Parts Catalog

Commercial Vehicle

APE_Xtra_HT_Dx_PTL_PU_300CC_BS6

PIAGGIO VEHICLES PRIVATE LIMITED

Registered Office: Bund Garden Road ,Opp. Residency Club , Pune (India)
 Print Date: 21-May-2022
PLATES INDEX
Sr No. Plate Name Plate No. Page No.

1 Engine Assembly 1 1-2

2 COMPLETE CRANKCASE 2 3-4

3 Crankshaft Assembly 3 5-6

4 CYLINDER & PISTON ASSEMBLY 4 7-8

5 CYLINDER HEAD ASSEMBLY 5 9-10

6 Cylinder Head Cover 6 11-12

7 TIMING GROUP 7 13-14

8 Radiator & Cooling system 8 15-18

9 LUBRIFICATION GROUP 9 19-20

10 ELECTRICAL COMPONENTS GROUP 10 21-22

11 ELECTRIC STARTING GROUP 11 23-24

12 TRANSMISSION GROUP 12 25-26

13 GEAR SHIFTER ASSEMBLY 13 27-28

14 CLUTCH ASSY & CLUTCH COVER 14 29-30

15 Complete Clutch Cover 15 31-32

16 DIFFERENTIAL GEAR GROUP 16 33-34

17 Fuel Injection(Throttle Body)-Petrol 17 35-36

18 SILENCER 18 37-38

19 AIR FILTER ASSEMBLY 19 39-40

20 Main frame Assly and Cargo Body and Mirror 20 41-44

21 DOORS, TOOLS AND WHEELS 21 45-50

22 ENGINE MOUNTING 22 51-52

23 Windshield /Glass/ Seats/ Carpets/Mirrors &Engine Door. 23 53-54

24 MUDGUARD & STICKER 24 55-56

25 FUEL TANK & FUEL LINE_PETROL 25 57-58

26 WINDSCREEN WIPER 26 59-60

27 DASHBOARD ASSLY COMPLETE & LOCK SET 27 61-62

28 HANDLEBARS 28 63-64

29 SELECTORS - SWITCHES - BUTTONS 29 65-66

30 ELECTRICAL DEVICES / HEAD LAMP & TAIL LAMP ASSLY. 30 67-70

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PLATES INDEX
Sr No. Plate Name Plate No. Page No.

31 STEERING COLUMN & FRONT SUSPENSION 31 71-74

32 REAR SUSPENSION - SHOCK ABSORBER/S & ENGINE SUPPORT 32 75-78

33 DRIVE SHAFT & BELLOW 33 79-80

34 CABLES 34 81-82

35 BRAKE - TANDEM MASTER CYLINDER, BRAKE PIPE AND HAND BRAKES- 35 83-86
PETROL

36 TMC & BRAKING SYSTEM & TUBES 36 87-88

37 WIRING HARNESS 37 89-90

38 ELECTRICAL DEVICES & BATTERY MOUNTING 38 91-94

39 FRONT BRAKE ASSEMBLY SELF ADJUSTING (DIA 180 X 40 MM) 39 95-96

40 REAR BRAKE ASSEMBLY SELF ADJUSTING (DIA 180 X 40 MM) 40 97-98

41 STICKERS 41 99-100
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PICTORIAL PLATES INDEX

PLATE-1 Engine Assembly PLATE-2 COMPLETE CRANKCASE

Page No. :1-2 Page No. :3-4

PLATE-3 Crankshaft Assembly PLATE-4 CYLINDER & PISTON ASSEMBLY

Page No. :5-6 Page No. :7-8

PLATE-5 CYLINDER HEAD ASSEMBLY PLATE-6 Cylinder Head Cover

Page No. :9-10 Page No. :11-12

PLATE-7 TIMING GROUP PLATE-8 Radiator & Cooling system

Page No. :13-14 Page No. :15-18

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PICTORIAL PLATES INDEX

PLATE-9 LUBRIFICATION GROUP PLATE-10 ELECTRICAL COMPONENTS GROUP

Page No. :19-20 Page No. :21-22

PLATE-11 ELECTRIC STARTING GROUP PLATE-12 TRANSMISSION GROUP

Page No. :23-24 Page No. :25-26

PLATE-13 GEAR SHIFTER ASSEMBLY PLATE-14 CLUTCH ASSY & CLUTCH COVER

Page No. :27-28 Page No. :29-30

PLATE-15 Complete Clutch Cover PLATE-16 DIFFERENTIAL GEAR GROUP

Page No. :31-32 Page No. :33-34

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PICTORIAL PLATES INDEX

PLATE-17 Fuel Injection(Throttle Body)-Petrol PLATE-18 SILENCER

Page No. :35-36 Page No. :37-38

PLATE-19 AIR FILTER ASSEMBLY PLATE-20 Main frame Assly and Cargo Body
and Mirror
Page No. :39-40 Page No. :41-44

PLATE-21 DOORS, TOOLS AND WHEELS PLATE-22 ENGINE MOUNTING

Page No. :45-50 Page No. :51-52

PLATE-23 Windshield /Glass/ Seats/ PLATE-24 MUDGUARD & STICKER

Carpets/Mirrors &Engine Door.
Page No. :53-54 Page No. :55-56
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PICTORIAL PLATES INDEX

PLATE-25 FUEL TANK & FUEL LINE_PETROL PLATE-26 WINDSCREEN WIPER

Page No. :57-58 Page No. :59-60

PLATE-27 DASHBOARD ASSLY COMPLETE & PLATE-28 HANDLEBARS

LOCK SET
Page No. :61-62 Page No. :63-64

PLATE-29 SELECTORS - SWITCHES - BUTTONS PLATE-30 ELECTRICAL DEVICES / HEAD LAMP &
TAIL LAMP ASSLY.
Page No. :65-66 Page No. :67-70

PLATE-31 STEERING COLUMN & FRONT PLATE-32 REAR SUSPENSION - SHOCK

SUSPENSION ABSORBER/S & ENGINE SUPPORT
Page No. :71-74 Page No. :75-78
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PICTORIAL PLATES INDEX

PLATE-33 DRIVE SHAFT & BELLOW PLATE-34 CABLES

Page No. :79-80 Page No. :81-82

PLATE-35 BRAKE - TANDEM MASTER CYLINDER, PLATE-36 TMC & BRAKING SYSTEM & TUBES
BRAKE PIPE AND HAND BRAKES-
PETROL Page No. :87-88
Page No. :83-86

PLATE-37 WIRING HARNESS PLATE-38 ELECTRICAL DEVICES & BATTERY

MOUNTING
Page No. :89-90 Page No. :91-94

PLATE-39 FRONT BRAKE ASSEMBLY SELF PLATE-40 REAR BRAKE ASSEMBLY SELF
ADJUSTING (DIA 180 X 40 MM) ADJUSTING (DIA 180 X 40 MM)
Page No. :95-96 Page No. :97-98
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PICTORIAL PLATES INDEX

PLATE-41 STICKERS

Page No. :99-100

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PLATE-1
Engine Assembly

1
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PLATE-1
Engine Assembly

Fig. No. Part No. Description Qty Remarks

1 CM300907 ENG. 300 4T/2V BSVI APÈ CARGO PET 1 PTL

2 16408 SPRING WASHER M8 4

3 2383 PLAIN WASHER M20X8.5X2 4

4 B076143 HEX HEAD BOLT M8 X 25 4

5 6A001199 BKT. SUB ASSLY. ENGINE SUPPORT REAR 1

6 6A001589 ASSY. PROTECTION GUARD FOR RADIATOR 1

7 16603 PLAIN WASHER (METALLIC) 16

8 6A001588 ASSY. BRACKET FOR RADIATOR GUARD 1

9 6A001599 MUD FLAP FOR RADIATOR GUARD 1

10 604603 RIVET 8

11 D9166140616 BOLT, W/WASHER 2

2
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PLATE-2
COMPLETE CRANKCASE

3
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PLATE-2
COMPLETE CRANKCASE

Fig. No. Part No. Description Qty Remarks

1 1A011246 TAPER THREAD PLUG 4

2 B015592 REFERENCE DOWEL (D.9,5 H=15) 2

3 1A012402 STUD 4

4 1A007663R CRANKSHAFT STUB UPPER HALF BEARING 2 Servicei in Set KIT95007R/7B/7Y

5 1A007664R CRANKSHAFT STUB LOWER HALF BEARING 2 Servicei in Set KIT95007R/7B/7Y

6 878941 CONNECTION PIPE 1

7 1A007774 DOWEL 1

8 1A008823 PISTON COOLING JET 1

9 165121014 PIN 1

10 1A007028 ROLLER BEARING 1

11 1A013347 BALL BEARING (25X52X15) 2

12 1A016964 CSK PHILIPS HEAD SCREW 1

13 1A011217 WASHER 1

14 1A010720 SPEEDOMETER GEAR 1

15 B042486 BUSH 2

16 117401 BUSH 1

17 111353 CIRCLIP 1

18 1A000612 RETAINER SCREW - PRE COATED 1

19 1A008559 BUSH (SPEEDOMETER GEAR) 1

20 117402 OIL SEAL 1

21 1A002685 SEAL RING 35X47X6 1

22 7066 BALL BRG TATA 16010 1

23 884222808 NEEDLE BUSH 22X28X12 1

24 1A020550 OIL DIPSTICK WITH PLUG 1

25 127016015 DIPSTICK SEALING WASHER 1

26 269755 SOCKET HEAD SCREW (M8X12) 1

27 485655 SPRING FOR OIL PRESSURE VALVE 1

28 485703 WASHER 1

29 829661 OIL PRES.VALVE 1

30 1A012739 HALF-CRANKCASES GASKET 1

31 SP1A012361 COMPLETE CRANKCASE_SPD 1

4
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PLATE-3
Crankshaft Assembly

5
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PLATE-3
Crankshaft Assembly

Fig. No. Part No. Description Qty Remarks

1 1A012439 CRANKSHAFT ASSEMBLY 1

2 1A009339 DOWEL 1

3 B016144 WASHER 2

6
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PLATE-4
CYLINDER & PISTON ASSEMBLY

7
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PLATE-4
CYLINDER & PISTON ASSEMBLY

