Group AT

Derbre Berhan Polytechnic College
Industrial Automation and Control Technology Management

LEVEL V
Unit of Competence: Write Specifications for Industrial
Electronics and Control Projects
Group Assignment
Group Members Id no
Submission date : March 26, 2024
Derbre Berhan Polytechnic College | Group Assignment 1

Table of content page
1.DOL Motor Control Material Specifications .................................................................................................... 3

2.Forward Reverse Motor Control System Instrumentation Specification ........................................... 4
3.Star-Delta Motor Control Material Specification .......................................................................................... 6
4.Star-Delta Forward Reverse Motor Control Material Specification ................................................... ...8
5.Sequential Motor Control Material Specification ...................................................................................... 10
6.Specification For Rewinding A Three-Phase Motor ................................................................................................................ 12
7.Centrifugal Pump Motor Specification .......................................................................................................... 13
8.Positive Displacement Pump Motor Specification .................................................................................... 15
9.Specification For A Submersible Pump Motor: ............................................................................................ 17
10.Motor Specification For A Vertical Turbine Pump: ................................................................................... 19
11.Specification For Single-Phase Motor Rewinding ................................................................................... 21

1. Direct Online (DOL) Control System Instrumentation
Specification
Introduction:
Welcome to the Direct Online Motor Control Material Guide. This comprehensive documentation
aims to provide valuable insights and guidance for professionals involved in the field of electrical
engineering. The focus of this guide is on Direct Online Motor Control, which is a commonly used
method for starting and stopping electric motors. By understanding the various components and
their specifications, as well as the proper wiring techniques, you will be equipped to design and
implement efficient motor control systems.
Purpose:
The purpose of this guide is to provide a thorough understanding of Direct Online Motor Control
Material. It aims to assist electrical engineers in selecting and implementing the appropriate
materials for direct online motor control applications. The guide covers essential components
such as motors, contactor, overload relays, wires, and push buttons. By following the guidelines
provided, you can ensure safe and efficient motor control operations while adhering to industry
standards and best practices.
Documentation:
1. Motor Specifications: This section focuses on understanding motor specifications, including
voltage, current, full load speed, and service factor. It emphasizes the importance of selecting
motors that meet the specific requirements of the application.
2. Contactor Specifications: Here, you will explore the critical role of contactors in motor control.
The section covers contactor specifications such as rated voltage, rated current, coil voltage, and
auxiliary contacts. It provides guidance on choosing the right contactor to match the motor's
voltage and current requirements.
3. Overload Relay Specifications: Understanding overload relays is crucial for protecting motors
from excessive current. This section delves into overload relay specifications, including motor
current range, trip class, reset type, and auxiliary contacts. It offers insights into selecting the
appropriate overload relay based on the specific application needs.
4. Wire Specifications: Proper wire selection is essential for efficient power transmission and
safety. This section provides information on wire specifications, such as wire type, wire gauge,
maximum current rating, voltage rating, and insulation material. It assists in choosing the right
wire to handle the motor's current requirements and voltage rating.
5. Push Button Specifications: Push buttons enable manual control of motors. This section
focuses on push button specifications, including the model, functionality, contact configuration,
voltage rating, current rating, and IP rating. It offers guidance on selecting push buttons that align
with the control circuit requirements and provide the necessary IP protection.
Conclusion:
In conclusion, the Direct Online Motor Control Material Guide serves as a valuable resource for
electrical engineers involved in motor control applications. By understanding the motor
specifications, contactor specifications, overload relay specifications, wire specifications, and push
button specifications covered in this guide, you can make informed decisions and effectively wire
motor control systems. Remember to consult manufacturer datasheets, industry standards, and
safety guidelines to ensure the selection and implementation of appropriate materials for safe and
efficient motor control operations.

DOL Motor Control Material Specifications Table
Item No Material Specification Details

1 Motor -3-Phase AC Motor 1
- Voltage (V) 230 V
- Current (A) 10 A
- Full Load Speed (RPM) 1800 RPM
- Factory china
2 Contactor - Current (A) 25

(TeSys
Contactors )
- Coil Voltage (V) 220 V

- Voltage (V) 230
-Auxiliary Contacts
2NO/2NC
Overload
3 - Motor Current Range 5-10
Relay
- Trip Class 10
wire
4 - Maximum Current( A) 15
- Voltage (V) 600V
2 (Green Start, Red
Push - Number Of Buttons
5 Stop)
Button (Start/Stop)
- Voltage (V) 24
-Current (A) 10
2 Forward Reverse Motor Control System Instrumentation Specification
Introduction:
Welcome to the Forward Reverse Motor Control Material Guide. This comprehensive
documentation is designed to assist electrical engineers in understanding and implementing the
necessary materials for forward and reverse motor control applications. By exploring the
components and wiring techniques involved in this control method, you will gain the knowledge
required to effectively design and operate motor control systems.
Purpose:
The purpose of this guide is to provide a comprehensive overview of the Forward Reverse Motor
Control Material. It aims to equip electrical engineers with the necessary information to select and
utilize the appropriate materials for forward and reverse motor control operations. The guide
covers key components such as motors, contactors, overload relays, control circuit devices, and

