Installation Manual

NFC-H Condensing Combi-Boilers

Model NFC-250/175H
NFC-250/200H

Keep this manual near this boiler for future reference

H
NSF/ANSI 372 whenever maintenance or service is required.
* The wetted surface of this product contacted by consumable
water contains less than one quarter of one percent (0.25%) of
lead by weight.

WARNING
If the information in these instructions is not followed exactly, a fire or explosion may result,
causing property damage, personal injury, or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.

WHAT TO DO IF YOU SMELL GAS

● Do not try to light any appliance.
● Do not touch any electrical switch; do not use any phone in your building.

● Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

● If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas
supplier.

The installation must conform with local codes or, in the absence of local codes, the
National Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CSA B149.1, Natural Gas and Propane
Installation Code.
Requirements for the State of Massachusetts

NOTICE BEFORE INSTALLATION

This appliance must be installed by a licensed plumber or gas fitter in accordance with the Massachusetts
Plumbing and Fuel Gas Code 248 CMR Sections 4.00 and 5.00.
IMPORTANT: In the State of Massachusetts (248 CMR 4.00 & 5.00)
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used
in whole or in part for residential purposes, including those owned or operated by the Commonwealth and
where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the
venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. No installation or replacement of a vented gas appliance
shall be permitted unless a battery powered or electrically hard wired carbon monoxide detector is present
on the same floor as the appliance or on the next adjacent floor when the appliance is located in a crawl
space unless the appliance is located in a detached, uninhabitable garage. For all residential dwellings, a
carbon monoxide detector must also be present on each habitable level of the dwelling. These requirements
shall not be deemed to waive any additional requirements imposed by M.G.L. c. 148 §26F1/2.

2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3. SIGNAGE. Whenever any through-the-wall vent is installed less than seven feet above the finished grade,
a metal or plastic identification plate shall be permanently mounted to the exterior of the building at a
minimum height of eight feet above grade directly in line with the exhaust vent terminal. The sign shall
read, in print size no less than 0.5 inches in size,“GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS”.

4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall
not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of 248 CMR 5.09 and 5.12.

2 
Contents
1. About the Boiler 7 8. Installing a Cascade System 82
1.1 Included Items 7 8.1 Connecting Water Supplies 82
1.2 Accessories 7 8.2 Cascade System - Recirculation System
1.3 Specifications 8 Application Example 84
1.4 Components 11 8.3 Connecting the Communication Cables 86
1.5 Dimensions 13
1.6 Rating Plate 14 9. Installing a Common Vent System 88
9.1 About the Common Vent System 88
2. Installing the Boiler 15 9.2 Navien Common Vent Collar Kit (Back-
draft Damper) 93
2.1 Removing the Wood Pallet from the boiler 15
9.3 Starting the Common Vent System 94
2.2 Choosing an Installation Location 16
9.4 Connecting and Terminating the Vent
2.3 Mounting the Boiler to the Wall 18 Pipe 98
9.5 Setting up the Common Vent System 99
3. Installing the System Piping 20 9.6 Common Vent Termination Clearances 99
3.1 Installing a Space Heating System 20 9.7 Installing a Condensate Drain 101
3.2 Installing a Domestic Hot Water (DHW) 9.8 Maintenance 102
System 26
3.3 Connecting the Condensate Drain 28 10. Installation Checklist 103
3.4 Filling the System 32
3.5 Testing the Water System 33
11. Operating the Boiler 106
3.6 Considerations for System Applications 34
3.7 Examples of Electrical Connections 45 11.1 Operating the Boiler for the First Time 106
11.2 Turning the Boiler On or Off 107
11.3 Start-Up Wizard 108
4. Connecting the Gas Supply 56
11.4 Adjusting the System Temperatures 109
4.1 Gas Pipe Sizing Tables 59
11.5 Accessing Basic Menu Items 110
4.2 Measuring the Inlet Gas Pressure 60
11.6 Accessing Advanced Menu Items 118
11.7 Understanding Error Codes 127
5. Venting for Combustion Air 62
5.1 Venting the Boiler 63 12. Appendixes 129
5.2 About the Vent Installation Detector 65
12.1 Gas & High Altitude Conversion 129
5.3 Selecting a Vent Type 68
12.2 Wiring Diagram 137
5.4 Selecting Vent Pipe Materials 73
12.3 Ladder Diagram 138
5.5 Measuring Vent Length 74
12.4 Outdoor Temperature Sensor 139
5.6 Terminating the Vent 75
12.5 Outdoor Reset Control 139
12.6 Component Assembly Diagrams and
6. Setting the DIP Switches 79 Parts Lists 141
6.1 DIP Switch 1 (Set of 6 Switches) 79
6.2 Dip Switch 2 (Set of 8 Switches) 80

7. Connecting the Power Supply 81

Contents 3
Safety Information
The following safety symbols are used in this
manual. Read and follow all safety instructions in
this manual precisely to avoid unsafe operating
DANGER
conditions, fire, explosion, property damage,
personal injury, or death.

DANGER
Indicates an imminently hazardous situation
which, if not avoided, could result in severe
injury or death.
If you smell gas:
● Do not try to light any appliance.
● Do not touch any electrical switches or use

WARNING landline phones.

● From a neighbor’s phone, call your gas
Indicates a potentially hazardous situation provider and follow their instructions.
which, if not avoided, could result in injury or ● If you cannot reach your gas provider, call the
death.
fire department.
● Do not return to your home until authorized

by your gas supplier or the fire department.

CAUTION Do not use or store flammable products,

Indicates a potentially hazardous situation that, such as gasoline, solvents, or adhesives in
if not avoided, could result in property damage. the same room or area as the boiler.
● The boiler has a main burner flame that can

turn on at any time and can ignite flammable

vapors. Vapors from flammable liquids can
explode and catch fire, causing death or
severe burns.
● Vapors cannot be seen and are heavier than

air. They can travel long distances along the

ground and can be carried from other rooms
to the boiler’s main burner flame by air
current.
● Keep all flammable products far away from

the boiler and store them in approved

containers. Keep the containers closed tightly
and out of the reach of children and pets.

4 Safety Information
 California law requires the following Prop 65
warning to be provided:
WARNING

WARNING
Cancer and Reproductive Harm -
www.P65Warnings.ca.gov.

CAUTION
● Do not turn on the boiler unless the water
and gas supplies are fully opened.
● Do not store or use gasoline or other Doing so may damage the boiler.
flammable liquids near this boiler.
Doing so may result in fire or explosion. ● Do not use this boiler for anything other
than its intended purpose, as described in
● Do not place combustibles, such as this manual.
newspapers or laundry, near the boiler or
venting system. ● Do not remove the front cover unless
Doing so may result in a fire. the power to the boiler is turned off or
disconnected.
● Do not place or use hair sprays, spray Failure to do so may result in electric shock.
paints, or any other compressed gases near
the boiler or venting system, including the ● When servicing the controls, label all wires
vent termination. prior to disconnecting them.
Doing so may result in fire or explosion. Failure to do so may result in wiring errors,
which can lead to improper or dangerous
● Do not operate the boiler with the front operation. Verify proper operation after
cover opened. servicing.
Doing so may result in fire or carbon
monoxide (CO) poisoning, which may result ● Do not use unapproved replacement or
in property damage, personal injury, or death. accessory parts.
Doing so may result in improper or dangerous
● Do not operate this boiler without proper operation and will void the manufacturer’s
venting. warranty.
Doing so may result in fire or carbon
monoxide (CO) poisoning, which may result ● Do not place anything in or around the
in property damage, personal injury, or death. vent terminals, such as a clothes line, that
could obstruct the air flow in or out of the
● Do not touch the power cord or internal boiler.
components of the boiler with wet hands.
Doing so may result in electric shock. ● This boiler has been approved for use in
the USA and Canada only.
Using the boiler in any other country will void
the manufacturer’s warranty.

Safety Information 5
 DANGER DANGER
This boiler’s DHW temperature is set to 120°F
(49°C) at the factory for your safety and comfort.
Increasing the temperature increases the risk of
accidental scalding. Water temperatures at or
HOT above 125°F (52°C) can cause instant scalding,
severe burns, or death. Before you decide
to change the temperature setting, read the
following charts carefully.
BURN

Time in which a young child can

Water
To prevent burns: suffer a full thickness
Temperature
(3rd degree) burn
● Use the lowest operating temperature setting
160°F (70°C) Less than 1 second
necessary to provide comfortably-hot water.
140°F (60°C) 1 second
● If your household has children or elderly or
disabled residents, consider using a lower 130°F (55°C) 10 seconds
temperature setting.
120°F (49°C) 10 minutes
● Do not leave children, the elderly, or disabled
100°F (37°C) very low scald risk
persons unsupervised.
● Do not allow small children to play
unsupervised in the bathroom.
● Do not allow anyone to change the water
temperature while hot water is running.
● Read all the instructions in this manual
carefully before changing the temperature
setting.
● Feel the water before using it on children, the
elderly, or the disabled.
● If it is necessary to set the water temperature
above 125°F (52°C), consider installing a
thermostatically-controlled mixing valve
or temperature-limiting valve. Contact a
licensed plumber or your local plumbing
authority for more information.

6 Safety Information
1. About the Boiler
1.1 Included Items 1.2 Accessories
When you open the box, you will find the following The following optional accessories are available for
items with the boiler. Check the box for each of the the boiler.
following items before installing the boiler.

Installation & Operation

Manual, User’s Quick Installation Manual Condensate Neutralizer Zone Controller
Information Manual Kit (FMZ-40/60)

2 in Vent Termination
2 in Wall Flanges (x4)
Caps (x2)
Zone Controller Universal Temperature
(FMZ-20/30) Sensor (with clip)

Air Vent Wall Mounting Bracket

Tapping Screws & Pressure Relief Valve,

Anchors (x2) Heating
Navi-Link
Ready-Link Rack
(Wi-Fi Control System)

High Altitude Conversion Kit

Propane Conversion Kit*
(Natural Gas Only)*

Outdoor Temperature Air Vent Bushing

Sensor and Cable (3/4in to 1/2in)
Navien Manifold System NaviClean

Universal Temperature
Condensate Trap
Sensor
HotButton Push Button HotButton Wall Plate

Note The Universal Temperature Sensor can

be used as a System Temperature Sensor
Spare Parts or a DHW Tank Sensor.

* High Altitude Conversion kit and Propane Conversion kit

are attached to the inside of Product’s cover.
About the Boiler 7
1.3 Specifications
The following tables list the specifications for the boiler. Additional specifications for water, gas, electricity, and
vent connections are provided in the Installation section.

Space Heating Specifications

Navien Condensing Boiler

Other Specifications
Space Heating Ratings

Heating Heating Net AHRI Water

Model Input (MBH) AFUE2 Water Water
Capacity2 Rating Water3 Connection Size
Number1 (%) Pressure Volume
Min Max (MBH) (MBH) (Supply, Return)

NFC-250/175H 175 161 140 95 4.5

13.3 6–80 psi 1 in NPT
NFC-250/200H 199 183 159 95 gallons

Note 1. Ratings are the same for natural gas models converted to propane use.
2. Based on U.S. Department of Energy (DOE) test procedures.
3. The net AHRI water ratings shown are based on a piping and pickup allowance of 1.15. Consult
Navien before selecting a boiler for installations having unusual piping and pickup requirements,
such as intermittent system operation, extensive piping system, etc.

Domestic Hot Water Specifications

Item NFC-250/175H NFC-250/200H

Min 13,300 BTU/H 13,300 BTU/H
Input Ratings
Max 210,000 BTU/H 210,000 BTU/H
Water Pressure 15-150 psi
Minimum Flow Rate 0.5 GPM (1.9 L/m)
Flow Rate 45°F (25°C) Temp. Rise 7.9 GPM
DHW Supply Connection Size /4 in NPT
3

Cold Water Input Connection Size /4 in NPT

3

8 About the Boiler

NFC-H Internal Pump
The NFC-H boiler is equipped with an internal circulation pump. The following table provides detailed
information on the pump used for the boiler and the performance curve.

Item Pump Model

NFC-250/175H, NFC-250/200H Grundfos UPS 15-78 CIAO2
Internal Recirculation Pump (Part Number: 30023987A)

NFC-H Flow Performance Curve

16 30

14
25
12
20
10

FT of Head
△P (psi)

8 15

6
10
4
5
2

0 0
0 2 4 6 8 10 12 14 16
Flow Rate (GPM)

NFC-250/175H, NFC-250/200H Grundfos Circulator Sp3 (Default) Grundfos Circulator Sp2 Grundfos Circulator Sp1

NFC-H
NFC DHWDHW Pressure
Pressure Drop
Drop Curve
Curve
45

40

35

30

25
△P (psi)

20

15

10

0
0 1 2 3 4 5 6 7 8 9 10 11
Flow Rate (GPM)

About the Boiler 9

General Specifications

Item NFC-250/175H NFC-250/200H

Dimensions 17.3 in (W) x 17.3 in (D) x 33.5 in (H)
Boiler Weight 141 lb (64 kg)
Boiler Weight with Water 170 lb (77 kg)
Installation Type Indoor Wall-Hung
Venting Type Forced Draft Direct Vent
Ignition Electronic Ignition
Natural Gas Supply Pressure (from source) 3.5 in–10.5 in WC
Propane Gas Supply Pressure (from source) 8.0 in–13.0 in WC
Natural Gas Manifold Pressure -0.03 to -0.92 in WC
Propane Gas Manifold Pressure -0.02 to -0.77 in WC
35°F (19°C) Temp Rise 10.4 GPM (39.5 L/m)
Flow Rate
45°F (25°C) Temp Rise 7.9 GPM (30.0 L/m)
(DHW)
67°F (37°C) Temp Rise 5.4 GPM (20.3 L/m)
Gas Connection Size 3
/4 in NPT
Main Supply 120V AC, 60Hz
Power Supply Maximum Power
Less than 15 amperes
Consumption
Casing Cold-rolled carbon steel
Materials
Heat Exchangers Stainless Steel
2 in or 3 in PVC, CPVC, approved polypropylene*
Exhaust 2 in or 3 in Special Gas Vent Type BH (Class III, A/B/C)
2 in or 3 in Stainless Steel
Venting 2 in or 3 in PVC, CPVC, polypropylene
Intake 2 in or 3 in Special Gas Vent Type BH (Class III, A/B/C)
2 in or 3 in Stainless Steel, ABS
Vent Clearance 0 in to combustibles
Flame Rod, APS, Ignition Operation Detector
Water Temperature High Limit Switch, Exhaust Temperature
Safety Appliances
High Limit Sensor, Water Pressure Sensor, Burner High Limit
Fuse, Vent Installation Detector (VID)

Temperature Setting Range

Item Temperature Setting Range Remarks

Supply 77–185°F (25-85°C) Actual supply and return

Space temperatures vary depending
Heating on the selected outdoor reset
Return 68–158°F (20-70°C) curve.
DHW 86°F-140°F (30°C-60°C)

Note For more information about the space heating temperature setting range, refer to “11.5.2 Setting the
Space Heating Operation” on page 112.

10 About the Boiler

1.4 Components
The following diagram shows the key components of the boiler. Component assembly diagrams and particular
parts lists are included in the Appendixes.

Intake Air Exhaust

Duct

PRV-Air Vent Vent Installation

Connection Detector

Mixing Chamber

Fan & Motor

Igniter Assembly
Flame Rod
Dual Venturi
Igniter Transformer
Fire-Tube Type
Heat Exchanger
Gas Valve Air Intake Pipe

ASME Name Plate

Gas Pipe

APS

Front Panel

Power Switch
Condensate Outlet

24V Power
PCB Transformer

Gas Inlet

Condensate Trap
(Siphon)

About the Boiler 11

 Intake Air Filter

Mixing Chamber
Fan & Motor Assembly
Dual Venturi
Igniter

Flame Rod

Igniter Transformer

Gas Valve
Fire-Tube Type
Heat Exchanger

Air Intake Pipe

Gas Pipe
ASME Name Plate

APS

Front Panel
Terminal Block
PCB

Power Switch Circulation Pump

Mixing Valve
Water Adjust Valve
DHW Exchanger
3-Way Valve Water Fill Valve

Heating Return
Heating Supply

DHW Outlet

DHW Inlet
Condensate Trap
(Siphon)

12 About the Boiler

1.5 Dimensions
The following diagrams show the dimensions of the boiler and the table lists the supply connections.

Supply Connections
Description Diameter
33.5" (850 mm)
35.5" (901 mm)

43.3" (1,100 mm)

A Air Intake 2 in
B Exhaust Gas Vent 2 in
C PRV-Air Vent Connection 3
/4 in
D Heating Supply 1 in
E Heating Return 1 in
F Gas Connection 3
/4 in
G Condensate Outlet 1
/2 in
H Cold Water Inlet (DHW) 3
/4 in
I Hot Water Outlet (DHW) 3
/4 in
J Auto Feeder Inlet (Make-up Water) 1
/2 in

Overhead View Supply Connections

A B D I H J E F G
4.1” (105 mm)
4.3” (109 mm)

17.3” (440 mm)

3.8” (97 mm) 9.7” (246 mm)

10.6“ (269 mm)
9.7” (247 mm)
8.5” (215 mm)

2” 3.4” 3.3” 5.4”

5.2” (131 mm)

C
(53 mm) (87 mm) (85 mm) (136.6 mm)
2.6” (67 mm)

14.6” (370 mm)

17.3” (440 mm)

About the Boiler 13

1.6 Rating Plate
The Navien NFC-H boilers come from the factory configured for use with Natural Gas (NG). Before starting
the installation, check the rating plate located on the side of the boiler to ensure that the boiler matches the
gas type, gas pressure, water pressure, and electrical supply available in the installation location. If the boiler
does not match each of these ratings, do not install the boiler. If conversion to Propane Gas is required, the
included gas conversion kit must be used. Refer to “12.1 Gas & High Altitude Conversion” on page 129 for details.

WARNING
Ensure that the gas type and power source specifications match what is listed on the rating plate. Using a
different gas type will cause abnormal combustion and boiler malfunction. Using abnormally high or low AC
voltage may cause abnormal operation, and may reduce the life expectancy of the product.

This appliance complies with the requirements of SCAQMD Rule 1146.2 for NOx emissions of 14 ng/J or 20 ppm
at 3% O2.

14 About the Boiler

2. Installing the Boiler
2.1 Removing the Wood Pallet 2. Remove the accessory box, the wood pallet, the
upper container, and the lower pad.
from the boiler
After you open the box, remove the wood pallet and
the pallet brackets and then install the boiler.
Upper
Container

CAUTION
After opening the box, verify that all included
accessories are present in the accessory box and
upper container.

Removing the Wood Pallet and the

Pallet Brackets
1. Loosen the six screws that secure the wood
pallet on the bottom left and right sides of the
boiler. Lower
Pad

Wood
Pallet

3. Loosen the six screws that secure the pallet

brackets.

Installing the Boiler 15

 2.2 Choosing an Installation
CAUTION Location
Keep the removed screws in a safe place. The When choosing an installation location, you must
screws will be used again in Step 5. ensure that the location provides adequate clearance
for the boiler, adequate venting and drainage
options, and sufficient access to gas, water, and
4. Remove the two pallet brackets. electrical supplies. Carefully consider the following
factors when choosing an installation location:

Compliance Requirements
● Local, state, provincial, and national codes, laws,
regulations, and ordinances.
● National Fuel Gas Code, ANSI Z223.1-latest edition.
● Standard for Controls and Safety Appliances for
Automatically Fired Boilers, ANSI/ASME CSD-1,
when required.
● National Electrical Code.
● For Canada only: B149.1 Installation Code, CSA
C22.1 Canadian Electrical Code Part 1, CSA-B214-12
5. Tighten the six screws into the original position. Installation code for hydronic heating systems, and
any local codes.

Access to Utilities
● Water – the installation location should be near
where the domestic water supply enters the building.
● Gas – the installation location should be near where
the gas supply enters the building.
● Electricity – the installation location should be near
where the electrical supply enters the building.

Humidity and Contact with Water

When installing the boiler, avoid places with
CAUTION excessive humidity. The boiler has electric gas
ignition components. Moisture can get inside
Ensure that the screws have been retightened
the boiler and damage the ignition system. The
so that the boiler can maintain a proper airtight
boiler must be installed in a way to ensure that
seal.
the gas ignition system components are protected
from water (dripping, spraying, rain, etc.) during
operation and service.

16 Installing the Boiler

Adequate Drainage Proximity to Fixtures and Appliances
The boiler produces a significant amount of Install the boiler near fixtures that deliver or use
condensate during operation. The boiler should be hot water, such as bathroom, kitchen, and laundry
located near a suitable drain and where damage room faucets. Select a location that minimizes the
from a possible leak will be minimal. Installing the water piping required between major fixtures. If the
boiler in a location without a drain will void the distances are long or if the user desires shorter wait
warranty and Navien will not be responsible for times for hot water, installation of a recirculation
water damages that occur as a result. For more line which circulates domestic hot water back to the
information about condensate drainage, refer to “3.3 boiler from the furthest fixture is recommended.
Connecting the Condensate Drain” on page 28. Insulate as much of the hot water supply and
recirculation lines as possible. For more information
The boiler must be located in an area where leakage about the water supply, refer to “3.2 Installing a
of the unit or connections will not result in damage Domestic Hot Water (DHW) System” on page 26.
to the area adjacent to the appliance or to lower
floors of the structure. When such locations cannot
be found, installation of an adequately drained drain
pan under the boiler is highly recommended. When
installing the drain pan, ensure that the installation
does not restrict combustion air flow.

Adequate Venting and Ventilation

Select a location that requires minimal venting.
Consider venting restrictions caused by windows,
doors, air intakes, gas meters, foliage, and other
buildings. For more information about venting, refer
to “5. Venting for Combustion Air” on page 62.
To ensure adequate venting and ventilation, follow
these guidelines:
● Maintain proper clearances from any openings in
the building.
● Ensure that the vent termination is at least 12 in
(300 mm) above ground, 12 in (300 mm) above
the highest anticipated snow level, or as required
by local codes, whichever is greater.
● Do not enclose the vent termination.
● Install the exhaust vent in an area that is free
from any obstructions, where the exhaust will not
accumulate.
● Do not install the boiler where moisture from the
exhaust may discolor or damage walls.
● Do not install the boiler in bathrooms, bedrooms,
or any other occupied rooms that are normally
kept closed or not adequately ventilated.

Installing the Boiler 17

Adequate Installation Clearances Clean, Debris and Chemical-free Combustion Air
● Do not install the boiler in areas where dust and
debris may accumulate or where hair sprays,
CAUTION spray detergents, chlorine, or similar chemicals
are used.
Do not install the boiler on carpeting. ● Do not install the boiler in areas where gasoline or
other flammables are used or stored.
● Ensure that combustible materials are stored
Install the boiler in an area that allows for service
away from the boiler and that hanging laundry or
and maintenance access to utility connections,
similar items do not obstruct access to the boiler
piping, filters, and traps. Based on the installation
or its venting.
location, ensure that the following clearances are
maintained: High Elevation Installations

This unit may be installed at elevations up to 10,100

ft (3,078 m) for use with natural gas and propane.
Refer to “6. Setting the DIP Switches” on page 79
for the appropriate altitude setting.
Top

2.3 Mounting the Boiler to the

Back Side
Wall
Navien NFC-H boilers come with an upper mounting
bracket that is pre-drilled at 16 in (400 mm) on
Side center for easy installation on standard wall studs.
Front If the strength of the wall is insufficient or if the
framing is non-standard or uneven, reinforce the
area before installing the boiler. Avoid installation
on common walls as the unit will make some
operational noises while it is running.
To mount the boiler to the wall:
Bottom
1. Affix the bracket securely to the wall and ensure
that it is level and that it can support the weight
of the boiler.
Clearance from: Indoor Installation 2. Align the grooves on the back of the boiler with
the tongues on the mounting bracket and hang
Top 9 in (229 mm) minimum
the boiler on the bracket.
Back 0.5 in (13 mm) minimum When mounted with the mounting bracket, the
boiler will have a 5/8 in (16 mm) clearance from
Front 4 in (100 mm) minimum
the back of the wall.
Sides 3 in (76 mm) minimum
Bottom 12 in (300 mm) minimum

CAUTION
It is necessary to leave clearance for service
access.

18 Installing the Boiler

3. Install two set screws through the bracket at the
bottom of the boiler to secure the boiler on the
wall.
CAUTION
● Ensure that the structure of the installation
location is sturdy enough to support the full
weight of the installed boiler, including the
water contained in the heat exchanger and
related piping.
● The wall must be vertical, and it must be
capable of carrying the weight of the boiler.
● Do not mount the boiler to drywall that has
not been reinforced.

WARNING
● The boiler is heavy. Always lift the unit with
assistance. Be careful not to drop the boiler
while lifting or handling it to avoid bodily
injury or damage to the unit.
● Do not rest the boiler on the bottom end
after removing it from the shipping carton.
Doing so may result in excessive pressure on
protruding pipes and resulting in product
damage. If you must put the boiler down, lay
it on its back or put it inside the protective
shipping base.
● Install the boiler in the upright, vertical
position. Installation in any other orientation
will result in improper boiler operation and
property damage, and could result in serious
personal injury or death.

Installing the Boiler 19

3. Installing the System Piping
Prior to connecting piping to the boiler, flush the 3.1 Installing a Space Heating
entire system to ensure it is free of sediment, flux,
solder, scale, debris or other impurities that may System
be harmful to the system and boiler. During the
The fire-tube type heat exchanger of the Navien
assembly of the heating system, it is important
NFC-H boiler is designed to attain the highest level
to keep the inside of the piping free of any debris
of heat transfer in a compact design. To accomplish
including construction dust, copper burr, sand and
this, the heated gas flows through a series of small-
dirt.
diameter tubes, maximizing the heat transfer area.
For retrofits, all system piping including radiators, To maintain the efficient and reliable operation of
must be cleaned of all build-up including sludge the heat exchanger, and to avoid heat exchanger
and scale. All systems, old and new, must be failure, it is critical to ensure the rules and guidelines
cleaned to remove flux, grease and carbon residue. in this section are followed.
Navien recommends cleaning the boiler system
with cleaning products specially formulated
for boiler systems. For retrofit applications with WARNING
heavy limescale and sludge deposits, a heavier
duty cleaner may be required. For information on ● To avoid damaging the connectors on the
performing the cleaning, follow the instructions boiler, use two wrenches when tightening
included with the boiler system cleaner products. pipings to the boiler. Use one wrench to
prevent the connector at the boiler from
turning, and use the other wrench to tighten
WARNING the connection. Damaged connectors may
result in system leaks.
Failure to rid the heating system of the
contaminants listed above will void your ● Properly support the pipings with hangers.
warranty and may result in premature heat Do not allow the pipings to be supported by
exchanger failure and property damage. the boiler or its accessories.

CAUTION
Failure to follow the instructions provided in this
section will void the warranty and may result in
property damage, fire, serious injury or death.

20 Installing the System Piping

3.1.1 Guidelines for a Space Heating Oxygen Elimination
Installation
This boiler may only be installed in a pressurized
Read and follow the guidelines listed below to closed-loop heating system, free of air (oxygen)
ensure safe and proper installation of a boiler and other impurities. All of the air should be
heating system. removed from the system during commissioning
via strategically placed and adequately sized air
removal appliances, located throughout the heating
Freeze Protection for a Space Heating system.
System
Note See the examples of system application
● Freeze protection products may be used for the at the end of this section detailing the
space heating system. Freeze protection for new installation location of the air removal
or existing systems requires specially formulated appliances, in case an additional air
glycol, which contains inhibitors to prevent removal appliances is required for a
the glycol from attacking the metallic system specific application.
components.
● Before using freeze protection products,
ensure that system fluid contains proper WARNING
glycol concentration and the inhibitor level
is appropriate. Navien recommends against ● Immediately repair any leaks in the system
exceeding a 50% concentration of glycol. piping to avoid adding make-up water.
Make-up water adds oxygen and minerals to
● When using the freeze protection products, the
the system that may lead to heat exchanger
system must be tested at least once a year, and as
failure.
recommended by the manufacturer of the glycol
solution. ● Failure to follow these instructions may result
● When using the freeze protection products, in poor performance, unnecessary wear of
allowance should be made for expansion of the system components and premature failure.
glycol solution.
● Freeze damage is not covered by the warranty.
● The use of glycol results in a greater head loss due
to its higher viscosity compared to water. CAUTION
Do not solder piping directly onto the water
WARNING connections, as the heat may cause damage
to internal components. Use threaded water
For systems requiring freeze protection, use only connections only.
inhibited propylene glycol, specially formulated
for hydronic heating systems; use of other types
of antifreeze may be harmful to the system and
will void the warranty.

System Pressure
● The Navien NFC-H boiler is intended solely for
use in pressurized closed loop heating systems
operating with 12-80 psi water pressure at the
boiler outlet. To obtain the minimum system
design pressure, follow the piping diagrams
illustrated in this section.
● The Navien NFC-H boiler’s space heating system
is not approved for operation in an “open system”,
thus it cannot be used for direct potable water
heating or to process heating of any kind.

Installing the System Piping 21

3.1.2 Essential Elements in a Space The following figure illustrates an example of
Heating System installation using the PRV-air vent adapter.

Pressure
Air Vent Relief Valve
Air Vent
Cap
The vent efficiently removes the air from the boiler.
The following figure illustrates an example of a
typical air vent installation.

