SECADOR D12ina
SECADOR D12ina
SECADOR D12ina
- EN - Operators Manual
Valid for 60 Hz dryers G version
D12IN-A
D25IN-A
D42IN-A
D54IN-A
D72IN-A
D108IN-A
230/1/60
D144IN-A
D180IN-A
D240IN-A
D300IN-A
D360IN-A
D480IN-A
D600IN-A 230/1/60 460/3/60
D780IN-A
380/3/60 460/3/60
D950IN-A
Air Air
2. INSTALLATION or or or or inlet. or or or or outlet.
2.1 Acceptance and transportation 4
Read the Operators manual before attempt to
Pay particular attention to components or systems
2.2 Installation site 4 start up the machine and to perform any service
under pressure.
operation on the dryer.
2.3 Installation 4
Pay particular attention to the indications
Pay particular attention to hot surfaces.
preceded by these symbols.
3. START UP
3.1.2 Condensate discharge Condensate drain point. Rotation direction of the fan.
or
parameters programming 6
AND DISMANTLING
4.1 Maintenance 8
4.2 Troubleshooting 8
4.3 Dismantling 12
- Turn main power switch on position 1.
- Wait for 8 hours before starting the dryer.
ATTACHMENTS TO THIS MANUAL
A) Refrigerant circuit 14 * Qualified personnel must be trained and certified in accordance with local laws and regulations.
NOTE: Changes entered for timing values will be effective only after exiting the programming, while changes to other
DISPLAY VISUALIZATION AND SIGNALLING LEDS (D12IN-A ÷ D480IN-A) variables will be immediately effective.
Please remember that eventual changes to the configuration parameters of the machine could negatively affect its efficiency.
Thus, changes have to be performed by a person familiar with the operation of the dryer.
DISPLAY DESCRIPTION LED STATUS DESCRIPTION
WARNING FOR USER:
the unit is ON with low load ON Compressor energized IT’S FORBIDDEN TO ATTEMPT TO MODIFY THE OTHER CONFIGURATION PARAMETERS OF THE ELECTRONIC
CONTROLLER WITHOUT AUTHORIZATION AND COLLABORATION OF INGERSOLL RAND’S AUTHORIZED DISTRIBUTOR.
Blinking Programming mode activated
the unit is ON with normal load
ON Condensate drain energized
the unit is ON with normal-high load ON Speed of the fan = 100%
Blinking Speed of the fan < 100%
the unit is ON with high load
OFF Fan not running
High dew point value Alarm output ON Resettable by switching off the
HtA
(delayed alarm) Refrig. Compressor output OFF dryer. 3.3 START UP
Very high dew point value Fan output ON If problem persists call your local
Ht2 Drain cycle standard Ingersoll Rand distributor. The operations specified below must be performed after the first start up and at each start up after a
(immediate alarm)
prolonged inactive period of time due to maintenance operations, or any other reason.
Resettable by switching off the
Alarm output ON 1. Make sure that all instructions contained in chapters INSTALLATION SITE and INSTALLATION
dryer. May require replacing the
Interruption or short circuit on the Refrig. Compressor output OFF have been observed.
PF1 faulty probe.
PTC probe input line Fan output OFF
If problem persists call your local 2. Ensure dryer by-pass is open and air inlet/outlet valves closed. (if existing).
Drain cycle standard
Ingersoll Rand distributor.
3. Activate power supply and press the ON/OFF switch on the control panel for at least 1 second.
ESA Alarm output OFF
The automatic Energy saving Refrig. Compressor output OFF No action necessary.
(note there is a 2 minute delay before the dryer will start after the dryer is turned on).
mode activated due to low load Fan output OFF Automatic Reset Only on D780-950IN-A
ES2 Drain cycle standard - Turn main power switch on position 1.
Alarm output ON - Wait for 8 hours before starting the dryer
Refrig. Compressor output OFF Call your local Ingersoll Rand
ASt Activated after repeated alarms (the warranty is not valid if this procedure is not respected).
