Project* Page 1 of 13

Project*
First Saved Saturday, May 11, 2024
Last Saved Saturday, May 11, 2024
Product Version 2022 R2
Save Project Before Solution No
Save Project After Solution No

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Contents
l Units

l Model (A4)
¡ Geometry Imports
n Geometry Import (A3)
¡ Geometry
n Parts
¡ Materials
¡ Coordinate Systems
¡ Symmetry
n Symmetry Region
¡ Connections
n Contacts
n Contact Regions
¡ Mesh
¡ Named Selections
¡ Static Structural (A5)
n Analysis Settings
n Loads
n Solution (A6)
n Solution Information
n Results

l Material Data
¡ Structural Steel
¡ Rubber, Neoprene (polychloroprene, carbon black)

Units
TABLE 1
Unit System Metric (mm, t, N, s, mV, mA) Degrees RPM Celsius
Angle Degrees
Rotational Velocity RPM
Temperature Celsius

Model (A4)
TABLE 2
Model (A4) > Geometry Imports
Object Name Geometry Imports
State Solved

TABLE 3
Model (A4) > Geometry Imports > Geometry Import (A3)
Object Name Geometry Import (A3)
State Solved
Definition
Source E:\Telk\TELK\Rubber Washer_files\dp0\SYS\DM\SYS.agdb
Type DesignModeler
Basic Geometry Options
Parameters Independent
Parameter Key
Advanced Geometry Options
Compare Parts On Update No
Analysis Type 3-D

Geometry
TABLE 4
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
Source E:\Telk\TELK\Rubber Washer_files\dp0\SYS\DM\SYS.agdb
Type DesignModeler
Length Unit Meters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 260. mm
Length Y 163. mm
Length Z 260. mm
Properties
Volume 1.3052e+006 mm³
Mass 9.7243e-003 t
Scale Factor Value 1.
Statistics
Bodies 13
Active Bodies 13
Nodes 77800
Elements 27113
Mesh Metric None
Update Options

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Assign Default Material No

Basic Geometry Options
Parameters Independent
Parameter Key
Attributes Yes
Attribute Key
Named Selections Yes
Named Selection Key
Material Properties Yes
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems Yes
Coordinate System Key
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Analysis Type 3-D
Import Facet Quality Source
Clean Bodies On Import No
Stitch Surfaces On Import None
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes

TABLE 5
Model (A4) > Geometry > Parts
Blind
flange\Cut- gascate\Boss- Nut\Boss- Nut\Boss- Nut\Boss-
Object Name Cover\Boss- Bolt\Revolve1 Bolt\Revolve1 Bolt\Revolve1 Bolt\Revolve1 Bolt\Revolve1
Extrude2 Extrude1 Extrude1 Extrude1 Extrude1
Extrude1
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness
Flexible
Behavior
Coordinate
Default Coordinate System
System
Reference
By Environment
Temperature
Treatment None
Material
Rubber, Neoprene
Structural
Assignment (polychloroprene, Structural Steel
Steel
carbon black)
Nonlinear
Yes
Effects
Thermal Strain
Yes
Effects
Bounding Box
Length X 260. mm 256. mm 260. mm 9. mm 18. mm 11. mm 22. mm
Length Y 132. mm 5. mm 12. mm 55. mm 12. mm
Length Z 260. mm 256. mm 260. mm 18. mm 9. mm 22. mm
Properties
5.513e+005 6.2973e+005 1544.5
Volume 81100 mm³ 3835.9 mm³ 7671.8 mm³ 3835.9 mm³ 3089. mm³
mm³ mm³ mm³
4.3277e-003 1.2124e-
Mass 1.1541e-004 t 4.9433e-003 t 3.0112e-005 t 6.0223e-005 t 3.0112e-005 t 2.4248e-005 t
t 005 t
Centroid X 138.28 mm 148.68 mm 109.81 mm 2.9166 mm 91.08 mm 168.29 mm 219.88 mm 238. mm 5.6169 mm 91.079 mm 168.29 mm
Centroid Y 86.871 mm 129.5 mm 138. mm 132.61 mm 150. mm
Centroid Z 138.28 mm 148.69 mm 109.81 mm 238. mm 219.88 mm 168.29 mm 91.079 mm 2.9166 mm 238. mm 219.88 mm 168.29 mm
Moment of 44.961 8.856e-003 1.77e-002 1.7697e-002 1.7695e-002 8.5973e-003 6.2556e- 1.25e-003 1.2499e-
6.5219e-002 t·mm² 30.047 t·mm²
Inertia Ip1 t·mm² t·mm² t·mm² t·mm² t·mm² t·mm² 004 t·mm² t·mm² 003 t·mm²
Moment of 39.534 4.6956e-004 1.4554e-003 1.4549e-003 1.4546e-003 4.6956e-004 5.8074e- 1.921e-003 1.9209e-
1.2078 t·mm² 46.254 t·mm²
Inertia Ip2 t·mm² t·mm² t·mm² t·mm² t·mm² t·mm² 004 t·mm² t·mm² 003 t·mm²
Moment of 9.7171 8.5973e-003 1.77e-002 1.7697e-002 1.7695e-002 8.856e-003 2.4483e- 1.25e-003 1.2499e-
1.1431 t·mm² 16.325 t·mm²
Inertia Ip3 t·mm² t·mm² t·mm² t·mm² t·mm² t·mm² 004 t·mm² t·mm² 003 t·mm²
Statistics
Nodes 32856 5184 35888 411 597 599 616 411 174 294 298
Elements 18181 670 6945 163 271 274 287 163 18 39 42
Mesh Metric None