Pressure
Relief Air Vent Cap
Valve

Method 2. Installation using the

PRV-air vent adapter

Note Before installing the vent line and any

vent fittings, you must be familiar with
the LWCO and pressure relief valve
installation guidelines.

Method 1. Installation using typical

22 Installing the System Piping

Low Water Cut Off (LWCO) Appliance A LWCO may be connected to the included PRV-Air
vent Adapter. The following illustration shows an
Internal LWCO example of a separately installed external LWCO
using the PRV-air vent adapter.
The Navien NFC-H boiler is equipped with a factory-
installed, pressure-sensing type low water cutoff
External LWCO
(LWCO) appliance. The minimum operation pressure
for this appliance is 6 psi by default.

6" (152 mm) min.

Note When the built-in water pressure sensor
detects insufficient water level in the
boiler, error code E302 is displayed on
the front panel requiring a manual boiler
reset.

Refer to local codes to determine if a LWCO

appliance is required for your system and ensure
that the built-in appliance meets the requirements.

External LWCO
If local codes require a separate LWCO appliance,
install one separately. The following figure shows an
example of a separately installed external LWCO.

Method 2. Installation using the

PRV-air vent adapter
External
6" (152 mm) min.

LWCO
The external LWCO must be installed at least 6 in
(152 mm) above the top of the heat exchanger.
Refer to “3.7.2 Wiring Diagram - External LWCO” on
page 45 for typical wiring connections of the
LWCO to the boiler PCB.

Backflow Preventer
Install a backflow preventer valve in the make-up
water supply to the unit as required by local codes.

Method 1. Installation using a separately

installed external LWCO

Installing the System Piping 23

Expansion Tank Pressure Relief Valve
An expansion tank must be installed in the space To complete the space heating system installation,
heating piping to prevent excessive pressure you must install a 3/4 in, 30 to 80 psi (max) pressure
from building in the system. See the examples of relief valve on the space heating hot water outlet.
system application at the end of this section for the An ASME approved HV pressure relief valve for space
installation location. Refer to the expansion tank heating system is supplied with the boiler.
manufacturer’s instructions for additional details.
Follow the guidelines below when installing an
expansion tank.
WARNING
● Connect an air separator to the expansion tank ● Installing the pressure relief valve improperly
only if the air separator is located on the suction may result in property damage, personal
side of the system pump. injury, or death. Follow all instructions and
● Install the make-up water connection at the same guidelines when installing the pressure relief
location as the expansion tank’s connection to valve. The valve should be installed only by a
the system. licensed professional.
● When replacing an expansion tank, consult the ● The pressure relief valve must be installed at
expansion tank manufacturer’s literature for the boiler outlet and in the vertical position,
proper sizing. as shown in this section, with the drain pipe
● For diaphragm expansion tanks, always install outlet exiting the side of the pressure relief
an automatic air vent on the top side of the air valve horizontally and elbowing down.
separator to remove residual air from the system.

Isolation Valves and Unions

CAUTION
● Full port ball valves are required for the boiler
system. Failure to use full port ball valves could Install the pressure relief valve as close to the
result in a restricted flow rate through the boiler. boiler as possible. No other valve should be
● Check valves are recommended for installation. installed between the pressure relief valve and
Failure to install check valves could result in a boiler.
reverse flow condition during pump(s) off cycle.
● Unions are recommended for unit serviceability.
When installing the pressure relief valve, follow
Magnetic Filtration these guidelines:
● Ensure that the valve’s discharge capacity is equal
This must be connected to the space heating return to or greater than the maximum pressure rating
in the near boiler piping to protect the boiler from of the boiler’s space heating system.
iron oxide (magnetite) that may be produced from
cast iron or steel type system piping and heating ● Ensure that the maximum BTU/H rating on the
accessories. Refer to the included instructions for pressure relief valve is equal to or greater than the
installation details. maximum input BTU/H rating of the boiler.
● Direct the discharge piping of the pressure relief
NaviClean (Magnetic Filter) is available for purchase valve so that hot water does not splash on the
separately. operator or equipment.
● Attach the discharge line to the pressure relief
valve and install the end of the line within 6-12 in
(150-300 mm) of the floor drain, making the
discharge clearly visible.
● Do not direct the discharge line to a location
where freezing could occur.
● Ensure that the discharge line is not plugged or
obstructed.

24 Installing the System Piping

● After filling and pressurizing the system, test
the relief valve operation by lifting the lever. If
the valve fails to operate correctly, immediately
CAUTION
replace the relief valve. ● All field supplied pressure relief valves must
● Ensure that the discharge line provides complete be ASME certified.
and unobstructed drainage. Do not install a
reducing coupling or other restrictions on the ● To avoid potential property damage or
discharge line. personal injury, check the pressure relief
valve at least once every three years by
If the relief valve discharges periodically, this may be
manually operating the valve to ensure
caused by thermal expansion when the expansion
proper operation.
tank is full or undersized. Do not plug the relief
valve. ● Before manually operating the valve, check
Refer to the following illustration and install a the discharge line and make sure that the
pressure relief valve to the pressure relief valve hot discharge water will not cause personal
adapter located on the top corner of the NFC-H injury or property damage. Contact with
boiler. Conbraco Watts M330-M1 pressure relief the discharged water may result in severe
valve (3/4 in, HV, Max 30 psi) is provided with the personal injury.
boiler.

3.1.3 Space Heating System Piping

Pressure When connecting the space heating system, follow

Relief Valve these guidelines:
● Tighten the connection valves with care to avoid
damage.
● After installing the boiler, clean the strainer for
space heating return. Then, test the boiler for
Depending on the installation proper space heating flow and inspect for leaks.
Note
conditions, pressure relief valves (not Instruct the boiler owner that the strainer must
included and for separate purchase) of be cleaned periodically to maintain proper space
up to 80 psi can be used. heating water flow.
The Navien manifold system allows for easy
separation of the Boiler-Primary loop from the
WARNING System-Secondary loop(s). Refer to the following
illustration for a typical water piping example with a
To avoid water damage or scalding, direct the Navien manifold system.
discharge line to a safe place for disposal.

Space Space
Heating Heating
Supply Return

Installing the System Piping 25

 Note Refer to the following illustration for 3.2.1 Guidelines for the DHW System
details on installing the NFC-H Manifold
System (Part Number: 30026576A) to the With its multi-purpose design, the Navien NFC-H
valve kits. boiler provides hot water on demand. This means
that the boiler produces DHW only when the user
demands it. The boiler recognizes a DHW demand
when the flow sensor detects a DHW flow of
approximately 0.5 GPM or greater. Once the flow
sensor detects the flow, the boiler immediately goes
into DHW mode regardless of the status of the space
heating system. Read and follow the guidelines
listed below to ensure safe and proper installation of
a DHW system.

Scald Hazard
Hotter water increases the risk of scald injury.
There is a hot water scald potential if the DHW
temperature is set too high. Be sure to follow the
adjustment instructions in the boiler’s operation
manual.
Also, check that a pipe, unions, gaskets, and valves
are all included in the Manifold kit. After installing
the manifold, ensure that the fittings, such as the About the DHW Quality
unions and gaskets, are properly sealed with the
pipe. Proper maintenance of the boiler is required when
water quality does not meet EPA standards. Damage
caused by poor water quality is not covered under
WARNING warranty. The following table shows the maximum
contaminant levels allowed, based on the EPA
When installing the NFC-H boiler, the diameter National Secondary Drinking Water Regulations
of the pipes must be equal to or greater than (40 CFR Part 143.3). If you suspect that your water
the minimum pipe diameter (1.25 inches). The is contaminated in any way, discontinue use of
boiler also must satisfy the minimum circulation the DHW and contact an authorized technician or
flow rate (8.0 GPM). licensed professional.

Minimum Minimum
Model Contaminant Maximum Allowable Level
Pipe Diameter Flow (GPM)
NFC-250/175H Total Hardness Up to 200 mg/l (12 grains/gallon)
1 1/4” 8.0
NFC-250/200H
Aluminum 0.05 to 0.2 mg/l
Chloride Up to 250 mg/l
Copper Up to 1.0 mg/l
3.2 Installing a Domestic Hot Iron Up to 0.3 mg/l
Water (DHW) System
Manganese Up to 0.05 mg/l
The Navien NFC-H boiler provides domestic hot
water continuously when water flow is detected by pH 6.5 to 8.5
the flow sensor. Sulfate Up to 250 mg/l
Total Dissolved
Up to 500 mg/l
Solids (TDS)
Zinc Up to 5 mg/l

26 Installing the System Piping

Navien is not responsible for performance issues of The DHW pressure relief valve is not supplied,
the domestic system by scaling or accumulation of but is required.
dirt; suitable steps shall be taken by the installer and
user to avoid water quality related issues. The following examples are pressure relief valves
approved for use
with the boiler:
Freeze Protection
● Wilkins P-1000A (Zurn Industries)
Navien recommends heat tracing and insulating the ● Conbraco 17-402-04
DHW water pipes. Pipe enclosures may be packed ● Watts Industries 3L (M7)
with insulation for added freeze protection. Freeze
damage is not covered by the warranty. ● Cash Acme FWL-2, 3/4 in

3.2.2 Essential Elements in a DHW

System
Pressure
DHW Heat Exchanger Relief
Valve
The DHW heat exchanger installed inside the
Navien NFC-H boiler has been tested and certified in
accordance with the latest IAPMO standard PS 92.
CAUTION
Drain and Isolation Valves Install the pressure relief valve as close to the
boiler as possible. No other valve should be
Install drain and isolation valves on the inlet and installed between the pressure relief valve and
outlet of the DHW heat exchanger, so it can be boiler.
flushed free of possible build-up caused by dirt or
hard water.

Pressure Relief Valve for DHW When installing pressure relief valve, follow these
guidelines:
To complete the installation of the DHW system, ● Ensure that the valve’s discharge capacity is equal
you must install an approved 3/4 in, maximum 150 to or greater than the maximum pressure rating
psi pressure relief valve on the hot water outlet. The of the boilers DHW system.
Navien NFC-H boiler has a built-in high temperature ● Ensure that the maximum BTU/H rating on the
shut off switch, so install a “pressure only“ relief pressure relief valve is equal to or greater than the
valve. maximum input BTU/H rating of the boiler.
● Direct the discharge piping of the pressure
WARNING relief valve so that hot water does not splash on
operator, or any nearby equipment.
Installing the pressure relief valve improperly ● Attach the discharge line to the pressure relief
may result in property damage, personal injury, valve and run the end of the line to within 6-12 in
or death. Follow all instructions and guidelines (150 300 mm) of the floor.
when installing the pressure relief valve. The ● Ensure that the discharge line allows for free and
valve should be installed only by a licensed complete drainage without restriction. Do not
professional. install a reducing coupling or other restrictions on
the discharge line.
● If the relief valve discharges periodically, this may
be due to thermal expansion in a closed water
supply system. Contact the water supplier or
local plumbing inspector on how to correct the
situation. Do not plug the relief valve.

Installing the System Piping 27

3.2.3 DHW System Piping 3.3 Connecting the Condensate
Drain
CAUTION The Navien NFC-H boiler creates condensation
when it operates. This condensation has an acidic
To comply with ASME or CRN requirements, pH of 3-5. Follow all local codes and regulations
an additional high temperature limitation when disposing of condensate from the boiler. We
appliance may be needed. Consult your recommend draining the condensate into a suitable
local code requirements to determine if this external drain. However, other suitable waste drain
appliance is required. locations may be used according to the local codes.

Refer to the following illustration for a typical DHW CAUTION

piping example for the boiler.
● Fill the condensate trap with water after
installing the condensate drain pipe.
● Do not cap or plug the integrated condensate
line. If prevented from draining, condensate
can damage the boiler.
● The condensate line must have a negative
slope to drain properly.
● Do not use condensate for drinking or for
consumption by animals.

Cold Water
Supply To attach the condensate trap to the boiler:
DHW Supply 1. Check the components of the condensate trap.

When installing the DHW system, follow these

guidelines:
● Use only pipes, fittings, valves, and other
components (such as solder), that are approved
for use in potable water systems.
● Tighten the connection valves with care to avoid
damage.
● Navien recommends using unions and manual
shut-off valves on domestic cold and domestic
hot.
● Keep the hot water piping system as short as
possible, to deliver hot water to the fixtures more
quickly.
● Recirculation controls are included with the
boiler for use of an optional external recirculation
system.
● To conserve water and energy, insulate the DHW
supply and DHW recirculation lines (if applicable).
Do not cover the drains or pressure relief valves.
● After installing the boiler, clean the cold water
inlet filter. Then, test the boiler for proper DHW
supply and inspect for leaks. Instruct the boiler
owner that the filter must be cleaned periodically
to maintain proper DHW flow.
28 Installing the System Piping
2. Insert the condensate trap to the drain adapter Before connecting the condensate drain, choose
at the bottom of the boiler. one of the following disposal options:

c
3. Attach the clip to the condensate trap. b
a d

a. From the boiler directly into an external

drain.
Note Do not install a fixed connection for
the drain.

b. From the boiler, through a neutralizing

agent, and then into an external drain (refer
to “3.3.1 Condensate Neutralizer Kit” on
page 31).
Note If you choose this option, the
neutralizing agent must be replaced
periodically. Depletion of the
4. Ensure that the condensate trap is firmly fixed to neutralizing agent will vary, based
the bottom of the boiler. on the usage rate of the boiler.
During the first year of operation,
the neutralizer should be checked
every few months for depletion and
replaced as needed.

c. From the boiler into a laundry tub.

Note The bottom of the boiler must
be higher than the top of the
laundry tub to use this option.
The condensate line must have a
negative slope to drain properly.

d. From the boiler into a condensate pump,

and then into a laundry tub.
Note A pump can be used when there is
a long distance between the boiler
and the laundry tub or when the
bottom of the boiler is lower than
the top of the laundry tub.
Installing the System Piping 29
To connect the condensate drain:
1. Connect a drain line to the 1/2 in fitting at the
bottom of the boiler.
Use only corrosion-resistant material for the
drain line, such as PVC or CPVC. Do not reduce
the size of this fitting or the drain line to less
than 1/2 in.

NPT 1/2”

CAUTION
The condensate line must remain unobstructed,
allowing for the free flow of condensate. If
condensate freezes in the line, or if the line is
obstructed in any other manner, condensate
2. Place the free end of the drain line into an
can exit from the tee, resulting in potential
appropriate drain.
water damage.
● If you are using a condensate pump, ensure

that the pump allows for up to 2 GPH of

drainage for each boiler in the system.
● If you are not using a condensate pump,
Maintenance
ensure that the drain line is pitched
downward at a minimum slope of 1/4 in per Periodically monitor the level of media in the
foot. neutralizer and test the pH level at the outlet. We
recommend an annual pH test using recognized
3. Fill the condensate trap by pouring water into
test strips or an electronic pH meter to obtain
the boiler’s exhaust vent until water flows
precise measurements. Replace the neutralizing
through the condensate drain.
media when the pH drops below the minimum
level required by the local water authority. If the pH
level is not specified, replace the neutralizing media
when the pH is below 6.0. For replacement media,
contact your local Navien distributor.
As part of this annual maintenance procedure, make
sure to clean out the condensate trap which may
contain excess debris. Drain the condensate within
the trap, then replace with fresh water using the
provided access port.

30 Installing the System Piping

3.3.1 Condensate Neutralizer Kit ● If local codes permit, install a Y-fitting as a bypass
drain for increased safety when the condensate
drain is blocked. Connect the Y-fitting as shown
WARNING in the installation diagram and ensure that the
condensate runs freely to the drain.
● To avoid damaging the appliance, the ● Ensure that the discharge connection is
neutralizer inlet and discharge must be lower accessible. Access to the discharge connection is
than the condensate drain. required for maintenance and pH testing.
● If there is insufficient gradient for drainage, install
● Do NOT allow exhaust flue gases to vent
a drainage pump designed for boiler and water
through the neutralizer. Leakage can cause
heater condensate removal.
injury or death from carbon monoxide.
● The connection between the appliance and
the neutralizer must be installed at a lower
point than the condensate drain fitting on
the appliance to prevent the backflow of
condensate.
● Do not connect more than one appliance to
the neutralizer.

If option ‘b’ (p. 28) is selected as the disposal

option, the Navien condensate neutralizer kit is
recommended. The condensate from the appliance
flows through the neutralizing media and increases
the pH of the condensate. An increased pH prevents
corrosion of the installation’s drainage system and Y-fitting
the public sewer system.

Installation
● The inlet has a center connection port and the
outlet has an offset connection.
● Install the neutralizer on the wall or the floor and
secure it using the brackets supplied with the kit. Figure 1. Horizontal installation
● If the neutralizer is installed horizontally, rotate
the neutralizer to position the outlet at the
highest point (Figure 1).
● If the neutralizer is mounted vertically, ensure that
the outlet is higher than the inlet (Figure 2).
● Ensure that the condensate runs freely to the
drain.
● Use corrosion resistant piping and secure all
piping to prevent movement.

Note Do not install condensate piping in

areas where the temperature drops
below freezing point. Protect piping in
high pedestrian areas from damage and
vibration.

Installing the System Piping 31

 3.4 Filling the System
Before filling the boiler, completely unscrew and
remove the air vent cap to enable the system to fill
properly.

Note If the air vent cap is only partially

loosened, the air vent may not allow for
the boiler to fully purge. The cap must be
completely unscrewed and removed to
complete the procedure.

Tighten the air vent cap and the vent screws when
the system is full.

Y-fitting Pressure
Relief Valve
Air Vent
Cap

Figure 2. Vertical installation

Note Ensure that the vent cap is re-installed

and the vent screws on the system and
boiler pumps are properly tightened
before testing or operating the system.

32 Installing the System Piping

 3.4.1 Built-in Water Fill Connection 3.5 Testing the Water System
The Navien NFC-H boiler is equipped with an auto-
feeding water connection and motorized feeding
valve. Therefore, installation of additional system WARNING
water fill connection is not necessary in most cases.
Ensure that the boiler is full of water before
See the following figure for an example of a water
firing the burner. Operating the unit without
fill installation using the built-in connection.
completely filling it will damage the boiler. Such
damage is not covered by the warranty, and
may result in property damage, severe personal
injury, or death.

Backflow
Preventer Perform a fill test after installing the boiler’s water
system to make sure that the system has been
Make-up installed properly. Follow the instructions below to
Water perform a fill test on the water system.
1. Fill the system only after ensuring that the water
chemistry meets the requirements.

Contaminant Maximum Allowable Level

3.4.2 External Water Fill Connection
Total Hardness Up to 200 mg/l (12 grains/gallon)
External water fill connection may be installed Aluminum 0.05 to 0.2 mg/l
on the system piping if it is required for specific
applications. See the following figure for an example Chloride Up to 250 mg/l
of external water fill installation on the system
piping. Copper Up to 1.0 mg/l
Iron Up to 0.3 mg/l
Pressure Relief Valve Air Vent
External LWCO Manganese Up to 0.05 mg/l
pH 6.5 to 8.5
Sulfate Up to 205 mg/l
Total Dissolved
Up to 500 mg/l
Solids (TDS)
Zinc Up to 5 mg/l
Chlorine Up to 4 mg/l

Note Proper maintenance of the boiler is

required when water quality does
not meet standards. Damage caused
Air Separator by poor water quality is not covered
under warranty. The table above shows
Pump the maximum contaminant levels
To System allowed. If you suspect that your water
From is contaminated in any way, discontinue
Make-up System the use of the boiler and contact an
Water authorized technician or licensed
professional.

Expansion Tank

Installing the System Piping 33

2. Close the manual and automatic air vents and 3.6 Considerations for System
the boiler drain valve.
Applications
3. Fill the boiler to the correct system pressure. The
correct pressure will vary with each application. Read and follow the guidelines listed below when
The typical cold water fill pressure for a installing system piping for the Navien NFC-H boiler:
residential system is 12 psi. The pressure will rise ● System application drawings are intended to
when the boiler is turned on and the system explain the system piping concept only.
water temperature increases. The operating ● For the upstream side of all pumps, use straight
pressure must never exceed the relief valve pipes with a minimum inside diameter of
pressure setting. 1
/2 in (12 mm).
4. At initial fill and during boiler start-up and ● Provide a system expansion tank following the
testing, check the system thoroughly for leaks. guidelines on page 24.
Repair any leaks before proceeding further. ● System installations must comply with all local
codes.

WARNING
Air Removal
Eliminate all system leaks. The continual
introduction of fresh makeup water will reduce The boiler and system piping layout must be
boiler life. Minerals can build up in the heat configured to promote the removal of air from the
exchanger, reducing heat transfer, overheating system. Air vents and bleeders must be strategically
the heat exchanger and causing heat exchanger placed throughout the system to aid in purging
failure. the air from the system during commissioning of
the boiler. The system must also employ the use of
an air removal appliance, such as an air eliminator
The system may have residual substances that designed to remove the air from the water as it
could affect water chemistry. After the system has flows through the system.
been filled and leak tested, verify that water pH and Follow the installation instructions included with
chlorine concentrations are within the acceptable the air removal appliance when placing it in the
range by performing sample testing. system; air removal appliances generally work better
when placed higher in the system. Always locate
air removal appliances in areas of the system that
CAUTION have a guaranteed positive pressure, e.g., in close
proximity to the water fill and expansion tank.
Before operating the boiler for the first time,
ensure that the boiler system is filled with water. Note Connecting an air vent on top of the
Purge the air inside the system to avoid damage boiler is recommended.
to the boiler.

34 Installing the System Piping

Expansion Tank Thermostat Configuration for the Air
Handler Interface
The expansion tank must be sized in accordance
with the water volume of the system as well as the Set the PCB DIP SW2 (Set of 8 Switches) #7 to down
firing rate of the appliance. It is important to locate position (OFF) to use a thermostat with the Air
the expansion tank, and make-up water connection, Handler.
on the inlet side of any pump in the system, as
doing so will guarantee the lowest pressure in the
system will be at least equal to the tank and make- O O
up water pressure. N N

Ensure the expansion tank cannot become isolated 1 2 3 4 5 6 1 2 3 4 5 6 7 8

from the boiler anytime the system is operating.

Failure to follow these instructions may lead to
discharge from the pressure relief valve, which may
result in property damage or injury.

Note The installation of check valves,

motorized valves or other shutoff
appliances (other than for the purpose of
servicing) are not permitted between the
location of the “Closely Spaced Tees” and
the expansion tank.

Refer to the “3.7.9 Wiring Diagram - Air Handler” on

Air Handler Interface page 54 for wiring connections.
The Navien NFC-H boiler can control the operation
of an air handler when a thermostat is used in
combination with the air handling unit. The Air
WARNING
Handler Interface is designed to stop air handler ● Do not turn the power on until electrical
operation when the boiler’s space heating function wiring is finished. Disconnect power
is not operating due to DHW supply demands, boiler before servicing. Death or serious injury
errors, or low water conditions. from electrical shock may result if power is
The air handler contacts (A/H) turn off when the supplied to the boiler during electrical wiring
following conditions arise: or servicing.
● The PCB DIP SW2 (Set of 8 Switches) #7 is set to ● The boiler, when used in conjunction with an
ON. air conditioning system, must be installed so
● Thermostat is turned off. that the chilled medium is piped in parallel
● The boiler is supplying DHW, or it is in stand-by with the heating boiler. Appropriate valves
mode for DHW demand. must be used to prevent the chilled medium
from entering the boiler.
● Level 2 or higher errors occur.
● The boiler is turned off. ● If the boiler is connected to heating coils
located in air handling units where they
can be exposed to refrigerated air, use flow
CAUTION control valves or other automatic means to
prevent gravity circulation of the boiler water
● Do not remove the front cover unless during the cooling cycle.
the power to the boiler is turned off or
disconnected. Failure to do so may result in
electric shock.
● Configure only the DIP switches that require
adjustment according to the instructions
in this manual. Do not adjust any other DIP
switches.

Installing the System Piping 35

Configuring a Zone System 3.6.2 Examples of System Applications
The NFC-H boiler can control up to 3 zones utilizing Refer to the following examples to properly
zone valves or zone pumps. After installing the implement a system for space heating, DHW
system, the boiler operation must be configured supply, or both. These examples are provided to
accordingly using the front panel. suggest basic guidelines when you install the boiler
system. However, the actual installation may vary
depending on the circumstances, local building
To configure a zone system: codes, or state regulations. Check the local building
On the front panel, press the Menu button ( ) to codes and state regulations thoroughly before
enter the setting menu, and then select 2. Space Htg installation, and comply with them fully.
Operation > 2. Zone Settings.

WARNING
3.6.1 Temperature Control Device
Ensure the power is turned off while making
Applications wiring connections. Boiler components or
the boiler may fail and result in serious injury
NFC-H series boilers come with water adjustment
or death if power is supplied during wire
valves and mixing valves included as to ensure a
connection. Product failures caused by incorrect
stable supply of hot water without requirements for
installation are not covered by warranty.
additional direct water pressure control valves (flow
restrictors) or mechanical mixing valves.
● When setting up the system, do not install water
pressure control valves or flow restrictors on the
direct water supply lines.
● When setting up the system, do not install
additional mechanical mixing valves on the DHW
supply line.

Water Adjustment Valve

The adjustment valve works in conjunction with the
flow sensor to detect and control the direct water
flow within the system, and is installed on the water
piping module. Refer to “1.4 Components” on page
11 for details.

Mixing Valve
The mixing valve controls the amount of cold water
that is mixed with the hot water in order to provide
a stable supply of DHW. It is installed on the water
pipe module. Refer to “1.4 Components” on page
11 for details.

36 Installing the System Piping

 3.6.3 System Application - Zone System with Pumps (Primary/Secondary Piping)

Additional Zone

Zone #2

Zone #1

NaviClean
Air Separator

Not to exceed 4 pipe Dia or Max. 12"

Pressure
Relief Valve Air Vent
Backflow
preventer
Pressure
reducing valve
Expansion Tank

Make-up Water

Note ● System application drawings are intended to explain the system piping concept only.
● Install a NaviClean filter in the system return to remove foreign objects from the system. Foreign
objects inside the system may result in abnormal system operation.
● Refer to “3.4 Filling the System” on page 32 for make-up water connections and refer to the
requirements of your local codes to ensure compliance.
● Use a pump with an integral check valve or install a check valve at the pump outlet.
● Refer to “3.7.3 Wiring Diagram - Zone Pump System” on page 46 for wiring connections.

Installing the System Piping 37

3.6.4 System Application - Zone System with Zone Valves (Primary/Secondary Piping)

Additional Zone

Zone #2

Zone #1

Zone Valve
System Pump
(Typical)

NaviClean
Air Separator

Not to exceed 4 pipe Dia or Max. 12” Make-up Water

Backflow preventer

Pressure reducing valve

Expansion Tank

Note ● System application drawings are intended to explain the system piping concept only.
● Install a filter in the system return to remove foreign objects from the system. Foreign objects inside
the system may result in abnormal system operation.
● Refer to “3.4 Filling the System” on page 32 for make-up water connections and refer to the
requirements of your local codes to ensure compliance.
● Use a pump with an integral check valve or install a check valve at the pump outlet.
● Refer to “3.7.5 Wiring Diagram - Zone Valve System” on page 50 for wiring connections.
38 Installing the System Piping
3.6.5 System Application - Air Handler System
Pressure
Relief Valve Air Vent

Air Separator

Make-up Water

Expansion Tank Backflow

preventer
Pressure reducing
valve

Air Flow

Air Handler

Note ● System application drawings are intended to explain the system piping concept only.
● Install a NaviClean filter in the system return to remove foreign objects from the system. Foreign
objects inside the system may result in abnormal system operation.
● Refer to “3.4 Filling the System” on page 32 for make-up water connections and refer to the
requirements of your local codes to ensure compliance.
● Air handlers with an internal pump shall be piped either with a crossover pipe at the AHU or in a
primary/secondary configuration with the boiler.
● Refer to the “3.7.9 Wiring Diagram - Air Handler” on page 54 for wiring connections.
● You can use a secondary piping configuration for the air handler system to maintain optimal flow
and heat capacity.
Installing the System Piping 39
3.6.6 System Application - Air Handler System with RS-485 Communication
Pressure Relief Valve

Air
Separator

COMM Cable
Make-up Water
Expansion
Tank Backflow preventer
Pressure reducing valve

Air Flow

Thermostat Air Handler Outdoor Sensor

40 Installing the System Piping

3.6.7 System Application - Combi Pre-Heat Mode
Combi pre-heat allows NFC-H boilers to pre-heat to ensure a quick supply of hot water when there is no external
recirculation system. This mode is enabled by default. (Refer to the combi pre-heat section in “11.5.3 Setting the
DHW Operation” on page 114 for details.)

3.6.8 System Application - External Recirculation with NaviCirc

The following pump models are recommended for use with the NFC-H boiler and DHW recirculation systems.
When using the indicated pump models, observe the following maximum recirculation pipe lengths:
● 100 feet (30 m) equivalent length of 1/2” copper pipe

● 400 feet (120 m) equivalent length of 3/4” copper pipe

External Recirculation Mode

For best performance, select the Intelligent or Weekly option in the External recirculation DHW recirculation
menu. To use the aquastat mode, install an aquastat to the DHW pipe lline and connect to the CNC6 terminal on
the PCB. (Refer to “3.7.4 Wiring Diagram - Zone Pump System with DHW Recirculation” on page 48 for details.)
Note Combi pre-heat is the default mode for DHW recirculation. To select external recirculation, refer to the
combi pre-heat and external recirculation sections in "11.5.3 Setting the DHW Operation" on page
114 for details.