Fan output ON distributor.
Drain cycle standard 4. Wait 5 to 10 minutes until machine has achieved its standard operating parameters.
Note: PF1 has priority on all other messages. 5. Slowly open the air outlet valve and successively open the air inlet valve.
6. If existent, close the air by-pass valve.
3.1.4 REMOTE SIGNALING ALARM 7. Check if the condensate drain is working properly.
8. Check if all connecting pipes are properly tightened and fixed.
The dryer control board is equipped with a dry contact for a remote alarm signal. This is normally open
contact: when an alarm is detected, this contact is closed.
Proceed as follows to activate a remote alarm output: Before disconnecting the dryer from electrical power supply, use ON/OFF switch to stop the
1. The User must review the diagram below. dryer. Otherwise wait 10 minutes before switching the dryer on again, in order to allow freon
2. Disconnect the dryer from electrical power supply, remove cover and left side panel. pressure to rebalance.
3. Connect the alarm circuit to the terminal blocks (See PIC.2).
4. Replace cover, left side panel and reconnect power.
4. MAINTENANCE, TROUBLESHOOTING AND DECOMMISSIONING
4.1 MAINTENANCE
Before attempting any maintenance operation, make sure that:
1. No parts of the system are under pressure.
Alarm Output relays electric features: 2. No parts of the system are electrically powered.
Max. 250VAC / 3A – AC 15 (Amp. Inductive) WEEKLY OR EVERY 40 HOURS OF OPERATION
Verify the temperature on the control panel display is acceptable.
Visually check if the condensate is drained regularly.
MONTHLY OR EVERY 200 HOURS OF OPERATION
PIC.2 Clean the condenser with compressed air, taking care not to damage the condenser fins..
At the end of the above mentioned operations, check if the dryer is working properly.
The activation of the above function is at the User’s discretion. The User will purchase all necessary Check the condition of any filters installed with the dryer. Replace elements as needed.
installation material. Any operation which needs access to the dryer must be carried out by qualified
personnel. YEARLY OR EVERY 2000 HOURS OF OPERATION
Check if the flexible tube used for condensate drainage is damaged and replace it if necessary.
Check if all connecting pipes are properly tightened and fixed.
At the end of the above mentioned operations, check if the dryer is working properly.
EVERY 24 MONTHS OR EVERY 4000 HOURS OF OPERATION (Mod. D600IN-A ÷ D950IN-A)
Replace the fan pressure switch.
4.2 TROUBLESHOOTING
NOTE: FOLLOWING BEHAVIORS ARE NORMAL CHARACTERISTIC OF OPERATION AND NOT TROUBLES
• Variable speed of the fan. (Mod D12IN-A ÷ D480IN-A)
• Display of message ESA and ES2 in case of operation without load or low load.
• A 2 minute delay for dryer to start after pressing the on/off switch.
Troubleshooting and eventual control and/or maintenance operations must be performed by
qualified personnel.
For maintaining the refrigerating circuit of the machine, contact a refrigeration engineer.
Cod. 710.0138.45.00 Rev04 – 02.2019 7 - 35 Cod. 710.0138.45.00 Rev04 – 02.2019 8 - 35
TROUBLE DISPLAY POSSIBLE CAUSE REMEDY TROUBLE DISPLAY POSSIBLE CAUSE REMEDY
No power in the line. Restore the power in the line. Check the probe; if the trouble persists, replace it.
Control panel
display is Problems with cabling. Check cabling; if the trouble persists, replace it. Check the electronic control board; if the trouble persists,
Ice formation in the evaporator. replace it.
blank Check the electronic control board; if the trouble persists,
The Zero Drain unit is equipped with a remote alarm connection (dry
contact, trigged when the drain is in alarm for more than 30 seconds):
see terminal block diagrams (attachment B) for futher details.