Fig. No. Part No. Description Qty Remarks

1 KIT95101R B.P KIT APE 501_300 CC PTL BSVI 1

2 1A016765 COMPLETE CYLINDER ASSEMBLY 1 Service Under BP kit KIT95101R

3 1A016514 WATER CONNECTION PIPE OF CYLINDER 1

4 1A016515 WASHER 1

5 KIT95102R PISTON ASSLY. APE 501_300CC PTL BSVI 1 NS- Service under BP Kit

6 1A012387 PISTON PIN 1

7 1A012388 CIRCLIP 2

8 KIT95103R RING SET. APE 501_300CC AF 1

9 B016939 FLANGED NUT M8X1.25 4

10 1A018537 O-RING 4

11 1A015991 HEAD/CYLINDER GASKET 1

12 CM304801 CRANKCASE/CYLINDER GASKET (0.4) 1

12 CM304802 CRANKCASE/CYLINDER GASKET (0.6) 1

12 CM304803 CRANKCASE/CYLINDER GASKET (0.8) 1

12 CM304804 CRANKCASE/CYLINDER GASKET (1.0) 1

12 CM304805 CRANKCASE/CYLINDER GASKET (1.2) 1

13 435571 REFERENCE DOWEL 2

14 478115 REFERENCE DOWEL 2

15 1A012406 EXAGONAL HEAD FLANGED SCREW M6X95 2

16 B016939 FLANGED NUT M8X1.25 4

17 1A018537 O-RING 4

8
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PLATE-5
CYLINDER HEAD ASSEMBLY

9
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PLATE-5
CYLINDER HEAD ASSEMBLY

Fig. No. Part No. Description Qty Remarks

1 1A012394 CYLINDER HEAD ASSY 1

2 SP1A012395 CYLINDER HEAD WITH I.P._SPD 1

3 1A012398 EXHAUST VALVE SEAT 1

4 1A012399 INTAKE VALVE SEAT 1

5 1A012400 VALVE GUIDE 2

6 1A012393 CONNECTION PIPE 1

7 1A012674 MUFFLER/HEAD GASKET 1

8 B016368 SPECIAL STUD 2

9 1A012408 UPPER CUP 2

10 1A012409 INFERIOR CUP 2

11 1A012410 INTAKE VALVE 1

12 1A012411 EXAUST VALVE 1

13 1A012403 VALVE SPRING EXHAUST-INLET 2

14 1A012405 HALF - CONE 2

15 83054R VALVE SEAL RING 2

10
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PLATE-6
Cylinder Head Cover

11
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PLATE-6
Cylinder Head Cover

Fig. No. Part No. Description Qty Remarks

1 1A012419 HEAD COVER 1

2 1A012417 HEAD COVER GASKET 1

3 1D001894 GROUND WIRE 1

4 018639 SCREW M6X20 9

5 1A017957 PLATE 1

12
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PLATE-7
TIMING GROUP

13
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PLATE-7
TIMING GROUP

Fig. No. Part No. Description Qty Remarks

1 1A012422 CAMSHAFT WITH I.P. 1

2 1A012424 ROCKER ARM SHAFT 2

3 1A012426 COMPLETE EXHAUST_INTAKE ROCKER ARM 2

4 1A012435 VALVE ADJUSTMENT SCREW 2 Including Sr No.5

5 1A012453 SCREW - TIP ASSY 2

6 B017431 ROCKER ARM NUT 1

7 1A012725 SHEET-STEEL FOR CAMSHAFT 1

8 847928 CHAIN SUPPORT GASKET 1

9 434541 SCREW 2

10 1A019253 CHAIN TIGHTENING DEVICE 1

11 1A012436 COMPLETE CHAIN TIGHTENING ROD 1

12 1A012429 SPACER FOR CHAIN TIGHTENING ROD 1

13 B016774 FLANGED HEXAGONAL SCREW M6X25 1

14 1A012432 FIXED PAD 1

15 1A012728 SOUNDLESS TIMING CHAIN 1

16 1A012433 TIMING PINION 1

17 B015483 DECOMPRESSION SPRING 1

18 B018718 EXAG. SOCKET CYLIND.HEAD SCREW M5X14 2

19 SP1A012741 CENTRIFUGAL MASS WITH I.P. 1

20 1A012434 TIMING CROWN 1

21 1A008397 CENTRIFUGAL MASS CONTAINMENT SHEET 1

22 1A012430 ENGINE LIFTING BRACKET 1

23 889637 FLANGED HEXAG. HEAD SCREW 1

14
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PLATE-8
Radiator & Cooling system

15
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PLATE-8
Radiator & Cooling system

Fig. No. Part No. Description Qty Remarks

1 1A020136 COMPLETE FAN 1 PTL

2 1A002691 FLANGED HEX HEAD SCREW M6X20 CL10 3

3 B019047 WASHER 3

4 1A020129 RADIATOR SUPPORT 1 Common for all

5 018639 SCREW M6X20 4

6 B016192 WASHER 6.2X20X2 4

7 1A012689 WATER PUMP COVER 1

8 1A012690 COVER GASKET 1

9 1A014556 HEXAG. HEAD SCREW 5

10 1A012459 RADIATOR PIPE TO WATER PUMP 1

11 1A012675 CONNECTING PIPE 1

12 1A012676 CONNECTING PIPE 2

13 1A017297 PIPE FROM WATER PUMP TO RADIATOR 1

14 1A017298 SLEEVE FROM THERMOSTAT TO RADIATOR 1

15 1A017312 PIPE FROM WATER PUMP TO CYLINDER 1

16 1A019840 EXPANSION TANK 1

17 1A016180 WATER TANK GASKET 1

18 623673 FILLER CAP 1

19 1A016126 THERMOSTAT COVER 1

20 1A018816 SCREW FOR PIPE FITTING 1

21 485703 WASHER 1

22 1A018167 WIRE HARNESS SUPPORT BRACKET 1

23 1A003060 FLANGED HEX. HEAD SCREW M6X45 3

24 1A019946R WATER RADIATOR 1

25 1A017608 BUFFER DAMPER 4

26 1A020403 SPACER 4

27 B016774 FLANGED HEXAGONAL SCREW M6X25 4

28 013880 PLAIN WASHER 4

29 847522 WATER THERMOSTAT 1

30 1A021818 RADIATOR COVER 1

31 B018853 FLANGED HEXAGONAL HEAD SCREW M6X30 4

32 1A000708 DOWEL (Ø7,5, H=12) 1

33 434541 SCREW 2

34 1A005176 O- RING 1

35 CM001907 HOSE CLAMP 6

16
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PLATE-8
Radiator & Cooling system

17
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PLATE-8
Radiator & Cooling system

Fig. No. Part No. Description Qty Remarks

36 CM001915 CLAMP 6

37 1A020010 RADIATOR SUPPORT GASKET 1

38 1A017957 PLATE 1

39 231590 ELASTIC CLAMP 4

18
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PLATE-9
LUBRIFICATION GROUP

19
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PLATE-9
LUBRIFICATION GROUP

Fig. No. Part No. Description Qty Remarks

1 1A006877 OIL PUMP ASSY 1
FLAT HEAD SCREW WITH CROSS SLOT
2 436739 2
(M3X12)
3 1A006812 COMPLETE INTAKE OIL FILTER 1

4 288474 O-RING (20,35X1,78) 1

5 1A007047 OIL DIPSTICK COMPLETE 1

6 479986 O-RING GASKET 1

7 1A009762 OIL FILTER SCREW 1

8 82635R COMPLETE OIL FILTER 1

9 1D001138 MINIMUM PRESSURE OIL SWITCH 1

10 1A011500 WASHER 1

11 NS NOT SERVICEABLE 1

12 B015598 OIL FILTER PLUG 1

13 285536 O-RING GASKET 31.47X1.78 1

14 B015943 CRANKCASE/ OIL PUMP GASKET 1

15 1A016737 FLANGED HEXAGONAL HEAD SCREW 2

20
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PLATE-10
ELECTRICAL COMPONENTS GROUP

21
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PLATE-10
ELECTRICAL COMPONENTS GROUP

Fig. No. Part No. Description Qty Remarks

1 1A021287R WATER TEMPERATURE SENSOR 1

2 1A014112 A.C.GENERATOR ASSY 1

3 1A014113 COMPLETE ROTOR 1

4 1A014114 COMPLETE STATOR 1

5 1A001073 TORX HEAD SCREW M5X16 2

6 1A013159 TORX HEAD SCREW M5X22 3

7 1A006988 NUT WITH SPRING WASHER 1

8 000267 WOODRUFF KEY 1

9 1A017408 SPARK PLUG 1

10 1A014751 COMPLETE H.T. COIL WITH CAP 1 PTL

11 B016552 COIL SUPPORT BRACKET WITH I.P. 1 PTL

12 643149 SPARK PLUG CAP 1 PTL

13 B014063 BUFFER DAMPER 2

14 B014066 SPACER 2

15 872816 FLANGED NUT 2

16 018639 SCREW M6X20 2

17 1A017948 BRACKET 1

18 1A001795 SPARK PLUG PROTECTION COLLAR 1 PTL

19 642537 PROTECTION CAP 1 PTL

22
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PLATE-11
ELECTRIC STARTING GROUP

23
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PLATE-11
ELECTRIC STARTING GROUP

Fig. No. Part No. Description Qty Remarks

1 1A006858 STARTER COVER GASKET 1

2 1A000708 DOWEL (Ø7,5, H=12) 2

3 B018853 FLANGED HEXAGONAL HEAD SCREW M6X30 14

4 SP1A012685 STARTER COVER WITH I.P._SPD 1

5 1A012686 STARTER COVER 1

6 B016120 SEAL RING 25X35X7 1

7 1A018642R ELECTRIC STARTER MOTOR 1

8 B016774 FLANGED HEXAGONAL SCREW M6X25 2

9 1A012712 ELECTRIC STARTER INTERMED. GEAR WITH P.I 1

TOOTHED CROWN ELECTRIC STARTER WITH
10 1A018036 1
I.P.
11 SP1A020455 ONE WAY CLUTCH HUB ASSY - 300CC SPD 1

12 B016148 WASHER 1

13 1A021204 RING NUT 1

14 1A020456 ONE WAY CLUTCH ASSY 1

15 1A018212 CUM CLUTCH HUB 1

24
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PLATE-12
TRANSMISSION GROUP

25
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PLATE-12
TRANSMISSION GROUP

Fig. No. Part No. Description Qty Remarks

1 1A010208 ENGINE GEAR 1

2 B018464 BELLEVILLE SPRING 1

3 1A012441 COUPLING ENTRAINER (ENGINE SIDE) 1

4 CM306105 COMPLETE SECONDARY GEAR SHAFT 1 NS

5 1A015215 SPEED GEAR 1ST 1

6 1A015219 SPEED GEAR 2ND 1

7 1A015217 SPEED GEAR 4TH 1

8 1A015218 SPEED GEAR 3RD 1

9 1A015216 SPEED GEAR 5TH 1

10 1A015212 SECONDARY GEAR SHAFT 1

11 1A015213 BUSH GEAR SHIFTER 1

12 1A016826 STEM 1

13 1A006970 SPRING 2

14 1A010166 CROSS 1

15 1A006115 LOCK WASHER 1

16 1A015214 LOCK WASHER 1

17 009101 SEEGER RING 2

18 002139 BALL 2

19 SP1A015207 CLUSTER GEAR WITH I.P. SPD 1

20 122032014 INNER RING - CLUSTER GEAR 1

21 1A015210 5TH SPEED DRIVING GEAR 1

22 1A015209 CLUSTER GEAR 1

23 285536 O-RING GASKET 31.47X1.78 1

24 1A007029 LOCK WASHER 1

26
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PLATE-13
GEAR SHIFTER ASSEMBLY