Recirculation
Pump
A/H

(max. 2.5 A)
DHW PRI

A/H
DHW PRI
N

N
L
N L
L

N
L Z1 N

NC
ZONE_V/V1

NO
N L

COM
NC
L Z2 N Z3 L

ZONE_V/V2

NO
COM
NC
ZONE_V/V3

NO
COM

lLWCO

AC24VL

AC24VN
C
T/S_Recir

W
N

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C
L Z1 N
L Z2 N Z3 L

Pump Ground

* Recirculation
Pump

NaviCirc
(Sold Separately)

Check Valve
DHW Supply
City Water Supply Return Water
* A Taco 008-BC6 or Grundfos 15-42 BUC7 (or equivalent) circulation pump is recommended for use with the NFC-H boiler and
DHW recirculation systems.
* When using the external recirculation mode, observe the following maximum recirculation pipe lengths including fittings (3/4”
pipe is recommended). Lengths in excess of these limits will require a larger recirculation pump.
Maximum Pipe Lengths
Pipe Diameter 1
/2" /4"3

Maximum Pipe Length 100 ft (30 m) 400 ft (120 m)

Note ● Install the NaviCirc recirculation valve on the faucet furthest from the NFC-H boiler.
● If installed in close proximity to the boiler, faucets further down the supply line will take longer to
receive hot water.
Installing the System Piping 41
3.6.9 System Application - External Recirculation with HotButton and NaviCirc

External Recirculation Mode

For best performance, select the manual option in the External recirculation DHW recirculation mode.

Note Combi pre-heat is the default mode for DHW recirculation. To select external recirculation, refer to the
combi pre-heat and external recirculation sections in "11.5.3 Setting the DHW Operation" on page
114 for details.

COM
NC
ZONE_V/V3

NO
Recirculation
A/H

COM
Pump
DHW PRI

(max. 2.5 A) lLWCO

AC24VL
A/H
DHW PRI

AC24VN
N

N
L
N L
L

C
N
L Z1 N

T/S_Recir
NC
ZONE_V/V1

NO
N L

COM
NC
L Z2 N Z3 L

ZONE_V/V2

W
NO
COM
NC
ZONE_V/V3

NO
COM
lLWCO

AC24VL

AC24VN

R
T/S_Recir

W
N

R
SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C

Wired
L Z1 N

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C
HotButton
L Z2 N Z3 L

Pump
Ground
Wired
HotButton

* Recirculation
Pump

Wired
NaviCirc HotButton
(Sold Separately)

Check
Valve DHW Supply

City Water Supply Return Water

* A Taco 008-BC6 or Grundfos 15-42 BUC7 (or equivalent) circulation pump is recommended for use with the NFC-H boiler and
DHW recirculation systems.
* When using the external recirculation mode, observe the following maximum recirculation pipe lengths including fittings (3/4”
pipe is recommended). Lengths in excess of these limits will require a larger recirculation pump.
Maximum Pipe Lengths
Pipe Diameter 1
/2" /4" 3

Maximum Pipe Length 100 ft (30 m) 400 ft (120 m)

Note ● To use HotButton mode, install a HotButton and recirculation pump.

● Install the NaviCirc recirculation valve to the faucet furthest from the NFC-H boiler.
● If installed in close proximity to the boiler, faucets further down the supply line will take longer to
receive hot water.

42 Installing the System Piping

3.6.10 External Recirculation with Dedicated Return Line (Always On, Weekly,
Intelligent)
External Recirculation Mode
For best performance, select the intelligent or weekly option in the external recirculation DHW recirculation menu.

Note Combi pre-heat is the default mode for DHW recirculation. To select external recirculation, refer to the
combi pre-heat and external recirculation sections in "11.5.3 Setting the DHW Operation" on page
114 for details.

Recirculation

A/H
Pump

DHW PRI
(max. 2.5A)

A/H
DHW PRI
N

N
L
N L
L

N
L Z1 N

NC
ZONE_V/V1

NO
N L

COM
NC
L Z2 N Z3 L

ZONE_V/V2

NO
COM
NC
ZONE_V/V3

NO
COM
lLWCO

AC24VL

AC24VN

C
T/S_Recir

W
N

R
SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C
L Z1 N
L Z2 N Z3 L

Check
Valve

Pump Ground
Check
Valve

* Recirculation Pump

City
Water DHW Supply
Supply Return Water

* A Taco 008-BC6 or Grundfos 15-42 BUC7 (or equivalent) circulation pump is recommended for use with the NFC-H boiler and
DHW recirculation systems.
* When using the external recirculation mode, observe the following maximum recirculation pipe lengths including fittings (3/4”
pipe is recommended). Lengths in excess of these limits will require a larger recirculation pump.
Maximum Equivalent Copper Pipe Lengths
Pipe Diameter 1
/2" 3
/4"
Maximum Pipe Length 100 ft (30 m) 400 ft (120 m)
Note If a dedicated return line is installed for external recirculation, the Always On, Weekly, and Intelligent
modes can be used after installing a recirculation pump.

Installing the System Piping 43

3.6.11 External Recirculation with HotButton and Dedicated Return Line (HotButton,
Aquastat)

External Recirculation Mode

To use the aquastat mode, install an aquastat to the DHW pipe line and connect to the CNC6 terminal on the PCB.
(Refer to “3.7.4 Wiring Diagram - Zone Pump System with DHW Recirculation” on page 48 for details.)

CAUTION
The aquastat temperature must be set lower than the NFC-H boiler DHW set temperature.

Note Combi pre-heat is the default mode for DHW recirculation. To select external recirculation, refer to the
combi pre-heat and external recirculation sections in "11.5.3 Setting the DHW Operation" on page
114 for details.

COM
NC
ZONE_V/V3

NO
Recirculation
A/H

COM
Pump
DHW PRI

(max. 2.5A) lLWCO

AC24VL
A/H
DHW PRI

AC24VN
N

2
N
L
N L
L

C
N
L Z1 N

T/S_Recir
NC
ZONE_V/V1

NO
N L

COM
NC
L Z2 N Z3 L

ZONE_V/V2

W
NO
COM
NC
ZONE_V/V3

NO
COM

lLWCO

AC24VL

AC24VN
C

R
T/S_Recir

W
N

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C

Wired
L Z1 N

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C 1 HotButton

L Z2 N Z3 L

Check Valve Aquastat

Pump Ground
Check Valve Wired
HotButton

* Recirculation Pump

Aquastat Wired
City HotButton
Water
Supply DHW Supply
Return Water

* A Taco 008-BC6 or Grundfos 15-42 BUC7 (or equivalent) circulation pump is recommended for use with the NFC-H boiler and
DHW recirculation systems.
* When using the external recirculation mode, observe the following maximum recirculation pipe lengths including fittings (3/4”
pipe is recommended). Lengths in excess of these limits will require a larger recirculation pump.
Maximum Equivalent Copper Pipe Lengths
Pipe Diameter /2"
1
/4" 3

Maximum Pipe Length 100 ft (30 m) 400 ft (120 m)

Note ● To use HotButton mode, install a HotButton and recirculation pump, but not an aquastat (➊).
● To use Aquastat mode, install an aquastat and recirculation pump, but not a HotButton (➋).

44 Installing the System Piping

3.7 Examples of Electrical
Connections

WARNING
Improperly connecting the electrical supplies
can result in electrical shock and electrocution.
Follow all applicable electrical codes of the local
authority having jurisdiction. Connecting the
electrical components should be performed
only by a licensed professional.

CAUTION 3.7.2 Wiring Diagram - External LWCO

Label all wires before disconnecting them
when you work on the controls. Wiring errors
can cause abnormal and dangerous operation.
Verify proper operation after servicing.

Note The installation must comply with

National Electrical Code and any other
national, state, provincial or local codes

NC
ZONE_V/V1
or regulations. In Canada, CSA C22.1

NO
Canadian Electrical Code Part 1, and any
COM
NC
local codes. ZONE_V/V2

NO

Wiring must be N.E.C. Class 1. If original

COM

LWCO
wiring as supplied with boiler must be
NC
ZONE_V/V3

replaced, use only type 105 °C wire or

NO
COM

equivalent. lLWCO
Live

Boiler must be electrically grounded AC24VL

as required by National Electrical Code

AC24VN

Live
ANSI/NFPA 70 – latest edition.
C
T/S_Recir

W
R

T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

LWCO
C R C R C

3.7.1 Accessing the Terminal Strips

W W W

Neutral

DANGER
Note The boiler supplies 24 VAC at the LWCO
You must ensure that the boiler is disconnected power terminals (CNC3).
from the electrical supply before carrying out
any servicing inside the boiler and, particularly,
on the electric terminal strips. For terminal type LWCO appliances, a typical wiring
method is shown below (same voltage for control
To access the PCB, carefully follow the steps below: and burner circuit):

1. Turn off the power supply to the boiler. LWCO

Terminals

2. Unfasten the 4 latches (2 at the top and 2 at the

bottom) to remove the front cover and gain Jumper
access to the internal components. Neutral Live LWCO

To Boiler LWCO Terminals

Installing the System Piping 45

3.7.3 Wiring Diagram - Zone Pump System
NFC-H boilers can operate a heating system with up to 3 zones. The following is the wiring diagram for a zone
pump system with 3 zones.

Without 24VAC Connections

A/H
DHW PRI

A/H
DHW PRI
N

N
L
N L
L

N
L Z1 N

NC
ZONE_V/V1

NO
N L

COM
NC
L Z2 N Z3 L

ZONE_V/V2

NO
COM
NC
ZONE_V/V3

NO
COM

lLWCO

AC24VL

AC24VN
C
T/S_Recir
N

W
R

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

Zone pump 1
TEMPERATURE SENSOR R W C R W C R W C

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

(max. 2.5 A)
L Z1 N

TEMPERATURE SENSOR R W C R W C R W C
L Z2 N Z3 L

Zone pump 2
(max. 2.5 A)

Thermostat 3

Thermostat 2
Zone pump 3 Pump Ground
(max. 2.5 A) Thermostat 1

Note ● If you have a 24 V thermostat, connect it to the R & C terminals on the boiler’s PCB.
● The C terminals are for optional connections with 24 V thermostat COMMON.

46 Installing the System Piping

With 24VAC Connections

A/H
DHW PRI

A/H
DHW PRI
N

N
L
N L
L

N
L Z1 N

NC
ZONE_V/V1

NO
N L

COM
NC
L Z2 N Z3 L

ZONE_V/V2

NO
COM
NC
ZONE_V/V3

NO
COM

lLWCO

AC24VL

AC24VN
C
T/S_Recir
N

W
R

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

Zone pump 1
TEMPERATURE SENSOR R W C R W C R W C

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

(max. 2.5 A)
L Z1 N

TEMPERATURE SENSOR R W C R W C R W C

24 VAC L
Thermostat Input

24 VAC L
Thermostat Input

24 VAC L
Thermostat Input
24 VAC N

24 VAC N

24 VAC N
L Z2 N Z3 L

Zone pump 2
(max. 2.5 A)

Zone pump 3 Pump Ground

(max. 2.5 A) Thermostat 3

Thermostat 2

Thermostat 1

Installing the System Piping 47

 3.7.4 Wiring Diagram - Zone Pump System with DHW Recirculation
NFC-H boilers can use both the 3 zone heating system and the DHW recirculation feature. The following wiring
diagram shows the 3 zone system and the DHW external recirculation feature.

Without 24VAC Connections

NC
ZONE_V/V1

NO
COM
NC
ZONE_V/V2

NO
COM
A/H

NC
DHW PRI

ZONE_V/V3

NO
COM
lLWCO
A/H
DHW PRI
N

AC24VL

Recirculation pump
N

AC24VN
L

(max. 2.5 A)
N L
L

C
L Z1 N

NC
ZONE_V/V1

NO

T/S_Recir
N L

COM
NC
L Z2 N Z3 L

ZONE_V/V2

Recirculation Timer,
NO

W
COM
NC
ZONE_V/V3

NO

Aquastat,
COM

lLWCO

R
AC24VL

AC24VN

or HotButton
C
T/S_Recir

W
N

Push Button
SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

Zone pump 1
TEMPERATURE SENSOR R W C R W C R W C

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

(max. 2.5 A)
L Z1 N

TEMPERATURE SENSOR R W C R W C R W C
L Z2 N Z3 L

Zone pump 2
(max. 2.5 A)

Thermostat 3

Thermostat 2
Zone pump 3 Pump Ground
(max. 2.5 A) Thermostat 1

* If the DHW recirculation menu is set to the Always On, Intelligent, or Weekly option, no aquastat or additional HotButton is
required.

Note ● The C terminals are for optional connections with 24 V thermostat COMMON.
● When using combi pre-heat, using a recirculation pump is not necessary. Select combi pre-heat on
the DHW recirculation menu of the parameter setting part.
● When using external recirculation, install a recirculation pump and select external recirculation in
the DHW recirculation menu.

48 Installing the System Piping

 With 24VAC Connections

NC
ZONE_V/V1

NO
COM
NC
ZONE_V/V2

NO
COM
A/H

NC
DHW PRI

ZONE_V/V3

NO
COM
lLWCO
A/H
DHW PRI
N

AC24VL

Recirculation pump
N

AC24VN
L

(max. 2.5 A)
N L
L

C
L Z1 N

NC
ZONE_V/V1

NO

T/S_Recir
N L

COM
NC
L Z2 N Z3 L

ZONE_V/V2

NO

Recirculation

W
COM
NC
ZONE_V/V3

NO
COM

Timer, Aquastat,
lLWCO

R
AC24VL

AC24VN

or HotButton
C
T/S_Recir

W
N

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

Zone pump 1 Push Button

TEMPERATURE SENSOR R W C R W C R W C

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

(max. 2.5 A)
L Z1 N

TEMPERATURE SENSOR R W C R W C R W C
24 VAC L
Thermostat Input

24 VAC L
Thermostat Input

24 VAC L
Thermostat Input
24 VAC N

24 VAC N

24 VAC N
L Z2 N Z3 L

Zone pump 2
(max. 2.5 A)

Zone pump 3 Pump Ground

Thermostat 3
(max. 2.5 A)
Thermostat 2

Thermostat 1

* If the DHW recirculation menu is set to the Always On, Intelligent, or Weekly option, no aquastat or additional HotButton is
required.

Note ● When using combi pre-heat, using a recirculation pump is not necessary. Select combi pre-heat on
the DHW recirculation menu.
● When using external recirculation, install a recirculation pump and select external recirculation in
the DHW recirculation menu.

Installing the System Piping 49

3.7.5 Wiring Diagram - Zone Valve System
The NFC-H boilers can operate a heating system with up to 3 zones. The following is the wiring diagram for a
zone valve system with 3 zones.

Without 24VAC connections

NC
ZONE_V/V1
Zone valve 1
(max. 1A)

NO
COM
NC
ZONE_V/V2
Zone valve 2

NO
(max. 1A)

COM
A/H

NC
DHW PRI

ZONE_V/V3
Zone valve 3
(max. 1A)

NO
COM
lLWCO
A/H
DHW PRI
N

AC24VL

Recirculation pump
N

AC24VN
L

(max. 2.5 A)
N L
L

C
L Z1 N

NC
ZONE_V/V1

NO

T/S_Recir
N L

COM
NC
L Z2 N Z3 L

ZONE_V/V2

Recirculation Timer,
NO

W
COM
NC
ZONE_V/V3

NO

Aquastat,
COM

lLWCO

R
AC24VL

AC24VN

or HotButton
C
T/S_Recir

W
N

Push Button
SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

L Z1 N

TEMPERATURE SENSOR R W C R W C R W C
L Z2 N Z3 L

Thermostat 3

Thermostat 2
System pump Pump Ground
(max. 2.5 A) Thermostat 1

Note ● NO (Normal Open): Power is supplied when the zone valve is operating, and power turns off when
the zone valve stops.
● NC (Normal Close): Power is supplied when the zone valve stops, and power turns off when the
zone valve is operating.
● COM: 24 V AC COMMON
● The boiler has an internal 24V transformer that is rated for 75VA. This transformer provides power
to the zone valve, low water cut-off (LWCO) and thermostat terminals.
● If the total power consumption of all 3 zone valves exceeds 70VA, an external zone valve controller
must be used.

50 
With 24VAC connections

NC
ZONE_V/V1
Zone valve 1

NO
(max. 1A)

COM
NC
ZONE_V/V2
Zone valve 2

NO
(max. 1A)

COM
A/H

NC
DHW PRI

ZONE_V/V3
Zone valve 3
(max. 1A)

NO
COM
lLWCO
A/H
DHW PRI
N

AC24VL

Recirculation pump
N

AC24VN
L

(max. 2.5 A)
N L
L

C
L Z1 N

NC
ZONE_V/V1

NO

T/S_Recir
N L

COM
NC
L Z2 N Z3 L

ZONE_V/V2

Recirculation Timer,
NO

W
COM
NC
ZONE_V/V3

NO

Aquastat,
COM

lLWCO

R
AC24VL

AC24VN

or HotButton
C
T/S_Recir

W
N

Push Button
SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

L Z1 N

TEMPERATURE SENSOR R W C R W C R W C
L Z2 N Z3 L

24 VAC L
Thermostat Input

24 VAC L
Thermostat Input

24 VAC L
Thermostat Input
24 VAC N

24 VAC N

24 VAC N
System pump Pump Ground
(max. 2.5 A)
Thermostat 3

Thermostat 2

Thermostat 1

Note ● NO (Normal Open): Power is supplied when the zone valve is operating, and power turns off when
the zone valve stops.
● NC (Normal Close): Power is supplied when the zone valve stops, and power turns off when the
zone valve is operating.
● COM: 24 V AC COMMON
● The boiler has an internal 24V transformer that is rated for 75VA. This transformer provides power
to the zone valve, low water cut-off (LWCO) and thermostat terminals.
● If the total power consumption of all 3 zone valves exceeds 70VA, an external zone valve controller
must be used.

Installing the System Piping 51

3.7.6 Wiring Diagram - the Navien SmartZone +
The Navien Smart Zone + controller may be used with NFC-H boilers to operate a heating system with more than
3 zones.
When Navien boilers are used with a Navien Smartzone+ zone pump controller, an RS-485 data communication
link is established through the Ready-link connection. This allows the controller and the boiler to share
operational information and to control the zones more efficiently by minimizing unnecessary pump operation.
The communication link also provides an optimal control environment for freeze protection.

Navien Ready-Link Cable

NC
ZONE_V/V1

NO
COM
NC
ZONE_V/V2

NO
COM
NC
ZONE_V/V3

NO
COM

lLWCO

AC24VL

AC24VN
C
T/S_Recir

W
R

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C

Navien Smartzone +
Zone Pump Controller

Refer to the user manual that is supplied with the Navien Smartzone+ zone pump controller for details.

Note The Navien Zone Controller setting must be enabled when using the Ready-Link cable for
communication. Refer to “11.5.2 Setting the Space Heating Operation” on page 112 for details.

52 Installing the System Piping

3.7.7 Wiring Diagram - Generic Zone 3.7.8 Wiring Diagram - Generic Zone
System with Zone Valves System with Zone Pumps

<NFC-H> <NFC-H>
A/H

A/H
DHW PRI

DHW PRI
N

N
L

L
N L

N L
N

N
L Z1 N

L Z1 N
NC
ZONE_V/V1

NC
ZONE_V/V1
NO

NO
COM

COM
NC
L Z2 N Z3 L

ZONE_V/V2

NC
L Z2 N Z3 L

ZONE_V/V2
NO

NO
COM

COM
NC

NC
ZONE_V/V3

ZONE_V/V3
NO

NO
COM

COM
lLWCO
lLWCO

AC24VL
AC24VL
AC24VN
AC24VN
C

C
T/S_Recir

T/S_Recir
W

W
R

R
SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1
SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1
TEMPERATURE SENSOR R W C R W C R W C
TEMPERATURE SENSOR R W C R W C R W C

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1 SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C TEMPERATURE SENSOR R W C R W C R W C

Zone1 T/S Zone2 T/S Zone3 T/S Zone4 T/S Zone5 T/S Zone6 T/S

Zone1 T/S Zone2 T/S Zone3 T/S Zone4 T/S Zone5 T/S Zone6 T/S Generic Zone Controller
Generic Zone Controller
Zone1 Pump Zone2 Pump Zone3 Pump Zone4 Pump Zone5 Pump Zone6 Pump T/T

Zone1 Valve Zone2 Valve Zone3 Valve Zone4 Valve Zone5 Valve Zone6 Valve T/T

<NFC-H>
N
L
N L

A/H
N

DHW PRI
N
L Z1 N

L
N L
N
L Z1 N

NC
ZONE_V/V1

NO
COM
L Z2 N Z3 L

NC
L Z2 N Z3 L

ZONE_V/V2

NO
COM
NC
ZONE_V/V3

NO
COM

lLWCO

AC24VL

AC24VN
C
T/S_Recir

W
R

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C

Pump Ground

System Pump
(max. 2.5 A)

Installing the System Piping 53

3.7.9 Wiring Diagram - Air Handler

<NFC-H>

A/H
DHW PRI

N
L A/H
DHW PRI

N L
N
L Z1 N

NC
ZONE_V/V1

NO
COM
N

NC
ZONE_V/V2
L Z2 N Z3 L

NO
COM
NC
ZONE_V/V3

NO
COM
lLWCO

AC24VL

AC24VN
L

C
T/S_Recir

W
R
SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

N L

TEMPERATURE SENSOR R W C R W C R W C
N
L Z1 N

<Air Handler>
L Z2 N

Connect the pump wires to the system pump.

<NFC-H>
N
L
N L

A/H
N

DHW PRI
N
L Z1 N

L
N L
N
L Z1 N

NC
ZONE_V/V1

NO
COM
L Z2 N Z3 L

NC
L Z2 N Z3 L

ZONE_V/V2

NO
COM
NC
ZONE_V/V3

NO
COM

lLWCO

AC24VL

AC24VN
C
T/S_Recir

W
R

SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C

Pump Ground

System Pump
(max. 2.5 A)

54 Installing the System Piping

 3.7.10 Wiring Diagram - Optional Supply/Return Temperature Sensors

lLWCO

AC24VL

<NFC-H> AC24VN

C
T/S_Recir

W
R
Temperature
SUPPLY RETURN OUTDOOR T/S_ZONE3 T/S_ZONE2 T/S_ZONE1

TEMPERATURE SENSOR R W C R W C R W C
Sensor

Supply Cable tie

Temperature Sensor
(recommended) Return Temperature Sensor (optional)

Thermal insulation

Note ● To control the boiler supply or return water temperature using the external temperature sensor,
configure the system accordingly. On the front panel, press the Menu button ( ) to enter the
setting menu, and then select 2. Space Htg Operation > 5. SH Control Method to select one of the
control modes.
● For best performance, wrap the sensor and pipe section with thermal insulation.
● A single temperature sensor is supplied with the boiler. Additional temperature sensors are
available for purchase. Contact Navien for more information.

Installing the System Piping 55

4. Connecting the Gas Supply
Navien recommends connecting the boiler as the
first appliance downstream of the gas meter, to
WARNING ensure a sufficient gas supply.
● Before connecting the gas supply, determine
the gas type and pressure for the boiler by
referring to the rating plate. Use only the same
gas type indicated on the rating plate. Using
a different gas type will result in abnormal
combustion and malfunction of the boiler. Gas
supplies should be connected by a licensed Gas meter capacity ≥ The total
professional only. capacity of connected appliances

● To avoid damaging the connectors on the

boiler, use two wrenches when tightening
piping to the boiler. Use one wrench to
prevent the boiler’s connector from turning,
and use the other wrench to tighten the
Gas Supply Line
connection. Damaged connectors may result
in system leaks.
● Properly support the piping with hangers. Do
not allow the piping to be supported by the
boiler or its accessories.
● Ensure that the gas piping is protected from
physical damage and freezing where required.
Failure to follow these instructions could result The boiler is
in gas leakage and result in fire, explosion, recommended to be
property damage, severe personal injury, or the first appliance to
death. be connected to the
gas supply line.
● The appliance and its gas connection must
be leak tested before placing the appliance in
operation.
● To avoid danger from explosion and fire,
do not use a flame to check for a gas leak.
Perform a bubble test on the joints to check
for gas leaks. If a leak exists, bubbles will form
at the leaking joint. A gas leak could result in
substantial property damage, severe personal
injury, or death.
● Immediately turn off the boiler and stop the
gas supply if a gas leak is detected. Perform a
bubble test to find the leak and repair the leak
immediately. Do not start the boiler again until
the leak is repaired. Operating the boiler with
a gas leak could result in substantial property
damage, severe personal injury, or death.
● This boiler cannot be converted from natural
gas to propane or vice versa without a Navien
gas conversion kit. Do not attempt a field
conversion of this boiler without a Navien
gas conversion kit. Doing so will result in
dangerous operating conditions and will void
the warranty.

56 Connecting the Gas Supply

To connect the gas supply:
1. Determine the gas type and pressure for the CAUTION
boiler by referring to the rating plate.
● Install a manual gas shut-off valve between
2. Perform a pressure test on the main gas supply the gas supply line and the boiler.
line. ● A sediment trap must be provided upstream
of the gas controls.
3. Purge the gas line of any debris.
4. Determine the proper size and type for the gas Tighten the boiler connection valves
Note ●
line. Refer to the tables that follow. with care to avoid damage.
Note Refer to the instructions provided ● The gas connection fitting on all
with the gas regulator for the boilers is 3/4 in.
minimum pipe distance between the
regulator and the appliance.
● 1
/2 in rigid pipe can be used; refer to
the sizing tables on the proceeding
pages for limitations. Do not use 1/2 in
5. Install certified full port valves on the gas supply corrugated connectors or tubing as
line and boiler. noise may occur.
6. Connect the gas supply line.
7. Test the supply line, all connection points, and
the boiler for gas leaks. Corrugated Connector
Note Tighten the boiler connection valves
with care to avoid damage. ● When using flexible gas lines, ensure
that the pipe’s inner diameter and
connector is sufficient to supply the
required BTUs. Also, ensure that the
flexible line has no crimps or tight
bends in it, as this will restrict gas flow.
Gas Supply ● When using rigid pipe, Navien
recommends the installation of a
union on the gas supply line close
to the boiler, to facilitate any future
maintenance or service.
● Check with the local jurisdiction to
verify whether the use of 1/2” gas pipe
is approved in the area.

Gas Shut off

Valve CAUTION
Union
Prior to using an excess flow valve (EFV) in the
gas line, check the manufacturer’s minimum and
maximum flow capacity rating. An improperly
sized EFV will not allow for a full flow of gas to
Gas Inlet Adapter the boiler and may cause improper operation.

CLOSE: 195
KBTU
/HR

MAX OPER: 135

CLOSE: 195
BYPASS: 5
KBTU

MAX OPER: 135

/HR

BYPASS: 5

Bottom View

Excess Flow Valve

Connecting the Gas Supply 57

Typical LP Gas piping examples:

2 Stage System with Multiple Regulators (Recommended)

Gas Regulator (2 Stage)

High
Pressure
Regulator Low Pressure Regulator
(before entering home or building)

Gas Tank Full size

Gas Pipe

Single Regulator System

Gas Regulator (12” WC)

Full size
Pipe Gas Pipe

Gas Tank

Full size
Gas Pipe

58 Connecting the Gas Supply

4.1 Gas Pipe Sizing Tables
The following tables are referenced from the 2012 National Fuel Gas Code and are for reference only. Please
consult the gas pipe manufacturer for actual pipe capacities.

Maximum Natural Gas Delivery Capacity

In Cubic Feet (ft3) per Hour (0.60 Specific Gravity; 0.5 in WC Pressure Drop). Contact your gas supplier for BTU/ft3 ratings.
Use 1,000 BTU/ft3 for simplified calculations. This table is recommended for supply pressures less than 6 in WC.

Length (including fittings)

Pipe
Size 10 ft 20 ft 30 ft 40 ft 50 ft 60 ft 70 ft 80 ft 90 ft 100 ft 125 ft
(3 m) (6 m) (9 m) (12 m) (15 m) (18 m) (21 m) (24 m) (27 m) (30 m) (38 m)
3
/4 in 360 247 199 170 151 137 126 117 110 104 92
1 in 678 466 374 320 284 257 237 220 207 195 173
1 /4 in 1,390
1
957 768 657 583 528 486 452 424 400 355
1 /2 in 2,090
1
1,430 1,150 985 873 791 728 677 635 600 532
2 in 4,020 2,760 2,220 1,900 1,680 1,520 1,400 1,300 1,220 1,160 1,020
2 1/2 in 6,400 4,400 3,530 3,020 2,680 2,430 2,230 2,080 1,950 1,840 1,630
3 in 11,300 7,780 6,250 5,350 4,740 4,290 3,950 3,670 3,450 3,260 2,890
4 in 23,100 15,900 12,700 10,900 9,660 8,760 8,050 7,490 7,030 6,640 5,890

In Cubic Feet (ft3) per Hour (0.60 Specific Gravity; 3.0 in WC Pressure Drop). Contact your gas supplier for BTU/ft3 ratings.
Use 1,000 BTU/ft3 for simplified calculations. This table is recommended for supply pressures of 6 in WC or greater.