Maintenance
Zero Drain is equipped with Service Unit, which is recommended to be changed every year to ensure proper working conditions.
Should the discharger not operate correctly, try to act on the TEST key to clean the mesh
filter.
Never remove the discharger body. Should the malfunctioning persist, contact our Customer
Service.
Before carrying out any work on the electrical parts, make sure that the main switch
interrupts the electricity supply to the dryer and then affix appropriate warning signs
to avoid the machine being reconnected to the electricity mains!
/ / /
Condensate drain Air inlet Air outlet
Refrigerant line Compressed air line Condensate drain line Equalization line
30µ
µ
µ
µ
µ
µ
Terminal blocks
µ
µ
Power Circuit
Power Circuit
Terminal blocks
MODEL D12IN-A D25IN-A D42IN-A D54IN-A D72IN-A D108IN-A D144IN-A D180IN-A D240IN-A D300IN-A D360IN-A D480IN-A
*Rating conditions of: 35°C (95°F) and 100 psig air Inlet, 25°C (77°F) ambient temperature
Performance and specifications + / - 5%
Calculation of the dryer REAL FLOW RATE = nominal dryer flow rate x FC1 x FC2 x FC3
Calculation of the GIVEN FLOW RATE to select a suitable dryer = given flow rate ÷ FC1 ÷ FC2 ÷ FC3
A B C D E F G H
A B C D E F G H L
D42IN-A
1/2" 1/2" 230/1/60
to mm 390 432 441 100 85 65 45 65 12 Ø 6mm
BSP BSP V/ph/Hz
D72IN-A
D108IN-A
3/4" 3/4" 230/1/60
to mm 420 516 551 100 85 80 44 63 12 Ø 6mm
BSP BSP V/ph/Hz
D180IN-A
A B C D E F G H
Model D600IN-A
IN
OUT
A B C D E F G H I L
IN
OUT
A B C D E F G H
Model
D12IN-A D25IN-A D42IN-A D54IN-A D72IN-A D108IN-A D144IN-A D180IN-A
Pos Element
1A1 Electronic Controller 38459608 38459608 38459608 38459608 38459608 38459608 38459608 38459608
RT1 Temperature probe 38457412 38457412 38457412 38457412 38457412 38457412 38457412 38457412
1M1 Refrigerant compressor 38458931 38458931 23530041 23530041 23530041 24066839 24066839 24066854
1M2 Fan Motor 24641383 24641383 24641383 24641383 24641383 38458972 38458972 38458972
VT Fan blade 38457784 38457784 38457784 38457784 38457784 38457792 38457792 38457792
G Grid 38457800 38457800 38457800 38457800 38457800 38457818 38457818 38457818
1S1 Main power switch - - - - - 38457826 38457826 38457826
1V1 Complete solenoid drain valve 38459665 38459665 38459665 38459665 38459665 38459665 38459665 38459665
1B1 Drain solenoid valve coil 38459673 38459673 38459673 38459673 38459673 38459673 38459673 38459673
CND Condenser 38459087 38459087 38459046 38459053 38459053 38459079 38459079 38459186
FF Filter dryer 38457594 38457594 38457594 38457594 38457594 38457602 38457602 38457602
FR Drain screen 38457891 38457891 38457891 38457891 38457891 38457636 38457636 38457636
SC Heat exchanger base 38457909 38457909 38459012 38459012 38459012 38459020 38459194 38459194
STC Control panel cover 38457883 38457883 38457917 38457917 38457917 38457917 38457917 38457917
1M2
SC
G STC
VT
RT1
1M1
1S1
FR
1A1
1B1
1V1
FF
CND
DETAIL A
Cod. 710.0138.45.00 Rev04 – 02.2019 32 - 35
Model
D240IN-A D300IN-A D360IN-A D480IN-A
POS Element
1A1 Electronic Controller 38459608 38459608 38459608 38459608
VT
FF
SC
K1
VB
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