Serial No.

: MHI-CP-23-12-02
Revision No. :
JOB HAZARDS ANALYSIS WORKSHEET PTW No. :

PETRONAS CHEMICALS FERTILISER Date :

SABAH SDN BHD

Task / Job Description Installation wire anode, feeder cable, new foundation and replacement of existing JB for CP Revamp activity

Location / Area UTL / AMM / UREA / OFFSITE

Tag No. / Equipment No. : TRU-001 / TRU-002 / TRU-003 / AJB / NJB / PJB / TP / BB /

ZETO RULES
Permit to Work Confined Space Entry Critical / Heavy Lifting Operation Others (please specify)
Energy Isolation Working At Height Excavation
Overriding / Disabling CSE Hazardous Chemical Handling Ignition Source Control

Risk Category of the Job (refer matrix) ☐ Low ☐ Medium ☐ High ☐ Very High

Prepared by Reviewed By

Name EROVILL J

Designation SITE REP

Dept. / Company MHI

Signature

Date

Name Designation Signature Date Time

APPROVED BY

** Senior Manager to approve for High & Very High risk level of job
PETRONAS CHEMICALS FERTILISER Serial No. :
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 Revision No. :
SABAH SDN BHD
JOB HAZARDS ANALYSIS WORKSHEET PTW No. :
Date :

DESCRIPTION OF TASK / ACTION

NO. POTENTIAL HAZARD EFFECT / CONSEQUENCES CONTROL
STEP PARTY
1  Use correct tools and do WL/ Site
inspection of all power tools . supervisor
Ensure ingress/egress is free
Wrong tools to be used,
from any obstruction before start
Preparation of tools obstruction at access/egress Physical injury
the job.
at working area.
 Supervisor/workleader must
supervise and inform all worker
about the activity
2 - Always have clear working areas at all WL/ Site
times supervisor
 Uneven surface,
- Wear appropriate PPE
 weather condition ,
 Personnel injury, - Ensure valid vehicle driving license
Transportation of  Dust,
 heat stress, - Equipment or material should be
material to site (Lorry)  Noise,
 Property damage properly secure
 Vibration Insecure - Ensure vehicle has been inspected
material on vehicle before use.

3 - roper manual handling method WL/ Site

 Improper manual - Close supervision by work supervisor supervisor
Loading and unloading of handling - All lifting gear must be inspected before
material using  Falling object  Personnel injury use
backhoe/forklift/chain  Pinch point  Property damage - To ensure material should be in secured
block  Machinery / tools position before bring to installation
breakdown location
-
4 Installation and  Uneven surface  Personnel injury - Always have clear working areas at all WL/ Site
termination of wire  weather condition  Dehydration times supervisor
anode and cable feeder at  sharp edges - Wear proper hand gloves and other
JB/AJB/NJB/PJB  heat stress basic P.P.E (Polka dot glove)
- Drink adequate water during hot
weather
- To install portable canopy to reduce
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 heat stress
5  Heat Stress WL/ Site
- Proper manual handling method supervisor
 Falling load
- Close supervision by work supervisor
 Pinch point  Minor injury
- All lifting gear must be inspected before
Installation of new  Sharp edges  Back ache
use
foundation and  Overexertion and  Dehydration
- To ensure material should be in secured
JB/Replacement of JB awkward posture  Hand and finger position before bring to installation
 Ergonomic and injury location
improper handling -
method
6 WL/ Site
- Wear proper PPE such as dust mask, supervisor
 Mechanical failure
 Personnel injury Hand-glove(Polka dot Glove) and goggle
Drilling of concrete using  Sharp object
 Hand and finger - Ensure all tools must me inspected by
battery operated drill  Dust
injury PCFSSB before use
 Heat stress - Close supervision by WL

 Keep finger and hands of cutter when WL/SV

7 cutting armour and away from the
 Hand and sharp edges of the cable armour
Remove
 Sharp edges of cable finger injury when peeling it
armour/jacket/sheath
from the insulating  Heat stress  Dehydration  Gloves is a must to wear when handling
 Impaled (Polka dot glove)materials with rough
conductor
and sharp edges
 Drink lots of water

8 Install splicing sleeves  Pinch point  Hand and  Keeps finger and hands away WL/SV
and apply tape to splice  Incorrect electrical finger injury from the jaws of the crimping
sleeve installation  Improper tools when installing splicing
 Knife cuts electrical sleeves
 conductivity  Install splicing sleeves and crimp
as per splicing instruction in the
Service manual(Inside the
Splicing kit box)
 Install tape as per splicing
instruction in service manual
 Gloves is a must when handling
(Polka dot glove)materials with
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 rough and sharp edges
 When cutting tape with a knife, cut
with knife away from your body
9  Wear proper hand gloves and other WL/ Site
basic P.P.E (Polka dot glove) supervisor
 Drink Lots of Water
 WL must brief to all workers to more
 Overexertion and Awkward careful when do excavation near plant
 Back Ache
Posture area
 Dehydration
 Heat Stress  RA and Site supervisor must do site visit
Backfilling and soil  Equipment
 Cable hit by hoe before start excavation
filtering damage/Plant trip
 Obstruction on walkway  To obtain approval from all parties
 Personnel injury
 Repetitive movement before start the job
 Excavation Cert must be apply prior to
start the job
 To install portable canopy to reduce
heat stress

10 Housekeeping  Ergonomic and  Person (back  Proper manual handling method WL/ Site
improper handling pain & hand/  Provide instruction for manual supervisor
Method finger injury) handling during toolbox.
 Sharp object / Environnent  Use proper PPE
 Lack of information on  Emphasize during toolbox
waste Management
briefing.
 Obstruction material
at access way  Properly identify the types of
waste and segregate accordingly
before discarding.
 Properly barricade the working
area access route.

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