Length (including fittings)

Pipe
Size 10 ft 20 ft 30 ft 40 ft 50 ft 60 ft 70 ft 80 ft 90 ft 100 ft 125 ft
(3 m) (6 m) (9 m) (12 m) (15 m) (18 m) (21 m) (24 m) (27 m) (30 m) (38 m)
1
/2 in 454 312 250 214 190 172 158 147 138 131 116
3
/4 in 949 652 524 448 397 360 331 308 289 273 242
1 in 1,787 1,228 986 844 748 678 624 580 544 514 456
1 /4 in 3,669
1
2,522 2,025 1,733 1,536 1,392 1,280 1,191 1,118 1,056 936
1 /2 in 5,497
1
3,778 3,034 2,597 2,302 2,085 1,919 1,785 1,675 1,582 1,402
2 in 10,588 7,277 5,844 5,001 4,433 4,016 3,695 3,437 3,225 3,046 2,700
2 1/2 in 16,875 11,598 9,314 7,971 7,065 6,401 5,889 5,479 5,140 4,856 4,303
3 in 29,832 20,503 16,465 14,092 12,489 11,316 10,411 9,685 9,087 8,584 7,608
4 in 43,678 30,020 24,107 20,632 18,286 16,569 15,243 14,181 13,305 12,568 11,139

Connecting the Gas Supply 59

Maximum Liquefied Propane Delivery Capacity
In Thousands of BTU/H (0.5 in WC pressure drop)

Length (including fittings)

Pipe
Size 10 ft 20 ft 30 ft 40 ft 50 ft 60 ft 80 ft 100 ft 125 ft 150 ft 175 ft 200 ft 250 ft
(3 m) (6 m) (9 m) (12 m) (15 m) (18 m) (24 m) (30 m) (38 m) (45 m) (53 m) (60 m) (76 m)
/2 in
1
291 200 160 137 122 110 101 94 89 84 74 67 62
/4 in
3
608 418 336 287 255 231 212 197 185 175 155 140 129
1 in 1,150 787 632 541 480 434 400 372 349 330 292 265 243
1 1/4 in 2,350 1,620 1,300 1,110 985 892 821 763 716 677 600 543 500
1 /2 in 3,520 2,420 1,940 1,660
1
1,480 1,340 1,230 1,140 1,070 1,010 899 814 749
2 in 6,790 4,660 3,750 3,210 2,840 2,570 2,370 2,200 2,070 1,950 1,730 1,570 1,440

4.2 Measuring the Inlet Gas Pressure

WARNING
The boiler cannot function properly without sufficient inlet gas pressure. Measuring the inlet gas pressure
should be performed by a licensed professional only.

● The inlet gas pressure must be maintained between 3.5 in and 10.5 in WC for natural gas and between 8.0 in
and 13.0 in WC for liquefied propane.
● The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
● The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi
(3.5 kPa).

Note If gas pressure is out of the acceptable range or an excessive pressure drop is observed, contact the
gas supplier or a qualified installer to supply proper gas pressure to the unit.

60 Connecting the Gas Supply

To measure the inlet gas pressure: 8. Unfasten the 4 latches (2 at the top and 2 at the
bottom) to remove the front cover and gain
1. Shut off the manual gas valve on the gas supply access to the internal components.
line.

CLOSE
OPEN
OPEN

CLOSE

Opened Closed
OPEN

CLOSE

Gas Valve

9. Loosen the screws indicated in the figure below

and connect a manometer to the pressure port.
Reset the manometer to zero before use.

2. Turn on the boiler. On the front panel, press the

Back button ( ) and the Menu button ( )
simultaneously for 3 seconds, and then rotate
the Command dial ( ) to move to “7. Special
Operations”.

3. Press the Command dial ( ) to enter special

operation mode.

Digital pressure
manometer

10. Re-open the manual gas valve and check for

leaks.

11. Activate multiple zones to ramp the boiler up to

its maximum firing rate.
4. Rotate the Command dial ( ) to move to 7. SH 12. When the boiler reaches its maximum firing
2nd MAX, and then press the Command dial rate, check the inlet gas pressure reading on the
( ) to select the operation mode. manometer. The gas pressure must fall within
the ranges specified on page 8.
5. Press the Back button ( ) twice to return to
normal operation mode.

6. Run space heating. The gas in the gas supply

line will be purged.

7. Leave the boiler on until the boiler shuts down

due to a lack of gas supply, and then turn off the
boiler.

Connecting the Gas Supply 61

5. Venting for Combustion Air
Additional Guidelines for Combustion Air Corrosive Contaminants
● Combustion air piping to the outside is Muriatic acid/hydrochloric acid
recommended. (Direct Venting)
Refrigerant leaks
● The boiler may be installed with a single pipe
carrying the flue products to the outside while Chlorine-type bleaches, detergents, and cleaning
using combustion air from the equipment room. solvents found in household laundry rooms
In order to use the room air venting option on
page 68, specific conditions and considerations Varnish removers or paint
must be followed. Adhesives used to fasten building products and
other similar products
WARNING Chlorine-based swimming pool chemicals
● Do not install the boiler or combustion Permanent wave solutions
air piping in areas with contaminated
Anti-static fabric softeners used in clothes dryers
air(containing a high level of dust, sawdust,
sand, flour, aerosols, fluorine or chlorine Calcium chloride used for thawing
compounds), as contaminants can cause
severe problems. Spray cans containing chloro/fluorocarbons

● Pool and laundry products and common Cements and glues

household cleaning products can contain Sodium chloride used for water softening
corrosive compounds. If any of the chemicals
or vapors enter the boiler, this can result in Chlorinated waxes/cleaners
serious product damage that can even cause
the potential for flue gas leakage in extreme Corrosive Sources
cases.
To prevent the potential of severe personal Remodeling areas
injury or death, check for areas and products
Refrigeration repair shops
listed in the following tables before installing
the boiler or air inlet piping. New building construction
If contaminants are found in the combustion
air, you MUST Remove contaminants Metal fabrication plants
permanently or Relocate air inlet and vent Laundry areas and establishments/dry cleaning
terminations to other clean areas.
Swimming pools
● The warranty does not cover damage caused
by air contaminants. Auto body shops

● If you must install the boiler in an area with Furniture refinishing areas and establishments
contaminated air, use direct venting to Garages with workshops
supply clean air from outside the building.
We recommend regular filter cleaning and Plastic manufacturing plants
maintenance in these areas.
Beauty shops
Photo processing plants

62 Venting for Combustion Air

5.1 Venting the Boiler The boiler must be properly vented to ensure a
constant supply of clean intake air and to ensure
that exhaust air is properly removed from living
areas. When venting the boiler, follow these
DANGER guidelines:
This appliance is certified as a “Category IV” ● Do not install the boiler in areas with
appliance and requires a special venting system. contaminated air (containing a high level of dust,
The vent system will operate with a positive sawdust, sand, flour, aerosols, or any other such
pressure in the pipe. Exhaust gases must be piped airborne contaminants), as contaminants can
directly outdoors using the vent materials and cause operational problems. The warranty does
rules outlined in these instructions. Do not connect not cover damage caused by contaminants in the
vent connectors serving appliances vented by installation area. If you must install the boilers
natural draft into any portion of mechanical draft in an area with contaminated air, use direct
systems operating under positive pressure. Follow venting to supply air from outside the building.
the venting instructions carefully. Failure to do so We recommend regular filter cleaning and
will result in substantial property damage, severe maintenance in these areas.
personal injury, or death.
● For best results, keep the venting system as short
and straight as possible.
● Locate the boiler as close as possible to the vent
termination.
WARNING ● Do not connect the boiler vent to a vent for any
● Improper venting of the boiler can result in other gas boiler or vent stack.
excessive levels of carbon monoxide, which can ● For horizontal runs, slope the horizontal section
lead to severe personal injury or death. This upward toward the vent termination at a rate of
boiler must be vented in accordance with 1
/4 in per foot (2 % slope).
the “Venting of Equipment“ section of the ● Create an airtight seal at each joint in the exhaust
latest edition of the ANSI Z223.1/NFPA 54
and intake air pipes from the boiler collar to the
Natural Fuel Gas Code in the USA and/or the
“Venting systems and air supply for boilers“ vent termination (see below).
section of the latest version of the CAN/CGA Do not cover any non-metallic vent
Note
B149.1 Natural Gas and Propane Installation materials with thermal insulation.
Code in Canada, as well as all applicable local
building codes and regulations. Follow all
instructions and guidelines when venting the
boiler. Venting should be performed only by a
licensed professional.
● The venting system must be sealed gastight to
prevent flue gas spillage and carbon monoxide
emissions, which will result in severe personal
injury or death.
● The building owner is responsible for keeping
the exhaust and intake terminations free of
snow, ice, or other potential blockages, as well
as scheduling routing maintenance. Blocked
or obstructed vent piping terminations could
result in property damage, severe personal
injury, or death.

Venting for Combustion Air 63

Connecting the Pipe to the Vent Collar
Mark 3.0” from
Note Do not use primer or cement on the the end of the pipe
appliance connection.
3.0”

WARNING
When cutting the vent pipe, ensure that the
cutting plane of the pipe is at a 90° angle with
the pipe axis and is as flat as possible. Vent pipes
with a beveled cutting plane can lead to gasket
failure and flue gas leakage, which may result in
serious injury or death.

90 C

2. Insert the pipe into the vent collar to start the

vent run. Make sure to completely slide the vent
into the collar until the end makes contact with
90° the bottom of the socket.

Note Verify that 3.0” of the pipe has been

completely inserted into the collar and
that the mark is no longer visible.

3. Tighten the clamp with a socket wrench (8 mm)

1. Measure 3.0” inches from the end of the vent to properly seal the joint.
pipe, then draw a mark at that distance.

64 Venting for Combustion Air

 CAUTION DANGER
Do not start the vent run with a street elbow at If the connections leak, harmful flue gas may
the vent collar. Using an elbow directly at the cause personal injury or death. after completing
collar will not allow for a tight seal between the the installation and filling the boiler with water,
appliances and vent pipe. A length of straight turn on the boiler and test for leaks using a
pipe must be used when starting the vent run. bubble test kit. After applying the soap solution,
bubbles will form on the connection if any leaks
exist.

5.2 About the Vent Installation

Detector
This boiler unit comes pre-installed with a Vent
Installation Detector (“VID”) to assist the installer in
properly installing the Vent Pipe into the vent collar.

How It Works

● To avoid moisture and frost build-up and to

maintain clearances to openings on adjacent
homes, 45° elbows, 90° elbows, or tees may be
attached to the end of the termination vent pipe
to direct the exhaust plumes away from buildings,
as long as the total allowable vent lengths,
maximum number of elbows, and distances to air
intake restrictions are observed.
● Do not store hazardous or flammable substances
near the vent termination.
● If this boiler will be installed in areas where
snow is known to accumulate, protect the vent
termination from blockage.
● Ensure that the vent termination is at least 12 in
(300 mm) above the highest anticipated snow As shown, the VID is a device connected to the vent
line, or as required by local codes, whichever is collar which is intended to detect whether the vent
greater. pipe has been inserted to a sufficient depth into the
● Support the vent pipe with hangers at regular collar during its initial installation.
intervals or as required by local codes. During installation, the VID detects whether the
Exhaust and intake air pipes must be supported vent pipe is fully inserted (at least 3.0 inches or 76
at least every 4 ft (1.2 m). mm) into the collar. If a correctly sized vent pipe
● The vent for this appliance shall not terminate (2.0 inches) is fully inserted into the collar, it will
over public walkways; or near soffit vents or crawl press against a switch to activate the VID. If the vent
space vents or a nuisance or hazard or cause pipe is not fully inserted into the collar, the unit will
property damage; or where condensate or vapor display an error message and will not operate. Make
could cause damage or could be detrimental to sure the vent pipe is correctly sized and has been
the operation of regulators, relief valves, or other inserted properly if Error 762 appears.
equipment.

Venting for Combustion Air 65

Purpose
WARNING
The VID’s purpose is to guide the installer to fully
insert the vent pipe to a depth of at least 3.0 inches ● The list above does not represent an
or 76 mm, into the collar. If the vent pipe is not exhaustive list of situations that may prevent
properly inserted and installed, it could separate proper operation of the VID. It is the installer’s
from the collar resulting in flue gas spillage and responsibility to install the vent pipe properly
carbon monoxide emissions which will result in and to adequately secure the unit to the wall.
severe personal injury or death.
● The vent pipe must be inserted 3.0 in (76 mm)
into the boiler collar. If the vent pipe is not
WARNING fully inserted, the vent installation detector
switch will detect it and the boiler may not
The VID is not intended and should not be relied operate. Make sure that the pipe is inserted
upon to detect all instances of the vent pipe's properly and that only the correctly sized
vertical movement or separation from the vent pipe materials are used or an error code
collar. Various factors, including but not limited E762 can appear on the front panel.
to sensor failure, switch sticking and corrosion, ● The failure to properly install the vent pipe
may cause the VID to remain activated after the into the boiler collar or using incorrectly
vent pipe separates from the collar. sized vent pipe materials in strict compliance
with installation instructions may cause the
vent pipe to separate from the boiler which
will result in excessive carbon monoxide
Limitations emissions and extremely dangerous
conditions which can lead to severe personal
The VID is not an alarm, safety switch or a substitute injury and/or death.
for a carbon monoxide detector. The VID may not
cause the unit to stop operating if the vent pipe ● Be sure to conduct a visual inspection of the
is partially or completely dislodged. Other factors vent pipe before inserting the vent pipe into
can impact the performance of the VID causing the boiler collar. The portion of the vent pipe
it to be unable to function as intended. Such inserted into the boiler collar must be free
factors include, but are not limited to, deformity from damage or defects in order for the vent
of the vent pipe, not using a correctly sized vent installation detector to operate properly. If
pipe, misalignment of the vent pipe into the collar, the vent pipe is damaged, then replace it with
vertical movement of the vent pipe caused by new vent pipe. The vent installation detector
improper installation, and other misuse or non- only detects separation of the vent pipe from
conformance with installation instructions. the boiler collar if fully inserted 3.0 in (76
mm). The vent installation detector will not
detect the separation of connected vent pipe
if the joints become detached.

3.0” (76 mm)

66 Venting for Combustion Air

 WARNING

The vent
installation
detector

Detectable

Undetectable

Venting for Combustion Air 67

5.3 Selecting a Vent Type
All Navien boilers are Category IV appliances and prepared at the factory to be direct vented (sealed
combustion). Navien recommends direct air vent installations whenever possible to avoid back drafting cold air
through the boiler unit. If you cannot use a direct vent, ensure that an ample supply of make-up air is available in
the installation location.
Navien also recommends installing a new vent system with this appliance. If reusing an existing vent system,
thoroughly inspect it for punctures, cracks, or blockages prior to connecting it to the boiler.

Direct Venting
The boiler uses a 2 in or 3 in diameter exhaust and a 2 in or 3 in diameter air intake ducts. To ensure the draw of
air directly from and exhaust of air directly to the outside of the building, create an airtight seal from the boiler
collar to the vent termination.
Intake materials can be made of ABS, PVC, CPVC, PP, galvanized or stainless steel, corrugated aluminum or
any other such materials. If you use a corrugated material, ensure that there is not inadvertent crimping of, or
damage to, the intake air pipe.
When using direct venting, maintain the following venting clearances, as required by ANSI Z21.10.3 and the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, and CAN/CGA B149.1 Natural Gas and Propane Installation
Code:

Canadian Direct Vent US Direct Vent

Ref Description
Installations1 Installations2
Clearance above grade, veranda, porch, deck,
A 12 in (30 cm) 12 in (30 cm)
or balcony
Clearance to window or door that may be
B 36 in (91 cm) 12 in (30 cm)
opened
C Clearance to permanently closed window * *

68 Venting for Combustion Air

 Canadian Direct Vent US Direct Vent
Ref Description
Installations1 Installations2
Vertical clearance to ventilated soffit located
above the terminal within a horizontal distance
D * *
of 2 ft (61 cm) from the center line of the
terminal
E Clearance to unventilated soffit * *
F Clearance to outside corner * *
G Clearance to inside corner * *
3 ft (91 cm) within a
Clearance to each side of center line extended
H height 15 ft above the *
above meter/regulator assembly
meter/regulator assembly
I Clearance to service regulator vent outlet 3 ft (91 cm) *
Clearance to nonmechanical air supply inlet
J to building or the combustion air inlet to any 36 in (91 cm) 12 in (30 cm)
other appliance
3 ft (91 cm) above
K Clearance to a mechanical air supply inlet 6 ft (1.83 m) if within 10 ft (3 m)
horizontally
Clearance above paved sidewalk or paved
L 7 ft (2.13 m)† *
driveway located on public property
Clearance under veranda, porch deck, or
M 12 in (30 cm)‡ *
balcony
1 In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code
2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Code
† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings
and serves both dwellings.
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
* Clearance in accordance with local installation codes and the requirements of the gas supplier.

Venting for Combustion Air 69

 Non-Direct Venting (Single Pipe) 2. Provide two openings to allow for circulation
of combustion air as specified by ANSI Z223.1/
If, at any time, the installation location could NFPA 54 or CAN/CGA B-149.1:
experience negative pressure, there is a possibility
of back drafting cold air through the boiler’s heat Outdoor Indoor make
exchanger. This situation could lead to the freezing make up air up air is
of the heat exchanger and malfunction of the boiler. Maximum is provided, provided, a
Input a minimum minimum
However, building codes in most jurisdictions (BTU/H) free area of free area of
disallow negative pressures in residences. In a 1 in2, per 1 in2, per
home with a well-balanced air supply, the heat 4,000 BTU/H 1,000 BTU/H
exchanger should not be in danger of freezing. 53 in2
Because the cause of back drafting is not considered 210 in2
NFC- 10 in (W) x
a manufacturing problem, any freezing damage 210,000 14 1/2 in (W) x
250/200H 6 in (H) or
14 1/2 in (H)
which occurs from back drafting will not be covered 9 in round
by the Navien warranty. If there is any question 53 in2
about the possibility of back drafting in the 210 in2
NFC- 10 in (W) x
installation location, use a direct venting system for 210,000 14 1/2 in (W) x
250/175H 6 in (H) or
the boiler. 14 1/2 in (H)
9 in round
When using non-direct venting, maintain non-direct
vent clearances shown on page 71 as required by
ANSI Z21.10.3 and the National Fuel Gas Code,
ANSI Z223.1/NFPA 54, and CAN/CSA B149.1
Natural Gas And Propane Installation Code.
To use non-direct venting for the boiler:
1. Insert the termination end cap into the intake
air duct. Do not glue the end cap, to allow for
easy removal and cleaning of the cap.

Vent Termination
Cap 2"
Coupling 2"
Vent Pipe 2"

70 Venting for Combustion Air

 Canadian Non-Direct US Non-Direct Vent
Ref Description
Vent Installations1 Installations2
Clearance above grade, veranda, porch, deck,
A 12 in (30 cm) 12 in (30 cm)
or balcony
48 in (120 cm) below or
Clearance to window or door that may be
B 36 in (91 cm) to side of opening; 12 in
opened
(30 cm) above opening
C Clearance to permanently closed window * *
Vertical clearance to ventilated soffit located
above the terminal within a horizontal distance
D * *
of 2 feet (61 cm) from the center line of the
terminal
E Clearance to unventilated soffit * *
F Clearance to outside corner * *
G Clearance to inside corner * *
36 in (91 cm) within
Clearance to each side of center line extended a height 15 ft
H *
above meter/regulator assembly (4.57 m) above the meter/
regulator assembly
I Clearance to service regulator vent outlet 36 in (91 cm) *
Clearance to non-mechanical air supply inlet 48 in (120 cm) below or
J to building or the combustion air inlet to any 36 in (91 cm) to side of opening; 12 in
other appliance (30 cm) above opening

Venting for Combustion Air 71

 Canadian Non-Direct US Non-Direct Vent
Ref Description
Vent Installations1 Installations2
36 in (91 cm) above
K Clearance to a mechanical air supply inlet 6 ft (1.83 m) if within 10 ft (3 m)
horizontally
Clearance above paved sidewalk or paved
L 7 ft (2.13 m)† *
driveway located on public property
Clearance under veranda, porch deck, or
M 12 in (30 cm)‡ *
balcony
1 In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code
2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Code
† A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings
and serves both dwellings.
‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor.
* Clearance in accordance with local installation codes and the requirements of the gas supplier.

72 Venting for Combustion Air

5.4 Selecting Vent Pipe Materials Note When you set PCB DIP SW2 (Set of 8
Switches) #8 to On, ensure that CPVC,
Venting requirements differ in the US and Canada. polypropylene or stainless steel piping
Consult the following chart or the most recent is used for exhaust venting.
edition of ANSI Z223.1/NFPA 54 or CAN/CGA B149.1,
as well as all applicable local codes and regulations O O
when selecting vent pipe materials. Do not use N N

cellular core PVC (ASTM F891), cellular core CPVC, or 1 2 3 4 5 6 1 2 3 4 5 6 7 8

Radel® (polyphenolsulfone) for the exhaust vent.

WARNING
Do not mix components from different systems.
The vent system may fail and harmful flue
products may leak into the living space. Mixing
of venting materials will void the warranty and
certification of the appliance. CAUTION
● This boiler has a built-in control to limit the
exhaust temperature to 149°F (65°C). As a
Locale Recommended Vent Materials result, the boiler can be vented with Schedule
40 PVC.
● PVC/CPVC Schedule 40 or 80 (Solid
Core)
● In high temperature applications, the exhaust
temperature can exceed 149°F (65°C). In that
USA ● UL1738 approved PVC or CPVC
case, you must use Schedule 40/80 CPVC or
● Approved Polypropylene (PP) Approved Polypropylene/Stainless Steel in
● Approved Stainless Steel (SS) the USA or Type BH Special Gas Vent Class IIB
(CPVC) or Class IIC (Polypropylene/SS) that
● Type BH Special Gas Vent Class IIA
conforms to ULC-S636 in Canada.
(PVC)
● Type BH Special Gas Vent Class IIB
● When using 2 in. vent, if the exhaust
Canada* temperature exceeds 149°F (65°C), CPVC pipe
(CPVC)
(field supplied) must be used for the first 3
● Type BH Special Gas Vent Class IIC feet of equivalent pipe length. For systems
(Polypropylene/Stainless Steel) using 3 in. vent, the first 5 in. of length must
* For installation in Canada, field-supplied plastic vent be CPVC pipe.
piping must comply with CAN/CGA B149.1 (latest edition)
and be certified to the Standard For Type BH Gas Venting The following polypropylene vent components are
Systems, ULC-S636. Components of this listed system approved for
must not be interchanged with other vent systems or use with this appliance:
unlisted pipes or fittings. All plastic components and
specified primers and glues of the certified vent system Duravent PolyPro® SW (Rigid) (Certified to
must be from a single system manufacturer and must not ULCS636)
be intermixed with another system manufacturer’s parts. 2PPS-xxx (2”) or 3PPS-xxx (3“)
The supplied vent connector and vent termination are
certified as part of the boiler. Centrotherm Innoflue® SW (Rigid) (Certified to
UL1738 and ULCS636)
The vent system shall be installed in accordance ISxx02xx (2”) or ISxx03xx (3”)
with the boiler manufacturer and, if applicable, the
Duravent PolyPro® (Flexible) (Certified to
venting system manufacturer’s instructions. ULCS636)
This product is set to use PVC as the default vent 3PPS -FLEXxx (3”)
2PPS-FAM or 3PPS-FAM (2” or 3” Rigid-to-Flex Male
pipe material. If you require that return water hotter
Adapter)
than 140°F (60°C) to circulate back to boiler, the 2PPS-X3L (2” to 3” Increaser)
DIP switch must be configured (DIP SW2 (Set of
8 Switches) #8 to ON position). Otherwise, the
boiler will control and maintain the flue and DHW
temperature below 150°F (65°C) and 140°F (60°C)
respectively.

Venting for Combustion Air 73

Centrotherm Innoflue® (Flexible) (Certified to 5.5 Measuring Vent Length
UL1738 and ULCS636)
IFVL02xxx (2”) or IFVL03x xx (3”) The maximum vent length when using 2 in exhaust
IFSFC02 or IFSFC03 (2” or 3” Rigid-to- Flex Male
ducts is 65 ft (20 m). The maximum vent length
Adapter)
ISEI0203 or ISIA0203 (2” t o 3” Increaser) when using 3 in vent ducts is 150 ft (45 m). The
intake duct length may be identical to the exhaust
Hart & Cooley Polyflue™ SW (Rigid) (Certified to duct length. Maximum vent lengths reduce
ULCS636) according to the number of elbows used, as shown
2PF-xx (2”) or 3PF-xx (3”)
in the following table:
Z-Flex Z-DENS SW (Rigid) (Certified to UL1738 and
ULCS636)
2ZDP___ (2” or 3”) Vent Maximum Maximum
Equivalent Length
Size Length # of Elbows
The following stainless steel vent components are
approved for use with this appliance: Reduce the
maximum vent
Duravent FasNSeal® (Rigid) (Certified to UL1738 length accordingly
and ULCS636)
for each elbow used:
FSA-PVC3 (3” PVC to FasN Seal Appliance Adapter)
FSxxxxx03 (3”) 65 ft ● Each 90° elbow
2 in 6
(19.5 m) equates to 8 linear
Duravent FasNSeal® (Flexible) (Certified to UL1738 feet of vent
and ULCS636)
● Each 45° elbow
FSASMM-PP-2 (2” PP-to-FasNSeal adapter)
FSFLEX-02 (2”) equates to 4 linear
feet of vent
Heat Fab Saf-T Vent® EZ Seal
9301PVC (3” PVC/CPVC Outlet Boiler Adapter) Reduce the
93xx (3”) maximum vent
Z-Flex Z Vent length accordingly
2SVSTTA023 (2” x 3” Appliance Adapter) for each elbow used:
2SVEPSCF030X (Straight Pipe) 150 ft ● Each 90° elbow

2SVEEWCF0390 (90° Elbow) 3 in 8

(45 m) equates to 5 linear
2SVEEWCF0345 (45° Elbow) feet of vent
● Each 45° elbow
Note ● Only the vent pipe models listed
above are approved for use with this equates to 3 linear
appliance. feet of vent
● Proper appliance adapters must be
used when using polypropylene or Note ● The Maximum Length does not
SS vent pipe. include any elbows.
● Refer to the vent manufacturer’s
instructions for detailed installation
● The use of a PVC or polypropylene
procedures and guidelines. termination kit counts as 5 linear feet
● Do not use Schedule 40 or 80 (1.5 m) of vent.
polypropylene pipe used for water or ● The use of a tee counts for the same
waste systems within the vent run. equivalent length as a 90° elbow for
the vent size.
● The maximum vent lengths at high
altitudes are the same as shown in the
table above.

74 Venting for Combustion Air

5.6 Terminating the Vent Centrotherm Innoflue® (Certified to UL1738 and
ULCS636)
Before installing the boiler, determine what type of ISELL0287 or ISELL0387 (2” or 3” 87° Elbow)
vent termination is appropriate for the installation ISELL0245 or ISELL0345 (2” or 3” 45° Elbow)
location and materials. The subsections that follow IST02 or IST03 (2” or 3” Tee)
describe some typical venting configurations, but IASPP02 or IASPP03 (2” or 3” Birdscreen)
do not include all possible options.
Hart & Cooley Polyflue™ (Certified to ULCS636)
The following PVC vent terminations are approved 2PF-90 or 3PF-90 (2” or 3” 90° Elbow)
for use with this appliance: 2PF-45 or 3PF-45 (2” or 3” 45° Elbow)
2PF-T or 3PF-T (2” or 3” Tee)
● PVC Concentric Vent Kit (Sch 40 - UL1738/ULC
2PF-HVST or 3PF-HVST (2” or 3” Birdscreen)
S636):
2 in Vent Kit The following stainless steel (AL29-4C) vent
3 in Vent Kit components are approved for use as terminations:
● IPEX Low Profile TerminationKit (Certified to Duravent FasNSeal® (Certified to UL1738 and
ULCS636) ULCS636)
2 in Low Profile Vent Kit #196984 FSELB9003 (3” 90° Elbow)
3 in Low Profile Vent Kit #196985 FSELB8803 (3” 88° Elbow)
● IPEX Low Profile Termination Kit (Certified to FSELB4503 (3” 45° Elbow)
UL1738) FST3 (3” Tee)
2 in Low Profile Vent Kit #397984 FSBS3 (3” Birdscreen)
3 in Low Profile Vent Kit #397985
Heat Fab Saf-T Vent® EZ Seal (Certified to UL1738
The following polypropylene vent terminations are and ULCS636)
approved for use: 9314(LR) or 9314TERM (3” 90° Elbow)
● Duravent PolyPro Horizontal Concentric 9311 (3” 45° Elbow)
Termination Kit (Certified to ULCS636) 9390TEE (3” Tee)
2 in x 4 in Concentric Vent Kit #2PPS-HKL 9392 (3” Birdscreen)
3 in x 5 in Concentric Vent Kit #3PPS-HKL Z-Flex Z Vent (Certified to UL1738 and ULCS636)
● Centrotherm Innoflue Low Profile Termination Kit 2SVEEWCF0390 (90° Elbow)
(Certified to UL1738 and ULCS636) 2SVEEWCF0345 (45° Elbow)
2 in Vent Kit #ISLPT0202 2SVSTTF03 (3” Tee)
3 in Vent Kit #ISLPT0303
● Centrotherm Concentric Vent Kit (Certified to Note ● Only the termination models listed
UL1738 and ULCS636) above are approved for use with this
2 in Vent Kit #ICWT242 appliance.
3 in Vent Kit #ICWT352 ● Only terminations of the same
● Hart & Cooley Polyflue Horizontal Termination Kit manufacturer as the vent system must
(Certified to ULCS636) be used.
2 in Vent Kit #2PF-HCT ● Refer to the vent manufacturer’s
3 in Vent Kit #3PF-HCT instructions for detailed installation
● Z-Flex Z DENS Horizontal Termination Kit procedures and guidelines.
(Certified to UL1738 and ULCS636)
2 in Vent Kit #2ZDHK2
3 in Vent Kit #2ZDHK3
The following polypropylene vent components are
approved for use as terminations:
Duravent PolyPro® (Certified to ULCS636)
2PPS-E90L or 3PPS-E90L (2” or 3” 90° Elbow)
2PPS-E45L or 3PPS-E45L (2” or 3” 45° Elbow)
2PPS-TL or 3PPS-TL (2” or 3” Tee)
2PPS-BG or 3PPS-BG (2” or 3” Birdscreen)

Venting for Combustion Air 75

 Indoor Boiler Installation Venting ● Two-pipe Vertical Venting - Intake and exhaust
pipes do not have to terminate in the same area.
Examples
36” (900 mm) min. Exhaust Gas
The following are some possible indoor venting
options: 12” (300 mm) min.