TABLE 6
Model (A4) > Geometry > Parts
Object Name Nut\Boss-Extrude1 Nut\Boss-Extrude1
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Treatment None
Material
Assignment Structural Steel
Nonlinear Effects Yes
Thermal Strain Effects Yes

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Bounding Box
Length X 22. mm
Length Y 12. mm
Length Z 22. mm 11. mm
Properties
Volume 3089. mm³ 1544.5 mm³
Mass 2.4248e-005 t 1.2124e-005 t
Centroid X 219.88 mm 238. mm
Centroid Y 150. mm
Centroid Z 91.079 mm 5.6169 mm
Moment of Inertia Ip1 1.25e-003 t·mm² 2.4483e-004 t·mm²
Moment of Inertia Ip2 1.921e-003 t·mm² 5.8074e-004 t·mm²
Moment of Inertia Ip3 1.25e-003 t·mm² 6.2556e-004 t·mm²
Statistics
Nodes 298 174
Elements 42 18
Mesh Metric None

TABLE 7
Model (A4) > Materials
Object Name Materials
State Fully Defined
Statistics
Materials 9
Material Assignments 0

Coordinate Systems
TABLE 8
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System XYPlane YZPlane
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Coordinate System Program Controlled
APDL Name
Suppressed No
Origin
Origin X 0. mm
Origin Y 0. mm
Origin Z 0. mm
Define By Global Coordinates
Location Defined
Directional Vectors
X Axis Data [ 1. 0. 0. ] [ 0. 1. 0. ]
Y Axis Data [ 0. 1. 0. ] [ 0. 0. 1. ]
Z Axis Data [ 0. 0. 1. ] [ 1. 0. 0. ]
Principal Axis
Axis X
Define By Fixed Vector
Orientation About Principal Axis
Axis Y
Define By Fixed Vector
Transformations
Base Configuration Absolute
Transformed Configuration [ 0. 0. 0. ]

Symmetry
TABLE 9
Model (A4) > Symmetry
Object Name Symmetry
State Fully Defined

TABLE 10
Model (A4) > Symmetry > Symmetry Region
Object Name Symmetry Region Symmetry Region 2
State Fully Defined
Scope
Scoping Method Named Selection
Named Selection Symmetry:XYPlane Symmetry:YZPlane
Definition
Scope Mode Automatic
Type Symmetric
Coordinate System XYPlane YZPlane
Symmetry Normal Z Axis
Suppressed No

Connections
TABLE 11
Model (A4) > Connections
Object Name Connections
State Fully Defined
Auto Detection
Generate Automatic Connection On Refresh Yes
Transparency

