Magnatek Sticher Head

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®

DELUXE STITCHER
C O M P A N Y I N C .
solving your wire stitching needs for 125 years...
Head Serial Number :
Date Purchased :
Where Installed:
(make/model of machine)

MAGNATEK
OPERATION AND
MAINTENANCE MANUAL

Before using this Stitcher Head, all operators must study this manual and follow the
safety warnings and instructions. Keep these instructions with the MAGNATEK
Stitcher Head for future reference. If you have any questions, contact your local
DeLuxe Stitcher Company Graphic Arts Representative or Distributor.
i
CONTENTS

Section 1 INTRODUCTION Section 5 MAINTENANCE, TROUBLE


3. Model and Serial Number SHOOTING AND
3. Product Specifications ADJUSTMENT
8. General
Section 2 SAFETY PRECAUTIONS 8. Recommended Spare Parts
AND PROCEDURES 8. Cleaning and oiling
4. Safety 8. Stitching Adjustments
4. Safety Guards/Cover 8. To Equalize Both Legs of Stitch
9. Trouble Shooting-MAGNATEK Head
12. Insufficient or Excessive Compression
Section 3 ASSEMBLIES , 12. Clincher
LUBRICATION , 13. Head/Clincher Alignment
INSTALLATION 13. Bender bar
5. Before Unpacking 14. Bender bar Friction Plug
5. After Unpacking 14. Driver Bar
5. Assembly 15. Driver
5. Threading wire and adjusting wire 15. Bender Bar Latch
straighteners 15. Grip, Grip Release Slide and Faceplate
6. Lubrication 16. Wire Cutters
17. Wire cutter Operating Slide
Section 4 OPERATION 17. Proper Wire
7. General Stitching 17. Rotator
7. Changing Work Thickness 18. Wire Straighteners
19. Supporter
19. Tension Pawl
20. Dismantling Magnatek Head
USE ONLY REPLACEMENT PARTS
DESIGNED AND MANUFACTURED Section 6 PART LIST
BY 22. MAGNATEK Head Stitcher
DeLuxe Stitcher / ISP
SPECIFICALLY FOR YOUR 28 Registration Form
MAGNATEK STITCHER

2
Section 1
INTRODUCTION

Here are the instructions on


how to install
operate, maintain, and make
repairs on your...

MAGNATEK STITCHER
HEAD
Stitcher Head Serial Number____________________ Stitcher Head Wire Size____________________
Stitcher Head Part Number______________________
Stitcher Head Crown Width ____________________

When ordering parts or requesting information, please state: Quantity required, part number, part name,
model, wire size, crown width, stitcher head part number, and stitcher head serial number.

The Magnatek Stitching Head has been engineered and developed to provide you with the finest equipment
available for your stitching needs. With proper care and maintenance it will give you years of satisfactory,
efficient service. This manual shows you how to get top performance from your stitcher and is divided into
7 major sections.

Read the Magnatek Manual thoroughly. Study it carefully. Best stitching performance will be assured, if
all the adjustments are made as instructed.

PRODUCT SPECIFICATIONS
Unit Weight: Lbs.
4.5 lbs.
Unit Envelope Size: Height Length Width
Magnatek Head Without Wire Guide: 11 in. 3.12 in. 1.82 in.

Notes 3

3
Section 2
SAFETY PRECAUTIONS
AND PROCEDURES

SAFETY
1. Make sure electrical power is turned off before
performing any adjustment or maintenance.
2. Keep hand, tools, hair, and clothing clear of
stitching area. DANGER
3. Become familiar with the moving components KEEP HANDS CLEAR OF
of your machine. Keep fingers away from areas STITCHING AREA
that could pinch or cut.
4. Wear adequate safety equipment for eye and
face protection. Observe your plant safety
rules.
5. Practice “good housekeeping” in your work
area. Keep it as clean and uncluttered as
possible.
6. A well maintained machine is a safer machine.
Clean and lubricate the machine at regular CAUTION
intervals. Check machine daily for broken or
worn parts. Replace as necessary. DO NOT FOR YOUR SAFETY, MAKE
attempt to operate the machine if a part is SURE ALL COVERS ARE
broken. PROPERLY IN PLACE BEFORE
7. Route all electrical cables away from pedestrian OPERATING MACHINE
transportation lanes.
8. Make sure adequate safety guards and covers
are in place. If you are unsure how to safely
operate or maintain your Stitcher, contact your
Service Representative.

4
4
Section 3 C
C

ASSEMBLY ,LUBRICATION B D
INSTALLATION

Note:
A (From wire coil)
These instructions must be followed to insure proper
installation, efficient operation and the prevention
of serious damage to your stitcher.
Before Unpacking:
Examine the outside of the crate or carton for any E
visible damage. If damaged DO NOT UNPACK
THE STITCHER. Notify the carrier who deliv-
ered the stitcher.
G
After Unpacking:
Examine your stitcher carefully for any damage in
F
transit. If damaged, DO NOT INSTALL THE
STITCHER. Notify your nearest representative and I
the carrier who delivered your stitcher.
Make certain that you get a signed copy of the H
Carrier Inspector’s Report of the damage incurred.
J
K
ASSEMBLY Figure 1
(SK852)
1. Clamp or bolt the Magnatek head to your
machine 3. Release the rotator operating spring (Index G)
from the rotator and swing it to the left.
2. Install Wire Guide Spring into wire guide
Remove Rotator (Index K).
bracket of Magnatek Head.
4. Thread the wire between the tension pawl and
tension roll (Index F). Feed the wire through
the wire cutter lead-in hole (Index H) in the
THREADING WIRE AND bottom of the face plate.
ADJUSTING WIRE
STRAIGHTENERS (See fig. 1) 5. Push grip post to left to open the grip (Index
I). Insert wire and release the post so that the
1. Draw wire (Index A) by hand, from the coil. grip engages the wire for feeding into the
2. Thread the wire through the slot (Index B) at rotator.
the end of the wire guide spring, through the 6. To check adjustment, hold open grip (Index I
wire guides (Index C), through the upper wire and pull about 1 1\2 feet of wire from below
straightener (Index D), and through the lower face plate. Cycle machine once by hand to
wire straightener (Index E). cut wire. Cycle machine again by hand to
observe wire straightness. The wire (Index J)
should point straight down, prior to being cut.
5
5
7. Adjust the upper wire straightener, beginning
at position shown, (Index D) so that the wire
points straight down. Adjust the lower wire CAUTION
straightener, beginning at the 3:00 o'clock Do not operate stitcher until
position, (Index E) so that the wire (Index J) operating instructions have been
feeds straight down.
read and understood-do not
8. Replace the rotator and rotator operating spring. operate stitcher at anytime without
NOTE: work under the head.
When changing coils or wire sizes, check straight-
eners to insure proper wire feed.