12” (300 mm) min.

● Two-Pipe Sidewall Venting
Intake Air
Intake Air
Exhaust Gas 12” (300 mm) min
From any
obstruction
(above, below,
left, or right)

● Non-Concentric Sidewall Venting - Air is drawn

from a different location that is at least 12 in (300
mm) away from the exhaust termination. The
exhaust termination can be located either on the
sidewall or roof. Try to minimize the length of the
Interior View intake air pipe when installing the vent.

in.
0 mm) m
0
12" (3
12" (300mm) min.*

Exhaust Gas
12" (300 mm) min.

Intake Air

* 12” (300mm) above the highest anticipated snow

Exterior View level, or as required by local codes, whichever is
greater

76 Venting for Combustion Air

 ● Concentric Sidewall Venting Indoor Boiler Installation Venting
Examples (Continued)
Combustion Air Intake
● Low Profile Two-Pipe Sidewall Venting*
Combustion Air Intake
Exhaust Exhaust Exhaust
Gas Intake Air
Gas (from
1" (25 mm) min. (from outdoors)
appliance)

Maintain 12” (300 mm) min. clearance above highest

anticipated snow level or grade, whichever is greater

● Concentric Vertical Venting

Exhaust Gas
Combustion
Air Intake
Maintain 12” (300mm) min.
12” (300 mm) min.**
clearance above highest
anticipated snow level or
grade, whichever is greater
(maximum of 24” above roof)

Exterior View

Note For cascade applications, the required

horizontal clearance between * IPEX and Centrotherm Low Profile terminations
terminations is 12” for both sidewall and only
vertical venting installations.
** Clearance above highest anticipated snow level
or grade, or as required by local codes, whichever
is greater
Do not vertically stack
concentric terminations
Note Only the following orientations are
on sidewalls.
allowed for twin pipe terminations.

Venting for Combustion Air 77

● Flexible Vent Systems (Polypropylene)

Note ● Only VERTICAL installations are

allowed. Horizontal terminations are
prohibited.
● The use of proper adapters and
supports are required to fully
complete the installation.

The following table lists the flexible vent models

that are approved for use with this appliance in
addition to the maximum allowable vent lengths for
the desired vent system.

Vent Flexible PP
Model Type
Dia. Centrotherm Innoflue Flex

NFC-250/200H
2 in 50 ft
NFC-250/175H
● Only the flexible vent models listed above are
approved for use with this appliance.
● All flexible vent pipe must be installed
VERTICALLY through the roof. No horizontal
terminations are permitted.
● Use a 2 in snap fit coupler or the InnoFlue®
Single Wall Residential vent pipes to connect the
InnoFlue® Flex 2 in vent pipes to the exhaust.
● After installation, ensure that the vent system is
tightly sealed at the joints.
● All installation using the flexible vent materials
must be in INDIRECT VENTING only.
● Refer to the manufacturer’s literature for detailed
information and guidelines.

78 Venting for Combustion Air

6. Setting the DIP Switches

CAUTION
Do not remove the front cover unless the power to the boiler is turned off or disconnected. Failure to do
so may result in electric shock.

The boiler has 2 sets of DIP switches on the main circuit board (PCB). DIP switches are used to control the
functionality of the boiler. Set the DIP switches appropriately, based on the installation environment.

6.1 DIP Switch 1 (Set of 6 Switches)

The DIP SW1 (Set of 6 Switches) on the circuit board configures the operation status and model settings.

O O
N N

1 2 3 4 5 6 1 2 3 4 5 6 7 8

Switch Function Setting

Normal Operation 1-OFF, 2-OFF
2-stage MAX 1-ON, 2-OFF
1&2 Operation Status
1-stage MIN 1-OFF, 2-ON
1-stage MAX 1-ON, 2-ON
NFC-250/200H 5-OFF, 6-OFF
5&6 Model Setting
NFC-250/175H 5-ON, 6-OFF

Setting the DIP Switches 79

6.2 Dip Switch 2 (Set of 8 Switches)
The DIP SW2 (Set of 8 Switches) on the circuit board configures the gas type, altitude, temperature control
modes, country, and enables or disables the space heating thermostat.

O O
N N

1 2 3 4 5 6 1 2 3 4 5 6 7 8

Switch Function Setting Comment

Natural Gas 1-OFF
1 Gas Type
Propane Gas 1-ON
Refer to Table 1 in
0-1,999 ft (0-609 m) 2-OFF, 3-OFF “12.1 Gas & High
2,000-5,399 ft (610-1,645 m) 2-ON, 3-OFF Altitude Conversion”
2&3 High Altitude on page 129.
5,400-7,699 ft (1,646-2,346 m) 2-OFF, 3-ON
7,700-10,100 ft (2,347-3,078 m) 2-ON, 3-ON
Used 4-ON -
4 Well Pump
Unused 4-OFF -
5&6 Country US/Canada 5-OFF, 6-OFF -
Space Heating Used 7-OFF -
7
Thermostat Unused 7-ON -
Exhaust Temperature Used 8-OFF -
8
Control Unused 8-ON -

Note ● When PCB DIP switch 2 #8 is set to On, ensure that CPVC, polypropylene, or stainless steel is used for
exhaust venting.
● This unit may be installed at elevations up to 10,100 ft (3,078 m) for use with natural gas and propane. To
use the unit at a specific altitude, the DIP switches should be set as described above.
● High Altitude: Above 2,000 ft (610 m), the unit will de-rate by 3% for each 1,000 ft (305 m) of altitude gain.
● For NG, if you install the unit at above 5,400 ft (1,646 m), it is required to change the Gas Orifice for high
altitude. Be careful not to confuse it with the LP Gas Orifice. Refer to “12.1 Gas & High Altitude Conversion”
on page 129 for details.
● Common vent installations for use with natural gas and propane are only approved for up to 4,500 ft.

CAUTION
Ensure that the High Altitude setting reflects the actual location of the boiler. If not, it may cause personal
injury or malfunction of the boiler.

80 Setting the DIP Switches

7. Connecting the Power Supply
● We recommend using a surge protector to
protect the boiler from power surges.
WARNING
● If there is a power failure in cold weather areas,
Improperly connecting the power supply can the freeze prevention system in the boiler will
result in electrical shock and electrocution. not operate and may result in the heat exchanger
Follow all applicable electrical codes of the local freezing. In cold areas where power failures are
authority having jurisdiction. In the absence common, you must completely drain the boiler to
of such requirements, follow the latest edition prevent damage if power cuts last for extended
of the National Electrical Code (NFPA 70) in periods. A battery back-up (available at most
the USA or the latest edition of CSA C22.1 computer retailers) may be used to supply hot
Canadian Electrical Code Part 1 in Canada. water during power outages. Damage caused by
Connecting the power supply should be freezing is not covered under warranty.
performed only by a licensed professional.
If you are not using your boiler for a long period of
time:

When connecting the power supply, follow these 1. Completely drain the water out of the boiler.
guidelines:
2. Disconnect the power supply to the boiler.
● Do not connect the electric supply until all water
and gas piping is complete and the boiler has This prevents your boiler from freezing and being
been filled with water. damaged.
● Do not connect the boiler to a 220-240V AC
power supply. Doing so will damage the boiler
and void the warranty. CAUTION
● All the Navien NFC-H boilers are supplied with a Label all wires before disconnecting them
factory-installed, 3-pronged (grounded) plug. The when you work on the controls. Wiring errors
boiler’s current rating is 12 A and can be plugged can cause improper and dangerous operation.
into any grounded electrical outlet adjacent Verify proper operation after servicing.
to the boiler. A dedicated power supply is not
required.
● If local codes require the boiler to be wired
directly, remove and discard the factory-installed
plug. Install a power switch between the breaker
and the boiler to facilitate end-user maintenance
and servicing. Connect the boiler to a 110-120V
AC at 60 Hz with a maximum of 15 A.
● The boiler must be electrically grounded. If using
the power plug, ensure that the electrical outlet
you connect the boiler to is properly grounded.
If wiring the boiler directly to a power supply, do
not attach the ground wire to gas or water pipes
as plastic pipe or dielectric unions may prevent
proper grounding.

Connecting the Power Supply 81

 8. Installing a Cascade System
When installing a cascade system, carefully consider the design of the system and the features of the installation
location. Follow all local codes and regulations, as well as all guidelines for installing the combi-boiler and water
heaters. The following sections describe additional considerations that are specific to installing cascade systems.
Read them carefully before designing or installing the system.

8.1 Connecting Water Supplies

Several options are available for applying a cascade system of combi-boilers and water heaters. The options
shown here are only examples. The setup you choose will vary based on the installation location, local building
codes, and other factors. Follow all applicable regulations when installing a cascade system.
You can connect up to 1 combi-boiler and 15 Navien water heaters (NPE-A2 or NPE-S2 model) to meet high-
volume heating demands. Some possible connection options include the following:

Example of a Basic Cascade System Application

Pressure
Relief Valve

<NPE-A2 Series> <NPE-A2 Series>

Main Sub1 Sub2

Heating
Supply Ball Valve Ball Valve

Pump

Air Separator NaviClean

with Expansion
Tank Check Valve

Optional System
Temperature Sensor

Heating Return Faucet

[NFC-H]

Note ● System application drawings are intended to explain the system piping concept only.
● Install a NaviClean Filter in the system heating return to remove foreign objects from the system.
Foreign objects inside the system may result in abnormal system operation.
● Refer to “3.4 Filling the System” on page 32 for make-up water connections and refer to the
requirements of your local codes to ensure compliance.
● Use pumps with integral check valves or install check valves at the pump outlets.
● Adjust the settings at the main unit as the cascade system uses only the main unit settings.
Changes made to the sub units are ignored.
● Each unit must be configured for cascade operation.
82 Installing a Cascade System
● When linking multiple water heaters to NFC-H combi-boiler, only the main unit can provide space heating and
sub units must be configured for DHW only (You can set only the NFC-H combi-boiler as the main unit in the
cascade system, and the main unit controls the power on/off status of all the sub units in the system).
● Once turned on by the main unit, the water heaters will operate in stages to satisfy the DHW demands.
● After completing the cascade settings and saving the changes, the boiler and water heater units must be
turned off then turned back on for the changes to take effect.
● If errors occur while operating a cascade system, the relevant errors are displayed in the display of the failing
unit.
● Power supply to the units must be OFF during the system piping.

Note ● The recommended recirculation flow rate for each water heater is 2-4 GPM. Depending on the
number of water heaters and the diameter of the recirculation line, it may not be necessary to
connect all the NPE-A2 series water heaters to the recirculation line. If this is the case, set any
unconnected”A”model water heaters to Internal Recirculation Mode.
● For any NPE-A2 water heater that is connected to the recirculation line, each individual unit must
be set to the proper recirculation mode utilizing the 2-way valve and front panel DIP switches. Refer
to the NPE Installation Manual for additional details.

8.1.1 Piping Sizes and Considerations

When plumbing a cascading system, consider the following pipe diameters and flow rates. Note that flow rates
above 6.6 ft/s may cause pipe erosion. These specifications may vary depending on installation conditions.

Piping Sizes for an NFC-H Boiler with up to 15 NPE-240A2 or NPE-240S2 Water Heaters

Model
NPE-240A2 ΔT=54°F Flow rate Water Velocity
Pipe Diameter (mm/in)
NFC-H or (GPM) (ft/s)
NPE-240S2
1 14.38 5.61 25A 1 in.
2 21.57 5.54 30A 11/4 in.
3 28.77 5.21 40A 11/2 in.
4 35.96 6.53 40A 11/2 in.
5 43.15 4.49 50A 2 in.
6 50.34 5.24 50A 2 in.
7 57.5 6.00 50A 2 in.
1 8 64.72 4.39 65A 2 1/2 in.
9 71.92 4.75 65A 2 1/2 in.
10 79.11 5.34 65A 2 1/2 in.
11 86.30 5.84 65A 2 1/2 in.
12 93.49 6.33 65A 2 1/2 in.
13 100.68 6.79 65A 2 1/2 in.
14 107.87 5.11 80A 3 in.
15 115.07 5.44 80A 3 in.

Installing a Cascade System 83

8.2 Cascade System - Recirculation System Application Example
When using the cascade system, external recirculation can only be connected to and controlled by the NPE-A2
water heater. Set each individual water heater to the appropriate recirculation mode utilizing the 2-way valve and
front panel DIP switches. Refer to the NPE Installation Manual for additional details.

If Recirculation Return Line Is Installed

Connect the domestic hot water return line to the desired number of NPE-A2 water heaters. Set each
unconnected NPE-A2 water heater to Internal Recirculation Mode. The NFC-H boiler should be set to Combi Pre-
heat Mode.

Pressure
Relief Valve

<NPE-A2> <NPE-A2> <NPE-S2>

Sub1 Sub2 Sub3

Pressure
Relief Valve
Hydronic
Feed
Water Expansion
Heating Tank
Ball
Supply Valve
Pump Domestic
Cold Water
Air Separator with NaviClean Supply
Expansion Tank
Check Valve

Optional System
Temperature Sensors
Faucet
Heating Return

Note A HotButton and Aquastat cannot be used for cascade systems.

84 Installing a Cascade System

 If Recirculation Return Line Is Not Installed
Install a NaviCirc valve at the furthest fixture from the water heaters as illustrated below and set the internal
2-way valve on the 1st NPE “A2” unit to the “Ext” position. Refer to the NaviCirc and NPE-A2 Installation Manuals
for additional details. The NFC-H boiler should be set to Combi Pre-heat Mode.

Pressure
Relief
Valve

<NPE-A2> <NPE-S2> <NPE-S2>

Sub1 Sub2 Sub3

Hydronic
Feed
Water Expansion
Heating Tank Ball
Supply Valve
Pressure
Relief Valve
Pump Check
Air Separator with NaviClean Valve
Expansion Tank
Domestic
Cold Water
Optional System Supply
Temperature Sensors
Domestic Hot Water Supply Faucet
Heating Return

Note A HotButton and Aquastat cannot be used for cascade systems.

Installing a Cascade System 85

8.3 Connecting the 8.3.1 Connecting the Communication
Communication Cables After connecting the Ready-Link communication
cables, restore power to the boiler and turn on all
You can connect one NFC-H boiler with up to 15
boilers using the Power button ( ).
Navien water heaters (NPE-A2 or NPE-S2 Model),
using the Ready-Link communication cables. Select To configure the communication settings:
the NFC-H series combi-boiler in the cascading
system as the main unit, and then connect the 1. On the main NFC-H boiler panel, press the
water heaters to it as sub units. Before making any Back button ( ) and the Menu button ( )
connections, ensure that the power is turned off to simultaneously for 3 seconds, and then select
all the units. “4. Cascade Status and Set”.

NFC-H Boiler Connection Method

Connect the Ready-Link cables to the CNK1 terminal
strip:

lLWCO

AC24VL

2. Rotate the Command dial ( ) to switch

AC24VN
C
T/S_DWH

between the parameters or to increase/decrease

W
R

setting values. Press the Command dial ( )

T/S_CH_ZONE1

C
W

to select “1. Cascade System Setting”, and then

R
T/S_ZONE2

select “START”.
W

SUPPLY RETURN OUTDOOR T/S_ZONE3

R

TEMPERATURE SENSOR R W C

NPE-A2 Water Heater Connection

Method
Connect the Ready-Link cables to the J6 ports on
the right side of the front panel:

86 Installing a Cascade System

3. On the sub NPE-A2 water heater panel, press
and hold the OK button ( ) for 3 seconds on
the sub unit. Then, the ID 1. Allocated! message
will appear on the sub unit’s front panel display.
When the water heater is set to a sub unit, the
icon will appear on the display.

4. Repeat step 3 to configure the rest of the sub

water heaters in the system.

5. On the main NFC-H boiler panel, press the

Command dial ( ) button when the following
screen appears. All the display screens on the
configured water heaters will return to the
temperature display.

Note ● To add additional sub water heater

at a later time, repeat step 3.
● To cancel the cascade
communication settings, on the
main NFC-H boiler panel, press the
Back button ( ) and the Menu
button ( ) simultaneously for
3 seconds, and then select
“4. Cascade Status and Set”. Then,
select “2. Cascade System Removal”
and select “YES”. The water heaters
will revert to independent operation.
To reassign the main NFC-H boiler,
repeat steps 1-5.

Installing a Cascade System 87

9. Installing a Common Vent System
9.1 About the Common Vent 9.1.1 Guidelines for a Common Vent
System System

The Navien Common Vent System* provides an easy

way to install the vent system for an NFC-H boiler CAUTION
unit and up to 7 NPE water heater units. By sharing
the main intake and exhaust vent pipes, effective ● To ensure the correct operation of the
system venting is available with less venting common vent system,
materials and minimal number of penetrations on - a cascade communication cable MUST be
the walls or roofing. installed between all units in the common
* Independently tested and approved by CSA vent system by the installer.
Read all safety messages and carefully follow the - backflow vent dampers must be installed

guidelines in this manual when installing a common in the exhaust duct of each boiler unit.
vent system for the NFC-H boiler units. - use direct vent (with separate intake

and exhaust vent) or indirect vent

(combustion air drawn from room)
WARNING systems.

Improper venting of the boiler units can result ● Common vent installations for use with
in excessive levels of carbon monoxide, which natural gas and propane are only approved
can lead to severe personal injury or death. The for up to 4,500 ft.
boiler units must be vented in accordance
with the “Venting of Equipment“ section of
● This section covers the installation of a
the latest edition of the ANSI Z223.1/NFPA common vent system for NFC-H boilers only.
54 Natural Fuel Gas Code in the USA, as
well as all applicable local building codes
and regulations. Follow all instructions and To ensure the safe and correct installation of
guidelines when venting the boiler units. the common vent system, carefully follow the
Venting should be performed only by a licensed instructions and guidelines.
professional. ● Check to see if all contents are included in the
package (refer to the “Included Items” on page
93).
● An NFC-H boiler unit and up to 7 NPE water
heater units may be connected to one common
vent system. In a cascade system that has more
than 7 NPE water heaters, use 2 common vent
systems, or consult Navien.
● Use only approved PVC cements when
connecting pipes, joints, or elbows.
● Position the boiler units as close as possible to the
vent termination.
● Install a new vent system with this appliance. If an
existing vent system is reused, thoroughly inspect
it for punctures, cracks, or blockages prior to
connecting it to the boiler unit.
● Horizontal vent pipe runs must be supported
every 4 feet (1.2 m) (minimum). All vertical vent
pipe runs must be supported every 6 feet (1.8 m)
(minimum). Support the vent pipe with hangers
at regular intervals or as required by local codes.
● Install a Navien Backflow Damper Kit for each
boiler unit. Use only the damper specified in this
manual.

88 Installing a Common Vent System

● To avoid moisture and frost build-up and to Adequate Installation Clearances
maintain clearances to openings on adjacent
homes, 45° elbows, 90° elbows, or tees may be
attached to the end of the termination vent pipe
to direct the exhaust plumes away from buildings, CAUTION
as long as the total allowable vent lengths,
Do not install the boiler on carpeting.
maximum number of elbows, and distances to air
intake restrictions are observed.
● If the boiler units will be installed in areas where Install the boiler in an area that allows for service
snow is known to accumulate, protect the vent and maintenance access to utility connections,
termination from blockage. Provide a minimum of piping, filters, and traps. Based on the installation
1 foot (30 cm) clearance from the bottom of the location, ensure that the following clearances are
exhaust of the expected snow accumulation level. maintained:
Snow removal may be necessary to maintain
clearance.
● Ensure that the vent termination is at least 12 in
(300 mm) above ground, 12 in (300 mm) above
the highest anticipated snow level, or as required
Top
by local codes, whichever is greater.
● Support the vent pipe with hangers at regular
intervals or as required by local codes.
● The vent for this appliance shall not terminate Back Side
over public walkways; or near soffit vents or crawl
space vents or a nuisance or hazard or cause
property damage; or where condensate or vapor
could cause damage or could be detrimental to Side
the operation of regulators, relief valves, or other Front
equipment.

Bottom

Clearance from: Indoor Installation

Top 9 in (229 mm) minimum
Back 0.5 in (13 mm) minimum
Front 4 in (100 mm) minimum
Sides 3 in (76 mm) minimum
Bottom 12 in (300 mm) minimum

CAUTION
It is necessary to leave clearance for service
access.

Installing a Common Vent System 89

Clean, Debris and Chemical-free Cutting and Assembling Common Vent
Combustion Air System Components
● Do not install the boiler in areas where dust and
Standard tools are suitable for the cutting and
debris may accumulate or where hair sprays,
assembly of common vent system components.
spray detergents, chlorine, or similar chemicals
Follow the guidelines listed below when working
are used.
with the components.
● Do not install the boiler in areas where gasoline or
other flammables are used or stored.
● When cutting vent components, ensure that the
cuts are straight. Chamfer and deburr all edges
● Ensure that combustible materials are stored before installing the components.
away from the boiler and that hanging laundry or
similar items do not obstruct access to the boiler
● All vent joints must be fully tightened.
or its venting. ● Before operating the system, ensure that the
Installed vent system is clean and free of debris.
General and Local Standards ● Ensure that the vent system is rigidly supported
according to the manual’s instructions.
Information
When installing and operating the common vent Selecting Vent Pipe Materials
system, the following standards and regulations
must be complied with and adhered to: Consult the following chart or the most recent
edition of ANSI Z223.1/NFPA 54, as well as all
● Local codes or, in the absence of local codes, the applicable local codes and regulations when
National Fuel Gas Code, ANSI Z223.1/NFPA 54. selecting vent pipe materials. This appliance
● Appliance manufacturer’s Installation Instructions. should be vented with materials approved for
● Regulations on the supervision of construction. Category IV gas appliances. Do not use cellular
core PVC (ASTM F891), cellular core CPVC, or Radel®
● Statutory provisions.
(polyphenolsulfone) for the exhaust vent. See below
● Installation and service work must be carried out for recommended vent materials.
by licensed professionals only.

Locale Recommended Vent Materials

Risk Guidelines
● PVC Schedule 40 (Solid Core)
● Ensure that all common vent system components ● CPVC Schedule 40 or 80 (Solid Core)
are manufactured and installed in accordance USA
● Approved Polypropylene
with valid standards, regulations, and safety (Centrotherm Innoflue)
engineering rules.
● To avoid risk, the common vent system must be ULC-S636 Type BH Special Gas Vent
installed and used only for the original purpose ● Class IIA (PVC)
described in this manual. ● Class IIB (CPVC)
Canada*
● Defects or damages found in a common ● Class IIC (Centrotherm Innoflue/

vent system must be addressed and repaired Approved Stainless Steel) (Refer to
immediately. page 73)
● For roof or chimney modifications, refer to the * For installation in Canada, field-supplied plastic vent
relevant industrial safety regulations. piping must comply with CAN/CGA B149.1 (latest edition)
● Works on roofs and facades are dangerous. and be certified to the Standard. For Type BH Gas Venting
Comply with all relevant regulations. Systems, ULC-S636. Components of this listed system
must not be interchanged with other vent systems or
unlisted pipes or fittings. All plastic components and
specified primers and glues of the certified vent system
must be from a single system manufacturer and must not
be intermixed with another system manufacturer’s parts.
The supplied vent connector and vent termination are
certified as part of the boiler.

90 Installing a Common Vent System

Vent Pipe Pitch and Supports 3. Hold the pipe and pipe fitting together for
about 15 seconds until the cement sets.
For horizontal runs, slope the horizontal section
upward toward the vent termination at a rate of 1/4” Note ● Use approved solvent type cement
per foot (2% slope). for the proper vent materials.
● Use solvent type cement only.

Connecting Pipes with Cement

● Check the date of manufacture
before using the cement. Ensure that
cement was not manufactured more
than 2 years prior to using it.
CAUTION ● Ensure that the inside of the pipe
fitting and the outside of the pipe,
The vapors from primers and solvent cements
where cement will be applied, is
can cause nausea and can be dangerous to
clean.
your health. Ensure that the work area is well
ventilated, or wear an approved organic vapour ● Apply an even layer of cement over
respirator when working with primers and all mating surfaces.
solvent cements. ● Use solvent cement in room
temperatures higher than 32℉ (0℃).
● Use primer when temperatures are
To connect the vent pipes using cement: lower than 32°F (0°C).
1. Spread an even layer of solvent cement on the ● Installing vent pipe with cement
inside of the pipe fitting and the outside of the in cold ambient temperatures can
pipe. result in longer cure times.

DANGER
Be careful not to apply force or impact to pipes
after making connections. An impact may break
the bond and harmful gas might leak inside the
room.

2. Align the pipe with the pipe fitting and twist

the pipe a quarter turn as you insert it into the
fitting. Twisting the pipe spreads the solvent
cement evenly to ensure a solid joint.

Installing a Common Vent System 91

9.1.2 Determining the Length of a Common Vent Length Table
Common Vent System [Total Length (L) = W + H]
Follow the instructions listed below to determine
the length of a common vent.
Vent Lengths for an NFC-H Boiler with up to
1. Add the BTU/H input ratings for each unit in the 7 NPE Water Heaters
cascading system to determine the total BTU/H
rating. The following table provides information on the
required load amount and the total length for
2. Determine the total length (L) of the common one NFC-H boiler with up to 7 NPE water heaters
vent, which consists of the horizontal width (W) installed.
and the vertical height (H): Total length (L) = W
+ H. Required Model Total Length (ft)
Load
Exhaust (Total NFC-
NPE-240 D=3” D=4” D=6” D=8”
BTU/H) 250/200H
409,900 1 60 106 200
D 609,800 2 40 71 160
H
W 809,700 3 30 53 120
End cap 1,009,600 1 4 96 150
1,209,500 5 80 142
1,409,400 6 68 121
Intake 1,609,300 7 60 106

Siphon loop Note ● Every 90° elbow used is equivalent to

Drain hose 8 linear feet (2.4 m) of vent length.
Drain ● Branch pipe lengths are not added
to the allowable equivable vent
lengths that are provided in the
following charts.

92 Installing a Common Vent System

Example of a Typical Installation Included Items
(Direct Vent Only)
The following illustration depicts an example of a
common vent system installed for a cascade system Common Vent Collar
of 1 combi-boiler (NFC-H Model) and 7 Navien water Kit
heaters (NPE Model).

Conden
sing Water
Heater
Common
Installatio Vent Syst
For NPE n Man em
Water ual
Series
Heaters

Installation Manual
Certified
to ANSI
Keep this Z21.10.3
– CSA
required. manual for future 4.3. (Only
for U.S.
reference installations)
whenever
maintenance
WARNING or service
is
If the information
injury,
or death. in these instructions
-
Do not is not
store or followed
use gasoline exactly,
-
WHAT a fire or
TO DO or other explosion
●
Do not IF YOU flammable may result,
try to light SMELL GAS vapors
and liquids
causing
●
Do not any appliance. property
damage,
touch in the
vicinity personal
●
Immediately any electrical of this
switch; or any
●
If you cannotcall your gas do not
use any
otherappliance.
supplier
reach your gas from a phone
-
Installation neighbor’s in your
and service supplier, phone. building.
call the
-
This entire must be fire departmenFollow the
maintenancmanual must performed gas supplier’s
by a qualified t. instructions
e of the be left
-
The installation common for the consumer. installer, .
vent system. service
ANSI Z223.1/NFPmust The consumer agency
conform must read or the
A 54. with local gas supplier.
-
When codes and refer
applicable, or, in the to this
Standard, the installation absence manual
Title 24 of local for proper
CFR, Part must conform codes, operation
3280, with the National and
Mobile
Homes. the Manufacture Fuel Gas
d Home Code,
Construction
and Safety

Ready-Link
communication cable

Screw (4 ea)

VID jumper wire

Note ● The illustration is intended for

reference purposes only. Specifications
● The maximum allowable vent length
of the pipe branch connecting the
boiler to the common vent trunk is
16 feet.

