DMG Morry Inovation
DMG Morry Inovation
DMG Morry Inovation
www.dmgmoriseiki.com
Content
CTX 310 | 510 ECOLINE
Pages 2 – 3
DMU 50 ECOLINE
Pages 6 – 7
Control
Pages 8 – 9
MILLTAP 700
Pages 10 – 13
LifeCycle Services
Pages 14 – 15
More clarity!
LED signal lamp
provides machine status information.
Greater premium!
LIGHTline
as brand-specific light element.
1 VDI 30 turret with 12 tool stations 2 Work piece pick-up devices (part of the bar package) 3 Machining with driven tools
1 2
03 3
20
More clarity!
35 % larger safety glass
for optimal work area viewing.
New design!
High-tech surface
provides durable protection against wear.
Turning diameter, max. mm ø 200 ø 465 ctx ecoline-sandvik coromant dmg programming /
tool package: training software:
Longitudinal (Z) mm 450 1,050
1. Highly productive tool package – (six tools) for turning, 1. 1:1 programming with control-identical software
Bar passage mm ø 51 / ø 65* ø 76 / ø 90*
drilling, piercing and thread turning 2. Off-site training, practice-oriented learning
Drive power (40 / 100 % DC) kW (AC) 16.5 / 11 33 / 22 2. Six VDI 30 / 40* tool holders – (CoroDrill® 880 full drill, 3. Reduced errors through test runs on the PC
CoroTurn® 107 drilling rod, shaft holder with RC clamping, 4. Export of created programmes
Torque, max. (40 / 100 % DC) Nm 116.5 / 112 630 / 420
CoroCut® piercing holder, U Lock thread holder, on your ECOLINE machine
Standard feed mm ø 200 ø 250 / ø 315* CoroTurn® TR shaft holder) 5. Greater machine availability through
3. 70 Replacement inserts programming and simulation on the PC
Mai_D5386_0112_ECOLINE_12_SOE_en:Layout 1 04.04.2012 10:02 Uhr Seite 4
The PROGRESSline
for keeping an eye on your production.
Visual representation:
Time per part
The proven 12,000 rpm* motor spindle is well suited for drilling
operations with small tools in combination with the optional internal
coolant supply system. It is also capable of high cutting speeds for
use with modern tools to produce optimal surface finishes.
Speed range, max. rpm 8,000 / 12,000* 8,000 / 12,000* dmc v ecoline-sandvik coromant
Torque (40 / 100 % DC) Nm 83 / 57 83 / 57
tool package:
1. Four high-quality cutting tools
Drive power (40 / 100 % DC) kW 13 / 8.4 13 / 8.4 from the CoroMill® Series
2. Four tool holders
Number of tool pockets 20 / 30* 20 / 30*
(either ISO 40, BT 40, or CAT 40)
Rapid traverse m/min 30 / 30 / 30 30 / 30 / 30 3. 30 high-performance milling inserts
* Optional
Mai_D5386_0112_ECOLINE_12_SOE_en:Layout 1 04.04.2012 10:03 Uhr Seite 5
1 20 pocket tool magazine 2 Powerful motor spindle 3 Direct path measuring X / Y / Z including air seal systems for measuring
1 2
05 3
06 dmu 50 ecoline
1 2
Vertical machining centres
CNC universal milling machines
3
MILLTAP
LifeCycle Services
NEW!
1 Tool magazine with 16 pockets (30 pockets*) 2 Hydraulic table clamping max. table loads of 200 kg
3 Powerful milling spindle (8,000 rpm / 83 Nm [40 % DC] / 13 kW [40 % DC]), (10,000 rpm*) for the best surface quality
DMU 50 ECOLINE
Universally superior with an
NC swivel rotary table.
Now also available with the
DMG SLIMline® Panel
featuring HEIDENHAIN
TNC 620.
highlights
1. Highest efficiency – 5-sided machining of easy
to highly complex work pieces
2. Highest precision – NC swivel rotary table with digital drives
3. Milling spindle [8,000 rpm / 83 Nm (40 % DC) / 13 kW (40 % DC)] /
[10,000 rpm / 83 Nm (40 % DC) / 13 kW (40 % DC)]*
4. Tool changer* with 16 pockets and a pick-up magazine (30 pockets*)
5. Direct measuring system* and centrally lubricated roller bearing
guides for continuous high accuracy
6. DMG SLIMline® Panel with SIEMENS 840D solutionline or
HEIDENHAIN TNC 620 with clear text dialogue
7. DMG SMARTkey®
8. DMG Netservice
* Optional
Mai_D5386_0112_ECOLINE_12_SOE_en:Layout 1 04.04.2012 10:04 Uhr Seite 7
07
30-pocket tool magazine*
for more flexibility during finishing
universal
superior
DMU 50 ECOLINE
DMG Messenger – Always flexible with web Travel (X / Y / Z) mm 500 / 450 / 400
applications for all common smartphones,
Speed range rpm 8,000 / 10,000*
iPad or any other Web browser
Torque (40 / 100 % DC) Nm 83 / 57
More power!
Fast data interface
for externally-created programmes.