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Enabled Yes

TABLE 12
Model (A4) > Connections > Contacts
Object Name Contacts
State Fully Defined
Definition
Connection Type Contact
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Auto Detection
Tolerance Type Slider
Tolerance Slider 0.
Tolerance Value 1.0055 mm
Use Range No
Face/Face Yes
Face-Face Angle Tolerance 75. °
Face Overlap Tolerance Off
Cylindrical Faces Include
Face/Edge No
Edge/Edge No
Priority Include All
Group By Bodies
Search Across Bodies
Statistics
Connections 28
Active Connections 28

TABLE 13
Model (A4) > Connections > Contacts > Contact Regions
Contact Contact Contact Contact Contact Contact Contact Contact
Object Name Contact Region Contact Region 2 Contact Region 8
Region 3 Region 4 Region 5 Region 6 Region 7 Region 9 Region 10 Region 11
State Fully Defined
Scope
Scoping Method Geometry Selection
Contact 2 Faces 1 Face 2 Faces 3 Faces 1 Face 2 Faces
Target 2 Faces 1 Face 3 Faces 1 Face 2 Faces
Contact Bodies flange\Cut-Extrude2 gascate\Boss-Extrude1
gascate\Boss- Blind Cover\Boss- Blind Cover\Boss-
Target Bodies Bolt\Revolve1 Bolt\Revolve1
Extrude1 Extrude1 Extrude1
Protected No
Definition
Type Bonded
Scope Mode Automatic
Behavior Program Controlled
Trim Contact Program Controlled
Trim Tolerance 1.0055 mm
Suppressed No
Display
Element Normals No
Advanced
Formulation Program Controlled
Small Sliding Program Controlled
Detection Method Program Controlled
Penetration
Program Controlled
Tolerance
Elastic Slip
Program Controlled
Tolerance
Normal Stiffness Program Controlled
Update Stiffness Program Controlled
Pinball Region Program Controlled
Geometric Modification
Contact Geometry
None
Correction
Target Geometry
None
Correction

TABLE 14
Model (A4) > Connections > Contacts > Contact Regions
Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact
Object Name
Region 12 Region 13 Region 14 Region 15 Region 16 Region 17 Region 18 Region 19 Region 20 Region 21 Region 22
State Fully Defined
Scope
Scoping Method Geometry Selection
Contact 2 Faces 1 Face 2 Faces 1 Face
Target 2 Faces 1 Face
Contact Bodies gascate\Boss-Extrude1 Blind Cover\Boss-Extrude1
Target Bodies Bolt\Revolve1 Nut\Boss-Extrude1
Protected No
Definition
Type Bonded
Scope Mode Automatic
Behavior Program Controlled
Trim Contact Program Controlled
Trim Tolerance 1.0055 mm
Suppressed No
Display
Element Normals No

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Advanced
Formulation Program Controlled
Small Sliding Program Controlled
Detection Method Program Controlled
Penetration
Program Controlled
Tolerance
Elastic Slip
Program Controlled
Tolerance
Normal Stiffness Program Controlled
Update Stiffness Program Controlled
Pinball Region Program Controlled
Geometric Modification
Contact Geometry
None
Correction
Target Geometry
None
Correction

TABLE 15
Model (A4) > Connections > Contacts > Contact Regions
Object Name Contact Region 23 Contact Region 24 Contact Region 25 Contact Region 26 Contact Region 27 Contact Region 28
State Fully Defined
Scope
Scoping Method Geometry Selection
Contact 1 Face 2 Faces
Target 1 Face 2 Faces
Contact Bodies Blind Cover\Boss-Extrude1 Bolt\Revolve1
Target Bodies Nut\Boss-Extrude1
Protected No
Definition
Type Bonded
Scope Mode Automatic
Behavior Program Controlled
Trim Contact Program Controlled
Trim Tolerance 1.0055 mm
Suppressed No
Display
Element Normals No
Advanced
Formulation Program Controlled
Small Sliding Program Controlled
Detection Method Program Controlled
Penetration Tolerance Program Controlled
Elastic Slip Tolerance Program Controlled
Normal Stiffness Program Controlled
Update Stiffness Program Controlled
Pinball Region Program Controlled
Geometric Modification
Contact Geometry Correction None
Target Geometry Correction None

