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    Safety Audit Internal Review

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    spacqms

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    © All Rights Reserved
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    Safety Audit Internal Review

    Uploaded by

    spacqms
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    safety audit internal review

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    18 views1 page

    Safety Audit Internal Review

    Uploaded by

    spacqms

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    MARUTI SUZUKI TIER-2 VENDOR ASSESSMENT - EHS

    Judgement:
    3 levels (2/1/0) Levels of
    Audit Area Concerning regulation Category Remarks
    or 2 levels (2/0) Scoring
    as applicable)
    1 Is layout and escape route on shop floor OK? Mandatory 2 Layout Availbale With Escape Route 0,1,2

    Is Machine Area sufficient enough to allow easy movement


    2 Mandatory 0 There is no proper spac Between two machine 0,1,2
    1 Working Conditions of workforce and tools.
    Noise Level,Recording Available But Air testing Record Not
    Is shop floor temp, noise level, air quality (fumes) ok? Available
    3 Mandatory 1 0,1,2
    Is Rest Area/Toilets Available? Rest Area Not Defined proper
    Toilets CheckSheet Available
    1 Does supplier have safety policy? Mandatory 2 Yes Displayed With Sign. S/POL/HR/04 0,2

    Is Responsibility of Safety related activities defined to Safety Related Activity & Responsibility Chart Defined
    2 Mandatory 2 0,2
    specific personnel with in the company. S/HR/40

    3 Are Safety Standards made (as per process requirement) Mandatory 0 Safety Standard Are not available 0,1,2

    Are safety standards training provided to all and followed


    4 Mandatory 0 Not Done 0,1,2
    on shop floor as per the procedure?
    Are Operation Control Procedures (OCP/SOP) available wrt
    5 Mandatory 2 Yes Available ( S/OCP/01-08) 0,1,2
    Safety & followed properly?
    Fire Fighter Training Availble But First Aid Training not
    6 Fire fighting Training and First Aid training given to workers Mandatory 1 0,1,2
    Availble
    Are Machine Safety systems (Sensors, Two Hand Push
    Button, Machine Guarding, Emergency Switches, Check Found All Machine Safety Two Hand Push Button
    7 Mechanical Stopper, Cam Guard, etc.) available, As Mandatory 0 Availble As per Annexure -1 , Cam Guard Are Open, 0,2
    applicable as per Annexure - 1/2? (Ok if all safety condition Machine Is Not coved
    is OK on all Machines)
    Is Safety in material movement and tools ensured or not?
    8 Mandatory 2 Material Handling Movement, SOP Available 0,1,2
    Defined procedures to be Checked.
    Are PPEs defined as per process and followed as per
    9 Mandatory 2 PPE defined As per Department Wise (S/HR/32) 0,1,2
    standards or not?
    Human and Machine
    2 10 Accident reporting mechanism defined? Mandatory 2 Accident Reporting Mechanism Availble In S/TR/QP/04 0,2
    Safety
    Accident Data Availble Till 17-July-24, Minor, Near Miss
    11 Accidents Data available and maintained? Mandatory 2 0,1,2
    Recorded (S/HR/29)
    Countermeasures against accidents taken and periodic
    12 Mandatory 2 Countermeasure Against Accidents Available 0,1,2
    verification being done ?
    First Aids Content Available But Issue Record Not Available
    13 Availability of Medical/ First Aid? Mandatory 1 0,1,2
    (S/HR/38)

    14 Materials Handling Procedure Defined and adhered? Mandatory 2 Material Handling Movement, SOP Available 0,1,2

    Is Risk Assessment done and documented for Routine and


    15 Mandatory 2 Risk Assessment & Control Matrix 0,1,2
    Non Routine Activities. Documents to be verified.

    16 Are pits and floor openings covered or otherwise guarded? Mandatory 0 Some Machines Are not Covered 0,2

    Are paint spray booths, dip tanks, Exhaust Ducts


    17 Mandatory 2 Exhaust Duct Are Cleaned Properly 0,2
    etc.cleaned regularly?
    Lockout/Tagout Procedures established and rigidly
    18 Mandatory 1 Procedure Of LOTO Available And Tag not Available 0,1,2
    followed?
    Are License, operating permits and records up-to-date for
    19 such items as Lift, Boiler, air pressure tanks, and liquefied Mandatory 2 License Available for Material Lift Available 0,1,2
    petroleum gas tanks?
    20 Is HSD Storage license (>2500) Available Mandatory NA 0,2
    Audit Conducted by reputed 3rd party on MSIL defined
    check sheet? < Audit report should not be more than 3
    1 Mandatory 0 Not Done 0,1,2
    Years old, if Green and not more than 1 Year old if not
    3 Fire Safety
    green>
    Countermeasure Plan available with defined timelines (not
    2 Mandatory 0 Not Done 0,1,2
    more than 6 months from data of audit)

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