wiring techniques. By following the guidelines presented, engineers can ensure safe, reliable, and
efficient motor control systems.
Documentation:
Motor Specifications: This section focuses on understanding motor specifications for forward
and reverse motor control. It covers key parameters such as voltage, current, horsepower, and
speed. By selecting the right motor based on the application requirements, engineers can ensure
optimal performance.
Contactor Specifications: Contactor selection is crucial for forward and reverse motor control.
This section discusses contactor specifications, including rated voltage, rated current, coil voltage,
and auxiliary contacts. It provides guidance on choosing contactors that can handle the motor's
voltage and current requirements and facilitate smooth directional control.
Overload Relay Specifications: Overload relays play a vital role in protecting motors from
excessive current. This section explores overload relay specifications, such as motor current
range, trip class, reset type, and auxiliary contacts. Engineers will learn how to select the
appropriate overload relay to safeguard the motor during forward and reverse operation.
Control Circuit Devices: This section covers various control circuit devices used in forward and
reverse motor control, including push buttons, selector switches, and interlocking devices. It
explains their functionalities, contact configurations, voltage ratings, and current ratings. These
devices enable manual control and ensure safe and efficient motor operation.
Wiring Techniques: Proper wiring is crucial for the successful implementation of forward and
reverse motor control. This section provides guidance on wiring techniques, including power
circuit wiring, control circuit wiring, and interlock wiring. It emphasizes adherence to electrical
codes, standards, and safety practices to ensure reliable and safe operation.
Conclusion:
In conclusion, the Forward Reverse Motor Control Material Guide serves as a valuable resource for
electrical engineers involved in forward and reverse motor control applications. By understanding
motor specifications, contactor specifications, overload relay specifications, control circuit devices,
and wiring techniques covered in this guide, engineers can make informed decisions and
successfully implement motor control systems. Remember to consult manufacturer data sheets,
adhere to industry standards, and prioritize safety to ensure the reliable and efficient operation of
forward and reverse motor control applications.
Forward Reverse Motor Control Material Specifications Table

Material Specification Details
Motor -3-Phase AC Motor 1
- Voltage (V) 230 V
- Current (A) 10 A
- Factory China

Contactor Contactor - Current (A)
(TeSys Contactors )
- Voltage (V) 230

-Auxiliary Contacts
2NO/2NC
- Voltage (V) 230
-Auxiliary Contacts
2NO/2NC
Overload
- Motor Current Range 5-10
Relay
- Trip Class 10
wire
- Maximum Current( A) 15
- Voltage (V) 600V
2 (Green Start, Red Stop)
Push Button - Number Of Buttons
(Start/Stop)
- Voltage (V) 24
3 Star-Delta Motor Control System Instrumentation

Specification
Star-Delta Motor Control Material Guide
Introduction:
Welcome to the Star-Delta Motor Control Material Guide. This comprehensive documentation is
designed to assist electrical engineers in understanding and implementing the necessary materials
for star-delta motor control applications. Star-delta control is a widely used method for starting
and stopping motors, particularly for high-power applications. By exploring the components,
wiring techniques, and considerations involved in star-delta motor control, you will gain the
knowledge required to design and operate motor control systems effectively.
Purpose:
The purpose of this guide is to provide a comprehensive overview of Star-Delta Motor Control
Material. It aims to equip electrical engineers with the necessary information to select and utilize
the appropriate materials for star-delta motor control operations. The guide covers essential
components such as motors, contactors, overload relays, control circuit devices, and wiring
techniques specific to star-delta control. By following the guidelines presented, engineers can
ensure safe, efficient, and reliable motor control systems.
Documentation:
Motor Specifications: This section focuses on understanding motor specifications for star-delta
motor control. It covers key parameters such as voltage, current, power rating, and speed.
Engineers will learn how to select motors that are suitable for star-delta starting and meet the
application requirements.
Contactor Specifications: Contactor selection is critical for star-delta motor control. This section
discusses contactor specifications, including rated voltage, rated current, coil voltage, and
auxiliary contacts. It provides guidance on choosing contactors that can handle the motor's voltage
and current requirements during both star and delta operation.
Overload Relay Specifications: Overload relays play a crucial role in protecting motors from
excessive current. This section explores overload relay specifications, such as motor current
range, trip class, reset type, and auxiliary contacts. Engineers will learn how to select the
appropriate overload relay to ensure motor protection during star-delta operation.
Control Circuit Devices: This section covers various control circuit devices used in star-delta
motor control, including push buttons, selector switches, timers, and interlocking devices. It
explains their functionalities, contact configurations, voltage ratings, and current ratings. These
devices enable manual control and facilitate the smooth transition between star and delta modes.
Wiring Techniques: Proper wiring is essential for the successful implementation of star-delta
motor control. This section provides guidance on wiring techniques, including power circuit
wiring, control circuit wiring, and interlock wiring. It emphasizes adherence to electrical codes,
standards, and safety practices to ensure reliable and safe operation during star-delta starting and
stopping.
Conclusion:
In conclusion, the Star-Delta Motor Control Material Guide serves as an invaluable resource for
electrical engineers involved in star-delta motor control applications. By understanding motor
specifications, contactor specifications, overload relay specifications, control circuit devices, and
wiring techniques covered in this guide, engineers can make informed decisions and successfully
implement motor control systems using the star-delta method. Remember to consult
manufacturer datasheets, adhere to industry standards, and prioritize safety to ensure the reliable
and efficient operation of star-delta motor control applications for high-power systems.
Star-Delta Motor Control System Instrumentation Specification table

