D-7443-1-A - HS112C-1 - Service - Manual
D-7443-1-A - HS112C-1 - Service - Manual
D-7443-1-A - HS112C-1 - Service - Manual
Service Manual
for
Heart Screen112C-1
1 Contents
1 CONTENTS .................................................................................................................................................. 2
2 THE HEARTSCREEN112C-1 .................................................................................................................... 3
3 DEVICES’ TECHNICAL PARAMETERS ............................................................................................... 4
3.1 GENERAL FEATURES ............................................................................................................................... 4
4 DEVICES’ COMPONENTS AND THEIR OPERATION ....................................................................... 7
4.1 DEVICE BLOCK DIAGRAM OF COMPLETE CONFIGURATION: .................................................................... 7
4.2 HEARTSCREEN112C-1 MAIN BOARD ..................................................................................................... 8
4.3 HEARTSCREEN112C-1 MAIN BOARD ANALOG PART BLOCK DIAGRAM.............................................. 10
4.4 HEARTSCREEN112C-1 INTERFACE BLOCK DIAGRAM........................................................................... 11
4.5 BATTERY PACK ..................................................................................................................................... 12
4.6 DEVICE MECHANICAL CONSTRUCTION ................................................................................................. 13
4.6.1 Devices’ summarized exploded diagrams ....................................................................................... 13
4.6.2 Devices’ base exploded diagram ..................................................................................................... 14
4.6.3 HeartScreen112C-1 top exploded diagram ..................................................................................... 15
5 BOARD LEVEL MEASUREMENTS ...................................................................................................... 16
5.1 MAIN BOARD VOLAGE TEST: ............................................................................................................... 16
5.1.1 Checking voltages – digital circuits ................................................................................................ 16
5.1.2 Checking voltages – Analog part..................................................................................................... 16
5.2 VOLTAGE TESTS ON THE “INTERFACE” BOARD..................................................................................... 16
5.2.1 Checking voltages............................................................................................................................ 16
6 DEVICE LEVEL MEASUREMENTS ..................................................................................................... 17
6.1 HEARTSCREEN112C-1 BASIC FUNCTIONS ........................................................................................... 17
6.2 CHECKING TECHNICAL REQUIREMENTS ................................................................................................ 18
6.2.1 Leakage current measurement ........................................................................................................ 18
6.2.2 Sensitivity examination and DC tolerance checking ....................................................................... 18
6.2.3 Latch-up watch check ...................................................................................................................... 19
6.2.4 Measuring noise on the input and baseline checking ...................................................................... 19
6.2.5 Checking frequency response .......................................................................................................... 20
6.2.6 Checking filter ................................................................................................................................. 21
6.2.7 Checking CMRR .............................................................................................................................. 21
6.2.8 Printing ECG signal ........................................................................................................................ 21
6.2.9 Checking PC connection ................................................................................................................. 22
7 MAINTENANCE AND SERVICE PROCEDURES ............................................................................... 22
7.1 DEVICE DISASSEMBLY / ASSEMBLY ...................................................................................................... 22
7.1.1 Disassembly of the bottom part:Remove the battery connections. .................................................. 24
7.2 REPROGRAMMING THE DEVICE ............................................................................................................. 25
8 POSSIBLE ERRORS AND TROUBLESHOOTING ............................................................................. 26
9 ASSEMBLY DRAWINGS ......................................................................................................................... 30
9.1 HEARTSCREEN112C-1 MAIN BOARD.................................................................................................... 30
9.2 HEARTSCREEN112C-1 INTERFACE BOARD .......................................................................................... 32
10 SCHEMATICS ........................................................................................................................................... 34
10.1 HEARTSCREEN112C-1 MAIN BOARD ................................................................................................... 34
10.2 HEARTSCREEN112C-1 INTERFACE BOARD .......................................................................................... 44
10.3 HEARTSCREEN112C-1 BATTERY PACKAGE ......................................................................................... 47
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2 The HeartScreen112C-1
The HeartScreen112C-1 is a battery-operated, modern 12-channel electrocardiograph, used to measure and
graphically record the heart’s bioelectric potential during human heart and circulatory system examination. The
device contains a 8-channel amplifier and ECG signal-processing unit. The built-in thermal printer produces
112mm wide printout (3-6-12lead) . The high-speed 12-channel data transfer over the serial line insures 12-
channel on-line display on the PC.
Due to the menu oriented touch screen control the operation of the device is simple, selecting the basic functions
and the pre-edited record modes, and creating and storing the records need but a few button presses.
Even in its basic configuration the device can be connected to a computer. On-line display of the selected 12
channels and record storage is possible on the PC’s large display. The records stored in the HeartScreen112C-1
are identified by the date and exact time, and also by the automatically generated identification code or manually
entered patient code.