27
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PLATE-13
GEAR SHIFTER ASSEMBLY

Fig. No. Part No. Description Qty Remarks

1 1A000708 DOWEL (Ø7,5, H=12) 2

2 1A017185 GASKET GEAR SHIFTER HOUSING 1

3 1A003060 FLANGED HEX. HEAD SCREW M6X45 4

4 SPCM312301 COMPLETE GEAR SHIFTER ASSY_SPD 1

5 SP1A016575 COMPLETE LEVER 1

6 1A016574 GEAR SHIFT LEVER 1

7 1A015211 SLIDER BLOCK 1

8 1A016577 PIN 1

9 1A001073 TORX HEAD SCREW M5X16 1

10 1A016556 GEAR SHIFTER COVER 1

11 830061 FLANGED HEXAGONAL HEAD SCREW 3

12 CM312201 GEAR SHIFTER HOUSING 1

13 1A010016 NEUTRAL SWITCH 1

14 1A016578 COMPLETE SECTOR WITH SHAFT 1

15 1A005178 O- RING 1

28
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PLATE-14
CLUTCH ASSY & CLUTCH COVER

29
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PLATE-14
CLUTCH ASSY & CLUTCH COVER

Fig. No. Part No. Description Qty Remarks

1 1A015491 CLUTCH COVER 1

2 1A015505 CLUTCH LEVER 1

3 1A012374 CLUTCH DRIVE SPRING 1

4 1A012702 CLUTCH CONTROL SHAFT 1

5 1A012376 CLUTCH DRIVE SHAFT 1

6 018639 SCREW M6X20 1

7 1A007501 PLANE WASHER 1

8 006410 CIRCLIP 1

9 1A012373 SEAL RING 12X22X6 1

10 1A017382 CLUTCH COVER GASKET 1

11 1A011461 SUPPORT BRACKET STARTER MOTOR CABLE 1

12 1A000708 DOWEL (Ø7,5, H=12) 2

13 B018853 FLANGED HEXAGONAL HEAD SCREW M6X30 12

14 B018464 BELLEVILLE SPRING 2

15 1A012845 HEX. NUT M16X1.25 1

16 1A013629 CLUTCH ASSY 1

17 1A019391 WHEEL CLUTCH 1

18 1A010540 CLUTCH PRESSURE PLATE 1

19 SP1A010560 CLUTCH PRESSURE BUSH WITH I.P. 1

20 478261 PULLEY SHAFT BEARING 1

21 1A010561 CLUTCH PRESSURE BUSH 1

22 1A010461 SPACER 1

23 1A019375 HOUSING CLUTCH ASSLY 1

24 1A010208 ENGINE GEAR 1

25 1A019394 HEX BOLT 6

26 1A019389 REG. FRICTION PLATE 7

27 1A019390 PLATE CLUTCH 6

28 1A019388 HUB CLUTCH WITH INSERT 1

29 1A019392 SPRING CLUTCH 6

30 1A019393 HOLDER (THIK 3MM) 1

31 1A012378 SPRING 1

32 SP1A015503 CLUTCH COVER WITH OIL PLUG_SPD 1

30
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PLATE-15
Complete Clutch Cover

31
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PLATE-15
Complete Clutch Cover

Fig. No. Part No. Description Qty Remarks

1 SP1A015503 CLUTCH COVER WITH OIL PLUG_SPD 1

2 1A015491 CLUTCH COVER 1

3 SP1A012446 COMPLETE BEARING SHAFT_SPD 1

4 436892 BALL BEARING 2

5 1A012681 PUMP SHAFT WATER 1

6 82991R RING OF ESTATE POMP WATER 1

CONNECTION PIPE FROM WATER PUMP TO
7 1A012368 1
CYL.
8 1A012683 COUPLING ENTRAINER 1

9 1A012687 CIRCLIP - STANDARD DIN 472 1

10 1A012369 SEAL RING 34X44X8 1

11 1A012684 SEAL RING 22X36X7 1

12 1A012736 CUP PLUG 1

13 1A012688 WATER PUMP FAN 1

14 1A009339 DOWEL 1 NI

15 1A019344 DOWEL 1

32
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PLATE-16
DIFFERENTIAL GEAR GROUP

33
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PLATE-16
DIFFERENTIAL GEAR GROUP

Fig. No. Part No. Description Qty Remarks

1 127111011 REVERSE GEAR SPRING 1

2 SP1A007579 COMPL. INVERTER LEVER SECTOR(BSIV)- SPD 1 PTL

3 1A007605 GEAR SHIFTER LEVER 1

4 1A009093 INVERTER LEVER SECTOR WITH P.I. 1

5 1A007051 SLIDER 1 PTL

6 1A007501 PLANE WASHER 1

7 843000500 CIRCLIP DIA.5 (EXT) TYPE C 1

8 006410 CIRCLIP 1

9 1A005176 O- RING 2

10 1A008804 REVERSE CABLE REACTION BRACKET 1

11 1A017639 REVERSE GEAR 1 PTL

12 1A017638 SLIDING GEAR 1 PTL

13 CM318405 COMPLETE DIFFERENTIAL GEAR 1 PTL

14 1A017263 DIFFERENTIAL CAGE 1

15 165155R DIFFERENTIAL GEAR 2 Service under set sr. no. 26(940028)

16 132129 PIN 1

17 CM318505 DIFFERENTIAL CROWN 1 PTL

18 1A017265 SEEGER FOR SHAFT 1

19 1A017264 SATELLITE PIN RETAINER 1

20 132136R GEAR SUN 2 Service under set sr. no. 26(940028)

21 1A004807 SCREW 6

22 220575 WASHER 65X3 1

23 132134 CIRCLIP 1

24 1A016964 CSK PHILIPS HEAD SCREW 2

25 006450 EXT CIRCLIP DIA 48 1

26 940028 GEAR SUN AND DIFFERENTIAL GEAR 2 Consist of Sr no. 15&20

34
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PLATE-17
Fuel Injection(Throttle Body)-Petrol

35
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PLATE-17
Fuel Injection(Throttle Body)-Petrol

Fig. No. Part No. Description Qty Remarks

1 1A012706 INTAKE FITTING GASKET 1

2 018639 SCREW M6X20 3

3 1A016000 INTAKE FITTING WITH I.P. 1

4 1A018035 FUEL PIPE BRACKET WITH I.P. 1

5 1A013967 FUEL INJECTOR 1

6 1A003720 COMPLETE INJECTOR SUPPORT 1

7 1A014958 TPS/O-RING KIT 1 NI

8 1A014959 STEPPER ENGINE KIT 1 NI

9 1A014956 O-RING 1 NI

10 1A018166 WIRE HARNESS SUPPORT BRACKET 1

11 1A015812 FLANGED HEXAGONAL HEAD SCREW 2

12 1A013157 THROTTLE BODY 1

13 018639 SCREW M6X20 2

36
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PLATE-18
SILENCER

37
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PLATE-18
SILENCER

Fig. No. Part No. Description Qty Remarks

1 1A017652 COMPLETE MUFFLER-PTL 1 PTL

2 30074 HEX HEAD BOLT M8 X 40 CL 8.8 2

3 16408 SPRING WASHER M8 2

4 2383 PLAIN WASHER M20X8.5X2 2

5 31089 HEX HEAD SCREW M6X18 CL 8.8 2

6 16406 SPRING WASHER M6 OD12 2

7 13880 METALIC PLAIN WASHER 2

8 20106 HEX NUT M6 2

9 436947 FLANGED NUT M7X1 H=8 2

10 6A001199 BKT. SUB ASSLY. ENGINE SUPPORT REAR 1

11 B076143 HEX HEAD BOLT M8 X 25 4

12 16408 SPRING WASHER M8 4

13 2383 PLAIN WASHER M20X8.5X2 4

14 1A014335 LAMBDA SENSOR 1

38
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PLATE-19
AIR FILTER ASSEMBLY

39
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PLATE-19
AIR FILTER ASSEMBLY

Fig. No. Part No. Description Qty Remarks

1 31088 HEX HD SCREW M6 X 16 CL 8.8 (811061623) 2

2 436788 FLANGED HEXAGONAL HEAD SCREW 4

3 436788 FLANGED HEXAGONAL HEAD SCREW 2

4 6A001675 AIR FILTER ASSEMBLY WITH MTG. BRACKET 1

5 B073441 AIR FILTER ASSLY.W/O BKT 1

6 6A001205 BRACKET AIR FILTER SUPPORT COMPLETE 1

7 872816 FLANGED NUT 3 NI

8 6A000071 FLANGE-AIR FILTER 1

9 1A017575 THROTTLE BODY/AIR BOX PIPE 1 PTL

10 1A017578 SNORKEL AIRBOX 1

11 6A000087 AIR FILTER INLET ADAPTER 1

12 20106 HEX NUT M6 4

13 16406 SPRING WASHER M6 OD12 4

14 3056 PLAIN WASHER M6 OD12 4

15 604756 HOSE CLIP 3

16 6A001266 SNORKEL HOLE CLOSURE BRACKET 1

17 6A001156 SNORKEL HOSE 1

18 6A001171 SNORKEL BOX ASSEMBLY CARGO 1

19 B078223 FLANGE CLEVELOC NUT, M8X1.25-6H 2

20 1A007152 HOSE CLAMP 1

21 604553 WORM CLIP 1

22 B076112 AIR FILTER ELEMENT 1

23 940072 AIR FILTER COVER GASKET 1

24 920088 CLAMP 3

25 940071 DUST VALVE 1

26 940069 AIR FILTER COVER-(UG) 1

40
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PLATE-20
Main frame Assly and Cargo Body and Mirror

41
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PLATE-20
Main frame Assly and Cargo Body and Mirror