STITCHING HEAD
LUBRICATION
(See fig. 2)
Important! The stitching head must be lubricated
before each spool of wire (50,000 to 70,000
stitches). Use Deluxe / ISP lubricant #CA9640.
A. Inject lube into hole, or remove and lube shaft.
B. Remove rotator spring and lube shaft.
C. Inject a small amount of lube on cam surface A B
of driver bar above and below grip housing.
D. Wipe area clean, and inject a small amount of
lube on grip release cam.
D
E. Wipe driver clean, and apply a layer of lube.
C
F. Inject lube into cutter operating slide.
E
G. Very important! Remove rotator and clean in-
side of rotator holder.
H. Carefully clean the rotator and apply lube to
its body. F
I. Apply lube to the rotator's ramp. I
For heavy duty applications, periodically disas-
semble the head and clean the parts. Lightly lube G
all sliding surfaces using Deluxe / ISP lubricant
#CA9640. Double check lube points A through I. H

Figure 2
(SK852A)

6 6
Section 4 Changing Work Thickness:
OPERATION (See Fig. 3)
Changing work thickness will probably require a
change of the wire draw length used to make a
stitch. This is done by raising or lowering the face
plate. Change face plate position as follows:
1. Switch off power, loosen the face plate screw
(Index A).
General:
2. Turn grip release lever (Index B) clockwise to
After having properly installed and set up the ma-
raise face plate for more wire draw or counter
chine, it is now ready for stitching. It is recom-
clockwise to lower face plate for less wire draw.
mended that each operator be instructed as to cor-
rect operating procedure and normal adjustments NOTE: Raising face plate too high may: (1.)
necessary for varying work conditions. Prevent the grip from closing and drawing wire;
(2.) Prevent proper compression resulting in a
loose stitch.
3. Retighten faceplate screw.

WARNING
Prevent accidents by following these rules:

1. Do not put your hands near area to be


stitched when machine is operating.

2. Turn the power off when the stitcher


is not in use.

CAUTION
B
AVOID DAMAGE TO YOUR
STITCHER BY FOLLOWING A
THESE RULES:
1. Never operate your stitcher with wire
feeding unless you have work material
between the clinchers and formers.

2. Do not drive one stitch on top of an


other. Figure 3
(SK852B)

7 7
Section 5 E
MAINTENANCE, D
TROUBLE SHOOTING AND
ADJUSTMENTS
A

General C
The Magnatek Stitcher is a friction-type head which
depends on smooth sliding friction and proper tim-
ing to function correctly. Preventative maintenance Figure 4 Figure 5
will go far to insure trouble-free operation. Avoid (SK852C) (SK852D)

production down time by keeping your stitcher lu-


bricated and in top working condition at all times.
CAUTION
MAKE ALL ADJUSTMENTS
Recommended Spare Parts
WITH THE POWER OFF AND
Like any equipment that has moving parts, certain THE STITCHING HEAD IN
parts of your stitcher will be subjected to more
wear than others and require replacement. The fol-
NEUTRAL POSITION! (Fig. 4)
lowing listing includes all the parts required for In neutral position, the wire grip assem-
minimum maintenance and good operation. bly (Index A) is stopped at the top of the
slot in the face plate.

PART NAME QTY.


Wire Cutters 2 Stitching Adjustments
Grip 1
Grip Spring 1 Best stitching performance will be assured if all
Driver 1 adjustments are made so that you get the following
Tension Roll Clip 2 results:
Rotator 1 1. Good Cut-Off
Clincher Points 2 2. Uniform Wire Draw
3. Equal Leg Length
4. Proper Clincher Alignment
5. Sufficient Compression

To Equalize Both Legs of Stitch


(See fig. 5)
1. Loosen the wire guide locking bolt (Index C).
2. Turn adjusting screw (Index D) clockwise to
shorten left leg of stitch; counter clockwise to
lengthen left leg.
3. Tap bracket (Index E) down before tightening
screw (Index C).
8 8
Magnatek Head Trouble Shooting

HERE'S HOW A PERFECT STITCH LOOKS


Should stitches appear in any form other than illustrated, one or more
kinds of mechanical trouble may have caused the malformation. The
possible causes and remedies are given for each kind of mechanical trouble
and are listed under each section. The remedies are indexed to the Ad-
justments Section which gives more detailed information about your
stitcher, the mechanical trouble that may occur and suggested remedies.
Unless you recognize the correct cause, check each possible cause given.

TROUBLE POSSIBLE CAUSE REMEDY


A. Defective Stitches

1. One or both legs buckled. 1. Clincher is worn or improperly "B,C" Page 12,13
aligned.
2. Insufficient compression. "A Page 12
NOTE: Since buckled legs are 3. Unequal leg length See "To Equalize Both Legs of
often concealed in the work and Stitch" Page 8
may appear the same as a short
4. Burred stitch leg. "J" Page 16
leg, always remove two or more
stitches to see which is occur- 5. Incorrect wire size. "L" Page 17
ring. 6. Worn bender bar. "D" Page 13

2. Wrinkled crown.

3. Length of one leg varies 1. Leg Lengths not adjusted See "To Equalize Both Legs of
properly Stitch" Page 8
2. Gripper is worn or dirty "I" Page 15
3. Grip release slide is worn "I" Page 15
4. Broken wire guide spring Replace
(Figs 20 page 22)
5. Excessive tension on wire "N" Page 18
straightener
6. Worn Driver bar "F" Page 14
7. Worn Tension Pawl or weak "P" Page 19
tension pawl spring
8. Weak or broken grip spring "I" Page 15

9 9
Magnatek Head Trouble Shooting

TROUBLE POSSIBLE CAUSE REMEDY


4. Corner of crown distorted or 1. Excessive compression "A" Page 12
fractured 2. Broken driver end "G" Page 14
3. Worn bender bar "D" Page 13
4. Clincher improperly aligned "B,C" Page 12,13
or worn
5. Incorrect wire size "L" Page 17

5. Stitch crown not flat and legs 1. Insufficient compression "A" Page 12
not bent into work

6. One or both legs turn out 1. Clincher improperly aligned "C" Page 13

2. Dull cutters "J" Page 16

7. Flat piece of wire 1. Rotator is dirty "M" Page 17


2. Improperly adjusted lower wire "N" Page 18
straightener
3. Broken or worn rotator "M" Page 17
4. Improperly aligned rotator "M" page 17