- Voltage (V) 230 V
- Current (A) 10 A
- Factory China

(TeSys Contactors )
- Voltage (V) 230
-Auxiliary Contacts
2NO/2NC
- Voltage (V) 230
-Auxiliary Contacts
2NO/2NC

Overload
Relay
- Trip Class 10
wire
- Voltage (V) 600V
(Start/Stop)
- Voltage (V) 24
4 Star-Delta Forward Reverse Motor Control Material

Specification
Introduction:
The Star-Delta Forward Reverse Motor Control Material Specification outlines the necessary
components and requirements for implementing a robust and efficient motor control system. This
specification is intended for electrical engineers and technicians involved in the design, installation,
and maintenance of motor control systems. By adhering to this specification, engineers can ensure
the safe and reliable operation of star-delta forward reverse motor control systems.
Purpose:
The purpose of this material specification is to define the essential components and their technical
specifications required for the implementation of a star-delta forward reverse motor control
system. This specification serves as a guide for procurement, installation, and testing activities,
enabling engineers to achieve optimum performance, operational safety, and energy efficiency in
motor control applications. By following this specification, engineers can ensure compliance with
industry standards and regulatory requirements.
Documentation:
1. Motor Control Panel:
- Motor control panel shall be a wall-mounted enclosure.
- The enclosure material shall be non-flammable and provide adequate protection against dust,
moisture, and environmental factors.
- The panel shall comply with relevant electrical safety standards and have appropriate insulation
ratings.
- The panel shall include a hinged door with a lockable handle for secure access.
2. Motor Starters:
- The motor control system shall incorporate suitable star-delta motor starters for smooth and
controlled motor starting.
- The starters shall be rated according to the motor's voltage, current, and power requirements.
- Starters shall be equipped with overload and short-circuit protection devices to ensure motor
and circuit safety.
- The control circuit shall include contactors, thermal overload relays, and associated control
devices.
3. Control Devices:
- A control station with start and stop push buttons shall be provided for manual motor control.
- A reversing contactor or switch shall be included to enable forward and reverse motor rotation.
- The control circuit shall incorporate relays, timers, and interlocking mechanisms to ensure
proper sequencing and coordination of motor operations.
4. Power Supply and Protection:

- Adequate power supply and distribution components shall be specified to ensure reliable and
stable operation of the motor control system.
- Circuit breakers or fuses shall be included to protect against short circuits and overloads.
- Surge protection devices may be considered to safeguard against voltage spikes and transients.
Conclusion:
In conclusion, the Star-Delta Forward Reverse Motor Control Material Specification provides a
comprehensive guide for the procurement, installation, and testing of motor control systems. By
adhering to this specification, engineers can ensure the safe, efficient, and reliable operation of star-
delta forward reverse motor control applications. It is essential to follow relevant industry
standards, guidelines, and local regulations while implementing this specification to achieve
optimal performance and operational safety.
Star-Delta Forward Reverse Motor Control Material Specification table

- Voltage (V) 230 V
- Current (A) 10 A
- Factory China

(TeSys Contactors )
- Voltage (V) 230
-Auxiliary Contacts 2NO/2NC

- Voltage (V) 230
-Auxiliary Contacts 2NO/2NC
Overload - Motor Current Range 5-10

Relay
- Trip Class 10
wire - Maximum Current( A) 15
- Voltage (V) 600V

Push Button - Number Of Buttons 2 (Green Start, Red Stop)
(Start/Stop)
- Voltage (V) 24