The PC-based cardiological database management system (Innobase for Windows) running under Windows
performs archiving. The program may also be used for on-line ECG monitoring, ECG and diagnosis storage,
search and display. The program system is capable of receiving signals from other Innomed manufactured ECG
devices and record storage.
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Safety
Safety class I.
Patient protection (with PC connection as Defibrillator protected CF
well)
Operating modes
Monitoring, display 3, 6 or 12-channel monitoring + rhythm channel
Automatic printing: Adjustable length automatic printing from the 12 standard ECG leads in 2x6
or 4x3 channel groups.
Record storage (STORE) Automatic recording and storage from 12 leads. Rhythm curve may be stored
in pre-programmed mode.
Analysis and diagnosis creation Automatic 12-channel recording with analysis and diagnosis. Raw curve,
(DGN) rhythm curve may be stored in pre-programmed mode. Data, marked average
curved appearance on the display and printer.
Arrhythmia analysis (ARTM) Arrhythmia event storage, trends, statistics.
Result appearance on the printer and display.
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Lead groups
Standard: 3 channels: I-III; aVR-aVF; V1-V3; V4-V6
6 channels: I – aVF; V1 – V6
12 channels: I…V6
Cabrera: 3 channels: aVL I -aVR; II aVF III; V1- V3; V4-V6
6 channels: aVL I –aVR II aVF III; V1 V2 V3 V4 V5 V6
12 channels: aV…V6
ECG amplifier
Input signal range 10 mV
Frequency response 0,05 Hz…150 Hz +0,-3 dB
Voltage measurement relative error
3%
in the 0,5 - 10 mV range
Sensitivity 2.5, 5, 10, 20 mm/mV Auto
Noise referred to the input max. 20 Vpp
Input impedance (informative) min. 20 MOhm
CMRR min. 100 dB
DC tolerance min. 320 mV DC
Pacemaker tolerance max. 700mV/2ms
Pacemaker detection min.2 mV/0,5 ms max. 700mV/2ms
Time constant min. 3,2 sec
Patient leakage current max. 10 A
Electrode failure detection by channels
Calibrating signal (software generated) 1 mV / 300 ms
Muscle filter (digital) 35 Hz +0/-3 dB
Line filter (digital) 50 / 60 Hz
Line filter - 20 dB point: 50 Hz filter: 48,5 … 51,5 Hz
60 Hz filter: 59 … 61 Hz
Baseline filter (digital) under 0,3 Hz: complete suppression
over 0,9 Hz: complete transfer
Amplifier error messages Audio and visual signal in case of
input level error and noisy signal
Patient cable type Defibrillator protected 10-lead cable
Innomed approved patient cable 4-lead cable
Defibrillator tolerance max. 360 J, 5000 V
Only with defibrillator protected cable!
Digitalizing features
Data acquisition 12-lead, simultaneous (within 100us)
Sampling frequency 8000 Hz / channel
A/D resolution 24 bit, 0.076uV/bit
Nominal processed signal range 700 mV
Stored signal resolution 500 Hz 10 uV/bit
Resolution in case of PC connection during online ECG 500 Hz 5 V/bit
transfer
Printing features
Effective recording width per channel 40 mm, overlap allowed
Printer head resolution In amplitude direction: 8 points / mm
On the time axis: 8 or 16 points / mm
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Printing speed 5, 25, 50 mm/s
Paper width 112 mm +0 -1 mm
Paper block (folding) 300 pages, 150 mm long pages
Paper replacement automatic feed
Warnings Sound signal when out of paper
Printed data Date, time, patient identifier code, age, speed,
sensitivity, lead marks, filter status
Printed analysis data Amplitude and time parameters measured on averaged
QRS cycle, heart frequency, axis positions and Q-T,
P-Q, QRS width and diagnostic categories
The calculated time parameters are signed by markers
on the average curves
Display
Display type TFT colour, touch screen, size: 7”
Viewing resolution 640 x 480 points
Number of displayed curves 3 channels + with rhythm lead group change
6 channels + with rhythm lead group change
12 (2 x 6) channels
Communication parameters
Communication USB
Wifi (optional)
Communication services (optional!) - online monitoring of 12 leads
-ECG device control from PC
-record creation and storage directly on the PC
Warning!
There is only analysis creation which the pace impulse does not interfere, but due to the morphological differences there
may be inaccuracies in the numerical data.
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Patient connector
USB
Analog
part
Digital
part
Charger
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HS112C-1 Main board Digital Part
USB PC
Insulation PL1
Connection
to
Interface J2 INTERFACE
Test Circuits BOARD
Connector J3
Pro-
cessor
ECG data Serial ECG
(U24 !) OPTO data
isolator
RAM RTC
(U201) (U21)
D[0..7]
A[00..18]
+5V Power
Accu Supply
J4 U44
Pack
On/Off
Circuit
U51
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MASTER
A/D
(U17)
limb leads
Patient P2
Processor
(U6 !)
