3.CKD R4000
3.CKD R4000
3.CKD R4000
R1000/R2000/R3000
F.R.L.
R4000/R6000/R8000-W Series
Compact, pressure gauge embedded.
F.R.
Port size: 1/8 to 1
F (Filtr)
JIS symbol
R (Reg)
L (Lub)
Drain
Separ
Mech
Specifications
Press SW
Res press
Item R1000-W R2000-W R3000-W R4000-W R6000-W R8000-W
exh valve
SlowStart
Anti-bac/Bac-
remove Filt
Film
Resist FR
Oil-ProhR
Med
Press FR Appearance
No Cu/
PTFE FRL
Outdrs FRL
Adapter
Joiner
Press
Gauge
CompFRL
Working fluid Compressed air
LgFRL
Max. working pressure MPa 1.0 (≈150 psi, 10 bar)
PrecsR Proof pressure MPa 1.5 (≈220 psi, 15 bar)
VacF/R Ambient / fluid temperatures°C 5 (41°F) to 60 (140°F) *1
Clean FR Set pressure MPa 0.05 (≈7.3 psi, 0.5 bar) to 0.85 (≈120 psi, 8.5 bar)
Pressure relief With relief mechanism
ElecPneuR
1/8,1/4 1/4,3/8 1/4,3/8 1/4,3/8,1/2 3/4,1 3/4,1
AirBoost Port size Rc,NPT,G
(3/8 uses an adaptor) (1/2 uses an adaptor) (1/2 uses an adaptor) (3/4 uses an adaptor) (1 1/4 uses an adaptor) (1 1/4 uses an adaptor)
Speed Ctrl Weight kg 0.16 0.31 0.45 0.7 1.0 1.6
Silncr Standard accessories Pressure gauge, nut for panel mount Pressure gauge
CheckV/ *1: The ambient / fluid temperatures is 5 to 50°C for pressure switch with display PPR assembly “RN”/“RP” or digital pressure sensor PPX attachment “R2”.
other
Fit/Tube Option weight
* Add to the weight of the standard accessories. Unit: kg
Nozzle
Pressure gauge Pipe adaptor set Attachment
Air Unit Code T* RN/RP A6*W A8*W A10*W A15*W A20*W A25*W A32*W BW B3W B4W
PrecsCompn R1000 0 0.04 0.09 0.09 0.09 0.1 0.04
Electro R2000 0 0.04 0.16 0.16 0.16 0.15 0.06 0.17
Press SW
R3000 0 0.04 0.16 0.16 0.16 0.17 0.07
ContactSW
R4000 0 0.04 0.16 0.16 0.16 0.16 0.21 0.11
AirSens R6000 0 0.04 0.53 0.53 0.53 0.34 0.11
PresSW
Cool
R8000 0 0.04 0.53 0.53 0.53 0.36
Air Flo
Sens/Ctrl Attachment
Code
WaterRtSens G45P G49P G59P G40P G52P R2
TotAirSys R1000 0.074 0.086 0.115 0.085 0.15 0.04
(Total Air)
TotAirSys R2000 0.074 0.086 0.115 0.085 0.15 0.04
(Gamma) R3000 0.074 0.086 0.115 0.085 0.15 0.04
Gas
generator R4000 0.074 0.086 0.115 0.085 0.15 0.04
RefrDry R6000 0.074 0.086 0.115 0.085 0.15 0.04
HiPolymDry
MainFiltr
Ozone-proof specs (Ending Page 12) Clean-room specs (Catalog No. CB-033SA) Specs for rechargeable battery (Catalog No. CC-1226A)
Dischrg Anti-dust generation structure for use in cleanrooms Structure compatible with rechargeable battery manufacturing process
etc R*000 - … - W… - P11
Ending R*000 - ………… - P7* R*000 - ………… - P4*
136
Regulator Series
How to order
How to order * Refer to page 30 for the F.R.L.
explanation of the option. A Model No.
F.R.