Mesh
TABLE 16
Model (A4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Use Geometry Setting
Defaults
Physics Preference Mechanical
Element Order Program Controlled
Element Size 5.0 mm
Sizing
Use Adaptive Sizing Yes
Resolution Default (2)
Mesh Defeaturing Yes
Defeature Size Default
Transition Fast
Span Angle Center Coarse
Initial Size Seed Assembly
Bounding Box Diagonal 402.21 mm
Average Surface Area 2466.5 mm²
Minimum Edge Length 2.75 mm
Quality
Check Mesh Quality Yes, Errors
Error Limits Aggressive Mechanical
Target Element Quality Default (5.e-002)
Smoothing Medium
Mesh Metric None
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Advanced

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Number of CPUs for Parallel Part Meshing Program Controlled

Straight Sided Elements No
Rigid Body Behavior Dimensionally Reduced
Triangle Surface Mesher Program Controlled
Topology Checking Yes
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Statistics
Nodes 77800
Elements 27113

FIGURE 1
Model (A4) > Mesh > Image

Named Selections
TABLE 17
Model (A4) > Named Selections > Named Selections
Object Name Symmetry:XYPlane Symmetry:YZPlane
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 9 Faces
Definition
Send to Solver No
Protected Program Controlled
Visible Yes
Program Controlled Inflation Exclude
Statistics
Type Imported
Total Selection 9 Faces
Surface Area 5427. mm²
Suppressed 0
Used by Mesh Worksheet No

Static Structural (A5)

TABLE 18
Model (A4) > Analysis
Object Name Static Structural (A5)

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State Solved
Definition
Physics Type Structural
Analysis Type Static Structural
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No

TABLE 19
Model (A4) > Static Structural (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 1. s
Auto Time Stepping Program Controlled
Solver Controls
Solver Type Program Controlled
Weak Springs Off
Solver Pivot Checking Program Controlled
Large Deflection Off
Inertia Relief Off
Quasi-Static Solution Off
Rotordynamics Controls
Coriolis Effect Off
Restart Controls
Generate Restart Points Program Controlled
Retain Files After Full Solve No
Combine Restart Files Program Controlled
Nonlinear Controls
Newton-Raphson Option Program Controlled
Force Convergence Program Controlled
Moment Convergence Program Controlled
Displacement Convergence Program Controlled
Rotation Convergence Program Controlled
Line Search Program Controlled
Stabilization Program Controlled
Advanced
Inverse Option No
Contact Split (DMP) Off
Output Controls
Stress Yes
Surface Stress No
Back Stress No
Strain Yes
Contact Data Yes
Nonlinear Data No
Nodal Forces No
Volume and Energy Yes
Euler Angles Yes
General Miscellaneous No
Contact Miscellaneous No
Store Results At All Time Points
Result File Compression Program Controlled
Analysis Data Management
Solver Files Directory E:\Telk\TELK\Rubber Washer_files\dp0\SYS\MECH\
Future Analysis None
Scratch Solver Files Directory
Save MAPDL db No
Contact Summary Program Controlled
Delete Unneeded Files Yes
Nonlinear Solution No
Solver Units Active System
Solver Unit System nmm

FIGURE 2
Model (A4) > Static Structural (A5) > Image

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TABLE 20
Model (A4) > Static Structural (A5) > Loads
Object Name Fixed Support Pressure Pressure 2 Pressure 3 Force Force 2 Force 3 Force 4
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 1 Face 5 Faces 1 Face
Definition
Type Fixed Support Pressure Force
Suppressed No
Define By Normal To Vector
Applied By Surface Effect
Loaded Area Deformed
Magnitude 0.1 MPa (ramped) 14002 N (ramped) 12566 N (ramped) 4198. N (ramped) 718. N (ramped)
Direction Defined

Solution (A6)
TABLE 21
Model (A4) > Static Structural (A5) > Solution
Object Name Solution (A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 20. s
MAPDL Memory Used 2.4619 GB
MAPDL Result File Size 26.625 MB
Post Processing
Beam Section Results No
On Demand Stress/Strain No