5 Sequential Motor Control Material Specification
Introduction:
The sequential motor control material specification provides a comprehensive overview of the required
components and specifications for designing and implementing a sequential motor control system. This
document aims to guide electrical engineers in selecting the appropriate materials necessary to achieve
efficient and reliable motor control operations. By outlining the purpose, documentation, and conclusion,
this specification serves as a valuable resource for engineers involved in the design, installation, and
maintenance of sequential motor control systems.
Purpose:
The purpose of this specification is to define the essential materials and their specifications for the
successful implementation of a sequential motor control system. Sequential motor control involves the
operation of multiple motors in a predetermined sequence, enabling the execution of complex tasks with
precision and efficiency. By specifying the appropriate materials, this document aims to ensure the seamless
functioning of the motor control system, minimize downtime, and enhance operational safety.
Documentation:
1. Motor Control Panel:
- Enclosure: NEMA Type 4X stainless steel
- Dimensions: As per project-specific requirements
- Mounting: Wall-mounted
- Components: Circuit breakers, contactors, overload relays, control relays, terminal blocks, pilot lights,
and selector switches.
2. Motor Starters:
- Type: Direct-On-Line (DOL) starters
- Voltage and Current Rating: Project-specific requirements
- Control Voltage: 24V DC
- Enclosure: IP65-rated
3. Control Devices:
- Programmable Logic Controller (PLC)
- Human-Machine Interface (HMI) panel
- Selector switches
- Pushbuttons
- Pilot lights

- Control relays
- Wiring and cabling
4. Motor Protection:
- Overload relays
- Circuit breakers
- Isolators
- Surge protection devices (SPDs)
5. Interfacing and Communication:
- Communication protocols (e.g., Modbus, Ethernet, Profibus)
- Communication modules
- I/O modules
- Motor control network architecture
Conclusion:
In conclusion, this sequential motor control material specification provides a comprehensive overview of
the necessary components and specifications for implementing a reliable and efficient sequential motor
control system. By adhering to the outlined material requirements, electrical engineers can ensure the
selection of suitable components, promote seamless motor control operations, and enhance the overall
performance and longevity of the system. It is imperative to consider project-specific requirements and
consult relevant industry standards and regulations while procuring and installing the specified materials.
Attention to detail, adherence to safety guidelines, and regular maintenance will contribute to a successful
and sustainable sequential motor control system.
Sequential Motor Control Material Specification table

- Voltage (V) 230 V
- Current (A) 10 A
- Factory China

(TeSys Contactors )

- Voltage (V) 230
-Auxiliary Contacts
2NO/2NC
- Voltage (V) 230
-Auxiliary Contacts
2NO/2NC
Overload
Relay
- Trip Class 10
wire
- Voltage (V) 600V
(Start/Stop)
- Voltage (V) 24
6 Specification for Rewinding a Three-Phase Motor

Introduction:
This document outlines the specification for rewinding a three-phase motor. The objective of this
specification is to provide clear guidelines and requirements for the rewinding process, ensuring the motor's
optimal performance and reliability. Rewinding a three-phase motor involves replacing the motor's
damaged or worn-out coils, allowing it to operate efficiently and extend its operational lifespan. This
specification is intended for electrical engineers, technicians, and professionals involved in the rewinding
process.
Purpose:
The purpose of this specification is to define the necessary steps, materials, and quality standards for
rewinding a three-phase motor. It aims to ensure that the rewinding process adheres to industry best
practices, electrical safety regulations, and the motor manufacturer's recommendations. By following this
specification, we aim to achieve the following objectives:
1. Restore Motor Performance: Rewinding the three-phase motor will restore its performance by
replacing damaged or degraded coils, enabling the motor to operate at its optimal efficiency.
2. Extend Motor Lifespan: Properly rewinding the motor will help extend its operational lifespan, reducing
the need for frequent replacements and minimizing downtime.

3. Maintain Safety Standards: Adhering to electrical safety standards and guidelines is crucial during the
rewinding process to ensure the safety of personnel and prevent electrical hazards.
Documentation:
The following documentation shall be prepared and maintained throughout the rewinding process:
1. Motor Identification: Record the motor's identification details such as manufacturer, model number,
serial number, and electrical specifications.
2. Inspection Report: Document the initial inspection findings, including the condition of coils, winding
connections, core, and insulation. Note any damage, wear, or abnormalities.
3. Rewinding Procedure: Provide a detailed step-by-step procedure for rewinding the motor, including coil
removal, coil preparation, winding techniques, insulation methods, and coil installation.
4. Material Specifications: Specify the materials required for rewinding, including copper wire, insulation
materials, varnishes, tapes, and any other necessary components. Include specifications such as gauge,
insulation class, and compatibility with the motor's electrical characteristics.
5. Quality Assurance: Define the quality control measures to be implemented during the rewinding
process, including testing procedures, insulation resistance measurements, and final inspection criteria.
Conclusion:
The rewinding of a three-phase motor is a critical process that requires careful attention to detail and
adherence to industry standards. By following this specification, we aim to ensure the motor's optimal
performance, extended lifespan, and compliance with safety regulations. It is essential to document and
maintain accurate records throughout the rewinding process to facilitate traceability and future
maintenance. Adhering to the specifications outlined in this document will result in a well-executed
rewinding process, ultimately enhancing the motor's reliability and operational efficiency.
7 Centrifugal Pump Motor Specification