More capacity!
2 GB programme memory expansion
using a CF memory card.
More variety!
All cycles
come standard.
More comfort!
Ergonomic work posture
with the flexible DMG SLIMline® Panel.
DMU 50 ECOLINE
Standard, Optional
Mai_D5386_0112_ECOLINE_12_SOE_en:Layout 1 04.04.2012 10:05 Uhr Seite 9
09
More service!
DMG Powertools
for even more efficient production.
Use the industry standard Ethernet interface to transfer data and machining
programmes between the machine and your network simply and flexibly.
With DMG Messenger, you get mail or SMS notifications about the status
of your machine. And, so that your production remains reliable, we will
provide DMG Netservice as a standard feature. With DMG Netservice, you
will receive an instant analysis of your machine and immediate technical
support from our service staff.
More overview!
15" TFT display with 3D work piece simulation
for easy monitoring on the screen.
More comfort!
Full ASCII Keyboard
for easy programming.
More reliability!
new
DMG SMARTkey® with USB storage
and a transponder.
design the machine operating modes and control operation (access level).
2012
1. 15" TFT display with a clear screen layout 1. 15" TFT display with a clear screen layout 1. MAPPS IV user system with a control console
2. The latest software and an intuitive user 2. Comfortable programming with a new and Windows Frontend PC
interface from the drawing to the finished full ASCII keyboard 2. 3D machining simulation for easy contour proofing
work piece 3. 1.5 m/s block process time standard 3. Automatic programming functions
3. 3D work piece simulation 4. Programme storage with 250 MB on with a machining menu
4. Workshop-oriented programming one CF card 4. DNC operation by use of external and user memory
5. Many available cycles including tapping 5. Workshop-oriented programming 5. Input and output of programmes over the
without a compensation chuck, pocket milling with graphical support MORI SEIKI server through an external PC
and decreasing contours come standard 6. Fast data interface for externally created 6. File display and memo function to access
6. Programme storage consists of 5 MB programmes manuals, graphics and texts
NC storage and an additional 2 GB on 7. Measuring cycles for work pieces and tools 7. Vertical Softkeys can be used as options buttons
one CF card with a probe system comes standard or shortcut keys to quickly display user-selected data
7. 1.5 times faster block processing time
Mai_D5386_0112_ECOLINE_12_SOE_en:Layout 1 04.04.2012 10:05 Uhr Seite 10
1,650 mm
MILLTAP 700 by
DMG / MORI SEIKI –
Incredibly fast and
consistently precise.
The first joint development from DMG and MORI SEIKI is the
MILLTAP 700 compact machining centre. The highly productive
machine stands out with its patented tool changes (1.1 sec tool
change times), stable base construction for high-performance
milling as well as its cutting edge SIEMENS 840D solutionline
Operate control technology. As the only machine in this segment,
the MILLTAP 700 can be optionally equipped with a measuring
system in X / Y / Z for the best repeatability and consistent precision.
More variety!
SIEMENS 840D solutionline Operate
with a 10.4" screen for easy and efficient programming.
Smaller footprint!
Approx. 30 % narrower installation width
and 10 % smaller footprint.
1.650 mm
11
2.350 mm
automation progressline incredibly compact
1. Easy accessibility 1. A highlight is the clear indication of remaining 1. Compared to other manufacturers, the
2. Variety of automation options production time and the number of steps for a MILLTAP 700 is 30 % narrower and has
from the left to right complete machining process a 10 % smaller footprint. It also has an
3. Increased productivity and innovative machine design and optimised
process quality table construction that is unique for this
machine class
2,
35
0
m
m
More efficient!
Optimal energy efficiency ENERGY
saves 30 % in energy and increases your productivity. SAVING
More precision!
Maximum precision
with a new machine design and an optional direct path measuring system.
More possibilities!
Powerful tool changer
with 1.1 sec tool change times.
Less cost!
Optimised chip flow & easy chip removal
through the horizontally arranged linear guide in the X-axis.
More cleanliness!
Removable chip tray
for convenient chip removal.
tion) 4 Pump housing (Automotive) 5 Optical housing (Optics) 6 Span bridge (Optics) 7 Socket panel (Communications) 8 Centring plate (Electrical)
Material: Cast Aluminium Material: Steel Material: Brass Material: Steel Material: Aluminium
m Dimensions: 120 × 150 × 80 mm Dimensions: 42 × 45 × 36 mm Dimensions: 120 × 12 × 8 mm Dimensions: 75 × 80 × 2 mm Dimensions: 50 × 8 mm
Machining time: 38 min Machining time: 19 min 45 sec Machining time: 4 min 48 sec Machining time: 55 sec Machining time: 2 min 35 sec
Mai_D5386_0112_ECOLINE_12_SOE_en:Layout 1 04.04.2012 10:07 Uhr Seite 12
Optimised high-perform-
ance features for more
reliability in your production.
The mechanically driven high-speed tool changer provides a tool change time
of 1.1 seconds and a chip-to-chip time of less than 1.5 seconds for efficient tool
change flow. Also, the entire magazine drive is integrated into the spindle head.