8. Stitches come out in pieces 1. Improperly aligned rotator "M" Page 17


2. Weak rotator operating spring "M" Page 17
3. Improperly adjusted upper wire "N" Page 18
straightener
4. Incorrect wire size "L" Page 17
5. Wire jammed in bender bar "D,G" Page 13,14
grooves

9. Both stitcher legs are either Face plate not adjusted properly See "Changing Work Thick-
too long or too short ness" Page 7

10 10
Magnatek Head Trouble Shooting

TROUBLE POSSIBLE CAUSE REMEDY


B. WIRE BUCKLES

1. Wire buckles above the grip 1. Worn driver bar "F" Page 14
and below the tension pawl
2. Worn bender bar latch "H" Page 15

3. Worn or broken bender bar "E" Page 14


friction plug and/or spring

(SK852E)

2. Wire Buckles above the 1. Improperly aligned rotator "M" Page 17


wire cutters and below the
grip 2. Worn or broken wire cutters "J" Page 16

3. Burrs on rotator "M" Page 17

4. Improperly adjusted lower "N" Page 18


wire straightener

5. Worn or broken wire cutter "K" Page 17


operating slide

6. Wire cutter slot in face plate "J" Page 16


worn
(SK852E)

C. GRIP

1. Grip does not close 1. Face plate is too high See "Changing Work Thick-
ness" Page 7

11 11
STITCH
CAUTION
Turn Power OFF Before
making Any Adjustments

A. Insufficient or Excessive
Compression ACTIVATED
Proper compression of work between the clincher STITCH
and the bender bars is necessary so that the stitch
penetrates the work material and clinches correctly.
To test for compression, drive several stitches into
sample work material. With proper compression,
stitches hold the work together firmly and the
SOLID
clinched legs do not overlap. In the following in-
stances, either one or all of the conditions may Figure 6
exist: with insufficient compression, stitch legs over- (SK852F)
lap, crown of the stitch is fractured, and the work
mutilated. The method for obtaining proper wire
draw and compression is detailed in the Operation
and with equal spacing from each side. When the
Section on Page 7 under the heading, "Changing
stitch legs have penetrated the work material, the
Work Thickness".
moving clinchers are raised to bend the legs to-
wards each other and up flat against the work. The
B. Clincher (See fig. 6) clincher points must bend both legs of the stitch
against the work with the same force. Clincher
The purpose of the clincher is to turn the legs of points must always move freely and not bind. Dirt,
the stitch back after they have penetrated the work wire chips, etc. will cause the points to bind.
material. There are two types of clinchers:
The clincher points are in a retracted position in the
1. Solid (stationary) Type-makes a loop clinch. clincher box until the stitch legs penetrate the work
2. Activated (moving) Type-makes a flat material. After the legs penetrate, the clincher points
clinch. move upward to give a neat, flat clinch against the
With the Solid (stationary) Type clincher, the legs bottom surface of the work material. If the clincher
of the stitch must strike the clincher at the same points remain in the up position, the legs of the
time and with equal spacing from the outside edges next stitch cannot penetrate the work material, caus-
of the grooves. The grooves in the clincher should ing the stitch legs to buckle and/or the corners of
be smooth. Any interference (particularly worn or the crown to fracture. Examine the clincher points,
pitted grooves), which change the original radii, clincher slide for possible binding. Clean and oil.
will cause the stitch legs to buckle and/or the cor- If clincher points rise to high, they fracture the stitch
ners of the crown to fracture. legs and/or mar the work. If the points do not rise
With the Activated (moving) Type clincher, the high enough, the legs will not clinch flat. Adjust
stitch legs must enter the clincher at the same time the height of the clincher points. For most work
the clincher points should rise to be level with the
top of the clincher housing.
12
12
TOP VIEW

WORN CORRECT

FRONT VIEW

Figure 7
(SK852G)

Figure 9
(SK852I)

2. To adjust for side-to-side alignment: (Fig. 8)


a. Turn power off. Cycle the stitcher by hand
A until legs of the stitch appear just below the
bender bar to determine how far the head or
Figure 8 clincher should be moved to the side.
(SK852H) b. Loosen clincher plate binder nuts (Index A).
c. Move clincher to left or right as required.
C. Head/Clincher Alignment
d. Tighten binder nuts.
(See fig. 7)
To test alignment: Drive several stitches into a sec- D. Bender Bar (See fig. 9)
tion of material identical to that which is to be
The bender bar bends the wire over the rotator and
stitched. The clinched legs should be identical and
forms it into an unclinched stitch. The legs of the
aligned with each other. If the legs are not in align-
stitch are guided towards the work material by the
ment make one of the following adjustments:
bender bar grooves. The legs of the unclinched
1. To adjust for front-to-rear alignment: (Fig. 7) stitch should be perpendicular to the crown. When
a. Turn power off. Cycle the stitcher by hand the bender bar grooves become worn, the legs tend
until legs of the stitch appear just below the to flare out (Figure 9) as they emerge from the
bender bar to determine if the head should grooves. This causes the legs to strike the clincher
be moved to the front or rear. improperly. As a result, one or both legs will
b. Remove stitcher from machine. crumple and a broken driver bar or a broken bender
bar can result. If the lower end of the bender bar
c. Turn the head aligning screw (Index D) grooves become chipped, it will not support the
clockwise to move the head backward; coun- wire and may cause the stitch to break at the crown.
terclockwise to move the head forward. Replace the bender bar assembly (See "H" page 15
d. Install stitcher head on machine. or Fig. 10). Other bender bar functions are related
to wire cutting ("J" page 16), and driving ("G" page
14).
13 13
B
A
A
E
B H
C G

Figure 10 F
(SK852J)