Introduction:
The centrifugal pump motor specification document provides a comprehensive overview of the technical
requirements and specifications for the motor used in centrifugal pump systems. This document serves as a
vital reference for electrical engineers, designers, and procurement professionals involved in the selection,
installation, and maintenance of centrifugal pumps. By outlining the critical parameters and performance
expectations, this specification ensures the proper functioning and optimal operation of centrifugal pump
motors.
Purpose:
The purpose of this centrifugal pump motor specification is to define the necessary technical specifications
and performance criteria for selecting an appropriate motor for centrifugal pump applications. It aims to
provide a clear understanding of the motor requirements, allowing manufacturers, suppliers, and end-users
to make informed decisions during the procurement process. Additionally, this specification establishes a

benchmark for consistent evaluation and comparison of motor offerings, facilitating effective
communication between stakeholders.
Documentation:
This centrifugal pump motor specification document comprises the following sections:
1. General Information: Provides an overview of the document's purpose, scope, and relevant references.
2. Motor Requirements: Describes the essential characteristics and technical specifications of the motor,
including but not limited to voltage and frequency ratings, power output, efficiency, speed range, and motor
enclosure type.
3. Performance Criteria: Defines the performance expectations of the motor, such as maximum allowable
vibration levels, noise limits, starting and running current limits, and temperature rise limits.
4. Electrical Connections: Details the preferred electrical connections, terminal arrangements, and any
specific wiring requirements for the motor.
5. Environmental Considerations: Outlines the environmental conditions, such as ambient temperature,

humidity, and altitude, within which the motor should operate effectively and reliably.
6. Testing and Inspection: Specifies the testing procedures, standards, and acceptance criteria to ensure
compliance with the defined motor requirements. It may include performance, electrical, mechanical, and
environmental tests.
7. Packaging and Delivery: Provides guidelines for packaging, labeling, and shipping requirements to
ensure the safe and secure transportation of the motor.
Conclusion:
The centrifugal pump motor specification document is a crucial tool in the selection and procurement
process of centrifugal pump motors. By clearly defining the technical requirements and performance
expectations, this specification enables reliable, efficient, and safe operation of centrifugal pump systems. It
serves as a reference for manufacturers, suppliers, and end-users, facilitating the procurement process and
ensuring compliance with industry standards. The adherence to this motor specification will contribute to
the overall performance and longevity of centrifugal pump systems, ultimately benefiting the end-users and
stakeholders involved.
Centrifugal Pump Motor Specification Table
Specification Details
Horsepower (HP) 2 HP
Voltage (V) 480 V AC (Line-Line)
Current (A) 4.2 A (Full Load Current)

Service Factor 1.15
Enclosure Type TEFC (Totally Enclosed Fan Cooled)
Frame Size NEMA 56 (Common For 2 HP Motors)
Full Load Speed 3600 RPM (Common For AC Induction Motors)

(RPM)
Phase 3-Phase
Minimum Efficiency As Per Regional Regulations (E.G., NEMA Premium

Efficiency
Efficiency)
8 Positive Displacement Pump Motor Specification

Introduction:
This document serves as a comprehensive specification for the positive displacement pump motor, outlining its
technical requirements, performance characteristics, and operational considerations. It is intended to provide
detailed information to manufacturers, engineers, and other stakeholders involved in the design, procurement, or
maintenance of positive displacement pump systems.
Purpose:
The purpose of this specification is to define the essential parameters and criteria for the selection, installation,
and operation of a motor suitable for powering positive displacement pumps. By establishing clear guidelines,
this document aims to ensure the reliable and efficient functioning of the pump motor, enabling optimal
performance of the associated positive displacement pump system.
Documentation:
1. Motor Type and Rating:
- Provide a detailed description of the recommended motor type (e.g., induction motor, synchronous motor)
and its corresponding rating in terms of power (kW), voltage (V), phase (single-phase or three-phase), and
frequency (Hz).
2. Motor Performance:
- Specify the motor's expected operating speed (RPM) and torque characteristics to ensure compatibility with
the positive displacement pump's requirements.
- Define the motor's starting methods (direct-on-line, star-delta, VFD, etc.) and highlight any special
considerations or limitations.