With 15 magazine pockets (25 pockets optional) and a rapid traverse of 60 m/min
in all axes, efficient processing performance is guaranteed. Due to remarkable axis
acceleration and braking, downtimes are considerably reduced for faster production.
Features
1 | Machine construction
The C-frame design made of robust cast parts and weighing 3,400 kg,
has a positive effect on the static machine. The high rigidity ensures optimum
work piece surface quality and long tool life.
2 | Tool changer
The high-speed tool changer ensures a fast and efficient tool change flow
with its 1.1 second tool change times. 2
450 700 mm
mm
580
mm
1
Mai_D5386_0112_ECOLINE_12_SOE_en:Layout 1 04.04.2012 10:08 Uhr Seite 13
13
Tool change time of
SIEMENS 840D
C
solutionline Operate
Block processing time: 4 ms
NC data storage: 2 GB
HMI user interface: SINUMERIK
Operate, incl. animated elements and cycle support
SINUMERIK programGUIDE
Tool and zero point management: tool management
with tool life monitoring and graphical display of tools,
including the types of tools
Program management: programGUIDE with SINUMERIK
technology cycles and G-code programming, including
animated elements and graphical quick view
Technology cycles: Standard cycles package
Standard
Equipment
CNC control
SIEMENS 840D solutionline
JobShop
SINUMERIK MDynamics
10 free M functions
Hand wheel for setup operation
Main spindle
Milling spindle 10,000 rpm / 45 Nm / 25 kW
Milling spindle 24,000 rpm / 40 Nm / 20 kW
B Sealing air on the tool spindle
Tool holder
BT30
SK30
4 BBT30 (Big+)
Work table
4th axis preparation (Lehmann / Tsudakoma / Scotti)
4th axis (Lehmann / Tsudakoma) (indirect)
4th axis (Scotti direct drive DDT with D52 shaft drilling)
MILLTAP 700 Tool magazine
Pick-up magazine wheel with 15 pockets
Travel (X / Y / Z) mm 700 / 420 / 380 Pick-up magazine wheel with 25 pockets
Cooling media / Chip removal
Speed rpm 10,000 / 24,000*
Coolant air blast switch (M8 / M25)
Torque (40 / 100% DC) Internal coolant supply feed 10 / 40 / 80 bar with a chip conveyor
Machine roof
10,000 rpm Nm 45 / 8
Work area suction and ventilation
24,000 rpm Nm 40 / 8* Chip tray with dry machining
Chip tray with cooling lubricant operation
Power (40 / 100% DC) Chip conveyor (hinged band and cartridge filter 50 μ)
Rinsing pistol
10,000 rpm kW 25 / 4.5
Other items
24,000 rpm kW 29 / 4* Work area light
BT30 measuring probe for the tool magazine
Number of tool pockets 15 / 25*
Tool measuring on the machine table
Rapid traverse m/min 60 / 60 / 60 Direct path measuring system (X / Y / Z)
Sealing air on the measuring system
Table load kg 400 Signal lamp
on-site service:
Progress through knowledge. Original spare parts mean the highest quality. Problems can occur at any time. Our service
Our training academies innovative Take advantage of our global network and modern experts are available over the phone 24 hours
products offer a fast and smooth service centre in Gerestried, with over 100,000 a day, 7 days a week. No matter what the
start to CNC training. parts in stock for all DMG and MORI SEIKI problem, you can call us!
machine tools. 95 % of parts are deliverable
within 48 hours!
24 / 7 Service Hotline –
Simply place an order with your local Support when you need it!
DMG / MORI SEIKI representative.
15
trade show dates
stop
by!
Steer your way
to success –
with our new
ECOLINE Contest!
Win a prize straight from the future: a Vectrix VX-1 the first
electrically powered high-performance scooter, with all the
benefits of a petrol scooter!
1st Prize
Vectrix VX-1 Electric Scooter
for incredible driving fun that is also environmentally friend!
2nd Prize
Apple iMAC
for ultimate computing power.
www.gildemeister.com
More
independent
with 100 %
renewable energy
+ =
generate store utilise
Contact us:
We will gladly advise you on a customised energy solution.
Tel. +49 (0) 931 - 25064 - 120 | energysolutions@gildemeister.com
www.dmgmoriseiki.com
Mobile phones with QR-code recognition software will be directed to www.dmgmoriseiki.com
MAI.D5386_0112SOE_en
Prices and technical details are subject to change without notice. Itens are subject to prior sale. Listed prices and availability valid for delivery from factory (ex works) without packaging.
The machines depicted here may include some options, equipment and control alternatives that are not reflected in the listed price. Valid until 31.08.2012. Our general terms and conditions apply.
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Fax_D5386_0112_ECOLINE_12_SOE_en:Layout 1 04.04.2012 10:10 Uhr Seite 2
FAX REPLY
+49 (0) 52 05 74 40 40
Please mark the desired Please mark the desired SANDVIK COROMANT ECOLINE Service:
product: control: Tool package:
CTX 510 ECOLINE HEIDENHAIN CTX 510 ECOLINE DMG Service Agent
Telephone Fax
Email Website
Date / Signature
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