5.9” (150 mm)

9.2 Navien Common Vent Collar

Kit (Back-draft Damper) 1.1” (28 mm)

The Navien Common Vent Collar Kit includes a

backdraft damper preventing the flue gases and
cold outside air from entering the water heater Part Name Common Vent Collar Kit
when the combustion fan is off. The kit includes the
cascade cable. Part No. 30014367B
By closing the exhaust vent as soon as the Material PP (Polypropylene)
combustion cycle ends, the Navien Common Vent
Collar Kit retains heat in the system for longer
periods.

Installing a Common Vent System 93

Maintenance Port 9.3 Starting the Common Vent
Navien Common Vent Collar Kit has a maintenance
System
port to allow you to easily inspect the operating
condition of the damper plate.
9.3.1 Common Vent Collar Kit Assembly
Follow the instructions below to assemble the
Common Vent Collar Kit on the NFC-H boiler unit:
1. Remove the screws from the exhaust vent
adapter.

Damper plate

Maintenance port

2. Open the front cover.

Detach the exhaust vent adapter from the top
of the unit. Disconnect the Vent Installation
Detector (VID) wiring from the harness.
Maintenance port

Gasket
Maintenance port cover
Fix screw

Refer to “9.8 Maintenance” for detailed inspection

procedures of the Navien Common Vent Collar Kit 3. Connect the Common Vent Collar Kit to the
(Back-draft Damper). exhaust duct of the boiler unit.

Note When using a common vent in a

cascade system, backflow devices
are required to prevent exhaust from
entering the building.

94 Installing a Common Vent System

4. Tighten the four mounting screws to secure the 9.3.2 Connecting the Pipe to the
Common Vent Collar Kit in place. The screws (x Common Vent Collar Kit
4) are supplied with the Common Vent Collar Kit.

WARNING
When cutting the vent pipe, ensure that the
cutting plane of the pipe is at a 90° angle with
the pipe axis and is as flat as possible. Vent
pipes with a beveled cutting plane can lead to
gasket failure and flue gas leakage, which may
result in serious injury or death.

WARNING
If the original vent collar must be repaired or 90 C
reassembled, ensure that it is tightened by
using the 4 provided screws.

90°

Note Do not use primer or cement on the

appliance connection.
5. Remove the front cover of the boiler, and
connect the provided VID jumper wire as shown 1. Measure 1-1/2” from the end of the vent pipe,
below. You must connect it to the wire with the then draw a mark at that distance.
“VID” label.

Note The Damper includes a VID jumper

wire. Mark 1-1/2” from
the end of the pipe

1-1/2”

VID

Installing a Common Vent System 95

2. Insert the vent pipe into the vent collar to start 9.3.3 Assembling the Wye Joint
the vent run. Make sure to completely slide the
vent into the collar until the end makes contact 1. Assemble the hub wye, the 2” reducer, and the
with the bottom of the socket. 90º elbow into the common vent. You can also
use the hub reducing wye and the 90º elbow to
Note Verify that 1-1/2” of the pipe has been assemble the common vent. Apply the proper
completely inserted into the collar and solvent cement to the mating surfaces.
that the mark is no longer visible.
Note Tees can also be used instead of wye
3. Tighten the clamp with a socket wrench (8 mm) fittings as part of the common vent.
to properly seal the joint.
Apply Cement

Apply Cement

[Hub Wye, 2” Reducer, 90˚ Elbow]

CAUTION Apply Cement

Do not start the vent run with a street elbow at [Hub Reducing Wye and 90˚ Elbow]
the vent collar. Using a street elbow directly at
the collar will not allow for a tight seal between Note Multiple reducers can be used to allow
the appliance and vent pipe. A length of straight proper connection of 2" vent pipe to
pipe must be used when starting the vent run. the common vent system.

Note The length of vent pipe from the unit

to the common vent main trunk pipe
must not exceed 16’ of equivalent
length.

96 Installing a Common Vent System

2. Assemble the wye joint or wye assembly to the
vent pipe. Apply solvent cement to the mating
surfaces. DANGER
If the connections leak, harmful flue gas may
cause personal injury or death. After completing
the installation and filling the water heater
with water, turn on the boiler and test for leaks
using a bubble test kit. After applying the soap
solution, bubbles will form on the connection if
Apply any leaks exist.
Cement

[Hub Wye Assembly]

Apply
Cement

[Hub Reducing Wye Assembly]

Note The options shown here are only

examples. The setup you choose will
vary based on the installation location,
local building codes, and other factors.
The installer is responsible for all
equipment and detailing required by
local codes.

Installing a Common Vent System 97

9.4 Connecting and Terminating the Vent Pipe
Refer to the following example to install the common vent system. The installation area should be measured
to ensure that sufficient space is available to install the boiler units and the common vent system. Ensure that
the common vent system is installed near the boiler units while satisfying all clearance requirements that are
specified in this manual as well as the Installation Manuals supplied with the boiler units.

9.4.1 Connecting the Main Pipe Runs to Wye Joint or Wye Assembly
After connecting the wye joint or wye assembly, connect the main trunk pipe to each side of the wye joint or wye
assembly. Each trunk pipe is connected to the other wye joint or wye assembly. Refer to “Connecting Pipes with
Cement” on page 91 for more information.

DANGER
If the connections leak, harmful flue gas may cause personal injury or death. After completing the installation
and filling the boiler with water, turn on the water heater and test for leaks using a bubble test kit. After
applying the soap solution, bubbles will form on the connection if any leaks exist.

9.4.2 Installing the System Termination

End caps, pipe elbows or tee joints can be used at the open ends of the intake and exhaust vent pipes. Refer to
the following installation examples that depict how the parts are fitted at the end of the common vent system
piping.

Note The illustration is intended for reference purposes only.

98 Installing a Common Vent System

9.5 Setting up the Common Vent 9.6 Common Vent Termination
System Clearances
Refer to the following figures when setting the
common vent type.
9.6.1 Direct Vent Application – Vertical
To view and configure the cascade settings, press Installation
the Back button ( ) and the Menu button ( )
simultaneously for 3 seconds, and then select
36" (91cm) min.
“4. Cascade Status and Set”. Exhaust

12"
Intake (30 cm)
12" min.
(30 cm)
min.

End
Cap

Rotate the Command dial ( ) to switch between

the parameters or to increase/decrease setting 9.6.2 Venting Intake and Exhaust to
values. Press the Command dial ( ) to select Different Locations
“7. Vent Type Setting”.

For more information on the vent type Exhaust

Note
settings, refer to “11.6.4 Configuring a
Cascade System” on page 122.

End
Cap
Intake

Installing a Common Vent System 99

 9.6.3 Direct Vent Application –
Horizontal Installation

min.
300 mm)
12" ( Exhaust

Maximum
Exhaust Gas length 20’
(6 m)
12" (300 mm) min.

Minimum
Intake length 36”
Intake Air (91 cm)

In cases where a 12” horizontal clearance is not

Note ● The illustration is intended for
possible, provide a vertical clearance of at least
reference purposes only.
36” with the exhaust above the intake but do not
exceed 20’. ● Direct the exhaust away from any
building openings.
● During cold weather situations, the
temperature of the exhaust will be
much warmer than the ambient air.
Therefore, you will see water vapor
being produced at the termination.

100 Installing a Common Vent System

9.7 Installing a Condensate Drain To install a condensate drain to the common vent
system:
Refer to the following examples to install a
condensate drain hose (field supplied) to the 1. Form a loop with a drain hose and fix it with a
common vent system. The condensate drain hose tie.
prevents condensate or rain from entering the
Note ● While shaping the hose, do not
exhaust system and gathering above the backflow
bend the hose excessively. The hose
damper.
will be deformed and the flow will be
restricted if the hose is bent in sharp
Exhaust angles.
● Do not fix the hose too tight when
Intake tying the hose to form the loop. The
hose will be deformed and the flow
will be restricted if the tie is too tight.

2. Prime the loop using tap water.

3. Install the hose to the common vent system and

direct the end of the hose to a drain.
End
Cap   

Siphon loop
Drain hose
Drain

Exhaust
7.9 in
(200 mm)

End
Cap WARNING
Intake After installing the condensate drain hose,
check the loop again to ensure that the prime
water is not spilled. The loop (siphon) must be
Siphon loop
primed with water before running the system
Drain hose to prevent toxic exhaust gas from leaking into
Drain
the installation site.

Installing a Common Vent System 101

9.8 Maintenance 3. Reinstall the gasket and maintenance port
cover, and then fix them with a set screw.
Periodically check the damper condition inside the
Common Vent Collar Kit through the maintenance
port to ensure optimal performance of the system.
Follow the instructions to check the damper
condition and replace the Common Vent Collar Kit if
necessary.
1. Remove the screw that fixes the maintenance
port cover to the Common Vent Collar Kit, and
then remove the gasket and the maintenance
port cover.

Note If condensate comes out the port when

Maintenance opened, check for proper drainage or
port any blockage.

4. Visually inspect the maintenance port to ensure

that the gasket is properly installed between the
maintenance port and the maintenance port
Gasket cover.
Maintenance port cover

Fix screw WARNING

Ensure that the gasket is properly installed
2. Through the maintenance port, check the under the maintenance port cover, after
operating condition of the damper plate inside checking the operating condition of the
the Common Vent Collar Kit. damper plate through the maintenance port.
Harmful exhaust gas may leak if the gasket is
not installed, or if it is not installed properly.

Damper plate is
CLOSED.

Gasket

Damper plate is
OPEN

102 Installing a Common Vent System

10. Installation Checklist
After installing the boiler, review the following checklist. You should be able to answer “Yes” to all of the items in
the checklist. If not, review the appropriate sections to complete the installation. To troubleshoot any operational
problems refer to “Troubleshooting” in the Owner’s Manual.
If you have additional questions or need assistance with installation, contact Technical Support at 1-800-519-
8794 or 1-949-420-0420, or refer to the technical support section of Navien’s website (www.navieninc.com).

Installing the boiler Yes No

Have you maintained the required clearances from building openings and intake air vents?

Have you minimized the distance between the boiler and major fixtures?

Have you maintained the proper service and maintenance clearances?

Is the make-up air supply sufficient for proper operation?

Is the make-up air supply free from dust, dirt, corrosive elements, and flammable vapors?

Is the boiler and vent piping clear of combustible materials, including clothing, cleaning
materials, and rags?

Connecting the Gas Supply Yes No

Does the gas supply match the type specified on the boiler’s rating plate?

Is the gas line at least 1/2 or 3/4 in ID (Inner Diameter)?

Is the gas supply line sufficient in length and diameter to deliver the required BTUs?

Have you measured the pressure of the gas supply line?

Is the gas supply pressure within the recommended ranges specified in this manual?

Is the gas supply line equipped with a manual shut-off valve?

Have you tested the gas line pressure and all fittings for leaks?

Has the gas company inspected the installation, if required?

Connecting the Domestic Water Supply Yes No

Is the water supply pressure sufficient (greater than 40 psi)?
Have you installed shut off valves on the inlet and outlet to facilitate cleaning of the inlet water
filter?
Have you bled the air out at each fixture?
Have you checked each fixture to ensure hot water is being supplied?
Have you cleaned the inlet water filter?
If you installed a recirculation line, have you insulated the hot water pipes and the return line?

Installation Checklist 103

 Connecting the Space Heating Piping Yes No

Has the system been filled (less than 80 psi) and purged of air?

Does the piping incorporate means for air removal (scoop, separator, etc.)?

Is there an expansion tank installed and set to the proper system pressure?

If glycol is used, is it propylene at a concentration of 50% or less?

If an external low water cut off (LWCO) is installed, is it wired to the boiler?

Connecting a Pressure Relief Valve Yes No

Have you installed an approved pressure relief valve on the boiler?

Does the rating of the pressure relief valve match or exceed the maximum BTU rating of the
boiler?

Is the pressure relief valve 3/4 in on the space heating outlet?

Have you installed the pressure relief valve on the space heating supply pipe near the boiler?

Have you installed a discharge drain tube from the pressure relief valve to within 6-12 in
(150-300 mm) of the floor?

Connecting the Condensate Drain Yes No

Have you installed a condensate drain line from the boiler to a drain or laundry tub?

Venting the boiler Yes No

Have you vented the boiler with 2 in or 3 in PVC, CPVC, polypropylene, stainless steel, Type BH
Special Gas Vent (ULC-S636) for Category IV boilers (Canada), or in accordance with all local
codes and the guidelines in this manual?

Have you ensured that ABS or PVC cellular core pipe has not been used as venting for the
boiler?

Is the vent sloped upward toward the vent termination at a rate of 1/4 in per foot (2% grade)?

Are all vent runs properly supported?

Is the vent termination properly supported?

Are the air intake and exhaust connections on the flue and vent lines correctly sealed?

Have you installed termination screen caps on the exhaust and intake pipes?

Have you checked the venting for leaks?

104 Installation Checklist

Venting the boiler Yes No

Is the vent termination at least 12 in (300 mm) above the exterior grade?

Have you ensured that sufficient make-up air is available?

Is the total vent length within the maximum vent length restriction?

Connecting the Power Supply Yes No

Is the supplied voltage 110-120V AC?

Is the boiler plugged into a properly grounded outlet?

If you have made a direct power supply connection, have you installed a power switch to
facilitate end-user maintenance?

Have you checked the polarity of the electrical connection?

PCB DIP switch setting (DIP SW2 (Set of 8 Switches)) Yes No

Gas type: Is switch #1 set correctly for LP (ON) or NG (OFF)?

If continuous boiler operation is required, is switch #7 in the up (ON) position?

If high temperature venting has been installed (CPVC or polypropylene), is switch #8 in the up
(ON) position?

Operating the boiler Yes No

Have you shown the owner how to clean the inlet water filter?

Have you given the Installation & Operation Manual and User’s Information Manual to the
owner for future reference?

Have you shown the owner how to shut off the gas in case of an emergency?

Installation Checklist 105

11. Operating the Boiler
11.1 Operating the Boiler for the First Time

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.

A. T his appliance does not have a pilot. It is equipped with an ignition device which automatically
lights the burner. Do NOT try to light the burner by hand.
B. B
 EFORE OPERATING, smell all around the appliance area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
- Do NOT try to light any appliance.
- Do NOT touch any electrical switch.
- Do NOT use any phone in your building.
- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
instructions.
- If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not
push in or turn by hand, don’t try to repair it, call a licensed professional. Force or attempted repair
may result in a fire or explosion.
D. D
 o not use this appliance if any parts have been under water. Immediately call a licensed
professional to inspect the appliance and to replace any part of the control system and any gas
control which has been under water.

OPERATING INSTRUCTIONS
1. STOP! Read the safety information above this label.
2. Turn off all electrical power of the appliance.
3. Set the thermostat or other operating control to the lowest setting.
CLOSE
OPEN

4. This appliance is equipped with an ignition device which

OPEN

CLOSE

automatically lights the burner. OPEN CLOSE

Do NOT try to light the burner by hand. Manual Gas Valve (Main Valve)

5. Close the main gas shut off valve.

6. Wait (5) minutes to clear out any gas. Then smell for gas around
the appliance and near the floor.
If you smell gas, STOP! Follow “B” in the safety information above.
If you don’t smell gas, go to the next step.
7. Open the main shut off valve.
8. Turn on the appliance.
9. Set the thermostat or other operation control to desired setting.
10. If the appliance will not operate, follow the instructions “To Turn Off Gas To Appliance” and call your
service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1. Turn off all electric power to the appliance if service is to be performed.
2. Set the thermostat or other operating control to the lowest setting.
3. Close the main gas shut off valve.

106 Operating the Boiler

 11.2 Turning the Boiler On or Off
WARNING
To turn the boiler on or off, press the Power button
● Ensure that the boiler is filled with water ( ).
before turning on the boiler for the first
time. Turning on a boiler that is not filled will
damage the boiler and result in property
damage, severe personal injury, or death.
Such damage is not covered by warranty.
● At initial fill up and during boiler startup and
testing, check system thoroughly for leaks.
Repair all leaks before proceeding further.
● Before starting the boiler, smell near the floor
and around the boiler for gas odorant or any
unusual odor. Remove the boiler front door
and smell interior of boiler enclosure. Do not
proceed with startup if there is any indication
of a gas leak.
● If overheating occurs or the gas supply fails
to shut off, do not turn off electrical power
to the circulating pump. Turning off the When the power is on, the boiler automatically
circulation pump may aggravate the problem enters normal operation mode, and the boiler’s
and increase the chance of boiler damage. operating conditions are displayed on the screen.
Instead, shut off the gas supply to the boiler
at the manual gas valve. Note The boiler status icons remain displayed
when the boiler is turned off.
● If any part of the appliance has been
submerged in water, do not use this
appliance and immediately call a qualified
service technician. The appliance must
be replaced if it has been submerged.
Attempting to operate an appliance that has
been submerged could create numerous
harmful conditions, such as a potential gas
leakage causing a fire and/or explosion,
or the release of mold, bacteria, or other
harmful particulates into the air. Operating a
previously submerged appliance could result
in property damage, severe personal injury,
or death.
● Do not try to light the burner manually. This
appliance is equipped with an electronic
ignition device which automatically lights the
burner.

Operating the Boiler 107

11.3 Start-Up Wizard 10. Set the Combi-Pre heat mode(Combi Pre-heat
select)
The start-up wizard should run the first time the ● Always On/Intelligent/Weekly

unit is powered on. The wizard must be completed

before the boiler can be used. 11. Set the External Recirculation mode(External
Recirculation select)
1. Set the Language ● Always On/Intelligent/Weekly/Aquastat/
● English
Hotbutton
● French
12. Setup Summary
2. Set the time. Once the Setup Wizard is finished, a summary
● YYYY:MM:DD:HH:MM:SS of the settings will be displayed. Press the OK
button (OK) at each summary screen until the
3. Set the units to display. air purge mode displayed. Settings made in the
● Celsius (°C), L/M, Meter Setup Wizard can be adjusted from the Main
● Fahrenheit (°F), GPM, Feet Menu and Installer Menu as described in Section
11.5.3 and 11.5.4.
4. Check the gas type.
● Natural Gas

● Propane Gas

5. Installation Elevation Check.

The display about the altitude setting
description using the main DIP switch

6. Set the zone system

● Zone Pump System

● Zone Valve System

7. Set the outdoor reset ON/OFF

● Enable

● Disable

7-1. Set the outdoor reset curve(Enable select)

● Finned Tube Baseboard

● FAN Coil

● Cast Iron Baseboard

● Low mass Radiant

● High mass Radiant

● Radiator

● Custom

7-2. Set the outdoor high temp

7-3. Set the outdoor low temp
7-4. Set the WWSD temp

8. Set the auto-fill pressure

9. Set the DHW recirculation

● No Recirculation

● Combi Pre-heat

● External Recirculation

108 Operating the Boiler

11.4 Adjusting the System 5. Press the Back button ( ) to return to normal
operation mode, or rotate the Command dial
Temperatures ( ) to adjust other operation conditions.
You can adjust the temperature while the
highlighted section is flashing. Once the flashing
11.4.1 Adjusting the Space Heating stops, the current temperature setting is stored.
Temperature
Note ● The space heating temperature
To adjust the heating temperature: cannot be adjusted when the Outdoor
1. In normal operation mode, rotate the Command Reset Control is used.
dial ( ) . The space heating temperature ( ) is ● In case of outdoor reset sensor
highlighted on the screen. malfunction, the boiler will operate at
this set temperature.
● Take note of the original heating
temperature in case you want to
restore it to the default.
● The default space heating supply
water temperature range is 104°F
(40°C, Absolute MIN) to 180°F (82°C,
Absolute MAX).
● The default space heating return
water temperature range is 86°F
(30°C, Absolute MIN) to 149°F (65°C,
Absolute MAX).
● You can adjust the temperature ranges
in the parameter settings menu.
● The boiler will retain your settings
during a power outage.

2. Press the Command dial ( ) to select the space

heating temperature. The highlighted section 11.4.2 Adjusting the DHW Temperature
will flash.
To adjust the water temperature:
1. In normal operation mode, rotate the Command
dial ( ). The space heating temperature ( ) is
highlighted on the screen.

3. Rotate the Command dial ( ) to the right or

left to increase or decrease the temperature.

4. Press the Command dial ( ) to confirm the

new temperature.

Operating the Boiler 109

2. Rotate the Command dial ( ) to the right to 11.4.3 Resetting the Boiler
select the DHW temperature.
If an error message appears during boiler operation,
reset the boiler to resolve the problem. Press the
Back button ( ) on the front panel to reset the
boiler.

3. Press the Command dial ( ) to select the DHW

temperature ( ). The highlighted section will
flash.

If resetting the boiler does not solve the problem,

refer to the Troubleshooting section of this manual
or contact Technical Support at 1-800-519-8794.

4. Rotate the Command dial ( ) to the right or

left to increase or decrease the temperature. 11.5 Accessing Basic Menu Items
5. Press the Command dial ( ) to confirm the In the Main Menu screen, you can view the boiler’s
new temperature. operating conditions, configure the space heating
and DHW temperatures, and review error history.
6. Press the Back button ( ) to return to normal Press the Menu button ( ) to enter the Main Menu
operation mode, or rotate the Command dial screen.
( ) to adjust other operation conditions.
You can adjust the temperature while the display is
flashing. Once the display stops flashing, the current
temperature setting is stored.

Note ● Take note of the original DHW

temperature in case you want to
restore it to the default.
● The DHW temperature range is 86°F
(30°C) to 140°F (60°C) with 120°F as
the default setting.
● The boiler will retain your settings
during a power outage.

110 Operating the Boiler

11.5.1 Viewing Basic Information Item Description
To view information about the boiler, press the System supply temperature
8. Sys Supply Temp
Menu button ( ), and then select “1. Status (°F)
Information”.
System return temperature
9. Sys Return Temp
(°F)
Heat exchanger outlet
10. Outlet 2 Temp
temperature (°F)
11. Outlet Temp Outlet temperature (°F)
12. Inlet Temp Inlet temperature (°F)
13. Outdoor Temp Outdoor temperature (°F)
14. Approx. Boiler
SH flow rate (GPM)
Flow
15. DHW Flow DHW flow rate (GPM)
16. Water Pressure Water pressure (psi)
Rotate the Command dial ( ) to switch between Flame detector AD value
the information items. Press the Command dial ( ) ● Flame On: 8bit AD values
to select an item and view the information. 17. Flame Value equal to or lower than 70
● Flame Off: 8bit AD values

Press the Back button ( ) to exit information view equal to or higher than 175
mode.
18. Fan Target RPM Set fan speed (RPM)
Item Description
19. Fan Current
Fan speed (RPM)
1. Operation State Current Operation State RPM
2. Heat Capacity Heat Capacity (%) 20. Fan Target APS Set APS voltage (V)
Space heating set 21. Fan Current
3. SH Set Temp APS voltage (V)
temperature (°F) APS
4. DHW Set Temp DHW set temperature (°F) 22. Flow control
100 - Close state
valve status
AHU Space Heating Set
Temperature (°F) 23. Mixing valve
0 - Close state
● If AHU is not connected, “--” status
5. AHU SH Set will be displayed.
24. Exhaust Temp Exhaust temperature (°F)
● The temperature is
Temp
displayed by 1 degree Outdoor reset status (Enable
25. Outdoor Reset
Note increments for Fahrenheit / Disable)
and by 0.5 degree
Use with iFlow Air Outdoor reset curve load
increments for Celsius.
Handlers Only. type (displayed when the
This is due to the degree
control specifications of outdoor reset option “25.
0.5 degree for the AHU Outdoor Reset” is enabled)
communication type. 1: Finned Tube Baseboard
26. Outdoor Reset
2: FAN Coil
Curve
Heating supply temperature 3: Cast Iron Baseboard
6. Supply Temp
(°F) 4: Low Mass Radiant
5: High Mass Radiant
7. Return Temp Boiler return temperature (°F) 6: Radiator
7: Custom (set by installer)

Operating the Boiler 111

 Item Description Press the Back button ( ) to return to the previous
screen or menu.
27. Boost Interval
Boost interval set time (min) Item Description
Time
Sea Level (0 - 2,000 ft) Set space heating target
temperature (°F).
Level 1 (2,000 - 5,400 ft) ● The setting range varies
28. High Altitude
Level 2 (5,400 - 7,700 ft) depending on the heating
control type:
Level 3 (7,700 - 10,100 ft) - Supply Temperature or
Well pump status Sys Supply Temperature:
29. Well pump 104°F (40°C, Absolute
OFF - Unused, ON - Used 1. SH Set Temp
MIN) to 180°F (82°C,
30. Model Model type Absolute MAX)
- Return Temperature or
31. Gas Fuel type (NG/LPG)
Sys Return Temperature:
32. Main F/W Ver Main firmware version 86°F (30°C, Absolute
MIN) to 149°F (65°C,
Controller panel firmware Absolute MAX)
33. Panel F/W Ver
version ● Default: 180°F (82°C)

Set between Zone Pump or

Zone Valve System.
11.5.2 Setting the Space Heating 2. Zone Settings
● Default: Zone Pump
Operation System
To set the boiler’s space heating operation, press the 3. Outdoor Reset
Menu button ( ), and then select “2. Space Htg Default: Disable
ON/OFF
Operation”.
Select a heatload type of the
Outdoor Reset Control.
1: Finned Tube Baseboard
2: FAN Coil
3-1. Outdoor Reset
3: Cast Iron Baseboard
Curves**
4: Low Mass Radiant
5: High Mass Radiant
6: Radiator
7: Custom (set by installer)
Set the maximum
temperature for the Outdoor
Reset Control.
3-2. Outdoor High ● Setting range: [MIN Set-
Temp Set**
point + 9°F (5°C)] – 104°F
(40°C)
Rotate the Command dial ( ) to switch between ● Default: 70°F (21°C)
the list items or to increase/decrease setting values.
Press the Command dial ( ) to select an item or to Set the maximum
confirm after making changes. temperature for the Outdoor
Reset Control.
3-3. Outdoor Low ● Setting range: -4°F (-20°C)
Temp Set**
– [MAX Set-point – 9°F
(5°C)]
● Default: 14°F (-10°C)

112 Operating the Boiler

 * A preset or user defined temperature range is set
Item Description automatically based on the curve selected. Refer to the
settings table for details.
Set the Warm Weather Shut-
down temperature. Supply Return
3-4. WWSD Temp ● Setting range: OFF, 50°F Heat Load Set Point Set Point Remarks
(10°C) – 104°F (40°C) Range Range
● Default: OFF
1. Finned Tube 120–180°F 101–147°F
Default
Baseboard (48.5–82°C) (38–63.5°C)
Set the differential
temperature to deactivate 2. Fan Coil
140–180°F 116–147°F
the Warm Weather Shut- (60–82°C) (46.5–63.5°C)
3-5. WWSD On Diff down. 3. Cast Iron 100–170°F 86–139°F
● Setting range: 0°F (0°C) – Baseboard (37.5–76.5°C) (30–59°C)
36°F (20°C)
4. Low Mass 80–140°F 70–116°F
● Default: 5°F (3°C)
Radiant (26.5–60°C) (21–46.5°C)
Set the boost interval time. 5. High Mass 80–120°F 70–101°F
3-6. Boost Interval ● Setting range: 0 – 120 min Radiant (26.5–48.5°C) (21–38°C)
Time***
● Default: 0 min 120–170°F 101–139°F
6. Radiators
(48.5–76.5°C) (38–59°C)
Enable or disable heating
zones utilizing the Navien 104–180°F 86–149°F User-
7. Custom
(40–82°C) (30–65°C) defined
4. Navien Zone Zone Controller.
Controller ● Setting range: Enabled/ Heat loads 1-6 show the preset temperature ranges
Disabled based on the load type selected, while heat load 7
provides a custom temperature range. When the custom
● Default: Disabled
temperature range is in use, the boiler operates based
on the user–defined “Absolute MIN” and Absolute MAX”
Select a heating control type. temperature settings.
1: Supply Temperature ** Available only when “3. Outdoor Reset ON/OFF” is set to
2: Return Temperature “Enabled”.
3: Sys Supply Temperature *** The boost interval time may be set to prevent
4: Sys Return Temperature interruption in space heating while using the Outdoor
Reset Control mode, due to changes in heat load
● Default: Supply
conditions. With the boost interval time enabled, the
Temperature boiler increases the space heating supply temperature
Note This menu is not by 9°F (5°C) and the return temperature by 5°F (3°C)
5. SH Control after a set time elapses.
Method available when
Once the boost interval time expires or the heat load
connecting the AHU demand is satisfied, the boiler will then revert back to
communication its normal space heating settings.
type because
heating is
performed only CAUTION
by controlling the
heating supply An outdoor sensor error may occur if the
water. Outdoor Reset Control mode is enabled without
the outdoor sensor installed

Note In the Outdoor Reset Control mode, the

boiler’s water temperature is regulated
according to the outdoor temperature
to maximize boiler efficiency and reduce
energy usage. This mode must remain
enabled and the outdoor sensor must
be installed to comply with federal
efficiency regulations. The Outdoor Reset
mode cannot be used when using the
DHW mode.
Operating the Boiler 113
11.5.3 Setting the DHW Operation Item Description
To set the boiler’s DHW operation, press the Menu When only one NFC-H boiler is
button ( ), and then select “3. DHW Operation”. connected:
Set the Recirculation type and
Schedule settings.
● Recirculation type

- No Recirculation
- Combi Pre-Heat
- External
Note External recirculation
cannot be used for
cascade systems.
Recirculation type settings (Combi
Pre-heat/External)
● Set to Combi Pre-heat (Default:
2. DHW
Recirculation Always On)
- Always On
Rotate the Command dial ( ) to switch between - Intelligent
the list items or to increase/decrease setting values. - Weekly
Press the Command dial ( ) to select an item or to
Note Intelligent mode cannot
confirm after making changes.
be used for cascade
systems.
Press the Back button ( ) to return to the previous
screen or menu. ● Set to External (Default: Always
On)
Item Description - Always On
Set the hot water temperature (°F). - Intelligent
- Weekly
1. DHW Set ● Setting range: 86 - 140°F (30 -

Temp 60°C) - Aquastat

● Default: 122°F (50°C)
- Manual

114 Operating the Boiler

Combi Pre-Heat External Recirculation
When using the combi pre-heat feature, you When using the External Recirculation feature, you
can choose commands in the menu to preheat can choose commands in the menu to preheat
according to the set DHW temperature. according to the set DHW temperature.