3. Environmental Considerations:
- Outline the environmental conditions under which the motor will operate, including temperature range,
humidity, and altitude restrictions, if any.
- Specify any additional protection measures required to safeguard the motor against adverse environmental
factors, such as enclosures, cooling systems, or insulation classes.
4. Electrical Connections:
- Define the motor's electrical connection requirements, including the type of terminals, cable sizes, and
recommended wiring diagrams.
- Specify any necessary electrical protection devices, such as fuses, circuit breakers, or motor overload relays.
5. Motor Efficiency and Energy Consumption:
- Set forth the minimum efficiency requirements for the motor to promote energy efficiency and cost-
effectiveness.
- Provide information on the motor's power factor and suggest power factor correction measures, if applicable.
6. Compliance and Standards:
- Specify the relevant industry standards, codes, and regulations that the motor and associated equipment must
adhere to (e.g., IEC, IEEE, NEMA, local electrical codes).
Conclusion:
This Positive Displacement Pump Motor Specification document serves as a crucial guide for selecting, installing,
and operating the motor that drives positive displacement pumps. Adhering to these specifications will ensure
the reliable and efficient functioning of the pump system, reducing downtime, minimizing energy consumption,
and maximizing operational performance. It is essential to consult and collaborate with qualified engineers,
manufacturers, and suppliers to ensure that the specified motor meets the unique requirements of the positive
displacement pump application while complying with relevant industry standards and regulations.
Positive Displacement Pump Motor Specification Table

Voltage (V) 230 V AC (Single-Phase)
Service Factor 1.15

Frame Size NEMA 56 (Common For 1 HP Motors)

(RPM)
Phase Single-Phase (Can Also Be 3-Phase For Larger PD Pumps)

Efficiency
Efficiency)
9 Specification for a Submersible Pump Motor

Introduction:
The purpose of this document is to outline the specifications and requirements for a submersible pump
motor. The submersible pump motor plays a crucial role in various applications such as water supply
systems, irrigation, wastewater management, and oil extraction. This specification aims to provide detailed
information regarding the design, performance, and operational characteristics of the submersible pump
motor.
Purpose:
The purpose of the submersible pump motor is to provide reliable and efficient pumping of fluids while
operating in submerged conditions. It should be capable of delivering high performance, with considerations
for durability, energy efficiency, and ease of maintenance. This specification serves as a guideline for
manufacturers, engineers, and stakeholders involved in the design, procurement, and installation of
submersible pump motors.
Documentation:
1. Design Requirements:
- The submersible pump motor shall be designed for reliable operation in submerged conditions, with
appropriate sealing mechanisms to prevent water ingress.
- The motor shall have a robust construction to withstand the operating conditions, including resistance to
corrosion, abrasion, and mechanical stress.
- The materials used in the construction of the motor shall be compatible with the fluids being pumped,
ensuring long-term reliability and performance.
- The motor design should facilitate easy installation and maintenance, with provisions for cable
connections, mounting, and accessibility for repairs.
2. Performance Specifications:
- The submersible pump motor shall have a rated power output suitable for the intended application,
considering factors such as fluid viscosity, head pressure, and flow rate requirements.

- The motor shall operate efficiently, with a high motor efficiency rating to minimize energy consumption
and reduce operational costs.
- It should provide a reliable and consistent performance throughout its operational life, with minimal
fluctuations in speed, torque, and power output.
- The motor should have a low noise level during operation, complying with applicable noise emission
standards.
3. Electrical Requirements:
- The submersible pump motor shall be designed to operate with the specified electrical power supply
voltage and frequency.
- It should have appropriate insulation systems and protection mechanisms to ensure safe and reliable
operation, including overcurrent, overvoltage, and thermal protection.
- The motor should comply with relevant electrical safety standards and certifications.
4. Environmental Considerations:
- The submersible pump motor shall be designed to operate in varying environmental conditions, including
temperature, humidity, and ambient pressure ranges.
- It should have appropriate ingress protection (IP) rating to withstand submersion in water without
compromising its performance or safety.
Conclusion:
This specification for a submersible pump motor provides a comprehensive set of requirements for the
design, performance, and electrical characteristics of the motor. By adhering to these specifications,
manufacturers can ensure the production of high-quality submersible pump motors that meet the needs of
various applications while delivering reliable and efficient pumping performance. It is essential for all
stakeholders involved in the procurement and installation process to reference this specification to ensure
compliance and optimal functionality of the submersible pump motor.
Specification For A Submersible Pump Motor:

Horsepower (HP) 0.5 HP

Service Factor 1.15
Enclosure Type Submersible
10 Motor Specification for a Vertical Turbine Pump

