User Guide English PowCom 4
User Guide English PowCom 4
If you find errors or problems with this documentation, please notify Power
One. Power One does not guarantee that this document is error-free. The
information in this document is subject to change without notice.
Amendment record:
Revision Description Author Approver Date
(Issue)
AA First issue Kai M. Hennum Arild Sagebø 15.06.06
AB Second issue Hans A Dokka Arild Sagebø 18.09.06
Context sensitive help. Pressing the F1 key opens a help menu that is
sensitive to the current active window.
NOTE Some functions that are described in this chapter may not be
available to all systems due to different hardware configurations.
PowCom will automatically adjust itself to the baud rate in the power system if
it is lower than the one in PowCom. Therefore, it is possible to call a system
that has a modem with the baud rate of 2400, with a 9600 baud modem.
However, the power system cannot be adjusted to a lower baud rate.
Therefore, it is impossible to call a system which has a modem with a baud
rate of 9600 and which is adjusted to 9600 baud, with a 2400 baud modem.
1.2 Installation
1. Download the language version of your choice from
http://www.power-one.com/products/software_download.html
2. The program downloaded will work in read-only mode until the license
key has been entered.
3. Obtain a license key from your Power-One sales associate. Note that
your company may have a company license with a license number they
can distribute internally. We recommend that you check this before
contacting Power-One.
4. Unzip the file and run setup.exe. (Or double-click setup.exe from within
WinZip). .
5. The program will prompt for an installation directory. Select the directory
for installation. The default directory is: C:\Program Files\PowCom.
Select the installation icon after the directory has been entered.
6. Start the program when the PowCom Software has been installed.
8. Enter or paste in your License key, and click Activate license. The user
number and license level should change.
9. Close PowCom and start it again to make sure all functions are
activated.
If you do not have a license key you may still use the program with read
only access. In addition to other access restrictions you will not be able
to change any system parameters. You may enter a license key at any
time; it is not necessary to reinstall the program.
Installation 1-5
The modem switches to "Auto-answer modem" and is ready for receiving data.
Parameters are stored in the modem, but may be changed if the modem is
connected to other equipment.
1-6 Installation
Connect modem and turn it on. Enter the menu ‘MISCELLANEOUS’ and press
‘INITMODEM’.
The modem switches to ‘Auto-answer modem’ and is ready for receiving data.
Parameters are stored in the modem, but may be changed if the modem is
connected to other equipment.
ATS0=1&W.
Connect the modem to the 9-pins serial-port on the front of the control module.
A cable for PC with 9-pins serial-port can be used.
2 2
3 3
5 5
Installation 1-7
1 2 3 4 5 6
The information displayed when clicking on the icons will vary according to
what type of controller the power system has, and also on the power system
setup.
Rectifier Icon
Displays the current from the rectifier. When clicking on this icon the modules
information will be displayed in bottom left part of the main window. This is
further explained in Modules information on page 1-10.
Breakers Icon
The Breakers icon displays the system voltage and load current.
When clicking this icon, system specific information can be displayed. On PCS
system that has distributions with individual current measurement it show
controll that displays current values and allow setting of individual high current
alarms. If the limit checkbox is not checked the limit is not active. Setting the
limit to 0 is the same as deactivating it. On PCU30 system it display distribution
currents and fuse alarms status.
Battery Icon
The battery icon displays the current to the battery (if the current is negative
the battery is discharged). Clicking this icon will display battery/batteries
symmetry information if the system is set up to measure it. If installed on the
system, battery temperature information is also displayed here.
Symmetry voltage
If one or more icon have red border, that mean appertaining alarm have
occurred.
Alarm relay
The alarm relay icon displays the alarm condition for a specific relay. The
indication squares are red in case of alarm, otherwise blue. By clicking with the
mouse on one of the indication squares if the main window is small, a window
with the alarm texts will be displayed. Otherwise alarm texts are displayed on
the right part of the main window.
External Measurements
On PCS systems this button will be available if there are any external
measurements on the system. Clicking on this button will open a window with
external measurements that are system specific, i.e. they are not standard
measurements. These measurements and the text describing them are
programmed in the configuration of the system.
Operation mode
A text field indicating the charging status of the system. (NORMAL, BOOST,
TEST, SPARE, etc.)
Graphic chart
The Graphic chart on the right bottom part display value history (voltage,
current or degrees celsius on the y-axis and time on the x-axis) for the selected
interval, than can be changed by right mouse click on the chart. Which
parameter is captured can be changed by click on value in the diagram. Right
button click will change source for blue line, left button click will change source
for green line. Any value from diagram can be logged into the graph.