R1000 6 W L A6W
R1000
R2000
R3000
R4000
R6000
R8000
G Attachment F (Filtr)
F Pipe adaptor set (attachments)
R (Reg)
Code Description
A Model No. B Port size L (Lub)
B Port size Drain
6 1/8 Separ
8 1/4 Mech
Press SW
10 3/8 Res press
15 1/2 exh valve
20 3/4 SlowStart
Anti-bac/Bac-
25 1 remove Filt
Film
C Port thread *1 Resist FR
C Port thread
Blank Rc thread
Oil-ProhR
N NPT thread Med
G G thread Press FR
No Cu/
D Option*2 PTFE FRL
D Option
Pressure Blank 0.05 to 0.85 MPa Outdrs FRL
range L 0.05 to 0.35 MPa *3 Adapter
Joiner
Pressure Blank With relief mechanism Press
relief N Non-relief Gauge
Adapter 0.6 Primary pressure 0.7 MPa 0.6 Primary pressure 0.7 MPa 0.6 Primary pressure 0.7 MPa
Joiner 0.5 0.5 0.5
Press 0.4 0.4 0.4
Gauge
0.3 0.3 0.3
CompFRL 0.2 0.2 0.2
0.1 0.1 0.1
LgFRL 0
0 0 2.0 3.0 4.0 5.0
0.5 1.0 1.5 2.0 2.5 1.0 2.0 3.0 4.0 5.0 1.0
PrecsR Air flow rate (m3/min (ANR)) Air flow rate (m3/min (ANR)) Air flow rate (m3/min (ANR))
0.24 0.22
Secondary pressure (MPa)
Sens/Ctrl
0.21
0.22 0.21
WaterRtSens
0.2
TotAirSys 0.2 0.20 Set pressure
(Total Air) 0.19
TotAirSys 0.18 Set pressure 0.19 Set pressure
(Gamma) 0.18
0.16 0.18
Gas 0 0.2 0.4 0.6 0.8 1 0.2 0.4 0.6 0.8
generator 0.2 0.4 0.6 0.8
Primary pressure (MPa) Primary pressure (MPa)
Primary pressure (MPa)
RefrDry
R4000-W R6000-W R8000-W
DesicDry
Secondary pressure (MPa)
0.21 0.21
HiPolymDry 0.21 Set pressure
0.2 0.2
Set pressure
0.19 Set pressure 0.20 0.19
MainFiltr
0.18 0.18
Dischrg 0.17 0.19 0.17
etc
0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8
Ending 0 0.2 0.4 0.6 0.8 1
Primary pressure (MPa) Primary pressure (MPa)
Primary pressure (MPa)
138
Regulator Series
Internal structure and parts list
Internal structure and parts list F.R.L.
R1000-W R2000-W F.R.
9
9 6 1 1 7 F (Filtr)
6
R (Reg)
7 8
IN OUT 8
L (Lub)
IN OUT
2 Drain
2
3 Separ
3 Mech
4 Press SW
Res press
4
exh valve
SlowStart
Anti-bac/Bac-
5 5 remove Filt
Film
Resist FR
Oil-ProhR
R3000-W/R4000-W R6000-W
Med
9 Press FR
1
1 9 No Cu/
PTFE FRL
7 6 7 8
Outdrs FRL
8 IN OUT
IN OUT Adapter
6 Joiner
2 Press
2
Gauge
3 3
CompFRL
4
LgFRL
4
PrecsR
VacF/R
5
5
Clean FR
ElecPneuR
R8000-W
1 9 AirBoost
6 Speed Ctrl
IN OUT Silncr
CheckV/
7
other
8
Fit/Tube
2 3
Nozzle
4 Air Unit
PrecsCompn
Electro
5 Press SW
ContactSW
AirSens
PresSW
Material Cool
No. Part name Air Flo
R1000-W R2000-W R3000-W R4000-W R6000-W R8000-W
Sens/Ctrl
1 Plate cover ABS resin
WaterRtSens
2 Body Polyamide resin, steel Aluminum alloy die-casting Aluminum alloy die-casting
TotAirSys
3 Diaphragm assembly Polyacetal resin nitrile rubber Zinc alloy die-casting, nitrile rubber *3 (Total Air)
4 Cover Polyamide resin PBT resin Aluminum alloy die-casting TotAirSys
(Gamma)
5 Knob Polyacetal resin Gas
6 Valve assembly Copper alloy, hydrogenated nitrile rubber (polyacetal resin: R2000, R3000, 4000, 8000) generator
7 Pressure gauge assembly PBT resin, nitrile rubber, polyacetal resin, polycarbonate resin, copper alloy, steel RefrDry
Gauge plug assembly - - Polyamide resin, nitrile rubber, steel DesicDry
8
Blanking plug assembly *1 PBT resin, nitrile rubber, copper - - -
HiPolymDry
9 Bottom plug *4 Polyacetal resin Aluminum alloy die-casting
*1: A blanking plug is attached to R1000-W and R2000-W standard types. MainFiltr
*2: Refer to page 151 for repair parts. Dischrg
*3: Aluminum is added for the R6000-W low-pressure type. etc
*4: The material of RM3000-W and RM4000-W Series is aluminum die-casting.
Ending
139
Regulator Series
F.R.L. Dimensions
F.R. R1000-W
F (Filtr)
Attachment
R (Reg) X
A W (pipe adaptor set)
49
L (Lub) 36 40
83 2 Panel cut dimension
Drain 40
Separ
Y
43.5
Mech
5
35
6.
24.5
Press SW
ø2
Res press IN OUT
exh valve Tube center
29
SlowStart
45
53.5
Anti-bac/Bac- Port size Panel plate thickness: max. 6 mm
68.5
is operated
option
2.5
Med
Press FR Pressure gauge attached optional dimensions table
No Cu/
PTFE FRL · Attachment
Pressure gauge X Y
C-bracket (-BW) L-bracket (-B3W) Part G45P (74) ø39
Outdrs FRL model No.: B130
Part model No.: B120 G49P (73.5) ø43.5
Adapter
· Material: S
teel · Material: Steel
Joiner G59P (76) ø52
Press Zinc plated Zinc plated
IN OUT G40P (75.5) ø42.5
Gauge 68 Tube center
G52P (86) ø52.5
CompFRL 44
10 R2 (74) 30
6.5
53.5
45
LgFRL
43.5
PrecsR
35
10
6.5
IN OUT 44
Tube center
VacF/R 68
Clean FR R2000-W
49
ElecPneuR
90 X Panel cut dimension
AirBoost 35.5 45
6.5
50
Speed Ctrl
ø3
1.5
3 Dimensions when the knob is operated
Silncr
41
31.5
33
CheckV/
other
IN OUT
Fit/Tube
34
52
Nozzle Attachment
60
48
7
33
7
63
Dischrg
44
etc
26
18
Ending
140
Regulator Series
Dimensions
Dimensions F.R.L.