Fig. No. Part No. Description Qty Remarks

1 6B002094ED ASSLY ENGINE INSPECTION DOOR_ED 1

2 B042505ED TAIL GATE PANEL DTL 501 PICK UP/LD-CED 1

HEX HEADED SCREW WITH PARTIALLY
3 B001400 2
THREAD S
4 16408 SPRING WASHER M8 4

5 808000826 PLAIN WASHER M8 4

6 12778 SPLIT PIN 3 X 20 3

7 3057 PL. WASHER 13 X 7 X 1 3

8 20108 HEX NUT M8 2

9 31089 HEX HEAD SCREW M6X18 CL 8.8 4

10 016406 SPRING WASHER 4

MAIN FRAME W/DOORS_DX_HT_PU
11 6B002349WR 1 Xtra Dx HT PTL
PTL_300CC_WR
MAIN FRAME W/DOORS_DX_HT_PU
11 6B002349CB 1 Xtra Dx HT PTL
PTL_300CC_CB
MAIN FRAME W/DOORS_DX_HT_PU
11 6B002349CO 1 Xtra Dx HT PTL
PTL_300CC_CO
MAIN FRAME W/DOORS_DX_HT_PU
11 6B002349EG 1 Xtra Dx HT PTL
PTL_300CC_EG
MAIN FRAME W/DOORS_DX_HT_PU
11 6B002349GY 1 Xtra Dx HT PTL
PTL_300CC_GY
MAIN FRAME W/DOORS_DX_HT_PU
11 6B002349PA 1 Xtra Dx HT PTL
PTL_300CC_PA
MAIN FRAME W/DOORS_DX_HT_PU
11 6B002349PB 1 Xtra Dx HT PTL
PTL_300CC_PB
MAIN FRAME W/DOORS_DX_HT_PU
11 6B002349BW 1 Xtra Dx HT PTL
PTL_300CC_BW
12 B042513ED SIDE PANEL ASSLY PICK UP (DTL) –CED 2
RH LEVER FOR CLAMPING THE SIDE PANEL
13 128805ED 2
CED
14 3058 PLAIN WASHER 15X8.4X1.5 6

15 6B001067 SLIDING WINDOW ASSY 1

16 6B001073 BEADING 1

17 643613 REAR VIEW MIRROR ATTACHMENT 2

18 6B001495R LEFT REAR-VIEW MIRROR (D+3) 1

19 6B001496R RIGHT REAR-VIEW MIRROR (D+3) 1

20 604785 SUPPORT PLATE 4

21 30072 HEX HEAD BOLT M8 X 35 2

22 B076205 HEAD BOLT (M8 X 85) 2

LH LEVER FOR CLAMPING THE SIDE PANEL
23 128804ED 2
CED
ASSLY CARGO BODY
24 6B002305WR 1
DX_HT_PU_PTL_300CC_WR
ASSLY CARGO BODY
24 6B002305CB 1
DX_HT_PU_PTL_300CC_CB
ASSLY CARGO BODY
24 6B002305CO 1
DX_HT_PU_PTL_300CC_CO
ASSLY CARGO BODY
24 6B002305EG 1
DX_HT_PU_PTL_300CC_EG
ASSLY CARGO BODY
24 6B002305GY 1
DX_HT_PU_PTL_300CC_GY
42
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PLATE-20
Main frame Assly and Cargo Body and Mirror

43
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PLATE-20
Main frame Assly and Cargo Body and Mirror

Fig. No. Part No. Description Qty Remarks

ASSLY CARGO BODY
24 6B002305PA 1
DX_HT_PU_PTL_300CC_PA
ASSLY CARGO BODY
24 6B002305PB 1
DX_HT_PU_PTL_300CC_PB
ASSLY CARGO BODY
24 6B002305BW 1
DX_HT_PU_PTL_300CC_BW
PIAGGIO TAIL GATE (YESHSHREE) STICKER
25 662323 1
FOR LIGHT COLOUR SHADE
26 660175 APE STICKER FOR ROLLED BACK PANEL-RED 1

27 6B002540 RED REFLECTIVE TAPE 1 NI

28 6B001132 REAR VISUAL BARRIER ASSLY 1

44
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PLATE-21
DOORS, TOOLS AND WHEELS

45
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PLATE-21
DOORS, TOOLS AND WHEELS

Fig. No. Part No. Description Qty Remarks

1 183077 UPPER PACKING R.H. DOOR RABBET 1
DEFLECTOR PANE RABBET L.H. UPPER
1 163660 1
PACKING
2 97756 METALLIC PLAIN WASHER 4

2 6965 SPRING WASHER DIA 5 2

3 5745 RIVET DIA.7MM 2

4 6078 PLAIN WASHER 12 X 5.2 X 1 2

5 108800 UPPER CLAMP OF RIGHT AIR DEFLECTOR 1

5 152025 UPPER CLAMP OF L.H. AIR REFLECTOR 1

6 163661 FIXED GLASS FOR THE WINDOW 2

7 163663 GASKET, WINDOW GLASS 2

8 140603 SECURITY LOCK CYLINDER (SHIM PLATE)1.0TH 2

9 193724 PLATE(OPTION SHIM PLATE) 2

BLOCK COMPLETE OF COLLISION DOOR LOCK
10 182663 1
LH
BLOCK COMPLETE OF COLLISION DOOR LOCK
10 182662 1
RH
11 569156 CSK SCREW (BLOCK CLOSING DOOR) 2

12 569157 CSK SCREW (BLOCK CLOSING DOOR) 2

13 30242 SLOT CH. HD. SCREW 3

PLAIN WASHER / MULTI TOOTH LOCK WASHER
14 12546 8
M5
15 182660R COMPLETE LOCK OF RH DOOR 1

15 182661R COMPLETE LOCK OF LH DOOR 1

16 B024733 HANDLE WITH PUSH BUTTON LH WITH KEY 1

16 B024734 HANDLE WITH PUSH BUTTON RH WITH KEY 1

17 163659 DEFLECTOR PANE RABBET LOWER GASKET 2

18 8808 SPRING PIN 2.5 X 14 2

19 B003864 DEFL CLOSING LEVER RH -(PLASTIC) 1

19 B003865 DEFL CLOSING LEVER LH (PLASTIC) 1

20 116971 RUBBER GROMMET 2

21 15727 PAN SELF TAPPING SCREW 2

22 62961 MAIN SPRING FOR LEVER 2

23 B042814 COLLISION FOR LEVER 2

23A 97756 METALLIC PLAIN WASHER 2

24 20108 HEX NUT M8 2

25 64263 WINDOW FRICTION WASHER 2

26 604558 PIVOT FOR LEVER FOR CLOSING DOORS 2

27 108804 SCREW WITH WIDE HEAD (MALE) 4

46
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PLATE-21
DOORS, TOOLS AND WHEELS

47
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PLATE-21
DOORS, TOOLS AND WHEELS

Fig. No. Part No. Description Qty Remarks

28 13935 WASHER 2
LOWER BKT.FOR CONNECTING
29 108801 1
R.H.DEFLECTOR
LOWER BKT.FOR CONNECTION L.H.
29 109263 1
DEFLECTOR
29A 12136 NUT / NYLOCK NUT M5 2

30 31058 HEX HEAD SCREW M5 X 16 CC8.8 2

31 6177 PLAIN WASHER 16 X 8.5 X 1 1

32 108805 SCREW WITH WIDE HEAD (FEMALE) 2

32 604812 LARGE HEAD SCREW 2

33 163665 GLASS, VENT 2

34 163666SP RH; VENT WINDOW ASSY. 1

34 163667SP LH; VENT WINDOW ASSY. 1

35 567684 RH DOOR SUB ASSLY (CED) 1

35 567895 LH DOOR SUB ASSLY (CED) 1

36 632238 DOOR HINGE ASSLY UPPER 4

37 8847 SPRING PIN 6X64 4

38 13812 METALLIC PLAIN WASHER 2

38 13861 PLAIN WASHER 20X8.2X2.5 2

39 12540 SPRING WASHER M8 4

40 8451 PAN SELF TP SCREW 6 SGX13 AB 8

41 89281 BLOCK PLATE STRAP 4

42 B074173 STOP BELT FOR DOOR 1

42A 568692 PAN SELF TAP SCREW 6SG X 16AB 4

43 644973R WHEEL RIM ASSY. 1

44 587971 TYRE 4.50 X 10 8 PR 1

45 151924 INNER TUBE TYRE 4.5 X 10 INCH 4

46 B001954R JACK ASSEMBLY COMPONENT 1

47 6018 PL. WASHER 2

47A 604560 SCREW TERMINAL ASSY. - GEAR CONTROL 2

48 605389 HINGE 2

49 140728 PLAIN WASHER 8.5 X 24 X 3 2

50 20108 HEX NUT M8 4

51 567454 DOUBLE END SPANNER7/8 1

52 567455 DE SPANNER 10X13 IS:2018(ZN PLATING) 1

53 567456 DOUBLE END SPANNER 12/14 1

54 567457 DE SPANNER 17/19 1

48
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PLATE-21
DOORS, TOOLS AND WHEELS

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PLATE-21
DOORS, TOOLS AND WHEELS

Fig. No. Part No. Description Qty Remarks

55 567458 SCREW DRIVER (-)&(+) 80 1

56 B041876 TOOL BAG 1

57 6C000229 L TYPE WHEEL SPANNER (A/F19) 1

58 E500405518 STARTING ROPE 1 Not applicable

58 192020017 STARTING ROPE 1 Not applicable

58A 569193 FIRST AID KIT 1

59 163782 DEFLECTOR PANE RABBET REAR GASKET 2

60 163784 DEFLECTOR PANE RABBET FRONT GASKET 2

61 604689 STOPPER ASSLY RH 1

61 604690 STOPPER ASSLY LH 1

62 108356 SPRING FOR LOCK 1

62 115531 SPRING FOR R.H. LOCK 1

63 116334 L.H.DOOR GUIDE BOX ASSY 1

64 30242 SLOT CH. HD. SCREW 3

65 190255 GROMMET (LONG MEMBER) 1

66 109121 LEVER COMPLETE OF LH LOCK 1

67 116333 BOX FOR GUIDE COMPLETE OF RH DOOR 1

68 109120 LEVER COMPLETE FOR R.H. LOCK 1

69 B042703 TOOLS KIT (APE PAXX PETROL/CNG/LPG) 1

70 30074 HEX HEAD BOLT M8 X 40 CL 8.8 1

71 6B000250 DOOR DECAL LH 1

72 6B000251 DOOR DECAL RH 1

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PLATE-22
ENGINE MOUNTING

51
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PLATE-22
ENGINE MOUNTING

Fig. No. Part No. Description Qty Remarks

1 6A001503 CROSS MEMBER S/A ENGINE SUPPORT FRONT 1

2 568689 HEX HEAD BOLT M10X100 2

3 286328 PLAIN WASHER 20X10.2X2 2

4 231370 SELF BREAKING NUT M10 2

5 568689 HEX HEAD BOLT M10X100 2

6 2383 PLAIN WASHER M20X8.5X2 4

7 569244 PLATE 2

8 265091 DUMPER ENGINE MTG. 2

9 569241 SPACER 2

10 569377 PLATE 2

11 16408 SPRING WASHER M8 2

12 15335 HEX HD NUT M8 2

ENGINE REAR CROSS MEMBER BOLTED
13 6A001377ED 1
CARGO-ED
14 604887 HEX HEAD BOLT M8X140 2

15 16408 SPRING WASHER M8 2

16 2383 PLAIN WASHER M20X8.5X2 4

17 20108 HEX NUT M8 2

18 272178 HEX. HDD BOLT M8 X 122 CL 10.9 1

19 2383 PLAIN WASHER M20X8.5X2 2

20 569375 PLATE 1

21 265091 DUMPER ENGINE MTG. 1

22 569241 SPACER 1

23 B003286 REAR AVM SUPPORT BKT. ASSY. 1

24 31154 HEX HDD SCREW M10X22 CL 8.8 2

25 16410 SPRING WASHER 2

26 286328 PLAIN WASHER 20X10.2X2 2

27 20110 HEX NUT M10 2

28 569244 PLATE 1

29 20108 HEX NUT M8 1

52
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PLATE-23
Windshield /Glass/ Seats/ Carpets/Mirrors &Engine Door.