E. Bender Bar Friction Plug D


And/Or Spring (See fig. 10) Figure 11
(SK852K)
Two parts furnish pressure to coordinate movement
of driver bar and bender bar. If pressure is insuffi- 3. In conjunction with the grip release slide (Index
cient, proper timing is not maintained for the action E), it controls the movement of the bender bar
of the grip. As a result, wire feeds backwards. latch (Index F) that opens and closes the grip
Replace the plug and/or spring. (Index G).
To replace bender bar friction plug and/or bender If the notches (Index H) at the top left side of the
bar friction spring: driver bar become worn, the grip will not remain
open on the upstroke. As a result the wire feeds
1. Remove bender bar assembly by following
backwards and buckles above the grip and below
steps 1 through 16 of "Dismantling Magnatek
the tension pawl. Worn notches can also cause
Stitching Head", Pages 20 and 21.
uneven wire draw. Replace the driver bar. While
2. Remove bender bar friction bushing (Index A). driver bar is out for inspection check the driver end
Bender bar friction plug (Index C) and spring retaining spring for proper tension and to make cer-
(Index B) will be released forward from bender tain there is not dirt lodged behind it.
bar assembly.
The notches shown on left side of driver bar play
3. Replace plug and/or spring and reassemble. an important part in function of bender bar assem-
bly therefore, corners should be free of dirt and
notches not marred.
F. Driver Bar (See fig. 11)
The driver bar (Index A) has several functions:
G. Driver
1. It imparts the downward thrust from the driving The driver rides within the bender bar grooves as
slide assembly (Index B) to the bender bar part of the bender bar assembly. As this assembly
assembly (Index C) and the driver (Index D). reaches the lower contact point of the cam in the
grip release slide, the bender bar latch is forced
2. It returns these parts to the neutral position on inward, releasing the wire grip and permitting the
the upstroke. bender bar assembly to continue downward with
14
14
2. Swing the rotator operating spring (Index A)
to the left.
3. Remove the rotator.
4. Insert a pointed object into the hole (Index B)
on the driver and press in on the high end of
the spring which is located behind it.
5. Slide the driver down and out of the head.
6. Clean, reverse or replace the driver.
A
7. Reassemble.
H. Bender Bar Latch
The bender bar latch opens and closes the grip and
is actuated by the grip release slide and driver bar.
If the contact points of the latch become worn, tim-
ing of the grip is erratic and uneven wire feed re-
sults. A dirty latch will decrease pressure of the
grip on the wire. This causes wire slippage. Clean
B or replace the latch.
I. Grip, Grip Release Slide
and Face Plate: (See fig. 13)
Figure 12
(SK852L) The grip spring (Index A) exerts pressure on the
benderbar latch (Index B) to close the grip (Index
the driver riding on top of the formed stitch. When
C) at the start of the down stroke. The grip release
the bender bar is stopped against the work material,
slide (Index D) actuates the bender bar latch at
the driver continues downward to exert pressure on
point X to open the grip after the correct amount of
the crown of the stitch, driving it through the work
wire has been fed to make a stitch. The serrated
material.
teeth on the grip must be sharp or slippage will
If the driver is chipped it allows the legs of the occur, producing uneven wire draw.
stitch to back up into the broken area. This causes
the corner of the crown to fracture or a "spike" F
section to protrude above the crown. A chipped
driver is usually the result of driving a stitch on top
of another stitch. A worn driver often causes de-
formed stitches or fracturing at the corners of the E D
crown. The driver is reversible for longer use.
B
Occasionally, a stitch is caught behind the driver.
This causes improper alignment of the driver. As a
result, successive stitches are distorted at the crown.
Remove the driver and clean the bottom portion of X
the driver bar.

To remove the driver:


C
(See fig. 12)
A
1. Cut the wire at the bracket and pull the loose Figure 13
(SK852M)
end out.
15
15
When the face plate (Index E) is adjusted (See
"Changing Work Thickness", page 7) a pivotal ac-
tion (at point F) changes the position of the grip
slide. When the face plate is raised, it moves the
grip release slide down. The gripper can then re-
main closed longer, on the down stroke, feeding
more wire for the stitch. When the face plate is
lowered, it moves the grip release slide up. The I
gripper will open sooner on the down stroke, feed-
ing less wire for the stitch. M
If the grip is weak, uneven wire draw will result.
Replace the grip spring. If the contact points on E
the grip release slide and/or the bender bar latch
are worn, wire adjustment will not remain accurate.
The face plate stops the bender bar assembly at the
D H
top of its stroke and allows the bender bar latch to
close the grip. When the face plate is too high, too
B
much of the upstroke has been used before the
bender bar hits the face plate. In the remaining G
A
portion of the upstroke, the driver bar cannot con- F
tinue upward enough to release the bender bar latch C
L
so that it can close the grip.
K Figure 14
N J (SK852N)
J. Wire Cutters: (See fig. 14)
The purpose of the wire cutters is to shear the wire 4. Reverse, interchange or replace the cutters.
cleanly. There are two wire cutters, upper and
lower. The upper wire cutter (Index A) receives
NOTE
wire from the grip through the wire cutter lead-in- While installing the cutters, make sure that (1): lip
hole (Index B). It also serves as the cutoff die. on upper cutter (Index F) fits into the recess behind
The lower wire cutter (Index C) is the cutting knife. the face plate (Index G) and (2): that the lip on the
If the cutter breaks, it will cover the lead-in hole. bottom cutter fits into the slot (Index H) in the wire
This prevents the wire from feeding into the rota- cutter operating slide (Index I).
tor. If the cutting surfaces become worn, burrs will The wire cutter operating slide actuates the lower
result on the end of the wire. This prevents the wire cutter. If the slide is worn or broken, the wire
wire from feeding into the rotator. As a result, the cutter is not actuated. Replace the operating slide.
wire buckles between the cutters and the wire grip. The slot in the lower part of the face plate contains
Reverse, interchange or replace the cutters. the wire cutter and maintains a close fit for wire
shearing. If this slot becomes oversized, the wire
To Reverse, Interchange, or will not be cut off. Replace face plate. To Re-
place Face Plate (See Steps 1 through 8, "K"
Replace the Wire Cutters: page 17).
1. Loosen both face plate retaining clips (Index NOTE: (See fig. 15)
D) at bottom of bonnet.
The lug (Index C) in the faceplate must match
2. Spring the face plate out 1/8" while holding the slot (Index D) in the grip release adjusting
the cutter slide in position (Index E). lever (Index E) or damage to the head may result.
3. Slide the cutters out to the left.
16
16
8. Push two face plate retaining clips (Index F)
outward while lifting face plate up to release
face plate.
E 9. Position grip spring housing (Index G) between
tension pawl spring retainer (Index H) and
cutter housing (Index I).
10. Remove face plate (Index B) by sliding face
D F
plate to the left and lifting up.
11. Remove the cutter operating slide (Index I,
Figure 14).
C
12. Insert a new cutter operating slide.
13. Reassemble