R3000-W F.R.
Attachment F (Filtr)
A W (pipe adaptor set) X
57 R (Reg)
31.5 45
103 2.3 L (Lub)
63
Drain
2.5
53.5
Separ
45
Panel cut dimension
32.5
Mech
IN OUT Press SW
Y
Res press
0
ø4 exh valve
40
57.5
SlowStart
66
Port size
104
Anti-bac/Bac-
Attachment Rc1/4(8) remove Filt
(pressure gauge) Rc3/8(10) 2.3 Film
With PPR Resist FR
when the knob
option
Dimensions
31.5 45
3
Med
Press FR
No Cu/
PTFE FRL
· Attachment (C-bracket)
C-bracket (-BW) L-bracket (-B3W) Outdrs FRL
Part model No.: B320 Part model No.: B330 Adapter
· Material: Steel · Material: Steel Pressure gauge attached optional dimensions table Joiner
Press
Zinc plated Zinc plated Pressure gauge X Y Gauge
Tube center G45P (70) ø39
67 IN OUT CompFRL
G49P (69.5) ø43.5
34.5 LgFRL
57.5
VacF/R
7
53.5
16.5 R2 (69.5) 30
45
Clean FR
34.5
Tube center IN OUT
ElecPneuR
67
R4000-W AirBoost
Attachment
Speed Ctrl
A W (pipe adaptor set) X
Silncr
62
120 36.5 55 Panel cut dimension CheckV/
Rc3/4:130 2.3 other
80 7 Fit/Tube
ø4
2.5
53.5
45
Nozzle
35
IN OUT
Y
Air Unit
40.5
PrecsCompn
66.5
58
option AirSens
Dimensions
is operated
55
39.5 PresSW
3
Cool
Air Flo
Sens/Ctrl
· Attachment WaterRtSens
C-bracket (-BW) L-bracket (-B3W) TotAirSys
Part model No.: B420 Part model No.: B430 (Total Air)
· Material: Steel · Material: Steel TotAirSys
(Gamma)
Zinc plated Zinc plated Gas
IN OUT Pressure gauge attached optional dimensions table generator
Tube center
84 Pressure gauge X Y RefrDry
55 G45P (75) ø39 DesicDry
66.5
58
55 etc
IN OUT R2 (75) 30
Tube 84
Ending
center
141
Regulator Series
F.R.L. Dimensions
F.R. R6000-W
F (Filtr) Attachment (pressure gauge)
160 Option (with PPR)
R (Reg) Rc11/4:166 Attachment
ø47
A W (pipe adaptor set) 90
L (Lub) 90 45 45
Drain
Separ
Mech
Press SW Panel cut dimension
40
Res press
exh valve IN .2
.4 .6
.8 OUT 80.5 (Panel plate thickness: max. 7 mm)
Y
0 1.0
MPa
SlowStart
CKD
Anti-bac/Bac- R6000‑25
remove Filt
151
Film
Resist FR Rc1/4
111
(-T,-T8)
Oil-ProhR Port size
70.5
Med Rc3/4(20)
Press FR Rc1(25)
No Cu/
PTFE FRL
when the knob
Outdrs FRL
Dimensions
3
is operated
67
Adapter
Joiner X
Press · Attachment
Gauge C-bracket (-BW)
L-bracket (-B3W)
CompFRL Part model No.: B620
Part model No.: B430
· Material: Steel
LgFRL · Material: S
teel
Zinc plated
Zinc plated Pressure gauge attached optional dimensions table
PrecsR Tube center
104 97
Pressure gauge X Y
40.5
VacF/R 68 60
16
66.5
58
14 2.3
ElecPneuR G59P (82) ø52
55 55
9
84 94
97.5
PrecsCompn
40
Electro IN OUT
Y
Press SW
ContactSW
AirSens Attachment
PresSW A W (pipe adaptor set) Port size
159
Cool Attachment
Air Flo (pressure gauge) Rc3/4(20)
Sens/Ctrl Rc1(25)
With PPR
WaterRtSens (Option)
TotAirSys
(Total Air)
50
when the knob
TotAirSys
4
Dimensions
is operated
(Gamma) · Attachment
Gas
generator C-bracket (-BW)
Part model No.: B820
RefrDry Pressure gauge attached optional dimensions table
· Material: Steel
Pressure gauge X Y
DesicDry Zinc plated
104 G45P (85) ø39
HiPolymDry 68 G49P (84.5) ø43.5
16
MainFiltr G59P (87) ø52
Dischrg G40P (86.5) ø42.5
9
etc
61
142