Introduction:
The motor specification for a vertical turbine pump is a crucial aspect of designing and implementing an
efficient and reliable pumping system. The selection and proper configuration of the motor play a vital role
in ensuring optimal performance, longevity, and cost-effectiveness of the pump. This document aims to
provide a comprehensive overview of the motor specifications required for a vertical turbine pump,
addressing key parameters and considerations.
Purpose:
The purpose of this motor specification document is to outline the necessary technical requirements and
guidelines for selecting the appropriate motor for a vertical turbine pump. It serves as a reference for
electrical engineers, pump system designers, and maintenance personnel involved in the acquisition,
installation, and operation of these pumps. By adhering to the specified recommendations, the document
aims to facilitate the design of efficient and reliable vertical turbine pump systems.
Documentation:
1. Motor Type and Configuration:
- Provide details about the type of motor required for the vertical turbine pump, such as induction motor,
synchronous motor, or permanent magnet motor.
- Specify the motor configuration, including the number of phases (single-phase or three-phase) and
voltage rating.
2. Power Rating:
- Determine the power requirements of the pump by considering the system's head, flow rate, and
efficiency.
- Specify the motor power rating in kilowatts (kW) or horsepower (HP) to ensure it can handle the
anticipated load.
3. Motor Enclosure and Protection:
- Define the environmental conditions and protection requirements for the motor, such as NEMA or IP
ratings.
- Specify the motor's enclosure type (e.g., open drip-proof, totally enclosed fan-cooled) based on the
application and environmental factors.

4. Speed and Frequency:
- Determine the rotational speed required for the vertical turbine pump to achieve the desired
performance.
- Specify the motor's synchronous speed and frequency (Hz) to ensure compatibility with the power
supply.
5. Motor Control and Starting Method:
- Describe the motor control method, such as direct-on-line (DOL) starting, soft starters, or variable
frequency drives (VFDs), based on the system requirements.
- Provide recommendations for the appropriate starting method considering factors like torque
characteristics, energy efficiency, and system stability.
6. Efficiency and Power Factor:
- Define the desired motor efficiency and power factor requirements to optimize energy consumption and
performance.
- Specify minimum efficiency levels and power factor limits based on industry standards or project-specific
guidelines.
Conclusion:
Selecting the right motor for a vertical turbine pump is essential for achieving efficient and reliable pumping
operations. This motor specification document serves as a comprehensive guide for electrical engineers and
pump system designers to ensure the motor's compatibility with the pump's requirements. By considering
factors such as power rating, motor enclosure, speed, starting method, and efficiency, the document assists
in the proper selection and configuration of the motor, ultimately contributing to the overall performance
and longevity of the vertical turbine pump system.
Motor Specification For A Vertical Turbine Pump:
Service Factor 1.15
Frame Size NEMA Larger Frame Size For Higher HP (E.G., NEMA 182)

(RPM)

Phase 3-Phase

Efficiency
Efficiency)
11 Specification For Single-Phase Motor Rewinding Table
Introduction:
The Specification for Single-Phase Motor Rewinding outlines the necessary guidelines and requirements for
rewinding single-phase motors. This document serves as a reference for electrical engineers and technicians
involved in the rewinding process. It provides detailed information on the purpose, procedures, and
documentation required for successfully rewinding single-phase motors.
Purpose:
The purpose of this specification is to establish a standardized approach to single-phase motor rewinding.
Rewinding is a crucial process that involves replacing damaged or worn-out winding coils in a motor, thereby
restoring its functionality and performance. By adhering to this specification, we aim to ensure uniformity,
quality, and safety in the rewinding process.
Documentation:
1. Motor Identification:
- Model number
- Serial number
- Motor rating (voltage, power, frequency, etc.)
- Number of poles
2. Motor Inspection:
- Initial visual inspection for any physical damage
- Measurement of winding resistance, insulation resistance, and capacitance
- Evaluation of the condition of bearings, shaft, and other mechanical components
3. Rewinding Procedure:
- Selection of appropriate wire gauge and insulation class based on motor specifications
- Removal of old winding coils and insulation materials
- Cleaning and preparation of the stator core and rotor

- Installation of new winding coils, ensuring proper alignment and tension
- Application of insulation materials and varnish to secure the windings
- Proper termination and connection of winding leads
4. Quality Assurance:
- Testing of rewound motor for insulation resistance, winding resistance, and capacitance
- Verification of motor performance against specified parameters
- Documentation of test results and comparison with pre-rewind values
Conclusion:
The Specification for Single-Phase Motor Rewinding provides a comprehensive guideline for electrical engineers
and technicians involved in the rewinding process. By following this specification, we ensure that single-phase
motors are rewound with utmost precision, adhering to industry standards and best practices. Proper
documentation and quality assurance procedures outlined in this specification guarantee the reliability and
performance of rewound motors, extending their useful life and minimizing downtime.
Specification for Single-Phase Motor Rewinding Table
Feature Before Rewinding After Rewinding Notes
(Record From Original