B G
L. Proper Wire
Depending on which Magnatek head is being used
A the wire range may be: 25 to 30 gauge round; 24
H gauge round; 20x25 or 21x25 flat. 120,000 to
159,000 psi tensile strength bookbinders wire should
be used.
If the wire used is larger than the bender bar grooves
were designed for, it will fracture at the stitch cor-
I Figure 15
(SK852O)
ners and come out in pieces. Also, serious damage
to the stitcher may result. If the wire used is smaller
than the bender bar grooves were designed for, the
K. Wire Cutter Operating Slide legs of the stitch do not fit snugly in the grooves
The wire cutter operating slide actuates the lower and may tend to buckle when they strike the work
wire cutter which acts as the cutting knife. If the material because they are not fully supported.
slide is worn or broken, the wire cutter is not actu-
ated. Replace the operating slide.
To Replace The Wire Cutter Operating Slide: M. Rotator (See fig. 14)
1. Cut the wire at the bracket and pull the loose The rotator (Index J) (1) receives the wire from the
end out. cutoff die, (2) holds the wire while it is being cut,
then (3) turns it to a horizontal position, moves it
2. Remove the stitcher head assembly.
under the bender bar grooves and (4) supports the
3. Lift end of spring (Index L, Figure 14) out of wire while it is being formed into a "U-shaped"
rotator. stitch.
4. Swing the spring up to disengage it and lift The wire lead-in-funnel of the rotator must be
out. aligned with the wire as it comes through the wire
5. Slip the rotator operating cam (Index M, Figure cutters. If the rotator is improperly aligned, the
14) forward and off the stud. wire hits the rotator and buckles. Adjust upper two
wire straighteners until wire slips past rotator. Burrs
6. Pull the rotator forward.
on the rotator prevent the wire from entering the
7. Loosen the two face plate retaining clips (Index rotator. This causes wire buckling. Remove the
A, Figure 15) and rotate them downward. rotator and polish the lead-in radius.

17
17
A

The magnets in the rotator hold the wire firmly in


the rotator. If a magnet is broken or chipped the
wire may fall out. To determine if the rotator has
the proper holding strength, remove the rotator and
insert a cut length of wire in the rotator. Hold
rotator between thumb and forefinger. Attempt to
jar wire loose by hitting heel of hand on top of
table or against other hand. With proper magnetic B
holding force wire will remain in rotator. With
insufficient holding force wire will fall from rota-
tor. Replace the rotator.
The rotator holder and rotator operating spring are D
responsible for alignment of the wire beneath the
bender bar grooves. The position of the rotator
holder determines how far the rotator is pushed
forward under the bender bar by the rotator operat- C
ing spring (Index L, Figure 14). A weak spring
will not push the rotator in far enough and with this
Figure 16
improper alignment the bender bar will knock the (SK852)
wire from the rotator or will shear the wire into
pieces. To secure proper alignment, check the po- Wire Straighteners
sition of the rotator holder and the tension applied
by the rotator operating spring. Make any neces- (See fig. 16)
sary adjustment of the rotator holder or replace the All coils of stitching wire have a certain amount of
rotator operating spring if weak. bundle curve. The purpose of a wire straightener is
The wire is fed into the rotator and held for form- to remove this curve. There is both an upper wire
ing. If the rotator is dirty, the wire is not gripped straightener (Index A) and a lower wire straight-
securely enough and drops out. Remove and clean ener (Index B) on all Magnatek Model Stitchers.
the rotator. If the edges over which the wire is See "Threading Wire and Adjusting Wire Straight-
formed are sharp, the corners of the stitch crown eners" page 5.
will fracture. Remove the rotator and polish the The upper wire straightener should feed wire paral-
edges with a fine emery cloth. lel to the faceplate. This insures that the wire will
To remove, Adjust or Replace the Rotator Holder: properly enter the rotator and will be aligned with
the grooves in the bender bar.
1. Swing the rotator operating spring to the left.
If the wire is not parallel to the face plate the wire
2. Remove the rotator. is sheared in the rotator as the bender bar descends.
3. Loosen the rotator holder screw (Index N, Adjust the upper wire straightener.
Figure14). The lower wire straightener directs the wire straight
4. Adjust the rotator holder screw. down so that it enters the rotator (Index C). If the
5. Reassemble. wire is not straight enough it hits the rotator and
buckles. Adjust the lower wire straightener so that

18
18
B

A
Figure 17 Figure 18
(SK852G) (SK852Q)

the wire points straight down as in figure 16. Im- If the corners of the top surface of the supporter are
proper straightening of the wire can also cause the too sharp, or nicked, the corners of the stitch crown
stitch legs to buckle or turn out because they strike will fracture. If operating properly the supporter
the clincher improperly. Excessive tension on the should function as follows:
wire straightener prevents the grip (Index D) from 1. When the bender bar touches the work material
feeding the wire smoothly. This causes variation and the legs of the stitch are about to leave
in leg length. the bender bar grooves the supporter should be
touching the underside of the crown.
NOTE: 2. As the stitch is driven through the work the
supporter is gradually retracted by the driver.
Check the wire straighteners when changing the
It should remain under the crown of the stitch
coils to insure the accurate feeding of wire.
until the last instant before the crown touches
the work material.
O. Supporter P. Tension Pawl: (See fig. 18)
The supporter furnishes the necessary support to The tension pawl (Index A) and spring (Index B)
the inside surface of the stitch so that it does not apply pressure on the wire to prevent back feed. If
buckle as it is being driven into the work material. the pawl becomes worn or the spring becomes weak,
A lack of (or insufficient) support will often cause the wire feeds backwards resulting in a short wire
the stitch crown to wrinkle or the legs of the stitch draw. Reverse or replace the tension pawl and/or
to buckle. Tighten the supporter spring bushing spring.
(Index A, Figure 17) or replace the spring.
19
19
DISMANTLING MAGNATEK STITCHING HEAD

CAUTION
CAUTION As a precautionary measure-When re-
The rotator operating cam can be moving the head from any stitching ma-
installed backwards. Be sure to read
and follow the instructions on page 21
chine make SURE that the power to the
before reassembling. machine has been turned OFF or discon-
nected.

3. Slip rotator operating cam off stud.

11. Remove grip release slide.

2. Swing spring up to

disengage. Lift out

1. Lift end of spring


out of rotator

A 4. Pull rotator forward


(SK852A2)

9. Remove the cutter


operating slide

8. Remove face plate by


sliding face plate to the left
and lifting up.
6. Push two face
plate retaining
clips outward
while lifting face
plate up to release
face plate.

5. Loosen the
two lower clips
and swing away
from face plate.
10. Remove friction
plug and spring.
7. Position grip spring housing
between tension pawl spring retainer 12. Remove rotator holder.
B and cutter housing C
(SK852B2) (SK852C2)

20
20
DISMANTLING/REASSEMBLING MAGNATEK HEAD
15. Loosen face plate clamp screw and slide out face
plate locating block.

