel shut off. and fuel shut off. and fuel shut off. and fuel shut off.
Includes red indicator Includes red indicator Includes red indicator Includes red indicator Includes red indicator
lamp and activation lamp and activation lamp and activation lamp and activation lamp and activation
of system fail alarm of system fail alarm of system fail alarm of system fail alarm of system fail alarm
relay relay relay relay relay
Outputs 0-1 VDC and 4-20 0-1 VDC and 4-20 0-1 VDC and 4-20 0-1 VDC and 4-20 0-1 VDC and 4-20
mADC, Isolated mADC, Isolated mADC, Isolated mADC, Isolated mADC, Isolated
current output current output current output current output current output
Ignition Automatic Automatic Automatic Automatic Automatic
Warm-up time Usable in Usable in Usable in Usable in Usable in
approximately 4 approximately 4 approximately 4 approximately 4 approximately 4
hours; stable in hours; stable in hours; stable in hours; stable in hours; stable in
approximately 8 approximately 8 approximately 8 approximately 8 approximately 8
hours hours hours hours hours
Display Bright LED Bright LED Bright LED Bright LED Bright LED
concentration display concentration display concentration display concentration display concentration display
Combustion air Oil / Water Oil / Water Oil / Water Oil / Water Oil / Water
Hydrocarbon free Hydrocarbon free Hydrocarbon free Hydrocarbon free Hydrocarbon free
instrument air @ instrument air @ instrument air @ instrument air @ instrument air @
30 psi incoming 30 psi incoming 30 psi incoming 30 psi incoming 30 psi incoming
pressure pressure pressure pressure pressure
Span Known concentration Known concentration Known concentration Known concentration Known concentration
calibration gas of operator selected of operator selected of operator selected of benzene of operator selected
hydrocarbons hydrocarbons hydrocarbons hydrocarbons
Carrier gas NA required UHP Nitrogen @ UHP Nitrogen @ UHP Nitrogen @ NA required
50 psi incoming 50 psi incoming 50 psi incoming
pressure pressure pressure
Span manifold Built in span / Heated sample / Built in span / Built in span / Built in span /
(optional) sample manifold span manual selector sample manifold sample manifold sample manifold
for automatic span. module available for automatic span. for automatic span. for automatic span.
Available for samples Available for samples Available for samples Available for samples
below 60° C below 60° C below 60° C below 60° C

* 100% H2 or 40% H2 / 60% He (other mixtures possible, contact factory)

TELEDYNE Warranty
ANALYTICAL INSTRUMENTS Instrument is warranted for 1 year against defects in material
or workmanship
A Teledyne Technologies Company
NOTE: Specifications and features will vary with application. The above are established
16830 Chestnut Street and validated during design, but are not to be construed as test criteria for every product. All speci-
City of Industry, California 91748, USA fications and features are subject to change without notice.

TEL: 626-934-1500 or 888-789-8168

FAX: 626-934-1651 EMAIL: ask_tai@teledyne.com
www.teledyne-ai.com

© 2011 Teledyne Analytical Instruments, A Teledyne Technologies Company.

All rights reserved. Printed in the USA. 06/11TB