53
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PLATE-23
Windshield /Glass/ Seats/ Carpets/Mirrors &Engine Door.

Fig. No. Part No. Description Qty Remarks

1 6B001140 BRACKET ASSLY FRONT HSRP MTG 1

2 3056 PLAIN WASHER M6 OD12 2

3 16406 SPRING WASHER M6 OD12 2

4 31088 HEX HD SCREW M6 X 16 CL 8.8 (811061623) 2

5 6B001946 RIM COVER JOINT ( JET BLACK) 1

6 6B001947 TERMINAL 2

7 15911 PAN SELF TAP SCREW 8SG X 16 AB 2

8 587963 LAMINATED WINSHIELD GLASS 1

9 109012 WIND SHIELD PACKING 1

Appli.for� New Windshield Glass
10 6B000387ED WINDSHIELD ASSLY( MODI.) - ED 1
6B001921
WINDSCREEN FRAME ASSLY - C/O 501 BSIV Appli.for old Windshield Glass
10 B076098ED 1
DSL 587963
11 NS NOT SERVICEABLE 1

12 6B001462 PLASTIC FASTENER 2

13 3058 PLAIN WASHER 15X8.4X1.5 4

14 16408 SPRING WASHER M8 8

15 20108 HEX NUT M8 2

16 6B001486 PIN WITH HOLE 2

17 NS NOT SERVICEABLE 1

18 NS NOT SERVICEABLE 2

19 13958 PLAIN WASHER 4

20 30072 HEX HEAD BOLT M8 X 35 6

21 6B000728 DRIVER SEAT ASSLY. 1

22 6B001458 BACKREST ASSEMBLY - CARGO 501 BSVI 1

23 6B001204R DOOR BEADING CARGO LH 1

24 6B001207R DOOR BEADING CARGO RH 1

25 645141 BOTTLE CARRIER STAND 1

26 660168 PAN SELF TP. SCREW 10 SGX13AB 2

27 6B003346 FRONT CARPET 1 PTL

27 6B002009 FRONT CARPET CNG 1 CNG

28 6B001118 BRACKET ASSLY-REAR HSRP MTG 1

29 6B001129 REGISTRATION NUMBER PLATE(HSRP) 1

30 261323 NUT 2

31 6B001140 BRACKET ASSLY FRONT HSRP MTG 1

32 587905PC CABIN FLOOR SUB-ASSY. 1

54
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PLATE-24
MUDGUARD & STICKER

55
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PLATE-24
MUDGUARD & STICKER

Fig. No. Part No. Description Qty Remarks

1 B076120 HEXAGONAL EMBLEM 1

2 B076001 LOGO SUPPORT_CITY UPGRADE 1

3 B076801 FRONT MUDGUARD RUBBER BEADING 1

FRONT MUDGUARD PARTITION RUBBER
4 B076802 1
BEADING
5 142425 BUTTON 4

6 B042612 REAR MUDGUARD RH/LH 2

7 B042612 REAR MUDGUARD RH/LH 2

8 142424 MUDFLAP FOR RR MUDGUARD 2 Not Required

9 16603 PLAIN WASHER (METALLIC) 8

10 604603 RIVET 8

11 116103 MUD FLAP FRONT 1

12 B075974 FRONT MUDGUARD 1

12.1 116103 MUD FLAP FRONT 1 NI

13 78307 BENT SPRING WASHER M6 4

14 31089 HEX HEAD SCREW M6X18 CL 8.8 4

15 B078876 STICKER DECAL FR. DOME (APE XTRA LDX) 1

16 6B002641 STICKER DECAL SIDE PANEL (XTRA LDX) 2

17 31088 HEX HD SCREW M6 X 16 CL 8.8 (811061623) 36

18 016406 SPRING WASHER 44

19 20106 HEX NUT M6 44

20 013880 PLAIN WASHER 4

21 6B001978 BS6 LOGO 1

22 6B002165 POWER MAX STICKER - CARGO 1 Not Required

56
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PLATE-25
FUEL TANK & FUEL LINE_PETROL

57
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PLATE-25
FUEL TANK & FUEL LINE_PETROL

Fig. No. Part No. Description Qty Remarks

1 B075336 FUEL PIPE -TANK TO FILTER-PTL 1

2 B075707 SPRING BAND HOSE CLAMP (DIA 10 3

3 B079105 FUEL PIPE-FUEL TANK TO FUEL FILTER 2

4 1A017882 PURGE VALVE 1

5 6A000477 P-CLAMP, FUEL PIPE 1

6 6A000836 SNAP FIT BKT., FILTER MTG (ARAYMOND) 1

7 1B002848 CANISTER 1

8 AP8104614 VALVE 1

9 B076007 PIPE CLIP 1 WAY 4

10 1D002701 FUEL PUMP 1

11 1B002953 FUEL PUMP GASKET 1

12 6C000377 HEX COMBI SCREW (M5X0.8X10) 6

13 6A000816 LOCKING PLATE FOR PUMP MOUNTING 1

14 6A001095 ASSY. FUEL TANK WITH TANK UNIT 1

15 16405 SPRING WASHER M5 6

16 31056 HEX HEAD SCREW M5 X 12 CL. 8.8 6

17 B074723 DRAIN PLUG BOLT (M14X1.5X27) 1

18 567878 TANK UNIT 1

19 6A000818 PUMP MTG PLATE ASSEMBLY 1

20 224644 COPPER WASHER M10 1

21 6A001136 ASSY FUEL FEED PIPE (TANK TO ENGINE) 1

22 6A001564 HOSE, PCV TO ENGINE INTAKE 1

23 B003282 HOSE CLIP (DIA.7) (PETROL & CNG/LPG) 5

24 D9166140616 BOLT, W/WASHER 6

25 288245 FLANGED NUT 1

26 1E002675 CAP ASSY, FUEL TANK 1

27 644299 COLLAR 1

28 1D003477 FILTER 1

58
 Print Date: 21-May-2022
PLATE-26
WINDSCREEN WIPER

59
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PLATE-26
WINDSCREEN WIPER

Fig. No. Part No. Description Qty Remarks

1 632995 WIPER MOTOR ASSY. WITH MTG. BKT. 1

2 569166 WIPER MOTOR MOUNTING BRACKET 1

3 569177 STRAP ASSY FOR WIPER MOTOR (N.I.) 1

4 16406 SPRING WASHER M6 OD12 2

5 3056 PLAIN WASHER M6 OD12 2

6 20106 HEX NUT M6 2

7 569178 RUBBER PAD FOR WIPER MOTO (N.I.) 1

8 925571 CABLE RACK (033200/PGO) 1 NI

9 3056 PLAIN WASHER M6 OD12 4

10 16406 SPRING WASHER M6 OD12 4

11 20106 HEX NUT M6 4

12 B076303 BUNDY TUBE (MOTOR TO WHEEL BOX) 1

12A 604506 BUNDY TUBE OUTER 1

13 B076304 WHEEL BOX ASSY. (MOD.) 1

14 NS NOT SERVICEABLE 1

15 NS NOT SERVICEABLE 1

16 569165 DOME NUT 1

17 6173 METALLIC PLAIN WASHER (808001026) 1

18 20106 HEX NUT M6 1

19 632292 WIPER ARM & BLADE ASSY 1

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PLATE-27
DASHBOARD ASSLY COMPLETE & LOCK SET

61
 Print Date: 21-May-2022
PLATE-27
DASHBOARD ASSLY COMPLETE & LOCK SET

Fig. No. Part No. Description Qty Remarks

1 6B002447 DASHBOARD ASSLY.COMPLETE 1 PTL
DASHBOARD WITH GLOVE BOX COVER SUB
1 B076165 1 PTL
ASSLY
2 660168 PAN SELF TP. SCREW 10 SGX13AB 7