13. Remove screw

16. Slide the driving slide and bender


bar assemblies from the top. When
reassembling, hook bender bar to
driving slide before sliding into place.
This must be assembled as a complete
unit.

14. Slide tension spring bracket


and adjusting lever from top.

D
(SK852D2)

How To Install Swivel Caution


Operating Cam When reassembling, make certain that pin (Index A)
is visible and is aligned with slot (Index B) of rotator
operating cam (Index C). If not assembled in this
way, the bonnet casting will crack or break on the
next cycle under power. It is recommended that the
stitcher be turned over by hand to test that proper
reassembly procedure has been followed.

A
B
C

E
(SK852E2)

21
21
Section 6 25 28

29
PARTS LIST

31
33
48
27
26 35 32
53 46
34
42 33
51 30
50 43

60 54
55
52 37
51A 36
41
39
50 38
61 44
47 40
59
45
49

57
56
58
Figure 19
(SK852R)

Wire Guide Springs Figures 20

Similar To:
CAAA-2133-L, L2, L3 CAAA-2133-R CTTT-2133-A CTTT-2133 CAAA-2133-B, CTT-2133-C
(SK852S) (SK852T) (SK852U) (SK852V) (SK852W)

22
22
Adjustable Stroke Position Components

2 2A
4A 1A
1

6A
5A
3

9 7A

8A
24

23 27A
10 26A
22

21
11

20 12
13
19

18 17 16 14 Complete Assembly
CAAA9613C
15
Bolt-On and Clamp-On Heads Figures 21
Clamp-On-Type Head Bolt-On-Type Head Bolt-On-Type Head
(CTTT2605 Scene 25) (SK885 Scene 2) (SK885 Scene 1)
(CP BOURG
(MODEL A
& OTHERS) HORIZON
& OTHERS)

B5 (CT9002F)
B6 (CT9002G or
B1 (CTT9003C) B2 (CTT9002) CT9002L)
B7 (CB175)
B8 (CB145A)
B3 (CB157)

B4 (CB835Q)
B12 (G50716)
23
MAGNATEK HEAD
PARTS LIST
ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
1 CAA9074Z WIRE GUIDE BRACKET ASSEMBLY 1 NOTE: The above Bender Bar Assembly includes the following items
1A CTT2615B WIRE GUIDE BRACKET ASSEMBLY 1 through item 24
2 CA9076 WIRE GUIDE SPRING BRKT ADJ SCREW 1 BENDER BAR SUB ASSEMBLY 1
2A CT56 WIRE GUIDE SPRING BRKT ADJ SCREW 1 a CAA9013U 1/2" Cr., 25 to 30 rd. wire
3 CA9077 WIRE GUIDE SPRING BRKT SET SCREW 1 b CAA9013Z 1/2" Cr., 25 to 30 rd. wire (McCain, Macey)
4A CT1060 SET SCREW 1 c CAA9013F2 1/2" Cr., 24 rd. wire
5A CT2616 WIRE GUIDE BRACKET ADJ. SCREW STUD 1 d CAA9013H2 1/2" Cr., 20-21 x 25 wire
6A CT2614 FACE PLATE ADJ. SLIDE GUIDE STUD 1 e CAA9013K2 1/2" Cr., 24 rd. wire (McCain)
7A CT2612 FACE PLATE LOCATING BLOCK STUD 1 f CAA9013P2 1/2" Cr., 22 rd. wire
8A CT2610 FACE PLATE ADJUSTING SLIDE 1 g CAA9513G 3/8" Cr., 25 to 30 rd. wire
h CAA9513K 3/8" Cr., 20-21x25 wire
9 See TABLE 1 DRIVING SLIDE ASSEMBLY 1
NOTE: The Driving Slide Assembly includes the following parts: 11 CA9115 BENDER BAR FRICTION PLUG BUSHING 1
12 CA9113A BENDER BAR FRICTION PLUG SPRING 1
DRIVING SLIDE (ONLY) 1 13 CA9112A BENDER BAR FRICTION PLUG 1
a,c,d,f CA-2623 (standard)
b CT-2623 (2 sheets to .125 in. thick work) 14 SUPPORTER ASSEMBLY 1
e CA-2623-B (pin holds in driving slide spring) CAA9026 1/2" Cr.
DRIVING SLIDE SPRING PLUNGER 1 CAA9526 3/8" Cr.
a,b,c,d,f CA-2007 CAA9626 5/16" Cr
e CA-2007-A
15 CA9029 SUPPORTER PIVOT PIN 1
DRIVING SLIDE SPRING 1
16 CA168 EXTERNAL GRIP SPRING 1
a,b,c,d,f CA-9006
17 CB371K LOCKWASHER 1
e CA-9006-A
18 CA9024A GRIP HOUSING RETAINING SCREW 1
DRIVING SLIDE SPRING SCREW 1
19 CT413A GRIP SPRING HOUSING 1
a,b,c,d,f CA-9021-A
20 CA9015D GRIP 1
DRIVING SLIDE SPRING PIN 1
21 CA173 PLASTIC PIN CAP 1
e D-37327-F
22 BENDER BAR LATCH 1
DRIVING SLIDE ROTATOR OP. PIN 1
CAA9014E (All Except McCain)
all CA-9028
CAA9014F (McCain)
DRIVING SLIDE SPRING SCREW LOCK PIN 1
a,b,c,d,f CA-9028-A
23 DRIVER 1
10 BENDER BAR ASSY. COMPLETE 1 CA9009 1/2" Cr. 24 to 30 Rd.
a CAAA9013W 1/2" Cr., 25 to 30 Rd. wire CA9009C 1/2" Cr. 20x25 & 21x25 wire
b CAAA9013A2 1/2" Cr., 25 to 30 Rd. wire (McCain) CA9509 3/8" Cr. 24 to 30 Rd.
c CAAA9013G2 1/2" Cr., 24 Rd. wire CA9509F 3/8" Cr. 21x25 wire
d CAAA9013J2 1/2" Cr., 20-21 x 25 wire CA9609 5/16" Cr. 25 Rd. wire
e CAAA9013L2 1/2" Cr., 24 Rd. wire (McCain)
f CAAA9013Q2 1/2" Cr., 22 Rd. wire 24 DRIVER BAR ASSEMBLY 1
g CAAA9513H 3/8" Cr., 25 to 30 Rd. wire CAA9012A 1/2" Cr.
h CAAA9513K 3/8" Cr., 20-21x25 wire CAA9012D 1/2" Cr. (McCain)
i CAAA9613C 5/16" Cr., 25 Rd. wire CAA9512A 3/8" Cr.
CAA9612A 5/16" Cr