Motor Brand & Model (E.G. Acme Electric - ABC123)
Nameplate If Possible)
(Should Remain The Same

Horsepower (HP) (E.G. 1/2 HP)
Unless Rewound For Different
HP)
RPM (Revolutions Per (Should Remain The Same

(E.G. 1750 RPM)
Minute) Unless Rewound For Different
Speed)
Voltage (V) (E.G. 120V Or 240V) (Should Remain The Same)
Frequency (Hz) (E.G. 60 Hz) (Should Remain The Same)
(Record From Motor Frame Or

Frame Size (E.G. NEMA 56)
Reference Manual)
Stator Windings
(E.G. 2 Poles) (Should Remain The Same)
(Number Of Poles)
Wire Gauge (Old) (E.G. AWG #22)

Wire Gauge (New) (Record Gauge Of New Wire
Used)
Number Of Turns (Record Number Of Turns Per

(Old) Coil From Old Winding)
Number Of Turns (Record Number Of Turns Per Ensure Enough Wire For
(New) Coil With New Wire) Complete Winding
Capacitor (Uf) (Record Capacitance Of Existing
Starting Capacitor, If Applicable)
Insulation Type (Old) (E.G. Varnish Dipped)
(Record Type Of Insulation Used Use Appropriate Insulation For

Insulation Type (New)
During Rewinding) Application
Bearings (Replaced?) (Yes/No)
Shaft Condition (Good/Worn/Bent - Notes)**
(E.G. Burned Out Coil, Worn

Reason For Rewind
Bearings)
(Name Of Shop Performing

Rewinding Shop
Rewind)
Rewind Date (Date Rewinding Is Completed)


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Derbre Berhan Polytechnic College

Industrial Automation and Control Technology Management

Submission date : March 26, 2024

Derbre Berhan Polytechnic College | Group Assignment 1

1.DOL Motor Control Material Specifications .................................................................................................... 3

3.Star-Delta Motor Control Material Specification .......................................................................................... 6

4.Star-Delta Forward Reverse Motor Control Material Specification ................................................... ...8

5.Sequential Motor Control Material Specification ...................................................................................... 10

6.Specification For Rewinding A Three-Phase Motor ................................................................................................................ 12

7.Centrifugal Pump Motor Specification .......................................................................................................... 13

8.Positive Displacement Pump Motor Specification .................................................................................... 15

9.Specification For A Submersible Pump Motor: ............................................................................................ 17

10.Motor Specification For A Vertical Turbine Pump: ................................................................................... 19

11.Specification For Single-Phase Motor Rewinding ................................................................................... 21

Derbre Berhan Polytechnic College | Group Assignment 2

Derbre Berhan Polytechnic College | Group Assignment 3

Item No Material Specification Details

2 Contactor - Current (A) 25

- Coil Voltage (V) 220 V

2 Forward Reverse Motor Control System Instrumentation Specification

Derbre Berhan Polytechnic College | Group Assignment 4

Forward Reverse Motor Control Material Specifications Table

- Full Load Speed (RPM) 1800 RPM

Derbre Berhan Polytechnic College | Group Assignment 5

- Voltage (V) 230

- Voltage (V) 230

3 Star-Delta Motor Control System Instrumentation

Star-Delta Motor Control System Instrumentation Specification table

- Full Load Speed (RPM) 1800 RPM

Contactor Contactor - Current (A)

- Voltage (V) 230

- Voltage (V) 230

Derbre Berhan Polytechnic College | Group Assignment 7

4 Star-Delta Forward Reverse Motor Control Material

Derbre Berhan Polytechnic College | Group Assignment 8

Star-Delta Forward Reverse Motor Control Material Specification table

Material Specification Details

- Full Load Speed (RPM) 1800 RPM

Contactor Contactor - Current (A)

- Voltage (V) 230

-Auxiliary Contacts 2NO/2NC

- Voltage (V) 230

-Auxiliary Contacts 2NO/2NC

Overload - Motor Current Range 5-10

- Voltage (V) 600V

Derbre Berhan Polytechnic College | Group Assignment 9

1. Motor Control Panel:

- Enclosure: NEMA Type 4X stainless steel

- Dimensions: As per project-specific requirements

- Type: Direct-On-Line (DOL) starters

- Voltage and Current Rating: Project-specific requirements

- Control Voltage: 24V DC

- Programmable Logic Controller (PLC)

- Human-Machine Interface (HMI) panel

Derbre Berhan Polytechnic College | Group Assignment 10

- Wiring and cabling

- Surge protection devices (SPDs)

5. Interfacing and Communication:

- Communication protocols (e.g., Modbus, Ethernet, Profibus)