Grey icon indicate module not installed. Blue icon indicate module OK. Red
icon indicate module alarm.
If any of module icons will be clicked, there will be displayed data about
module as is shown in Figure 1-3.
Figure 1-4
Module data
If no baud rate is entered, 9600 will be used. If the modem you want to
communicate with is adjusted to a lower speed, the program will automatically
adjust the speed when contact is achieved.
To call a number, select the actual line in the list and press CALL. If the list
does not contain the number you want to call, press OTHER NUMBER and
enter the telephone number, baud rate and callback if wanted, and press OK.
The telephone list is now sorted alphabetically on name. The sorting happen
when a number is added to the list. To sort an existing list select changes on
one of the existing numbers and press OK.
Quick search
To find a site in the list start typing its name in the Quick Search field. The first
matching item in the list will be selected. As more characters are typed the
selection will move to match the typed name.
This function depends on the list being sorted. If you have an existing list made
by earlier versions of PowCom you can force it to be sorted by selecting an
item in the list. Press Change. Without changing anything press OK in the
window that pops up. The list will now be sorted. PowCom will always sort the
list when changes are made.
Calling
This window is displayed when the modem is used. Messages from the
modem will be shown in the text area
If the modem dials and does not contact the system, an error message will be
generated. Such as ìNO CARRIERî, ìBUSYî or ìNO DIAL TONEî. In this event,
PowCom will not hang up. The user will have to press ìCANCEL CALLî to
hang up.
Password
Once connection is made by the modem, the system password will have to be
entered.
To edit the telephone list, highlight a line and select ìCHANGEî. The blank line
at the bottom of the list should be used to enter new numbers.
To delete a line in the telephone list, select a line and press DELETE.
To change telephone list, press NEW PHONE LIST and select a file. To create
a new list, type a new file name, and the file will be created.
To change the password for the active telephone list, press NEW
PASSWORD. Enter your old password. Then, enter the new password twice to
ensure correct spelling. The password can contain all kinds of letters and
numbers, and the system will distinguish between small and capital letters.
Modem initialisation
To change the initialization string for the modem, press MODEM SET-UP and
enter the string.
Description Value
US Robotics Sportster 14400 AT&K0
Lasat Unique 14400 AT&Q0&K0
UCOM Fastlink 14400 AT&Q0
HIDEM 14400 fax AT%C0\N1
HANDY 144 CC AT&F&C1|&Q0&K0
XLINK 28800 AT%C0\N1 (Rockwell chipset)
It can also be used to connect trough a TCP/IP server that act as a link to a
network of rectifier systems connected to that server. To be able to use this a
server program must be running on this computer or on another computer
reachable in the TCP/IP network.
Server: Port
Enter the address and port number of the PowCom server here on the format
address:port. If a name-server is available symbolic names can be used for the
address, otherwise the standard TCP/IP notation is used.
Example: 199.200.110.101:4999
4999 in the example is the port number. PowCom only accept a port number
higher than 1000 to avoid conflict with standards used in TCP/IP. The port
number must be the same as the one the server use.
Get list
After entering an address and port number into Server: Port, selecting ìGet
Listî will display a list of systems connected to the server.
Connect
When one of the systems in the list has been highlighted, selecting
ìCONNECTî will set up the connection to that system. When connection is
made the stored installation information on the system is shown and the
system password has to be entered.
Cancel
The port set-up menu allows the PowCom software to set the PC’s
communication port and the modem’s baud rate. Select which com-port should
be used and the communication baud-rate. If an incorrect baud-rate is
selected, direct communication will not work. The baud-rate should always be
the same as the controller setting.
1.4.3.2 Properties
Message timeout
Message time-out sets the amount of time PowCom will wait for a reply before
sending a new request. The default value is 1.0. In most cases this is ok, but
when communicating via mobile phones, or over very long distances, or via
radio modems or other equipment that cause a delay in the data flow it may be
necessary to increase this time. In most cases 2.0 will be enough.
If this time-out is increased it will take longer for PowCom to discover a broken
connection. The system does not allow values under 1.0.
Dial up timeout
This function sets the amount of time that the software will wait for a modem to
connect to another modem. The default is 60 seconds. In most cases this is
enough, but it may need to be increased if the remote modem has been set up
to wait for many rings before answering.
The Set Parameters menu is located under the Supervision menu and allows
system parameters to be changed. The functions in this window will be the
same as those that are on the system controller.
The number of functions displayed in the set parameters will vary depending
on the particular system connected. Not all of the functions listed below will be
available on all systems.