TABLE 1
(For use in determining customer's Driving Slide Assembly)
ITEM PART NO. DESCRIPTION
9 DRIVING SLIDE ASSEMBLY Driving Slide Style/Use Lug Style
a CTT2623 standard, raised lug .187 lg. rectangular (CT2602)
b CTT2623A lowered lug for 2 sheets to .125 in. thick work .187 lg. rectangular (CT2602)
c CTT2623C standard, raised lug .25 lg. rectangular (CT2602A)
d CAA2623 standard, raised lug round (CA2103) w/.031 thk. washer (CT32B)
e CAA2623C pin (D37327F) holds in driving slide spring round (CA2103) w/.031 thk. washer (CT32B)
f CAA2623D standard, raised lug round (CA2103B) w/.079 thk. washer
g CTT2623H standard, raised lug .187 lg. rectangular (CT2602)

* Contact Deluxe Stitcher customer service for Magnatek heads not listed
24
24
MAGNATEK HEAD
PARTS LIST
ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY
25 BONNET CASTING SUB ASSEMBLY 1 46 FACE PLATE ADJUSTING LEVER 1
*Magnatek Heads that use bonnet sub assembly CA9025 For Non-Slotted Face Plates
CAA2004 CAAA2004 CA9025D For Slotted Face Plates
CAA2004B CAAA2004J
CAA2004E CAAA2504G,L,R, CAAA2004F,G 47 CA9048 WIRE CUTTER 2
CTT2604 CTTT2604,A,C,E,F,G,O,U,E2,R2, 48 FACE PLATE ASSEMBLY 1
H3,P3,R3,G4,H4,J4,R10,W3 CAAA2132H 1/2" Crown, Slotted
CTT2604A2 CTTT2604A2 CAAA2132K 1/2" Crown, No Slot
CTT2604P CTTT2604P2 CAAA2132L 1/2" Crown, Fixed (Bypass)
CTT2604H CTTT2604M3 CAAA2579C 3/8" Crown, Slotted
CTT2604L CTTT2604Q3 5/16"Crown Head (8mm)
CTT2604N CTTT2604T3,V3 CAAA2579D 3/8" Crown, No Slot
CTT2604G CTTT2604U3 NOTE: The above face plate assemblies include indexes 48 to55
26 CT2608 FACE PLATE LOCATING BLOCK SCREW 1 48 FACE PLATE SUB ASSEMBLY 1
26A CT2613 FACE PLATE LOCATING BLOCK NUT 1 CAA2132H 1/2" Crown, Slotted
27 CT2606 FACE PLATE LOCATING CLAMP 1 CAA2132K 1/2" Crown, No Slot
27A CT2611 FACE PLATE ADJ. SLIDE BLOCK 1 CAA2132L 1/2" Crown, Fixed (By-Pass)
28 CT2607 FACE PLATE LOCATING BLOCK 1 CAA2579C 3/8" Crown, Slotted
29 CA9075 WIRE GUIDE BRACKET SCREW 1 5/16"Crown Head (8mm)
30 CA9127 ROTATOR OPERATING CAM STUD 1 CAA2579D 3/8" Crown, No Slot
31 CA9058 ROTATOR OPERATING CAM STUD SCREW 1 49 CA9134 TENSION PAWL SPRING 1
32 CA9056C FACE PLATE RETAINING CLIP 3 50 CA9124 TENSION ROLL CLIP 4
33 CA2081 FACE PLATE RETAINING CLIP SCREW 4 51 CA9103C WIRE STRAIGHTENER ROLL 2
34 CA9056A FACE PLATE RETAINING CLIP 1 51A CA9103A CHECK PAWL ROLLER 1
35 CT9109 BONNET ALIGNING SCREW 0 to 2 as req'd. 52 CA9098 TENSION PAWL 1
36 CA9032 SUPPORTER SPRING 1 53 CA9065A STRAIGHTENER ECCENTRIC ROLL 1
37 CA9037 SUPPORTER SPRING BUSHING 1 54 CA9066A WIRE STRAIGHTENER ECCENTRIC 1
55 CA172 ECCENTRIC FRICTION LOCKING SCREW 1
38 SUPPORTER SPRING LEVER ASSEMBLY 1
CAA9036 Standard (1.625 in. long) 56 ROTATOR HOLDER 1
CAA9036A Special (1.494 in. long) CA9043H 1/2" CR., 25 TO 30 RD. WIRE, TAPERED END
CAA9036B Special (1.312 in. long) CA9043E 3/8" CR., 25 TO 30 RD. WIRE, R.H. MOUNT
CA9543A 3/8" CR., 25 TO 30 RD. WIRE
39 CA9034 SUPPORTER SPRING LEVER SCREW 1 5/16 "Cr. Head (8mm)
CA9043A 1/2" CR., 25 TO 30 RD. WIRE
40 SUPPORTER GUIDE PLATE 1 CA9043C 1/2" CR., 20-21X25 WIRE
CA9030 All except listed below. 2 Qty. used on:
57 CB75B KEY, WOODRUFF 1
CAAA2004F,G
(for use with CA-9043-H Rotator Holder only)
CA9030A 2 Qty. used on: CTTT2604A2 (McCain)
58 MAGNETIC ROTATOR 1
41 CA9081 SUPPORTER GUIDE PLATE SCREW 1 CAA9038M 1/2" CROWN
42 CA9051A WIRE CUTTER OPERATING SLIDE 1 5/16"Cr. Head (8mm)
FRICTION PLUG SPRING CAA9538M 3/8" CROWN
43 CA9050A WIRE CUTTER OPERATING SLIDE 1
59 ROTATOR HOLDER SCREW 1
FRICTION PLUG
CA9044A all except below
CA9044B CTTT2604W2,Y2,Z2,A3,X3,R7
44 WIRE CUTTER OPERATING SLIDE 1
CAAA2004K
CA9049 1/2" Cr. (All 1/8", .155", 3/16" capacity heads, and
CTTT2604F4,H4 heads.)
60 ROTATOR OPERATING CAM 1
CA9049A 1/2" Cr. (All other 1/2" Cr Heads not listed above)
CA9163C standard oiling
CA9549 3/8" Cr.
5/16"Cr. Head (8mm) CA9163D inverted oiling
45 GRIP RELEASE SLIDE
61 ROTATOR OPERATING SPRING ASSEMBLY 1
CA9022 1/2" Crown 1
CAA9046A 5/16"Cr. Head (8mm)
CA9522 3/8" Crown 1