TABLE 22
Model (A4) > Static Structural (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved
Solution Information

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Solution Output Solver Output

Newton-Raphson Residuals 0
Identify Element Violations 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines

TABLE 23
Model (A4) > Static Structural (A5) > Solution (A6) > Results
Object Name Equivalent Stress Total Deformation
State Solved
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Definition
Type Equivalent (von-Mises) Stress Total Deformation
By Time
Display Time Last 1. s
Calculate Time History Yes
Identifier
Suppressed No
Integration Point Results
Display Option Averaged
Average Across Bodies No
Results
Minimum 8.7453e-004 MPa 0. mm
Maximum 98.693 MPa 0.1951 mm
Average 8.4273 MPa 4.1035e-002 mm
Minimum Occurs On gascate\Boss-Extrude1 flange\Cut-Extrude2
Maximum Occurs On Bolt\Revolve1 Blind Cover\Boss-Extrude1
Information
Time 1. s
Load Step 1
Substep 1
Iteration Number 1

FIGURE 3
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress

TABLE 24
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress
Time [s] Minimum [MPa] Maximum [MPa] Average [MPa]
1. 8.7453e-004 98.693 8.4273

FIGURE 4
Model (A4) > Static Structural (A5) > Solution (A6) > Equivalent Stress > Image

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FIGURE 5
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation

TABLE 25
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation
Time [s] Minimum [mm] Maximum [mm] Average [mm]
1. 0. 0.1951 4.1035e-002

FIGURE 6
Model (A4) > Static Structural (A5) > Solution (A6) > Total Deformation > Image

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Material Data
Structural Steel
TABLE 26
Structural Steel > Constants
Density 7.85e-009 tonne mm^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat 4.34e+008 mJ tonne^-1 C^-1
Thermal Conductivity 6.05e-002 W mm^-1 C^-1
Resistivity 1.7e-004 ohm mm

TABLE 27
Structural Steel > Color
Red Green Blue
132 139 179

TABLE 28
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength MPa
0

TABLE 29
Structural Steel > Compressive Yield Strength
Compressive Yield Strength MPa
250

TABLE 30
Structural Steel > Tensile Yield Strength
Tensile Yield Strength MPa
250

TABLE 31
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength MPa
460

TABLE 32
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion

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Zero-Thermal-Strain Reference Temperature C

22

TABLE 33
Structural Steel > S-N Curve
Alternating Stress MPa Cycles Mean Stress MPa
3999 10 0
2827 20 0
1896 50 0
1413 100 0
1069 200 0
441 2000 0
262 10000 0
214 20000 0
138 1.e+005 0
114 2.e+005 0
86.2 1.e+006 0

TABLE 34
Structural Steel > Strain-Life Parameters
Strength Coefficient MPa Strength Exponent Ductility Coefficient Ductility Exponent Cyclic Strength Coefficient MPa Cyclic Strain Hardening Exponent
920 -0.106 0.213 -0.47 1000 0.2

TABLE 35
Structural Steel > Isotropic Elasticity
Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa Temperature C
2.e+005 0.3 1.6667e+005 76923

TABLE 36
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000

Rubber, Neoprene (polychloroprene, carbon black)

TABLE 37
Rubber, Neoprene (polychloroprene, carbon black) > Constants
Density 1.423e-009 tonne mm^-3
Tensile Yield Strength 14.95 MPa
Tensile Ultimate Strength 15.58 MPa
Coefficient of Thermal Expansion 1.483e-004 C^-1
Thermal Conductivity 4.243e-004 W mm^-1 C^-1
Specific Heat 1.614e+009 mJ tonne^-1 C^-1
Resistivity 10000 ohm mm

TABLE 38
Rubber, Neoprene (polychloroprene, carbon black) > Opacity
Red Green Blue
75 75 100
Opacity
0.7
Metallic Finish
0

TABLE 39
Rubber, Neoprene (polychloroprene, carbon black) > Isotropic Elasticity
Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa Temperature C
5.612 0.4874 74.233 1.8865 23

TABLE 40
Rubber, Neoprene (polychloroprene, carbon black) > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature C
23

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