Some systems have more than one output voltage. In this case the select
rectifier window will open and limits should be set for the module or module
group.
Select rectifier
Some systems have several galvanic isolated output voltages and the
possibility for individual alarm threshold adjustment. Because of this feature
the rectifier must be selected before the alarm adjustment can be made.
However, when one module in a module group is adjusted the others will
automatically be adjusted correspondingly.
Select U1 - U4
Select output mode for the system. U1 is the normal charge voltage. U2 is the
boost charge voltage. U3 is battery test voltage. U4 is a spare mode that may
be used for a user-defined purpose.
U1 - U4
Gives the possibility to select a maximum current for the system. As battery
current in amps. (PCS/PCU5/10), or as rectifier current in percent of maximum
capacity (PCU30).
Adjusts the lower limit for voltage before the system gives alarm.
Adjusts the upper limit for voltage before the system gives alarm.
If the voltage reaches over this limit, the rectifier that delivers the highest
current will be switched off
Load/battery disconnection
If the voltage falls below this limit during mains failure, the load/battery will be
disconnected.
Load/battery connect
High load
Entered in percent of the maximum power from the system. If the load current
gets higher this limit, the system will give alarm to signal that there may not be
enough capacity to charge the battery.
Temperature limit
Sets the upper limit for temperature before the system gives alarm
Symmetry limit
If the voltage in one block differs more than this limit, from the average block
voltage, the systems will give alarm.
Lower limit for system voltage during test. If the voltage falls below this limit,
the test will be stopped and an alarm will be reported.
Sets the maximum number of minutes a test may last. If this limit is reached
the test will stop.
Sets the energy that may be discharged from the battery during test. If this limit
is reached the test will stop
Sets the time of day (0-23) when automatic test should start. E.g. 4 - the test
starts at 04.00.
Number of batteries
Sets the number of branches on the battery that are equipped with symmetry
measuring.
Boost time
Boost interval
Boost factor
Used to set the duration of boost after mains failure. See T1 LIMIT and T2
LIMIT.
T1 limit
When the voltage reaches below this limit, the system starts counting time.
When the voltage reaches over this limit again, the counting stops. The
counted time is used in a function with the boost factor when the voltage
reaches over T2 LIMIT.
T2 limit
When the system reaches over this limit the boost will start. The duration will
be the time from T1 LIMIT multiplied with the boost factor.
Automatic test
Sets how many times each year automatic test shall be performed.
Battery type
Sets the type of battery that is connected. Indicates how many blocks each
branch is divided into for symmetry measurements
Temperature compensating
Compensation factor
This button will open a window with system specific limits. In this window limits
that are specific for this system can be set. These limits and the text that
describe them are programmed in the configuration of the controller. If no limits
have been defined, the button will be grey.
The menu allows the controller to reset according to the system time of the PC.
Controls if the control module is allowed to regulate the output voltage of the
rectifier modules. Should be active during normal operation. Will automatically
be set "not active" at e.g. change of EPROM. The procedure is to adjust all
parameters for voltage, alarms, levels etc. and then activate the control
module.
Sets the automatic boost charging (boost) active. Must only be activated if the
batteries shall be boost charged.
Temperature compensating
Compensation factor
Is the factor with which the charging voltage will be changed when the
temperature compensation is active. The adjusted charging voltage refers to
20 degrees C. If the temperature rises with 10 degrees, the voltage will be
reduced according to the adjusted compensation factor. If the temperature
Modules
Set the modules that are installed in the system. 1-31 are rectifier modules and
33 is the alarm unit (PAU). Tick off the installed rectifier modules. PAU (33)
shall always be activated.
Automatic test (only PCU with lower software versions than 3.20)
States if an automatic test shall be executed once a year. PCU 30 with V3.20
or higher have several options for automatic test.
Test data can be saved to file or viewed in the ìView Test Dataî window or in a
spreadsheet format. Selecting ìPreviewî will display an example of the test
curve.
GMC and PCS only: If there were any batteries with symmetry measuring
during the test the symmetry voltages may be downloaded by clicking the
Symmetries button. If the button is grey no data is available. Symmetries may
be stored as normal battery test files. The files for each battery is saved
separately, with a filename, block numbers 1-4 is added to the name to
produce the full name. That means that the filename for each battery should
not be more than 7 characters.
Figure 1-8
Selecting this will open the above window which download the battery log data
that has been stored in the PCS the first of every month. Press Download to
collect the data from the PCS, this will take a while, and is indicated by a
progress bar. Click Save to save the log as a tabulator separated file that can
be imported in Excel, and other programs.