(For use in determining customer's special components)


ITEM PART NO. DESCRIPTION QTY USAGE
B1 CTT9003C BONNET CLAMP LEVER 1 CTTT2605,C,G,R3,F4
B2 CTT9002 BONNET CLAMP ASSEMBLY 1 CTTT2605,C,G,R3,F4
B3 CB157 BONNET BINDER SCREW 1
B4 CB835Q ROLL PIN 1 CTTT2605P2,P4,Q3,R2
B5 BONNET BINDER STUD 1
CT9002A .500-13 NC Thread CTTT2605R2
CT9002F M8 X 1.25-8g Thread CTTT2605P2,P4,Q3
B6 TEE BAR 1
CT9002G .625 Long CTTT2605P2
CT9002L .841 Long CTTT2605Q3
B7 CB175 WASHER 1 CTTT2605P2,Q3
B8 CB145A NUT, .500-13 NC 1 CTTT2605R2
B9 CT9109A BONNET ALIGNMENT PIN 2 CTTT2605Q3
B10 CT9111 CONE POINT SET SCREW 2 CTTT2605Q3
B11 CA44 HEAD OPERATING LINK 1 CTTT2605R2 (For use only with round lug driving slide assemblies)
B12 G50716 MOUNTING BLOCK HANDLE 1

25
CLINCHER PLATE ASSEMBLIES

TYPE A TYPE B TYPE C


(SK852F2) (SK852G2) (SK852H2)

CROWN CLINCHER TYPE CLINCHER


SIZE POINT PLATE ASSY.

3/8 CA-9583-A Thick A CTT-9586-A


3/8 CA-9583-A Thick C CAA-2589-B CA-2090 CT-9088 CA-2091
1/2 CA-9083 Thin A CTT-9086 STUD BINDER NUT
1/2 CA-9083-A Thick A CTT9086-A BOLT
(SK852J2) (SK852K2) (SK852L2)
1/2 CA-9083 Thin A CTTT-9086*
1/2 CA-9083-A Thick A CTTT9086-A**
1/2 CA-9083 Thin B CTT-9086-B * Includes CA-9083, CTT-9086,
1/2 CA-9083-A Thick B CTT9086-F CT-9093, CA-2091, CT-9088.
1/2 CA-9083 Thin C CAA-2089 ** Includes CA-9083-A, CTT-9086-A,
1/2 CA-9083-A Thick C CAA-2089-A CT-9093-A, CA-2091, CT-9088.

CLINCHER POINT
1/16 Nominal, CA-9583-A, Thick, 3/8 Crown
1/16 Nominal, CA-9083-A, Thick, 1/2 Crown
1/32 Nominal, CA-9083, Thin, 1/2 Crown

(SK852I2)

TYPE L CLINCHER CLINCHER


CLINCHER SLIDES SLIDE POINT

D 3-17/32 CT-9093 Thin


D 3-37/64 CT-9093-A Thick
L L L L L E 5-9/16 CT-9093-R Thin
E 5-9/16 CT-9093-S Thick
F 3-31/64 CA-2095-G Thick
G 12-25/32 CA-2095-A Thick
H 12-25/32 CA-2095 Thin
D E F G H J
(SK852M2) (SK852N2) (SK85202) (SK852P2) (SK852Q2) (SK852R2)
J 3-17/32 CTT-9093-Y Thin/Thick
Adjustable

26 26
NOTE S:

27
R E G I ST R AT ION
To better service your wire stitching needs, please
take a moment to fill out and return this registration card.
Please take a moment to fill out the attached card
and mail it to DeLuxe Stitcher Company, Inc. Name :
( First ) ( Middle Initial ) ( Last )
In addition, duplicate the information for your
Company :
records to assist when making further inquiries.
Street Address :
City : State/Province : Zip :
Country :

CUSTOMER
PRODUCT Phone : Fax : E-mail :
Machine(s) Purchased :
Serial Number(s) : Machine(s) Purchased :

With Head(s) : Serial Number(s) :


( Type/Quantity Purchased )
With Head(s) :
( Type/Quantity Purchased )
Serial Number(s) :
Head(s) Purchased : Serial Number(s) :
Serial Number(s) :

P R O D U C T
Head(s) Purchased :
Serial Number(s) :

DE LUXE STITCHER GRAPHIC ARTS REPRESENTATIVE Date Received :


Date Received : Dealer Name :
Dealer Name : Dealer Street Address :
Dealer Street Address : City : State/Province : Zip :
City : State/Province : Zip : Country :
D E A L E R

Country : Dealer Phone :


Dealer Phone :
Other Bindery Products Used :

Would you like information sent to you about new products


that would benefit your company?  Yes  No
Common Replacement Parts for 1/2” Crown

Below is a list of the most common wear/replacement parts for


the G8 Stitcher Head. This guide should help you when ordering
replacement parts. If the part you need is not listed below,
please refer to the more detailed parts list on pages 38-40 in this
manual.

Description Item Number

Clincher Point - Thick, Round CA9083A


Latch Release Cam G20115
Feed Slide Retain Screw Asy G20122A
Follower Ball Bearing G20140
Moving Wire Cutter G20145
Bender Bar Latch G20149
Bender Bar Latch Spring G20150
PLACE
Driver Bar G20151
Driver, 24W G20152 STAMP
Driver Retaining Screw G20153 HERE
Bender Bar Friction Plug G20159
Bender Bar Friction Spring G20160B
Wire Holder Retaining Spring Foot G20184
Feed Gear Friction Strip G20187
DeLuxe Stitcher
Fixed Wire Cutter G20200 COMPANY INC.
Wire Hook G20252 3747 N. Acorn Lane
Franklin Park, IL 60131U.S.A.
Lever Pivot Pin G20307
Attn: Customer Service

* You can purchase the G8RPK which includes these and other common replacement
parts.
ii
WHEN ORDERING PARTS, PLEASE STATE: QUANTITY REQUIRED, PART
NUMBER, PART NAME, WIRE SIZE AND CROWN WIDTH OF YOUR STITCHER.

®
DELUXE STITCHER
C O M P A N Y I N C .
ISP Stitching & Bindery Products
3747 Acorn Lane • Franklin Park • Illinois 60131
Phone: 847-455-4400 • 800-634-0810
Fax: 847-455-4900 • 800-417-9251
http://www.deluxestitcher.com

FORM QF76 01-2016

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