3 8080 SPRING PLATE 7

4 6D000712 INSTRUMENT CLUSTER 300CC PETROL 1 PTL

5 661925 PHILIP PAN HEAD SCREW (M5 X 0.8 X 1.6) 4

6 6078 PLAIN WASHER 12 X 5.2 X 1 4

7 B073810 GLOVE BOX COVER 1

8 B073813 HINGE MTG. BKT. 1

9 16670 PLAIN WASHER 12X4.5X1 4

10 B074261 PHIL RD HD SCREW M4 4

11 B073814 HINGE 1

12 16670 PLAIN WASHER 12X4.5X1 6

13 B074261 PHIL RD HD SCREW M4 6

14 B074262 PIN 2

15 3055 PLAIN WASHER M5 2

16 567920 SPLIT PIN 2

17 B074275 RUBBER DAMPER 2

18 3054 PLAIN WASHER 2

19 643691 BOLT LOCK PLATE 1

20 B073811 STEERING COLUMN COVER 1

21 B073812 UTILITY BOX 1

22 B075732 FUEL CHANGE OVER SWITCH 1 Appli For CNG/LPG

23 6G000115 LOCK SET WITH KEYS (CARGO PTL 300 CC) 1 PTL

25 B024532 KEY IGNITION SWITCH W/COUPLER (PAVNA) 1

62
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PLATE-28
HANDLEBARS

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PLATE-28
HANDLEBARS

Fig. No. Part No. Description Qty Remarks

1 B075687ED HANDLE BAR BODY-ED 1

2 B041600 HANDLE BAR COVER 1

3 632158 CSK HEAD SCREW 1

4 587902 ACCELERATOR TUBE ASSY. 1

5 31089 HEX HEAD SCREW M6X18 CL 8.8 1

6 16406 SPRING WASHER M6 OD12 1

7 16626 PLAIN WASHER (18X10.5X2) 1

8 B079248 ACCELERATOR TUBE SUPPORT BKT RH 1

9 587904 SINTERED WASHER HANDLE BAR (41769) 1

10 6A001249 GEAR CHANGE CONTROL TUBE ASSY 1

11 31089 HEX HEAD SCREW M6X18 CL 8.8 1

12 16406 SPRING WASHER M6 OD12 1

13 16626 PLAIN WASHER (18X10.5X2) 1

14 109775 GEAR CONTROL LEVER S/A 1

15 60565 SPRING WASHER 1

16 109404 WASHER OF RABBET(41737) 1

17 632158 CSK HEAD SCREW 1

18 16319 BENT SPRING WASHER 1

19 16620 PLAIN WASHER 2

20 6A001637 LEVER, CLUTCH CONTROL 1

21 125181 SPACER 1

22 12138 NYLOCK NUT M6 1

23 B073848 HANDLE BAR GRIP - LH 1

24 B073849 HANDLE BAR GRIP - RH 1

25 1E002771 LEVER, CLUTCH SWITCH 1

26 1E002772 SPRING TORSION 1

27 6A000209 CIRCLIP FOR SHAFT ID 9.3 1 Under Development

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PLATE-29
SELECTORS - SWITCHES - BUTTONS

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PLATE-29
SELECTORS - SWITCHES - BUTTONS

Fig. No. Part No. Description Qty Remarks

HBS (ST. BUTTON) - CITY UPGRADE (NEW)
1 B073850R 1
_ALL NUOVO MODEL
BRAKE/REVERSE LIGHT SW (INTEGRAL CAP)-
2 567498R 1
PAV
3 3054 PLAIN WASHER 2

4 B074568 SCREW TERMINAL 2

5 642032 PUSH BUTTON-CLUTCH 1

6 640762 PUSH BUTTON REVERSE 1

7 5969 CIRCLIP DIA 9 E TYPE 1

8 B076448 BUSH REVERSE SWITCH MTG. 1

9 B073478R SWITCH 3 POSITION 1

WIPER MOTOR SWITCH/ SWITCH WIPER
10 B073479R 1
MOTOR
HAZARD WARNING SWITCH WITH CROWN CAP
11 B073481R 1
(12V)(VE)
12 150041R CABIN LIGHT ASSY. (W/O BULB) 1

13 15727 PAN SELF TAPPING SCREW 2

66
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PLATE-30
ELECTRICAL DEVICES / HEAD LAMP & TAIL LAMP ASSLY.

67
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PLATE-30
ELECTRICAL DEVICES / HEAD LAMP & TAIL LAMP ASSLY.

Fig. No. Part No. Description Qty Remarks

1 6D000146R FRONT DIRECTION INDICATORS RH 1

1.A B078272 BLINKER HOUSING (RH)-(HOUSING + GLASS) 1

2 6D000144R HEAD LAMP ASSLY - RH (NUOVO) 1

3 B076000 HEAD LAMP COVER RH 1

3A B076191 HL BEZEL BEADING 2

4 661925 PHILIP PAN HEAD SCREW (M5 X 0.8 X 1.6) 6

5 16405 SPRING WASHER M5 6

6 6078 PLAIN WASHER 12 X 5.2 X 1 6

7 6D000143R HEAD LAMP ASSLY LH - NUOVO 1

8 6D000145R FRONT DIRECTION INDICATORS LH 1

8A B078274 BLINKER HOUSING (LH)-(HOUSING + GLASS) 1

9 B075999 HEAD LAMP COVER LH 1

10 B074033 HORN ASSLY(DIA 70) 1

11 3056 PLAIN WASHER M6 OD12 2

12 16406 SPRING WASHER M6 OD12 2

13 20106 HEX NUT M6 2

14 B024537R TAIL LAMP ASSLY - LH 1

15 150915R REGISTRATION PLATE LAMP ASSY 1

16 643705R TAIL LAMP ASSY. RH 1

17 15727 PAN SELF TAPPING SCREW 2

18 6D000417 BRACKET, ECU MOUTING ASSLY 1

19 150041R CABIN LIGHT ASSY. (W/O BULB) 1

20 6D000305 FLASHER RELAY (BG LI-IN) 1

PLAIN WASHER / MULTI TOOTH LOCK WASHER
21 12546 2
M5
22 3055 PLAIN WASHER M5 1

23 31057 HEX HEAD SCREW M5 X 14 CL 8.8 2

24 6D000265 BKT, FUSE BOX MOUNTING FRONT ASSEMBLY 1

25 B075965 FLANGED HEX HEAD SCREW M5 X 14 2

26 3058 PLAIN WASHER 15X8.4X1.5 8

27 31116 HEX HD. SCREW M8X16 8

28 20105 PLAIN NUT M5 2

29 6D000550 COVER, ECU PROTECTION 1

30 B075855 M4 HEX FLANGE NUT 8

31 568096 SCREW HEAD CAP SCREW M8X20 (819082037) 3

32 16408 SPRING WASHER M8 3

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PLATE-30
ELECTRICAL DEVICES / HEAD LAMP & TAIL LAMP ASSLY.

69
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PLATE-30
ELECTRICAL DEVICES / HEAD LAMP & TAIL LAMP ASSLY.

Fig. No. Part No. Description Qty Remarks

33 CM301405 ELECTRONIC DEVICE-PTL 1 Old Version

33 CM301419 ELECTRONIC DEVICE-PTL 1 New Version

34 B075965 FLANGED HEX HEAD SCREW M5 X 14 4

35 8080 SPRING PLATE 4

36 3055 PLAIN WASHER M5 4

37 660168 PAN SELF TP. SCREW 10 SGX13AB 4

38 B074261 PHIL RD HD SCREW M4 6

39 B078286R HS1_BULB ( 12 V _35/35W 2

40 567593 BULB 12V 5W / LAMP 4W 2

INDICATOR LIGHT BULB 12V 21W AMBER
41 925581 2
COLOUR
TAIL LAMP LENSE LH WITH HARDWARE &
42 920083 2
GASKET
TAIL LAMP LENSE RH WITH HARDWARE &
43 920084 2
GASKET
44 925603 PACKING 2

45 181746 INDICATOR BULB 12V 10W 2

INDICATOR LIGHT BULB 12V 21W AMBER
45 925581 2
COLOUR
46 567700 BULB 10/5W (STOP LIGHT) 2

47 181747 REVERSE LAMP BULB 12V 5W 2

48 B076606 GROMMET 4

49 B076605 PIN 4

50 150041R CABIN LIGHT ASSY. (W/O BULB) 1

51 6G000115 LOCK SET WITH KEYS (CARGO PTL 300 CC) 1 PTL

52 B024532 KEY IGNITION SWITCH W/COUPLER (PAVNA) 1

70
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PLATE-31
STEERING COLUMN & FRONT SUSPENSION

71
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PLATE-31
STEERING COLUMN & FRONT SUSPENSION

Fig. No. Part No. Description Qty Remarks

1 567993 BEARING RACE LOWER BOTTOM 1

2 109066 WASHER WITH PROTECTION FOR BEARING 1

STEERING COLUMN WITH BKT Wheel
3 B076859 STEERING COLUMN WITH I.P. (501 STD) 1
CARRIER
STEERING COLUMN WITH BKT WITH CARRIER
3 6C000475SP 1
_SPD
4 568095 NYLOCK NUT 2

5 87067 PLAIN WASHER 30.5X14.3X2 2

6 16410 SPRING WASHER 1

7 569255 FRONT SUSPENSION SPRING 1

8 569246R FRONT SHOCK ABSORBER 1

9 6C000275 BRACKET WHEEL CARRIER WITH PI 1

10 8771 OIL SEAL (18-24-4) 2

11 6733 O RING 2

12 137235 STEERING PIN 1

13 150579 RING FOR HOLDING TYPE J F101 17A 2

14 107718 ROLLER BUSH 2

15 643772R FRONT WHEEL AXLE 1

16 652520 BOLT FOR AXLE M12 X 40 (VE WHEEL RIM) 3

17 125289 NEEDLE BEARING, CRANKASE, FRONT WHEEL 1

18 652521 FR. WHEEL HUB ASSY. 1

19 136434 OIL SEAL 1

20 30209R BALL BEARING FRONT WHEEL HUB 1

21 107870 ELASTIC RING 1

22 567473 CIRCLIP DIA. 42 INT. (841004203) 1

23 180431 COIN WASHER 1

24 74521 NUT M14 X 1.5 1

25 107871 CAP 1

26 152580 BRAKE DRUM APE - 501 1

FRONT SUSPENSION ASSLY XTRA DX
27 6C000474SP 1
COMPLETE_SPD
28 75708 SILENT BLOCK 1

29 107732 BUSH FOR SILENT BLOCK 1

RUBBER BUSH (FRT SHOCK ABSORBER) -
30 566545 1
MODIFIED
31 20110 HEX NUT M10 1

32 16410 SPRING WASHER 1

33 6066 PL WASHER 10.5X38X9 1

RUBBER BUSH/BUFFER FOR COUPLING SHOCK
34 74414 1
ABSORBE
72
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PLATE-31
STEERING COLUMN & FRONT SUSPENSION

73
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PLATE-31
STEERING COLUMN & FRONT SUSPENSION

Fig. No. Part No. Description Qty Remarks

35 B001561 STG LOCK ASSLY WITH KEY 1

36 569150 SPRING; STEERING LOCK (MODIFIED) 1

37 661231 CIRCLIP STEERING LOCK DIA 16 (INT) 1 (Qty. front & Rear)

38 644973R WHEEL RIM ASSY. 3 (Qty. front & Rear)

39 587971 TYRE 4.50 X 10 8 PR 3 (Qty. front & Rear)