This window shows a list of the last (up to) 40 alarms. Selecting a time on the
list displays a list of alarms that where active at that time, and also shows
changes in the alarm status.
1.4.13 Alarms/information
The list shows all alarms that are active at the moment.
If needed the PCU/PCS can be set up to dial back to a certain number in case
of an alarm. Tick off the alarms that should trigger a dial back. Enter the phone
number, and enable dial back. Dial back require a modem connected to the
PCU/PCS. Three modes of dial back is available.
Server on change, is used together with the PowCom phone server and
the telephone number must be the number to that server. Note that this
mode will dial repeatingly until contact has been made with the server,
so do not use this in any other context.
Pager on change will dial once each time the alam status change,
including when the alarm is deactivated.
Pager on new alarm will dial once when new alarms occur. To send a
number to a pager set the phone number to NNNNNNNN@XXXXX ,
where NNNNNNNN is the number to the pager and XXXXX is the
number that will be shown on the pager.
Use a telnet client to log on to the card and do further configuration of the
network interface. See the PNI documentation.
Figure 1-11
The inventory menu displays a list of all modules and units in a system
controlled by the PCS. Selecting a module or unit and selecting ìView Unit/
Module Infoî will show more information about the selected item.
Some system allows a master reset to be performed when you are connected
with a direct connection. Some systems also allow the controller to be
restarted without resetting anything. These buttons are only available when the
connected system support them and there is a direct connection. Resets are
not possible from network or modem connections for security reasons.
Figure 1-12
The Log Data function can be used to log current, and voltage. PowCom must
be on-line with the system during the log period.
The files generated by the logger, cannot be displayed in the ìVIEW TEST
DATAî window, but can be imported to a spreadsheet.
Figure 1-13
This window displays test data graphically. Up to four charts can be displayed
at the same time. Select the file you want to see from the file list. Use the
CTRL. key and left mouse button to display several charts at the same time.
The combo boxes marked with X-axis and Y-axis can be used to change the
axis values. The voltage as a function of Ah-discharged can be used to
compare data for different tests to see if the battery voltage falls faster during
discharging than when the battery was new.
To delete files use "drag-drop". Click on a file and drag it to the trashcan icon.
Test data files can be saved by using the built in database function. Drag and
drop the file in the database icon (file cabinet) to save.
To cancel the marking of all files in a list: Select only one file, push the Ctrl.
button and click the left push button on the mouse over the selected file.
The list boxes which covers the graphic area can be moved by clicking the
right push button of the mouse and drag the window, or hidden by deselecting
LEGEND.
Print.
The Print button allows the file to be sent to a printer. The following options are
available:
Full page - Printing the charts in the window in a full-page version. The data
for each chart is printed at the top of the sheet.
Half page - Printing the charts in the window on a half page. The data for each
chart is printed at the top of the sheet.
Printer set-up - Standard printer set-up picture for selecting printer and paper
orientation (landscape or portrait).
Copying to Clipboard - Copies the chart to the clipboard enabling the user to
paste it into a document in another program, e.g. Word. To paste the chart into
a Word document, select PASTE SPECIAL in Word and select PICTURE from
the list. The chart will be pasted in the Word document and can be scaled in
Word. To paste the information texts about the different charts select PASTE
SPECIAL once more and select UNFORMATTED TEXT.
1. Open the PowCom software and choose ìUpdate PCS configî from the
Utilities Menu.
Figure 1-14
3. Locate the directory that has the update file. Select the file and click
îOkî.
4. Choose ìTransfer data to PCSî button. The transfer process will take a
few seconds.
6. When the system is done, select close from the Configuration updater
menu.
8. If you get a warning that the configuration was not made specifically for
this system, it means that you are trying to load a general configuration.
You can do that if you are sure that the configuration suites the system
you try to load it into. If you are not sure of this then press cancel to
abort the operation.It is important not to load unsuitable configurations
since the configuration may change the operation of the system.
For opening the window for selection of baud-rate and serial port:
1.7 Glossary
B
call-back: modems can be adjusted in a way that when the modem has been
called and when the correct password is stated, the modem hangs up and call
back a programmed number. This is not a function that is available for all types
of modems and some types of modem will not work together if this function is
used. See the user manual for the modem for more information. If this function
is used, it is possible to transfer a password and thereafter wait for the modem
to return your call.
drag-drop: on an object and drag it over another object: Choose a file. While
pressing the left push button on the mouse, drag it over another object and
release the push button again.
1-32 Glossary