Item Description
Item Description
Set to repeat DHW Recirculation
1. Always On 1. Always On Set to repeat DHW Recirculation.
(default).
Set to detect DHW use for a week
Set to detect DHW usage for a 2. Intelligent*
and repeat the detected cycle.
2. Intelligent* week and repeat the detected
cycle. The user can choose commands
for DHW Recirculation on a weekly
The user can choose commands
basis.
for DHW Recirculation on a weekly
1. 1 Day: schedule a command
basis.
for the week.
1. 1 Day: schedule a command 3. Weekly*
2. 3 Day: schedule commands
for the week.
3. Weekly* for Weekdays, Saturdays, and
2. 3 Day: schedule commands
Sundays.
for Weekdays, Saturdays, and
3. 7 Day: schedule commands for
Sundays.
each day of the week.
3. 7 Day: schedule commands for
each day of the week. Set to use an aquastat for DHW
4. Aquastat
Recirculation.
* To choose this option you must set up the Time settings
in the Configuration menu. 5. HotButton Set to use HotButton Push Buttons
Note If there is a SH Demand signal during (Manual) to activate Recirculation.
combi pre-heat, the space heating will
* To choose this option you must set up the Time settings
take priority. in the Configuration menu.

Note If there is a SH Demand signal during

external recirculation, pre-heating will
take priority, and space heating will start
afterwards.

Operating the Boiler 115

When Installing the Cascade System Set the Weekly Schedule
When using the recirculation feature in the cascade When setting up the Weekly option, select ‘Weekly,’
system, you can choose commands in the menu and select between 1 Day, 3 Day, and 7 Day to go to
to preheat according to the set DHW temperature. the Schedule menu.
(Refer to “8.2 Cascade System - Recirculation System
Application Example” for details on installing.)
Note For water heater(s) that are connected to
the recirculation line, each unit must be Working Not working
set to the proper recirculation mode.

Rotate the Command dial ( ) to choose the

scheduled time. You can choose the time in 30
minutes intervals. To finalize the weekly schedule
settings, press and hold the Command dial ( ) for
more than 2 seconds.

Item Description
11.5.4 Viewing Error History
Set to repeat DHW Recirculation
1. Always On To view the error history, press the Menu button
(default).
( ), and then select “4. Error History”.
The user can choose commands
for DHW Recirculation on a weekly
basis.
1. 1 Day: Schedule a command
for the week.
2. Weekly*
2. 3 Day: Schedule commands
for Weekdays, Saturdays, and
Sundays.
3. 7 Day: Schedule commands for
each day of the week.
* To choose this option you must set up the Time setting in
the Configuration menu.

A list of 10 recent errors are displayed on the screen,

with the most recent error displayed at the top of
the list.

116 Operating the Boiler

Rotate the Command dial ( ) to switch between Press the Back button ( ) to return to the previous
the list of errors. Press the Command dial ( ) to screen or menu.
select an error to view detailed information.
Item Description
1. SH
View monthly space heating
Operation
operation logs.
Time
2. DHW
View monthly DHW operation
Operation
logs.
Press the Back button ( ) to return to the previous Time
screen or menu. 3. Gas
View monthly gas consumption.
Note ● The front panel display flashes in Consumption
red and the error icon is displayed
(flashing) when a level 1 error is
detected. You can press the Command
11.5.6 Setting the Display Options
dial ( ) to enter error display mode.
Boiler operation is maintained during a To set the front panel display options, press
level 1 error. the Menu button ( ), and then select “6.
● A level 1 error is automatically cleared Configuration”.
when the problem is resolved.
● You can press the Power button ( )
to clear a level1 error. Then the error
is cleared if the problem has been
resolved.

11.5.5 Viewing Other System

Information
To view the miscellaneous system information, press
the Menu button ( ), and then select “5. EMS
Data”.

Rotate the Command dial ( ) to switch between

the list items or to increase/decrease setting values.
Press the Command dial ( ) to select an item or to
confirm after making changes.

Press the Back button ( ) to return to the previous

screen or menu.
Item Description
Select a display language.
1. English
1. Language 2. French
● Default: English
Rotate the Command dial ( ) to switch between
the information items. Press the Command dial ( )
to select an item and view the information.

Operating the Boiler 117

 Item Description Press the Back button ( ) to return to the previous
screen or menu.
Select a temperature unit.
2. °C/°F 1. Celsius (°C) Item Description
Setting 2. Fahrenheit (°F) 1. Elapsed
● Default: Fahrenheit (°F)
Time After Elapsed time since installation
Install
Select a water pressure unit.
3. PSI/BAR 1. PSI 2. HEX Number of times the heat
Setting 2. BAR Overheat - No. exchanger overheat protection
● Default : PSI of Times has activated

Set the system clock (RTC). 3. Flame Loss - Number of times a flame loss/
4. Time No. of Times misfire has occurred
Setting
● Display format: YYYY.MM.DD /
HH:MM:SS 4. 2nd ignition Number of second ignition
Set the Backlight On time. - No. of Times attempts
5. Backlight ● Setting range: 0 – 60 sec 5. 3rd ignition
Time Setting Number of third ignition attempts
● Default: 2 sec - No. of Times
6. 4th ignition Number of fourth ignition
- No. of Times attempts

11.6 Accessing Advanced Menu 7. 5 ~10th

ignition - No. Number of tenth ignition attempts
Items of Times
Number of times supply return
8. △T Limit -
11.6.1 Viewing Service Information temperature limit control has
No. of Times
activated.
To view service information about the boiler, press
9. Supply Number of times Recirculation
the Back button ( ) and the Menu button ( )
Limit - No. of supply temperature limit control
simultaneously for 3 seconds, and then select
Times has activated.
“1.Service Status Info”.
Number of times combustion
10. △T High -
stopped due to supply return
No. of Times
temperature.

Rotate the Command dial ( ) to switch between

the information items. Press the Command dial ( )
to select an item and view the information.

118 Operating the Boiler

11.6.2 Viewing Input and Output Status Item Description
To view the boiler’s input and output status, press 10. Zone V/V
Zone 2 valve output status
the Back button ( ) and the Menu button ( ) 2 status
simultaneously for 3 seconds, and then select “2.
Input/Output Status”. 11. Zone V/V
Zone 3 valve output status
3 status
12. 3 way V/V
3 way V/V output status
Status
13. Fill Valve
AWS V/V output status
Status
14. Ext Recirc. External Recirculation pump
Pump Status output status
15. HTL Input
HTL input status
Status
16. Dual
Dual Venturi output status
Venturi Status
17. LWCO
LWCO input status
Input Status
Rotate the Command dial ( ) to switch between
the information items. Press the Command dial ( ) 18. Air
to select an item and view the information. Handler
Air Handler Interface output status
Interface
Output Status
Press the Back button ( ) to return to the previous
screen or menu.
Item Description 11.6.3 Setting the Operation
1. SH1 Parameters
Space heating thermostat 1 input
Thermostat
status To set the boiler’s operation parameters, press the
Status
Back button ( ) and the Menu button ( )
2. SH2 simultaneously for 3 seconds, and then select “3.
Space heating thermostat 2 input
Thermostat Parameter Settings”.
status
Status
3. SH3
Thermostat
Space heating thermostat 3 input CAUTION
status
Status
Parameters must be set by a qualified
4. Recirc. External Recirculation thermostat professional with an extensive understanding
Input Status input status of the boiler system. Setting parameters
improperly may lead to property damage or
5. Boiler Pump injury.
Boiler pump output status
Status
6. Zone1
Zone 1 pump output status
Pump Status
7. Zone2
Zone 2 pump output status
Pump Status
8. Zone3
System/Zone3 pump Status
Pump Status
9. Zone V/V
Zone 1 valve output status
1 status

Operating the Boiler 119

 Item Description
Set the space heating return
minimum temperature.
3. Return MIN ● Setting range: 68°F (20°C) –
Set-point
[MAX Set-point – 18°F (10°C)]
● Default: 86°F (30°C)

Set the space heating return

4. Return maximum temperature.
MAX Set- ● Setting range: [MIN Set-point +

point 18°F (10°C)] – 158°F (70°C)

● Default: 149°F (65°C)

Set the temperature range to

In the password screen, rotate the Command dial turn off space heating.
( ) to change numbers and places, and press the 5. SH Burner ● Setting range: 2°F (1°C) – 54°F
Command dial ( ) to enter the password. Off Diff
(30°C)
● Default: 4°F (2°C)
The factory default password is “1234”.
Set the temperature range to
turn on space heating.
6. SH Burner ● Setting range: - 2°F (1°C) – 54°F
On Diff
(30°C)
● Default: 5°F (3°C)

Set space heating minimum heat

capacity limit.
● Setting range: Space heating

After entering the parameter setting screen, rotate 7. SH Min Min capacity (%) – [space
the Command dial ( ) to switch between the Limit heating min capacity limit
parameters or to increase/decrease setting values. -20]) %
Press the Command dial ( ) to select a parameter ● Default: Boiler’s minimum heat
or to confirm after making changes. capacity
Set space heating maximum heat
Press the Back button ( ) to return to the previous capacity limit.
screen or menu.
8. SH Max ● Setting range: (Space heating

Limit Min capacity limit +20) % –

Item Description 100%
Set the space heating supply ● Default: 100%

1. Supply minimum temperature.

Set the low-load combustion
MIN Set- ● Setting range: 77°F (25°C) –
time at initial operation.
9. SH Min
point [MAX Set-point – 36°F (20°C)]
Burning Time ● Setting range: 1 – 20 min
● Default: 104°F (40°C)
● Default: 1 min

Set the space heating supply

Set the time to reach the
2. Supply maximum temperature.
10. Burning maximum space heating capacity
MAX Set- ● [Supply MIN Set-point + 36°F
after initial operation.
Acceleration
point (20°C)] – 185°F (85°C)
Time ● Setting range: 0 – 20 min
● Default: 180°F (82°C)
● Default: 1 min

120 Operating the Boiler

 Item Description Item Description
Set the delay time for the burner Set the space heating pump
to operate when there is a call for 18. Boiler over-run time.
11. Zone
heat for a zone valve. Pump
T/S Start-up ● Setting range: 3 – 40 min
Delay**
Delay Time ● Setting range: 0–120 sec
● Default: 40 min
● Default: 0 min
Set the DHW wait time.
12. Anti Set the anti-fast cycling time. 19. DHW
● Setting range: 0 – 20 min
Fast Cycling ● Setting range: 0 – 20 min Wait Time
● Default: 3 min
Time* ● Default: 3 min

Set the recirculation or HotButton

Set the DHW minimum heat operation time.
capacity. 20. Recirc.
Interval Time ● Setting range: 1 – 120 min
● Setting range: DHW minimum
13. DHW Min ● Default: 20 min
capacity (%) – [DHW MAX
Limit
capacity limit - 20] % Set the recirculation interval time.
21. Recirc.
● Default: Boiler’s minimum heat
Sampling ● Setting range: 1 – 120 min
capacity Time ● Default: 30 min
Set the DHW maximum heat
capacity. Set the temperature range to
14. DHW Max ● Setting range: [DHW Min
turn off
Limit recirculation or HotButton
capacity limit + 20] % – 100% 22. Recirc. Off operation.
● Default: 100% Diff. Temp
● Setting range: 5°F (3°C) – 54°F
Set the pump freeze protection (30°C)
temperature. ● Default: 9°F (5°C)
● Setting range: 43°F (6°C) – 50°F
Set On-Demand recirculation to
(10°C)
activate according to pipe length
15. Freeze ● Default: 50°F (10°C) when HotButton is installed, and
protection Note The boiler pump will 23. Fixture Thermal Bypass and external
operate to provide Dist. surface thermometer is disabled.
system freeze protection (HotButton) ● Setting range: 15 ft (4.5 m)
when the water
– 660 ft (198 m) (5 ft (1.5 m)
temperature falls below
intervals)
this value.
● Default: 30 ft (9 m)
Set the Auto-Fill Pressure.
Enable or disable the gas
16. Auto-Fill ● Setting range: 12 – 50 psi (0.8 connection error detection
Pressure – 3.4 bar) 24. Gas
Connect function.
● Default: 12 psi (0.8 bar) Error Check ● Setting range: Enable or
Set the high system water Enable disable
pressure. ● Default: Enable
● Setting range: [Auto-Fill Set the time for service
Pressure + 10 psi] – 80 psi notification.
17. High Sys ([Auto-Fill Pressure + 0.6bar] –
Pressure 5.5 bar) ● Setting range: 30 – 3650 days
25. Service
(10 years)
Note The high system water Notif Time
pressure cannot be set ● It can be set in 10 day
lower than 40 psi (2.7 bar). increments.
● Default: 50 psi (3.4 bar) ● Default: 1820 days (5 years)

Operating the Boiler 121

 * T he anti-fast cycling time is the duration that the boiler
Item Description stops its space heating operation when the space
heating supply or return temperatures reach the set
Set the service notification
values for boiler operation stop temperatures. The
according to the operating times. boiler will not resume space heating until the duration
● Setting range: 300 – 36500 elapses, even when the space heating supply or return
26. Service temperatures return to within the set ranges.
cycles
Notif Cycle **Boiler Pump Delay is the duration the circulation pump
● It can be set in 100 cycle continues to run between the space heating supply
increments. or return temperature reaching the set point and the
burner turning off. If the space heating supply or return
● Default: 18200 cycles temperature remains outside of the boiler operation
temperature range for a set period, the pump stops for
27. Service View the service contact
10 mins, runs again for 5 mins, and then repeats the
contact # information. cycle.
Initialize all parameter settings
28. Factory
(panel and main controller) to
Reset
factory default. 11.6.4 Configuring a Cascade System
Change the parameter setting To view and configure the cascade settings, press
password. the Back button ( ) and the Menu button ( )
29. P/W Rotate the Command dial ( ) to simultaneously for 3 seconds, and then select “4.
Change change numbers and places, and Cascade Status and Set”.
press the Command dial ( ) to
save the new password.

Note ● If you enter an incorrect password 10

times or no input from the front panel
display for 5 minutes, the boiler will
return to Normal mode.
● To return to the previous mode, press
the Reset button.
● The Factory default password is “1234”.
● If you make no inputs for 10 seconds
in the Parameter Edit mode, the
current parameter value will be saved
automatically.
● Press and hold the Back button ( ) Rotate the Command dial ( ) to switch between
in Parameter Edit mode for 5 seconds the parameters or to increase/decrease setting
to reset individual parameters to their values. Press the Command dial ( ) to select a
default values. parameter or to confirm after making changes.
● When you reset one of the following
parameters, the corresponding Press the Back button ( ) to return to the previous
parameter will be reset automatically: screen or menu.
- Supply Min or Max capacity limit
- Return Min or Max capacity limit

122 Operating the Boiler

 Item Description Item Description
● To enter the Cascade Main Set the cascade protocol.
setting mode, select Start. 4. Cascade ● NPE or NR
Protocol
● The setting mode is entered ● Default : NPE
and the IDs of all boilers that
can communicate with the Main 5. Number of The number of units currently
via the RS485 communication Oper-Unit operating in the cascade system.
line are initialized.
View the operating status of
● The boilers whose IDs are 6. Cascade
individual units in the cascade
initialized by the Main are Info.
system.
set to <Sub setting mode>, if
you press the OK button for 2 Set the type of ventilation.
seconds or more, the Main gives ● Default: If not in the cascade
you the ID and it is displayed on system, the default setting is
the screen. 7. Vent Type
Setting Individual Vent.
● The Main periodically checks Note In the cascade system,
1. Cascade the RS485 communication, the default setting is
System and when there is an ID Common Vent.
Setting request from the Sub, the ID is
sequentially incremented and Set the descaling reminder
added to the Sub (1 to 16). internal.
● Setting range: No Alarm, 6 Mon,
● Select OK in the Main to
complete the cascade setting, 12 Mon, 24 Mon
and the Main and the assigned 8. Descaling ● Default: No Alarm

Sub IDs will return to <Normal Reminder Note This menu can only be
operation mode> and turn configured when the
into CASCADE ON state. At this NFC-H boiler is the main
time, the Main icon on the Main unit of the cascade
panel lights up. system.
● If the cascade setting is idle for
more than 1 hour, it returns to
<Normal operation mode> and
reverts to CASCADE OFF state 11.6.5 Setting the External Connection
automatically.
To view and configure the external network
Select this option on the Main connection, press the Back button ( ) and the
unit of a cascade system to end Menu button ( ) simultaneously for 3 seconds,
cascade operation. and then select “5. External Connection”.
● Enter Cascade system setting

2. Cascade mode to reassign IDs and begin

System a cascade system again.
Removal ● If a Sub unit has a network

communication problem, select

this option on the Sub unit to
exclude the individual unit from
the cascade system.
Set the initial number of activated
3. Cascade boilers.
Init-operation ●
Setting range: 0 – 16
Unit
● Default: 0
Rotate the Command dial ( ) to switch between
the parameters or to increase/decrease setting
values. Press the Command dial ( ) to select a
parameter or to confirm after making changes.

Operating the Boiler 123

Press the Back button ( ) to return to the previous 11.6.6 Diagnosing the Boiler System
screen or menu.
To run a series of test procedures for a system
diagnosis, press the Back button ( ) and the Menu
Item Description
button ( ) simultaneously for 3 seconds, and then
Turn on or turn off the remote select “6. Test Mode”.
control capabilities via the
1. NaviLink NaviLink connection.
Connect ● Setting range: On/Off

● Default: Off

AHU Communication is a
communication feature that can
be used with NFC-H boilers.
AHU has an RS-485
communication function. Its
communication protocol has to
match the NPE communication
2. AHU protocol. Refer to “3.6.6
Communication System Application - Air
Handler System with RS-485
Communication” on page 40
Rotate the Command dial ( ) to switch between
for piping diagram.
the test procedures. Press the Command dial ( ) to
● Setting range: Enable or
run a test procedure.
Disable
● Default: Disable
Press the Back button ( ) to return to the previous
screen or menu.
Note ● The connection settings for NaviLink
or the AHU are not available when
Item Description
a cascade system is applied or the
cascade protocol is set to NR. Test the fan operation by manually
● The AHU connection is compatible changing the fan speed.
with iFlow Air Handlers only. Contact ● From a stopped state, the fan

iFlow directly for more information. speed gradually increases and

1. Fan Motor reaches the top speed, and then
the fan speed decreases until
the fan stops operating.
● Rotate the Command dial ( )
to run or stop the fan test.
Test the boiler pump operation.
The boiler pump is turned on
●

as soon as you enter the test

2. Boiler Pump mode.
● Press the Command dial ( ) to
toggle the pump operation (On
-> Off / Off -> On).

124 Operating the Boiler

 Item Description Item Description
Test the Zone 1 pump operation. Test the Flow control valve
● The Zone 1 pump is turned on operation. Rotate the valve from
as soon as you enter the test its current position to fully open
3. Zone 1 (0%), then fully closed (100%) and
mode.
Pump* 10. Flow then back to the starting position
● Press the Command dial ( ) to Control Valve while checking feedback.
toggle the pump operation (On Output ● Display of the valve close
-> Off / Off -> On).
ratio %
Test the zone 2 pump operation. ● Display of “FEEDBACK” when
● The zone 2 pump is turned on detecting the feedback
as soon as you enter the test
mode. Test the Mixing valve operation.
4. Zone 2 ● Press the Command dial (
Rotate the valve from its current
) to
Pump* position to fully open (0%), then
toggle the pump operation (On
fully closed (100%) and then back
-> Off / Off -> On).
11. Mixing to the starting position while
● This option is available only
Valve Output checking feedback.
when the “Zone Pump System” ● Display of the valve close
is active.
ratio %
Test the Zone 3 pump operation. ● Display of “FEEDBACK” when

The Zone 3 pump is turned on

● detecting the feedback
as soon as you enter the test
5. System/ Test the dual venturi operation.
mode.
Zone 3 Pump* ● The dual venturi is turned on
● Press the Command dial ( ) to
as soon as you enter the test
toggle the pump operation (On
12. Dual mode.
-> Off / Off -> On).
Venturi ● Press the Command dial ( )
6. Zone Press the Command dial ( ) to to toggle the dual venturi
1 valve toggle the zone 1 valve operation operation (On -> Off / Off ->
output** (On -> Off / Off -> On). On).

7. Zone Press the Command dial ( ) to Test the recirculation pump.

2 valve toggle the zone 2 valve operation ● The recirculation pump is
output** (On -> Off / Off -> On). turned on as soon as you enter
13. Recirc.
the test mode.
8. Zone Pump
Press the Command dial ( ) to ● Press the Command dial ( ) to
3 valve toggle the zone 3 valve operation toggle the recirculation pump
output** (On -> Off / Off -> On). (On -> Off / Off -> On).
Test the 3 Way valve operation. * T he Zone 1 Pump, Zone 2 Pump, and Zone 3 Pump are
● The 3 Way valve is turned on available only when the Zone Setting is set to Zone
as soon as you enter the test Pump System.
9. 3 Way Valve ** The Zone 1 valve output, Zone 2 valve output, and Zone
mode.
Output 3 valve output are available only when the Zone Setting
● Press the Command dial ( ) to is set to Zone Valve System.
toggle the valve operation (On
-> Off / Off -> On).

Operating the Boiler 125

11.6.7 Setting the Special Operation 11.6.8 Operating in Air Purge Mode
Modes
To operate the boiler in air purge mode, press
To operate the boiler in special operation modes, the Back button ( ) and the Menu button ( )
press the Back button ( ) and the Menu button simultaneously for 3 seconds, and then select “8. Air
( ) simultaneously for 3 seconds, and then select Purge Mode”.
“7. Special Operations”.

Rotate the Command dial ( ) to switch between

the parameters. Press the Command dial ( ) to run
Rotate the Command dial ( ) to switch between an air purge.
the operation modes. Press the Command dial ( )
to select an operation mode. The boiler resumes operation in normal operation
mode if no input is detected for 15 minutes.
The boiler resumes operation in normal operation Press the Back button ( ) to return to the previous
mode if no input is detected for 3 hours. screen or menu.

Press the Back button ( ) to return to the previous Item Description

screen or menu.
1. SH pipe air Run an air purge on the space
Item Description purge heating pipe.

Set the boiler to run in Normal

1. Normal
operation mode.
Set the boiler to run in 1st stage
2. 1st MIN
minimum operation mode.
3. DHW 1st Set the boiler to run in DHW 1st
MAX maximum operation mode.
Set the boiler to run in 2nd stage
4. 2nd MIN
minimum operation mode.
5. DHW 2nd Set the boiler to run in DHW 2nd
MAX maximum operation mode.
Set the boiler to run in SH 1st
6. SH 1st MAX
maximum operation mode.
7. SH 2nd Set the boiler to run in SH 2nd
MAX maximum operation mode.

126 Operating the Boiler

11.7 Understanding Error Codes
When an error code appears on the front panel, refer to the following chart for a definition and possible remedy
for the situation.

Error Code Reason Self-diagnostic/Action

Manual RESET
E001 Heatexchanger over temperature
Auto RESET
E003 Ignition failure Manual RESET
Manual RESET
E004 False flame detection
Auto RESET
E012 Flame loss Manual RESET
E016 Overheating of heat exchanger Manual RESET
Manual RESET
E030 Abnormal exhaust temperature
Alarm
E031 Overheating of burner Manual RESET
E046 Abnormal operation: heat exchanger overheating sensor Auto RESET
Manual RESET
E047 Abnormal operation: exhaust thermostat
Auto RESET
E060 Abnormal operation: dual venturi Alarm
E109 Abnormal operation: fan motor Manual RESET
E110 Abnormal air pressure Manual RESET
E205 Abnormal operation: heating supply thermistor Auto RESET
E218 Abnormal operation: heating return thermistor Auto RESET
E278 Abnormal operation: system supply thermistor Alarm
E279 Abnormal operation: system return thermistor Alarm
E351 Abnormal Auto feeder valve (make-up water) Manual RESET
E352 High water pressure Auto RESET
E353 Abnormal operation: water pressure sensor Auto RESET
E407 Hot water outlet: thermistor open or short circuit Auto RESET
E421 Cold water inlet: thermistor open or short circuit Auto RESET
E434 Abnormal operation: water adjustment valve Alarm
E439 Abnormal operation: flow sensor Alarm
E441 Hot water outlet 2: thermistor open or short circuit Auto RESET
E445 Abnormal operation: Bypass mixing valve Alarm
Manual RESET
E515 Abnormal operation: PCB component
Alarm
E517 Abnormal operation: Dip switch setting Manual RESET
E594 Abnormal operation: EEPROM Alarm

Operating the Boiler 127

 Error Code Reason Self-diagnostic/Action
Manual RESET
E615 Abnormal operation: input and memory Auto RESET
Alarm
E736 Abnormal operation: cascade communication Alarm
Abnormal operation: outdoor temperature sensor (appears only
E740 Alarm
when the outdoor reset curve is enabled).
E761 Abnormal Operation: Pre-Heat Aquastat Alarm
E762 Abnormal flue gas duct: Vent pipe not properly inserted Auto RESET
E773 Using the wrong gas Parameter RESET
E777 Abnormal operation: LWCO limit (external device) Auto RESET
E782 Abnormal operation: panel communication Alarm
Abnormal operation: zone controller communication
E784 Alarm
(external device)
E786 Improper front panel Alarm
Manual RESET
E788 Abnormal Gas Setting
(Start-up Wizard )

If any of these remedies do not resolve the problem, contact Technical Support at 1-800-519-8794.

128 Operating the Boiler

12. Appendixes
12.1 Gas & High Altitude
Conversion WARNING
This boiler is configured for Natural Gas at the factory. ● This conversion kit must be installed by a
qualified service agency* in accordance
● If conversion to Propane Gas is required by
with Navien’s instructions and all applicable
the boiler, use the PROPANE CONVERSION KIT
codes and requirements of the authority
supplied with the boiler.
having jurisdiction. The information in these
● If the boiler is installed at a high altitude instructions must be followed to minimize
(above 5,400 ft) for NG, use the HIGH ALTITUDE the risk of fire or explosion or to prevent
CONVERSION KIT supplied with the boiler. property damage, personal injury or death.
Note ● For NG high altitude conversion, use the The qualified service agency is responsible
HIGH ALTITUDE CONVERSION KIT. for the proper installation of this kit. The
installation is not proper and complete until
● For LP high altitude conversion, use
the operation of the converted appliance is
the PROPANE CONVERSION KIT. Note
checked as specified in the manufacturer’s
that the Gas Orifice from the PROPANE
instructions supplied with the kit.
CONVERSION KIT covers the boiler’s
installation at an altitude of 0 to 10,100 ft. ● Turn off electrical supply to the boiler and
close the manual gas shut-off valve to isolate
the boiler during conversion. Allow the boiler
DANGER to cool if it has been operating.

Do not perform a gas & High Altitude conversion ● For propane boilers: The propane supplier
without an officially approved conversion kit mixes an odorant with the propane to make
and the instructions supplied by Navien. Gas its presence detectable. In some instances the
& High Altitude conversion using any other odorant can fade, and the gas may no longer
parts will result in extremely dangerous burner have an odor. Before startup (and periodically
operation, leading to fire, explosion, severe thereafter), have the propane supplier verify
personal injury or death. the correct odorant level in the gas.

Note High Altitude Conversion kit and * A qualified service agency is any individual, firm,
Propane Conversion kit are attached to corporation or company which either in person or
the inside of Product’s cover. through a representative is engaged in and is responsible
for the connection, utilization, repair or servicing of gas
utilization equipment or accessories; who is experienced
in such work, familiar with all precautions required,
and has complied with all of the requirements of the
authority having jurisdiction.

High Altitude In Canada: The conversion shall be carried out in

Conversion Kit (a) and accordance with the requirements of the provincial
Propane Conversion
authorities having jurisdiction and in accordance
Kit (b)
with the requirements of the CAN‐B149.1 and CAN1‐
B149.2 Installation Code.
a. High Altitude Conversion Kit b. Propane Conversion Kit
Tools Required:
● Phillips Screwdriver
● Flathead Screwdriver
● 5
/32 in or 4 mm Allen Wrench
● Combustion Analyzer or Dual Port Manometer
● Gas Leak Detector

Appendixes 129
Included Items: 2. Unfasten the 4 latches (2 at the top and 2 at the
bottom) to remove the front cover and gain
● Gas Orifice (Table 1) access to the internal components. See Figure 1
● Gas Pressure and Conversion Kit Number Labels for illustration of the front cover clamps.