40 151924 INNER TUBE TYRE 4.5 X 10 INCH 3

41 109265 SPLASH GUARD DUST COVER 1

42 109064 DUST COVER 1

43 662422 SOLID OIL BALL CAGE (LOWER) 7104 1

44 567992 BEARING RACE LOWER TOP 1

45 567990 BEARING RACE UPPER BOTTOM 1

46 662423 SOLID OIL BALL CAGE (UPPER) 7105 1

47 567991 BEARING RACE UPPER TOP 1

48 108873 STOP WASHER FOR HOLDING 1

49 108874 SECURING RING NUT 1

50 604758 PROTECTION 1

51 604759 RUBBER CAP STEERING COLUMN (N.I.) 1 NI

52 KIT96033R MODIFIED BALL KIT FOR 3WH (WHITE) 1 NI

53 KIT95021R STEERING CONE SET (UPPER) 1 NI

54 KIT95022R STEERING CONE SET (LOWER) 1 NI

55 KIT96016R KIT OF STEERING CONE & BALL KIT 1 NI

56 KIT940003R STEERING PIN KIT WITH O RING 1

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PLATE-32
REAR SUSPENSION - SHOCK ABSORBER/S & ENGINE SUPPORT

75
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PLATE-32
REAR SUSPENSION - SHOCK ABSORBER/S & ENGINE SUPPORT

Fig. No. Part No. Description Qty Remarks

1 107870 ELASTIC RING 2

2 152580 BRAKE DRUM APE - 501 2

3 6C000060 WHEEL AXLE 2

4 652520 BOLT FOR AXLE M12 X 40 (VE WHEEL RIM) 6

5 602497 JAWS STOP SPRINGS 2

JAW-SUPPORT DISK FOR RIGHT WHEEL WITH
6 6C000279 1
AS
7 12536 SPRING WASHER 4

8 661282 NEEDLE ROLLER BEARING 2

9 20359 SEAL RING 1

10 63440 BOLT M6X12 4

11 31159 HEX HD SCREW M10 X 35 CC 8.8 4

12 16410 SPRING WASHER 4

13 116088 SPRING SUPPORTING JAWS 2

14 661267 RING 2

15 137026 SPRING RING 2

16 243303R DEEP GROVE BALL BRG-RR WH AXLE 1

17 6650 CIRCLIP DIA 50 (INT) 2

18 6C000662 REAR WHEEL HUB 2

19 196302 OIL SEAL 2

20 109892 PROTECTION CUP RR HUB 2

21 267068 HEX HEAD BOLT M10 X 60 CC 10.9 4

22 286328 PLAIN WASHER 20X10.2X2 4

23 231370 SELF BREAKING NUT M10 12

24 644813 BRAKE PUMP TUBE OF LEFT REAR WHEEL 1

25 6C000382 FRAME ASSLY SUS.& ENGINE SUPPORT 1

26 231370 SELF BREAKING NUT M10 2

27 15335 HEX HD NUT M8 6

28 16408 SPRING WASHER M8 6

29 116831 PLAIN METALLIC WASHER (826000828) 6

30 31119 HEX HD SCREW M8 X 25 6

31 226596 BUSH FRONT RING FOR ELASTIC SUPPORT 2

32 267065 SPACER FRONT 2

WHEEL CYLINDER ASSY. FRONT DIA. (25.4
33 632148 2
MM)
34 644812 BRAKE PUMP TUBE OF RIGHT REAR WHEEL 1
JAW-SUPPORT DISK FOR RIGHT WHEEL WITH
35 6C000279 1
AS

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PLATE-32
REAR SUSPENSION - SHOCK ABSORBER/S & ENGINE SUPPORT

77
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PLATE-32
REAR SUSPENSION - SHOCK ABSORBER/S & ENGINE SUPPORT

Fig. No. Part No. Description Qty Remarks

36 568289 RUBBER SHOCK ABSORBER 2

37 661266 SHOULDER WASHER 4

38 643741 HEX HDD BOLT M10 X 80 CL 12.9 4

39 226662 RING FOR ELASTIC SUPPORT 2

40 226661 INTERNAL BUSH 2

41 237246 SHIM WASHER 20X10.2X1 6

ELASTIC JOINT CONNECTION HUB (WHL -
42 587617 2
SIDE)
43 128633 CONE 6

44 3068 PLAIN WASHER 12

45 231370 SELF BREAKING NUT M10 12

46 643576 FLEXIBLE COUPLING 2

47 15594 HEX HDD BOLT M10 X 35 6

48 B024373 ALLEN BOLT M10X65 CL 10.9 6

49 6C000363 ARM ASSLY RH RR SUSP. WITH BUSH-REG 1

50 6C000362 ARM ASSLY LH RR SUSP. WITH BUSH-REG 1

RUBBER BUSH/BUFFER FOR COUPLING SHOCK
51 74414 4
ABSORBE
52 6066 PL WASHER 10.5X38X9 2

53 16410 SPRING WASHER 2

54 20110 HEX NUT M10 2

55 136451R SHOCK ABSORBER REAR 2

56 267068 HEX HEAD BOLT M10 X 60 CC 10.9 2

57 286328 PLAIN WASHER 20X10.2X2 2

58 231370 SELF BREAKING NUT M10 2

59 157103 BUSH - SHOCK ABSORBER 2

60 107827 SPACER 1

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PLATE-33
DRIVE SHAFT & BELLOW

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PLATE-33
DRIVE SHAFT & BELLOW

Fig. No. Part No. Description Qty Remarks

1 112867R SLIDER BLOCK PROP. SHAFT 4

2 B078401 PROPELLER SHAFT S/A - MID BODY 2

3 113278 BRACKET RETAINER RING (41736) 2

4 6C000312R SEAL RING 2

5 6C000016 BELLOW 2

6 111356 COVER 2

7 16406 SPRING WASHER M6 OD12 8

8 31092 HEX. HD SCREW M6X25 8

9 111498 ELASTIC HUB 2

10 B024614 HEX HEAD BOLT M10X45 CL 10.9 2

11 231370 SELF BREAKING NUT M10 2

12 6C000041 OTIKAR CLAMP FOR BELLOW 2

13 3056 PLAIN WASHER M6 OD12 2

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PLATE-34
CABLES

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PLATE-34
CABLES

Fig. No. Part No. Description Qty Remarks

1 6A000804 CLUTCH CABLE 1

2 6A001398 CABLE,GEAR CONTROL ASSLY (BLACK) 1

2A 6A001399 CABLE,GEAR CONTROL ASSLY -WHITE 1

3 6A000068 INNER GEAR CONTROL CABLE (BLACK/WHITE) 1

4 B076208 SPEEDO CABLE 1

FLEXIBLE TRANSMISSION CABLE WITH
4a 6A001834 1 NI,Speedo Inner for B076208
WASHER
5 6A000070 REVERSE GEAR INNER CABLE 1 NI

6 1A008804 REVERSE CABLE REACTION BRACKET 1

7 B076078 SCREW TERMINAL ASSLY(REVERSE CABLE) 1

8 B076364 SCREW TERMINAL ASSY. - GEAR CONTROL 2

9 197071 ADJUSTER SCREW M6 2

10 20106 HEX NUT M6 2

11 567719 CABLE,HAND BRAKE CONTROL ASSLY 1

12 6A001373 CABLE ASSY, ACCELERATOR 1 PTL

13 NS NOT SERVICEABLE 1 Not applicable

14 6A001305 REVERSE GEAR CABLE 1

15 6A001411 CHOKE CABLE 1

16 1A017254 COVER REVERSE GEAR CONTROL 1 NI

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PLATE-35
BRAKE - TANDEM MASTER CYLINDER, BRAKE PIPE AND HAND BRAKES-PETROL

83
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PLATE-35
BRAKE - TANDEM MASTER CYLINDER, BRAKE PIPE AND HAND BRAKES-PETROL

Fig. No. Part No. Description Qty Remarks

TANDEM MASTER CYL ASSLY. WITH BKT. AND
1 B042395 1
FILTER UNION
2 6C000468 RESERVOIR KIT TMC 1

2A 6C000469 RESERVOIR CAP 1

3 587702 PUSH ROD 1

5 604760 BRAKE PEDAL WITH FOOT REST ASSLY 1

5 604614 FOOT BRAKE PEDAL ASSLY 1

6 567461 RUBBER PROTECTION FOR PEDAL 1

7 20108 HEX NUT M8 2

8 31122 HEX HD. SCREW M8X30 CL 8.8 2

8 16408 SPRING WASHER M8 2

9 B077155 MAJOR KIT TMC 1

10 B077156 MINOR KIT TMC 1

11 16408 SPRING WASHER M8 1

12 604502 CUP RETAINING SPRING (41733) 2

13 568162 BRAKE TUBE FOR REAR WHEEL 1

14 12761 SPLIT PIN 1

15 644813 BRAKE PUMP TUBE OF LEFT REAR WHEEL 1

16 644812 BRAKE PUMP TUBE OF RIGHT REAR WHEEL 1

17 177949 GROMMET FOR BUNTY TUBE 2

18 5969 CIRCLIP DIA 9 E TYPE 1

19 6173 METALLIC PLAIN WASHER (808001026) 2

20 108785 SPRING 1

21 B042317 SPACER-RC LEVER 1

22 567690 REVERSE GEAR COUPLING SPRING 1

23 B076455 LEVER S/ASSLY. REVERSE 1

24 604717 KNOB FOR R.C. 1

25 6A001305 REVERSE GEAR CABLE 1

26 NEW NEW PART UNDER DEVELOPMENT 1 LDX / LDX+

26A 20105 PLAIN NUT M5 2

27 567898 PULLEY FOR HAND BRAKE 1

28 567899 CLEVIS PIN 1

29 B042794 RATCHET , HAND BRAKE CONTROL 1

30A 140728 PLAIN WASHER 8.5 X 24 X 3 6

30B 31118 SCREW M8X20 1

31 6173 METALLIC PLAIN WASHER (808001026) 1

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PLATE-35
BRAKE - TANDEM MASTER CYLINDER, BRAKE PIPE AND HAND BRAKES-PETROL

85
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PLATE-35
BRAKE - TANDEM MASTER CYLINDER, BRAKE PIPE AND HAND BRAKES-PETROL

Fig. No. Part No. Description Qty Remarks

31 13812 METALLIC PLAIN WASHER 1

32 6411 EXT CIRCLIP DIA 11 1

33 20108 HEX NUT M8 1

34 660341 PARKING BRAKE TRANS. SUB. ASSY. 1

35 568161 TUBE BETWEEN TMC & FRT WHEEL 1 NI

36 16408 SPRING WASHER M8 2

37 6414 CIRCLIP DIA. 14 (EXT) 1

38 843000809 CIRCLIP DIA.8(EXT) TYPE C 1

38A 567920 SPLIT PIN 1

38B 3058 PLAIN WASHER 15X8.4X1.5 1

39 587928 FOOT BRAKE PEDAL SPRING 1

40 229524 WASHER 21X14.3X2 1

41 138237 CAP 1
HAND BRAKE LEVER (WITH POWDER
42 567746G1 1
COATING)
43 119278 TERMINAL 1

86
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PLATE-36
TMC & BRAKING SYSTEM & TUBES

87
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PLATE-36
TMC & BRAKING SYSTEM & TUBES

Fig. No. Part No. Description Qty Remarks

1 3058 PLAIN WASHER 15X8.4X1.5 1

2 567920 SPLIT PIN 1

3 568737 SPLIT PIN 4 X 25 (821 0425 2 2) 1

4 604760 BRAKE PEDAL WITH FOOT REST ASSLY 1

5 567461 RUBBER PROTECTION FOR PEDAL 1

6 604614 FOOT BRAKE PEDAL ASSLY 1

7 652001 PIN 1

8 605441 RESER VE BRAKE (BRAKE OIL TANK) 1

9 587928 FOOT BRAKE PEDAL SPRING 1

10 6C000396 HOSE FROM OIL RESERVOIR TO TMC 1

11 6C000397 HOSE FROM TMC TO OIL PUMP 1

12 6C000355 BRAKE RESERVOIR MTG BRKT ASSLY 1 Not Servicable

13 B079310 CLAMP, BRAKE HOSE 2

14 643692 THREE WAY UNION 1

15 644814R FLEXIBLE BRAKE HOSE 2

16 6C000431 BUNDY TUBE ASSY,TMC TO FRONT FLEX. HOSE 1

17 568162 BRAKE TUBE FOR REAR WHEEL 1

18 587624R FLEXIBLE PIPING FOR FRONT WHEEL BRAKE R 1

19 229524 WASHER 21X14.3X2 1

20 31122 HEX HD. SCREW M8X30 CL 8.8 1

21 B079310 CLAMP, BRAKE HOSE 4

22 127927R PACKING 2

23 644812 BRAKE PUMP TUBE OF RIGHT REAR WHEEL 1

24 644813 BRAKE PUMP TUBE OF LEFT REAR WHEEL 1

25 B003228 LOCK PLATE FRONT BRAKE HOSE 1

TANDEM MASTER CYL ASSLY. WITH BKT. AND
26 B042395 1
FILTER UNION
27 B042976 MAJOR KIT TMC (KBX 1008) 1

28 B042977 MINOR KIT TMC (KBX 1009) 1

29 587829 BENJO BOLT 1

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PLATE-37
WIRING HARNESS

89
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PLATE-37
WIRING HARNESS

Fig. No. Part No. Description Qty Remarks

1 6D000725 WIRING HARNESS, IP 1 LDX PTL

2 6D000265 BKT, FUSE BOX MOUNTING FRONT ASSEMBLY 1

3 20105 PLAIN NUT M5 4

4 6965 SPRING WASHER DIA 5 4

5 31058 HEX HEAD SCREW M5 X 16 CC8.8 4

6 661491 PIG TAIL- CABIN LAMP 1

7 6D000688 WIRING HARNESS, MAIN 1 LDX PTL

9 6D000514 GROMMET 1

10 6D000679 BATTERY CABLE POSITIVE 1

11 B042063 BATTERY CABLE NEGATIVE 1

BATTERY +VE CABLE-CUT STARTER MOTOR
12 B078213 1
(LPG/CNG)
13 1A007152 HOSE CLAMP 2

90
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PLATE-38
ELECTRICAL DEVICES & BATTERY MOUNTING

91
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PLATE-38
ELECTRICAL DEVICES & BATTERY MOUNTING

Fig. No. Part No. Description Qty Remarks

1 31057 HEX HEAD SCREW M5 X 14 CL 8.8 2

2 6D000305 FLASHER RELAY (BG LI-IN) 1

PLAIN WASHER / MULTI TOOTH LOCK WASHER
3 12546 2
M5
4 16405 SPRING WASHER M5 2

5 20105 PLAIN NUT M5 2

6 B075965 FLANGED HEX HEAD SCREW M5 X 14 2

7 3055 PLAIN WASHER M5 1

8 6D000550 COVER, ECU PROTECTION 1

9 B078506 BUSH 2
BATTERY +VE CABLE-CUT STARTER MOTOR
10 B078213 1
(LPG/CNG)
11 B023726R REMOTE CONTROL SWITCH 1

12 1A018272 VOLTAGE REGULATOR 1

13 587671R 4 ST RELAY SOLENOID 1

14 6D000673 BATTERY CARRIER BASE ASSLY 1

15 3056 PLAIN WASHER M6 OD12 4

16 31088 HEX HD SCREW M6 X 16 CL 8.8 (811061623) 4

17 616649 BATTERY TRAY 1

18 652253R BATTERY 12V-35AH 1

19 B042063 BATTERY CABLE NEGATIVE 1

20 6D000679 BATTERY CABLE POSITIVE 1

21 6D000252 TENSION ROD 1

22 604890 HALF TIE ROD ASSY. 1

23 632508 TENSION ROD ASSY. (BATTERY MOUNTING.) 1

24 6D000192 BATTERY PLATE ASSEMBLY 1

25 20108 HEX NUT M8 1

26 3058 PLAIN WASHER 15X8.4X1.5 1

27 6D000188 BATTERY PROTECTION COVER 1

28 CM301405 ELECTRONIC DEVICE-PTL 1 Old Version

28 CM301419 ELECTRONIC DEVICE-PTL 1 New Version

29 604953 TENSION ROD 1 Not Servicable

30 568291 HALF TIE ROD 1 Not Servicable

31 016406 SPRING WASHER 2

32 20106 HEX NUT M6 2

33 B074905 MOBILE CHARGER 1

34 6D000480 5A MINIVAL FUSE BIEGE 7 NI

92
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PLATE-38
ELECTRICAL DEVICES & BATTERY MOUNTING

93
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PLATE-38
ELECTRICAL DEVICES & BATTERY MOUNTING

Fig. No. Part No. Description Qty Remarks

35 6D000479 10A MINIVAL FUSE RED 4 NI

36 6D000481 15A MINIVAL FUSE BLUE 2 NI

37 6D000478 20A MINIVAL FUSE YELLOW 1 NI

38 6D000482 30A MICRO RELAY 1 NI

94
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PLATE-39
FRONT BRAKE ASSEMBLY SELF ADJUSTING (DIA 180 X 40 MM)

95
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PLATE-39
FRONT BRAKE ASSEMBLY SELF ADJUSTING (DIA 180 X 40 MM)

Fig. No. Part No. Description Qty Remarks

1 6C000275 BRACKET WHEEL CARRIER WITH PI 1

2 B003784 LEADING SHOE COMP WITH PIN LH ANL 1643 1

FRONT BRAKE SHOE KIT COMPRISING OF 2 &
3 940004 1
3
4 179056 FORK ASSY LH 1

5 178804 FORK FOR LH WHEEL 1

6 178805 LH - GEAR 1

7 178806 LH STRUT 1

8 602497 JAWS STOP SPRINGS 2

9 116088 SPRING SUPPORTING JAWS 1

10 245038 SHOE RETURN SPRING 1

11 178808 SPRING LEVER RETURN 1

12 178807 LEVER LH 1

13 178823 JUMPER LH 1

13 178824 JUMPER 1

14 63440 BOLT M6X12 2

15 12536 SPRING WASHER 2

16 587616 BRAKE CYLINDER FR ASSLY (DIA. 22.225) 1

17 925501 CAP ( KBX P 6450225) 1

FRONT BRAKE SHOE KIT COMPRISING OF 2 &
18 940004 1
3
19 925521 MINOR KIT WHEEL CYL. FRT (KBX 1007) 1

20 6C000448 FRONT BRAKE ASSLY NON ASBESTOS BRAKE 1 NI -Under Development

21 6C000427 GROMMET FOR BRAKE INSPECTION HOLE 1 Under Development

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PLATE-40
REAR BRAKE ASSEMBLY SELF ADJUSTING (DIA 180 X 40 MM)

97
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PLATE-40
REAR BRAKE ASSEMBLY SELF ADJUSTING (DIA 180 X 40 MM)

Fig. No. Part No. Description Qty Remarks

1 925501 CAP ( KBX P 6450225) 1
WHEEL CYLINDER ASSY. FRONT DIA. (25.4
2 632148 1
MM)
JAWS-SUPPORTING DISK FOR LEFT WHEEL
3 6C000277 1
WITH
JAW-SUPPORT DISK FOR RIGHT WHEEL WITH
4 6C000279 1
AS
5 B003784 LEADING SHOE COMP WITH PIN LH ANL 1643 1
REAR BRAKE SHOE SET L/H COMPRISING OF 5
6 940005 1
&7
REAR BRAKE SHOE SET R/H. COMPRISING OF
7 940006 1
5&8
8 179056 FORK ASSY LH 1

9 179057 FORK ASSY. RH 1

10 178804 FORK FOR LH WHEEL 1

11 178818 RH FORK 1

12 178806 LH STRUT 1

13 178820 RH STRUT 1

14 178805 LH - GEAR 1

15 178819 RH GEAR 1

16 602497 JAWS STOP SPRINGS 2

17 116088 SPRING SUPPORTING JAWS 1

18 245038 SHOE RETURN SPRING 1

19 63440 BOLT M6X12 2

20 12536 SPRING WASHER 2

21 178808 SPRING LEVER RETURN 1

22 178807 LEVER LH 1

23 178821 LEVER RH 1

24 178823 JUMPER LH 1

25 178824 JUMPER 1

26 925573 MAJOR KIT 1

27 925574 MINOR KIT WHL CYL. RR 1

REAR BRAKE SHOE SET L/H COMPRISING OF 5
28 940005 1
&7
REAR BRAKE SHOE SET R/H. COMPRISING OF
29 940006 1
5&8
30 6C000427 GROMMET FOR BRAKE INSPECTION HOLE 1 Under Development
98
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PLATE-41
STICKERS

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PLATE-41
STICKERS

Fig. No. Part No. Description Qty Remarks

1 6B001978 BS6 LOGO 2

2 6B000248 36 MONTH SUPER WARRENTY STICKER 2

3 6B002640 REAR CHROMEX STICKER 2

4 6B002790 36 MONTH SUPER WARRANTY STICKER 1

5 6B002833 FRONT CHROMEX STICKER 2

6 6B002834 REAR 2D CHROMEX STICKER 1

7 6B002917 SMART TECH ENGINE PTL STICKER 1

8 6B002998 5 YEAR SUPER WARRANTY STICKER 1

100
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PARTS INDEX
APE_Xtra_HT_Dx_PTL_PU_300CC_BS6

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000267 PLATE-10 111498 PLATE-33 13812 PLATE-21
002139 PLATE-12 112867R PLATE-33 13812 PLATE-35
006410 PLATE-14 113278 PLATE-33 138237 PLATE-35
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013880 PLATE-8 116088 PLATE-32 13958 PLATE-23
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31088 PLATE-23 567719 PLATE-34 587624R PLATE-36
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