NFC-250/175H, 250/200H Orifice Identification

Gas
Natural Gas Propane Gas
Type
5,400-
Altitude 0-5,399 ft 0-10,100 ft
10,100 ft

Orifice GAS : NG
20052127A
GAS : NG(H)
20052133A
GAS : LP
20052134A
4.8/7.90 5.05/8.4 3.90/6.00

Factory For High

For Propane
Installed altitude
Orifice
Ø4.8/Ø7.90 Ø5.05/Ø8.4 Ø3.9/Ø6.0
Size
Table 1. Orifice Size

WARNING
Figure 1. NFC-H Series Front cover
● Be careful not to confuse the PROPANE
CONVERSION KIT and HIGH ALTITUDE
CONVERSION KIT. Do NOT use the HIGH 3. Remove the front cover and place it in a safe
ALTITUDE CONVERSION KIT for NG when location to prevent accidental damage.
converting to Propane gas.
4. With the internal components exposed, locate
● Make sure that the conversion is completed the gas inlet pipe and the gas valve, as shown in
with the proper orifice. If the installed orifice Figure 2.
does not conform to the specifications in
Table 1, incomplete combustion may occur,
resulting in personal injury or property
damage.

Procedure:
Gas Valve
Note The procedure below can be applied
to both Propane conversion and High Gas Inlet
Altitude conversion. Distinguish the kit Pipe
supplied with the boiler before installing.

1. Turn off both gas and water supply to the boiler.

Figure 2. NFC-H Series Internal Components

130 Appendixes
5. Remove the clip at location A – the connection 7. Once the Gas Orifice is exposed, remove the two
above the gas valve where it connects to the gas screws that hold the part in place. Remove the
valve outlet adapter. See Figure 3 for reference. Gas Orifice from its housing and prepare the
new Gas Orifice for the Propane or High Altitude
6. Find location B - the connection above the conversion for installation.
gas valve where it is attached to the fan motor
assembly. Carefully remove the four screws
using a Phillips-head screwdriver and pull the
gas valve outlet adapter away from the fan
assembly to access the gas orifice.
Remove
2 screws here

Location B:
Remove
4 screws here

Location A:
Remove the
clip here

Figure 4. Access to Gas Orifice in Fan Assembly

WARNING
● DO NOT adjust or attempt to measure gas
valve outlet pressure. The gas valve is factory-
set for the correct outlet pressure. This setting
Figure 3. Detaching the Gas Valve Outlet Adapter is suitable for natural gas and propane,
from the Gas Valve and Fan Motor Assembly requiring no field adjustment.
● Attempting to alter or measure the gas valve
outlet pressure could result in damage to
the valve, causing potential severe personal
injury, death or substantial property damage.
Navien NFC-H boilers are shipped ready to
fire natural gas ONLY.

Appendixes 131
 GAS : NG GAS : NG(H) GAS : LP
20052127A 20052133A 20052134A
4.8/7.90 5.05/8.4 3.90/6.00

Packing
<NFC-250/175H, 250/200H Orifice Identification>
Gas Orifice
Figure 6. Orifice Identification
O-ring

8. Remove the Gas Orifice, ensure that the packing

is properly seated inside the port, and then
install the new Gas Orifice for use with Propane
gas. Ensure that the Orifice is properly seated on
the packing inside the port before proceeding
to the next step.

Packing

9. Replace the gas valve outlet adapter to its

original position and use all screws to secure all
connections.
Note Do not overtighten as this may
damage or crack the components.

DANGER
Inspect the O-ring between the gas valve and
gas valve inlet adapter whenever they are
Figure 5. Exploded View of Gas Pipe Assembly
disassembled. The O-ring must be in good
condition and must be installed. Failure to
comply will cause a gas leak, resulting in severe
DANGER personal injury or death.

See Figure 5. Inspect the O-ring between the

gas valve and gas valve inlet adapter whenever 10. Set the PCB DIP switch to change the gas type.
they are disassembled. The O-ring must be in For LP, set DIP SW2 (Set of 8 Switches) #1 to ON.
good condition and must be installed. Failure to For NG, set DIP SW2 (Set of 8 Switches) #1 to
comply will cause a gas leak, resulting in severe OFF.
personal injury or death.

132 Appendixes
 WARNING CAUTION
Ensure that you have turned off the power to Ensure that the High Altitude setting reflects the
the boiler before accessing the DIP switches. actual location of the boiler. If not, it may cause
personal injury or malfunction of the boiler.
O O
N N

1 2 3 4 5 6 1 2 3 4 5 6 7 8

DANGER
● When conversion is required, be sure to
set the PCB DIP SW2 (Set of 8 Switches) #1
according to the supply gas type.
● For NG, use the Gas Orifice for high altitude
when the boiler is installed at above 5,400 ft,
and be careful not to confuse it with the Gas
Switch Function Setting Comment
Orifice for LP.
Natural Gas 1-OFF
1 Gas Type ● For High Altitude conversion, check the DIP
Propane Gas 1-ON switches setting value by altitude before
0-1,999 ft 2-OFF, setting.
(0-609m) 3-OFF Refer to ● Failure to properly set the DIP switches could
2,000-5,399 ft 2-ON, Table 1 cause carbon monoxide poisoning, resulting
High (610-1,645m) 3-OFF on page in severe personal injury or death.
2&3 130.
Altitude 5,400-7,699 ft 2-OFF,
(1,646-2,346m) 3-ON
11. Turn on the gas and water supply to the boiler.
7,700-10,100 ft 2-ON,
(2,347-3,078m) 3-ON 12. Measure and adjust the gas/air ratio.
Option 1. Using Combustion Analyzer
When applying the Gas Orifice for high altitude, (recommended)
set the PCB DIP switches by altitude according
a. Remove the analyzer port’s cap.
to the table above.
b. Insert the analyzer into the port (Figure 7).

Note ● This unit may be installed at elevations

up to 10,100 ft (3,078 m) for use with
natural gas and propane.
To use the unit at a specific altitude,
the DIP Switches should be set as
described above.
● High Altitude: Above 2,000 ft (610 m),
the unit will de-rate by 3% for each
1,000 ft (305 m) of altitude gain.
● For Natural Gas, if you install the unit at
above 5,400 ft (1,646 m), it is required
to change the Gas Orifice for high
altitude. Be careful not to confuse it
with the Gas Orifice for Propane.
● Note that the Gas Orifice from the
PROPANE CONVERSION KIT covers the Figure 7. Insert the Analyzer
boiler’s installation at an altitude of 0 to
10,100 ft.

Appendixes 133
The DIP SW1 (Set of 6 Switches) on the circuit board c. Activate multiple zones and set the boiler to
configures the operation status and model settings. operate at 1-stage MIN mode.
Note For operation mode selection,
refer to “11.6.7 Setting the
O O
N N Special Operation Modes” on
page 126.
1 2 3 4 5 6 1 2 3 4 5 6 7 8
Measure the CO2 value at low fire.
If the CO2 value is not within 0.5% of the
value listed in Table 2, the gas valve set
screw will need to be adjusted.
If adjustment is necessary, locate the set
screw as shown in Figure 8. Using a 5/32 in
or 4 mm Allen wrench, turn the set screw
no more than 1/4 turn clockwise to raise or
counterclockwise to lower the CO2 value.

Switch Function Setting

Normal
1-OFF, 2-OFF
Operation
Operation 2-stage MAX 1-ON, 2-OFF
1&2
Status
1-stage MIN 1-OFF, 2-ON
1-stage MAX 1-ON, 2-ON
3&4 Reserved - -
NFC-
5-OFF, 6-OFF
250/200H
5&6 Model
NFC-
5-ON, 6-OFF Figure 8. Set Screw Location
250/175H

Note The set screw is located behind

High fire Low fire the screw-on cover. This must be
Model Altitude Fuel removed first.
%CO2 %CO2
d. Activate multiple zones and set the boiler
Natural to operate at 2-stage D. MAX mode (refer
8.8 8.9
Gas to “11.6.7 Setting the Special Operation
0-5,399 ft Modes” on page 126). Measure the CO2
NFC- Propane value at high fire.
10.5 10.7
250/175H Gas
If the CO2 values do not match Table 2 at high
NFC- Natural fire, do not adjust the gas valve. Check for
250/200H 8.8 8.9 the proper Gas Orifice.
5,400- Gas
10,100 ft Propane
10.5 10.7
Gas DANGER
Table 2. CO2 value Improper gas valve settings can cause severe
(CO2 values must be within 0.5% of the personal injury, death or substantial property
values listed.) damage.

134 Appendixes
 Option 2. Using Digital Manometer c. Activate multiple zones and set the boiler
a. Open the offset pressure port by loosening to operate at 1-stage MIN mode (refer
the screw two turns as shown in Figure 9. to “11.6.7 Setting the Special Operation
Modes” on page 126). Measure the offset
value at low fire and compare it to the
values in Table 3. If the offset value is out of
range, the gas valve set screw will need to
be adjusted.
If adjustment is necessary, locate the set
screw as shown in Figure 10. Using a 5/32 in
or 4mm Allen wrench, turn the set screw
no more than 1/4 turn clockwise to raise or
counterclockwise to lower the offset value.

Digital pressure
manometer

Figure 9. Connect Digital Pressure Monometer

b. Connect a manometer to the offset pressure

port. For dual port manometers, use the
positive pressure side.

Gas
Model Altitude Kit Part No. Offset
Type
0- NAC-
5,399 ft NC250/200H Natural -0.03 in ±
NFC-
250/200H 5,400- NAC- Gas 0.01 in Figure 10. Set Screw Location
NFC- 10,100 ft NCH250/200H
250/175H Note The set screw is located behind
0- NAC- Propane -0.02 in ± the screw-on cover. This must be
10,100 ft LC250/200H Gas 0.01 in removed first.
Table 3. Offset value for low fire d. At high fire, do not check the offset value
and never adjust the gas valve.

DANGER
Improper gas valve settings can cause severe
personal injury, death or substantial property
damage.

Appendixes 135
13. Once the CO2 or offset values have been
confirmed, apply the included conversion
stickers to show that the appliance has been
converted to Propane Gas or High Altitude.
Place these labels adjacent to the rating plate as
shown in Figure 11.

Figure 11. Proper Placement of Propane Gas or

High Altitude Conversion Labels

Note The gas conversion rating plate

varies depending on the model.
Check the conversion kit number
before attaching the labels.

136 Appendixes
 Ground
Burner

Water Pressure Sensor

Main Gas Valve1

Main Gas Valve2

NFC-H
Ignitor

Flame Rod
Flow Valve

AWS Valve
Flow Sensor
12.2 Wiring Diagram

CNI1 CONY1 CONW1 CNG1 CONT1

CND1 CNA1 Mixing Valve

CONT2
DHW Priority Fan CNR1

Air Handler Cascade Line(RS-485)

CNK1
CNX1 High Temp Limit
IN
CND1

Recirculation Dual (Burner)

Pump AC_L OUT CNA1 Venturi Exhaust 1 **Temp Sensor
Ground CNO1
Outlet 2 **Temp Sensor
Return **Temp Sensor
Supply **Temp Sensor
Boiler Pump FUSE
Air Pressure Sensor
CNJ1

CNP2 (250VAC_10A)

IN
3-Way
AC_N High Temp Limit
Boiler Valve CNV1 Inlet Temp Sensor
Pump AC_L OUT Outlet Temp Sensor
Ground
Vent Installation Detector
ZONE1 Pump FUSE
CNP1 (250VAC_10A)

AC24V
ZONE1
CNV1

Zone
CNC2

AC_N IN
ZONE1 CNB1 Valve1
Pump AC_L OUT
Ground ZONE2 Pump FUSE
(250VAC_10A) AC24V
ZONE2
CNV2

Zone
AC_N IN
ZONE2 Valve2
LWCO
***LWCO
Pump AC_L OUT
ZONE3

Ground
CNV3

Fuse AC24V Zone

AC_N IN ZONE3 Pump FUSE
ZONE3 (250VAC_10A) (250V 3.15A) Valve3 AC24V

Pump AC_L OUT

LWCO

Ground
CNC3

CNT1 CNT2 CNT3 CNC1 CNC4 CNC5

SUPPLY RETURN OUTDOOR T/S ZONE3 T/S ZONE2 T/S ZONE1
CON1
N L
CNC6

WARNING Main Switch

CON2 CON1 (AC)
ELECTRICAL SHOCK HAZARD ON
AC24V

AC24V
AC24V
AC24V

For your safety, turn off electrical power supply

T/S INPUT

T/S INPUT
T/S INPUT
T/S INPUT

before making any electrical connections to avoid OFF

possible electric hazard. Failure to do so can cause

severe personal injury or death.
Fuse
(125V 20A)
NOTICE *T/S_3 *T/S_2 *T/S_1 *T/S Recirculation
Pumps must be electrically grounded as required
by National Electrical Code.

Power Trans
(24V 75VA)
*T/S: Thermostat
External Input
Outdoor **Temp Sensor

**Temp: Temperature
(AC 120V)
***Factory jumper is connected as default.
Ground Remove it when using an additional appliance.
System Return **Temp Sensor

System Supply **Temp Sensor

Front Panel

Appendixes 137
12.3 Ladder Diagram

AC INPUT(AC 120V) AC INPUT(AC 120 V)

LIVE NEUTRAL LIVE NEUTRAL

20A
3.15A
Terminal Board
Relay 1
EMI
FILTER
Recirculation Pump
Relay 2
Dual Venturi
10A
Relay 6
Boiler Pump
Relay 7
Relay 3
10A

Ignitor ZONE1 Pump

Relay 4
Relay 8
10A

3-Way Valve ZONE2 Pump

PWM Relay 5
10A
Speed Control
ZONE3 Pump
Primary Primary Fan
SMPS

Secondary
DC15V

DC24V

DC12V

DC5V

Flame Rod

WPS H.T.L 1
APS
WD-PSS
Fan
Hall Sensor H.T.L 2
Exhaust
Thermistor 1 MGV1
OUTLET2
Thermistor MGV2
Heating Supply
Thermistor Relay 1
Heating Return
Thermistor Relay 2
System Supply
Thermistor Relay 3
System Return
Thermistor
Relay 4
Linear
Outdoor
Thermistor
MCU 1 MCU 2
INLET Relay 5
Trans
Thermistor
AC 24V Relay 6
OUTLET
Thermistor Relay 7
LWCO
Relay 8

O O
Relay 9
N N

1 2 3 4 5 6 1 2 3 4 5 6 7 8 Relay 10
Dip Switch
Relay 11
Zone1 Thermostat R,W,C
Relay 12
Zone2 Thermostat R,W,C Relay 13

Zone3 Thermostat R,W,C

External R/C Thermostat R,W,C Communication

Interface
Mixing Valve 1
UART
Mixing Valve 2 Communication

Flow Sensor
Interface Front Panel
AWS Valve

3-Way CASCADE
(RS-485)
Valve
Vent Installation Detector
Relay 11 Terminal Board
Zone Valve 1 Relay 9
Relay 12
Zone Valve 2 Air Handler Output

Relay 10
Relay 13 Zone Valve 3
DHW Priority Output

138 Appendixes
12.4 Outdoor Temperature Outdoor Temperature Sensor
Sensor Installation Guidelines
● Avoid areas with temperature fluctuations by
Outdoor Temperature Sensor direct sunlight, and where the temperature
may not be representative of true outdoor
Installation temperature.
1. Pull out the sensor body from the cap.
● Best location to install the temperature sensor is
on a North or Northeast side of a structure under
2. Attach the body to the wall using the screws/ eaves where the sensor is shielded from direct
anchors provided with the appliance. sunlight.
● Avoid placing sensor in close proximity of heat
3. Run the wires into the appliance body through sources that may affect correct temperature
the grommet opening. sending (fans, exhausts, vents, lights).
4. Connect the wires to the terminal block. ● Avoid installing the sensor in areas where the
sensor is subjected to excessive moisture.
5. Attach the cap to the body. ● Use 18 gauge wiring (thermostat wiring) with no
splices.
● Caution should be taken to avoid potential
electromagnetic interference (EMI) by routing
separately from potential sources such as line
voltage wiring. When necessary, shielded cable
may be used.
● Make sure wiring connections are secure before
closing the cap.
Navien Outdoor Temperature Sensor Kit
● The sensor is a water resistant appliance.
● Any damage to the appliance may require the
replacement of the entire component.

12.5 Outdoor Reset Control

The Outdoor Reset Control feature may be used
to enhance energy efficiency while maintaining
optimal heating performance. With the Outdoor
Reset Control, the space heating temperature
setting automatically changes according to the
outdoor temperature and the current space heating
system application (system load).
You can configure the Outdoor Reset Control
settings on the front panel. Refer to “11.5.2 Setting
the Space Heating Operation” on page 112 and
“11.6.3 Setting the Operation Parameters“ on page
119.

Note The Outdoor Reset Control feature

requires installation of an outdoor
temperature sensor, and it only works
when the boiler is running in the normal
operation mode. It does not work
when the boiler is running in either the
Minimum (MIN) or Maximum (MAX)
mode, or when the boiler’s front panel
displays a fault.

Appendixes 139
 Outdoor Outdoor
High MIN Low MIN
°F °C
194 90
Absolute 185 85
MAX
176 80

167 75 High Mass Radiant

158 70

149 65
Low Mass Radiant
140 60 Cast Iron Baseboard
131 55

122 50
Custom
113 45 Radiator
104 40
Finned Tube Baseboard
95 35

86 30 Fan Coil
Absolute 77 25
MIN
68 20

59 15
50 10
°F 113 104 95 86 77 68 59 50 41 32 23 14 5 -4 -13
°C 45 40 35 30 25 20 15 10 5 0 -5 -10 -15 -20 -25

Space Heating Temperature Setting for the Outdoor Reset Control Feature

The following tables list the default space heating temperature range by system heat load and the applicable
outdoor temperature ranges.

Outdoor Temperature Sensor Installation Guidelines

Heat Load Supply Set Point Range Return Set Point Range
Finned Tube Baseboard (default) 120-180°F (48.5-82°C) 101-147°F (38-63.5°C)
Fan Coil 140-180°F (60-82°C) 116-147°F (46.5-63.5°C)
Cast Iron Baseboard 100-170°F (37.5-76.5°C) 86-139°F (30-59°C)
Low Mass Radiant 80-140°F (26.5-60°C) 70-116°F (21-46.5°C)
High Mass Radiant 80-120°F (26.5-48.5°C) 70-101°F (21-38°C)
Radiators 120-170°F (48.5-76.5°C) 101-139°F (38-59°C)
Custom 104-180°F (40-82°C) 86-149°F (30-65°C)

Outdoor Temperature Range and Default Temperature Settings

Set Point Range Remarks

-4°F (-20°C) to Outdoor High
Outdoor Low Temperature Default: 14°F (-10°C)
Temperature Set Point - 9°F (5°C)
Outdoor Low Temperature Set
Outdoor High Temperature Default: 70°F (21°C)
Point + 9°F (5°C) to 104°F (40°C)

140 Appendixes
12.6 Component Assembly Diagrams and Parts Lists

12.6.1 Case Assembly

17

15
18
14 16

13

5 7

12

11
1

19
8
9
10

3
20

21

22

23
24

25

26
27

28

Appendixes 141
 # Description Service code Part # Remark
Case Upper - 20050476*
1 Case Middle - 20044456*
Case Lower - 20050478*
2 Cover 30027137A 30026129*
3 Drain Pan Adapter Lower Bracket - 30026130*
4 Heat Exchanger Bracket - 20040243*
5 Bolt (Ø4x10) - 20038757*
6 Base Bracket - 20007609*
7 Screw (Ø4x6) - 20038859*
8 PCB Lower Bracket - 30022565*
9 Screw (Ø4x8_S/W) - 20044834*
10 Screw (Ø4x10) - 20038753*
11 Base Lower Bracket - 20007643*
12 Intake Air Filter 30016248B 30016248*
13 Air Vent Adapter Packing - 20051553*
14 Air Vent Adapter - 20051171*
15 Screw (Ø5X14) - 20046629*
16 Exhaust Duct Assembly 30024848A 30024848*
17 Base Packing - 20041078*
18 Intake Air Duct Assembly 30008662B 30008662*
19 Rubber Ring - 20029318*
20 Power Transformer 30019688A 30019688*
21 Power Transformer Bracket - 20042385*
22 24V Power Transformer Plate Packing - 20045757*
23 24V Power Transformer Plate - 20045758*
24 Main PCB 30026476A 30026476*
25 Terminal PCB 30021496A 30021496*
26 Screw (Ø4x18) - 20041462*
27 Front Panel Bracket - 20041153*
28 Front Panel - 30025421*

142 Appendixes
12.6.2 Heat Exchanger and Waterway Assembly

10

5
18 29

19 1

20

21 11

12 4

22

14
23
13 3

2
30
31

24
15

16
25

17

26

27 28

Appendixes 143
 # Description Service code Part # Remark
1 Heat Exchanger Assembly 30021656A 30021564*
2 Drain Pan Assembly 30021887A 20040239*
3 Drain Pan Packing 30021887A 20040241*
4 Exhaust Duct (Lower) 30019174A 20040242*
5 Exhaust Duct Clip 30019174A 20042741*
6 Exhaust Duct Packing (G90) 30019174A 20027350*
7 Exhaust Duct Packing (P85) 30019174A 20042823*
8 Exhaust Duct Adapter 30019174A 20040727*
9 Exhaust Duct Cap 30019174A 20029712*
10 Exhaust Duct Packing (Upper) 30019174A 20044452*
11 Air Pressure Sensor 30018511A 30015811*
12 Air Pressure Sensor Hose - 20006685*
13 Thermistor (Exhaust) 300220489A 30020489*
14 Screw (Ø4x6) - 20006535*
15 O-ring (P26) - 20032409*
16 Drain Pan Adapter - 20044473*
17 Screw (Ø4X10) - 20038753*
18 O-ring (V32) - 20048667*
19 Supply Pipe (Upper) - 30026106*
20 Heat Exchanger Outlet Adapter - 20051172*
21 Overheat Preventer 30023954A 30023954*
22 Temperature Sensor 30012907A 30012907*
23 Supply Pipe (Lower) - 30025881*
24 Water Pressure Sensor 30021482A 30021482*
25 Water Pressure Sensor Packing 20006873A 20006873*
26 Heat Exchanger Inlet Adapter - 20051631*
27 O-ring (P26) - 20032409*
28 Adapter Cap - 20051160*
29 Screw (Ø8X20) - 20042814*
30 Clip (Ø32) 20040255A 20040255*
31 Heat Exchanger Drain Cap 20042237B 20042237*

144 Appendixes
12.6.3 Combustion Parts Assembly

26 24

25 23
31
22
30

29
21
28
20
27

32
33

34

38 1

35 39
2
40

6 3
7
8
36 9
10
11

37 12 5

14
13

15

16

17

18

19

# Description Service code Part # Remark

1 Fan Assembly 30019826A 30026225*
2 Venturi Packing - 20018079*
3 Dual Venturi 30027110A 30026308*
4 Intake Pipe 30019120A 30019120*
5 Screw (Ø4x10) - 20034293*
6 Orifice Packing 20022660A 20022660*
20052127A 20052127* NFB,C-175H/200H (NG)
7 Gas Orifice 20052133A 20052133* NFB,C-175H/200H (NG,H)
20052134A 20052134* NFB,C-175H/200H (LP)

Appendixes 145
 # Description Service code Part # Remark
8 Bolt (Ø3x5) - 20006365*
9 O-ring (P34) - 20019090*
10 Gas Connector (Upper) - 20051616*
11 Screw (Ø4x12_S/W) 20043077A 20043077*
12 O-Ring (P18) 20023434A 20023434*
13 Fastener 20007878A 20007878*
14 Gas Connector Adapter - 20042239*
15 O-Ring (P20) 20006934A 20006934*
16 Gas Valve 30011586B 30011586*
17 Gas Pipe - 30025779*
18 Gas Inlet Adapter 20042244A 20042244*
19 Packing (EVA) - 20023581*
20 Fan Packing - 20042399*
21 Fan Damper 30008825A 30008825*
22 Mixchamber 20040227D 20040227*
23 Flame Rod Packing 30027109A 20045645*
24 Flame Rod 30027109A 30025791*
25 Igniter Packing 30027108A 20045644*
26 Igniter 30027108A 30025790*
27 Flame Inspection Window Glass 30021277A 20040236*
Flame Inspection Window Graphite
28 30021277A 20043399*
Packing
Flame Inspection Window Lower
29 30021277A 20040232*
Bracket
Flame Inspection Window Upper
30 30021277A 20040231*
Bracket
31 Bolt (Ø4x10) 20038758A 20038758*
32 Burner Temperature Fuse 30020776A 30020776*
33 Packing (Graphite) - 20040234*
34 Packing (Graphite) - 20040233*
35 Burner Packing - 20040228*
36 Burner - 30025237*
37 Bolt (Ø4x6) - 20048389*
38 Ignition Transformer Bracket - 20041154*
39 Ignition Transformer 30019980A 30019980*
40 Screw (Ø4X10) - 20038753*

146 Appendixes
12.6.4 Waterway Assembly

46

50
44 58
49 57
47
29
48 28 12

26
30 25 23
45 31 11
27
51 37 13

22 10
43 54 32
52 19
24 21
53
55 9

56 17
16 15
35 36 18 14 8
42 33 34 20

7
38
4 6

39
40
41

# Description Service code Part # Remark

1 Plate Heat Exchanger 30021098B 30021098*
2 Block Plate - 20044475*
3 Block Plate Packing - 20045394*
4 Heating Return Adapter Packing - 20045397*
5 DW filter - 30014683*
6 O-Ring (P25) - 20032528*
7 Bolt (Ø4x10) - 20038757*
8 Heating Return Adapter - 20044488*
9 O-Ring (P28) - 20022142*
10 Pump Inlet adapter - 20049380*
11 Pump Packing 20044484A 20044484*
12 Circulation Pump 30023987A 30023987*
13 Fastener (Ø8) 20034617A 20034617*
14 Water Supplement Pipe - 30026344*
15 O-Ring (P8) - 20006963*
16 Check Valve - 30015223*
17 Auto Feeder Valve 30016037A 30016037*

Appendixes 147
 # Description Service code Part # Remark
18 Fastener (Ø16) 20007736B 20007736*
19 O-Ring (P16) 20006953A 20006953*
20 Water Supply Adapter - 20044486*
21 Screw (Ø4×12) - 20041461*
22 O-Ring (P22) - 20048007*
23 Pump Inlet Adapter - 20049379*
24 Fastener (Ø36) - 20017724*
25 O-Ring (P26) - 20032409*
26 Mixing Valve Adapter - 20044471*
27 Fastener (Ø19.7) - 20007733*
28 O-Ring (P18) - 20048006*
29 Mixing Connector - 20044469*
30 O-Ring(P16) - 20048005*
31 Fastener (Ø25) - 20007859*
32 Flow Adjust Valve 30008247A 30008247*
33 DHW Temperature Sensor (Blue) 30022207B 30022207*
34 Screw (Ø4×6) - 20017962*
35 DHW Inlet Connection Adapter - 20044470*
36 Fastener (Ø27) - 20017726*
37 DHW Inlet Connection Adapter - 20044477*
38 DHW Inlet Adapter Packing - 20045393*
39 DHW Inlet Adapter - 20044701*
40 O-Ring (P19) 20017211A 20017211*
41 Water Filter 30008171A 30008171*
42 Heating Supply Adapter Packing - 20045396*
43 Heating Supply Adapter - 20044489*
44 3 Way Valve Body 30026794A 20051343*
45 3 Way Valve 30026794A 30028157*
46 3 Way Valve Fastener 30026794A 20029414*
47 3 Way Valve Body Pipe Fastener 30026794A 20051342*
48 Mixing Valve Manifold - 20044482*
49 O-Ring (P14) - 20048004*
50 Cap - 20017744*
51 DHW Temperature Sensor (Black) - 30022222*
52 DHW Temperature Sensor (Red) 30023765A 30023765*
53 Mixing Adjust Valve 30011532A 30011532*
54 DHW Connection Elbow - 20025962*
55 DHW Outlet Adapter - 20044487*
56 DHW Outlet Adapter Packing - 20045395*
57 Bolt (Ø5x10) 20009865A 20009865*
58 Plate Heat Exchanger Packing 20047738A 20047738*

148 Appendixes
Memo
Installation Manual
NFC-H Condensing Combi-Boilers

Getting Service
If your boiler requires service, you have several options for getting service:
● Contact Technical Support at 1-800-519-8794 or on the website: www.navieninc.com.
● For warranty service, always contact Technical Support first.

● Contact the technician or professional who installed your boiler.

● Contact a licensed professional for the affected system (for example, a plumber or electrician).

When you contact Technical Support, please have the following information at hand:
● Model number
● Serial number

● Date purchased

● Installation location and type

● Error code, if any appears on the front panel display.

Version: 1.0 (March, 2021)

800.519.8794 www.navieninc.com
20 Goodyear lrvine, CA 92618

T H E L E A D E R I N C O N D E N S I N G T E C H N O L O G Y