ECG data
opto
SLAVE isolator
A/D
(U18)
chest leads
+VCCAN
+3,3V
+3,3V Isolated
power power
supply supply
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Display
Display
J2
controller
PIC24FJ256DA210
U7
J1
Interface connector
Printer
J8
J4 Motor driver
ON/OFF
button
& J24
LED
Power connector J11
Power supply
+3,3V U9
Head Power U10
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The battery pack contains 8 pcs of 2100 mAh rechargeable batteries. The pack is drained at the fourth cell. This
output supplies the date / time IC and the record storing RAM with power when the device is turned off.
We have built a thermistor into the battery pack as well, which checks battery pack heating during charging. As a
final check we have built in a thermal protection fuse that breaks at 90°C. Take note of this fuse when servicing
the device, as it may break with too much heat (for example when soldering). Instead of soldering we
recommend cold extrusion or soldering with continuous cooling.
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Display
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Power cord and mains Check the outer isolation of the mains cable each time when the device is in
connection surveillance the service station and/or periodically. If there is any demage, change the
cable.
Check the mains socket where the device is used. The wall socket has to be
a grounded type and in good condition. If the earth connection is failed, the
device can detect noisy ECG.
Power cord and charge test Switch on the device. After a few minutes connect it to the mains via the
power cable. After a few seconds, the yellow CHARGE lamp has to light.
Battery measurement Charge up the battery leaving the device on the mains for min. two hours.
(detecting shorted cell, or too old Disassemble the battery package. Measure the voltage between the red (+)
battery) and black(-) wires using the pins of the connector and pay attention not to
make short circuit, because the fuse in the battery can demage. The voltage
has to be 8 x 1.24V = 9,9V. If the voltage is lower than 9,2V in that case
the battery is too old, or there is a shorted cell inside. In this case change
the battery.
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P1 P2 Examined lead
L all other I
R all other II
F all other III
V1 all other V1
V2 all other V2
V3 all other V3
V4 all other V4
V5 all other V5
V6 all other V6
P1 P2 Examined lead
L all other I
R all other II
F all other III
V1 all other V1
V2 all other V2
V3 all other V3
V4 all other V4
V5 all other V5
V6 all other V6
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6.2.3 Latch-up watch check
Only connect the DC generator to the amplifier input according to the table. The DC level has to be controlled
between 0 and 450 mV. The filter must be turned off.
Connect the patient cable according to the following table and start the channels one-by-one with the channel
selector. On the display check the measurement order quality, the baseline, which can be reset after DC
controlling with the blocking command.
During the examination the device indicates the latch-up watch circuit’s operation with text message. During the
measurement enter the DC values into the table where the text appeared. The comparison levels must be min.
340 mV, max 450mV.
Make a 10 seconds long recording with all inputs connected together, at *2 sensitivity, 25 mm/sec speed from all
groups. The filter must be off. Measure the noise and absolute deviation from the baseline on the null-line.
The noise on the input is acceptable if the value of the noise peak-to-peak is not greater than
(0.4 mm+1 pixel)=0.525 mm on any lead. The null-line is acceptable if the deviation from the baseline is less
than 2 mm anywhere on the printout and on the display.
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Apply +DC signal onto the amplifier’s input (2000 +/-0.5% µVpp / 150 Hz sine) from a ground independent
generator according to the table. DC must be +320, -320 mV.
The filter must be off.
Connect the patient cable according to the following tables and with the channel selector start the channels one-
by-one, and measure the signal amplitude or during 50 mm/sec *1 printing.
a/ In case of DC = -320 mV
The signal’s amplitude on the examined lead must be min. 1400 µV.
b. In case of DC = -320 mV
The signal’s amplitude on the examined lead must be min. 1400 µV.
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Apply 4 mVpp 50Hz sine signal from the generator between the device’s V2 and all other connected inputs. The
filter is acceptable if the dampening is less than 20dB when the frequency is changed in the 48.5 Hz - 51.5 Hz
range. The measurement should be performed on the V2 lead by making a recording at 50 mm/sec speed and
normal amplification with the filter on. The recorded signal must be less than 4 mm.
b. “Line” filter on at 60 Hz
Apply 4 mVpp 60Hz sine signal from the generator between the device’s V2 and all other connected inputs. The
filter is acceptable if the dampening is greater than 20dB when the frequency is changed in the 59 Hz - 61 Hz
range. The measurement should be performed on the V2 lead by making a recording at 50 mm/sec speed and
normal amplification with the filter on. The recorded signal must be less than 4 mm.
c. “Noise” filter on
Apply 4 mVpp 35Hz sine signal from the generator between the device’s V2 and all other connected inputs. The
filter is acceptable if the dampening is greater than 20dB. The measurement should be performed on the V2 lead
by making a recording at 50 mm/sec speed and normal amplification with the filter on. The recorded signal must
be less than 27 mm.
Connect the patient cable to the M13 measurement device, to which input apply 20 Veff 50Hz sine signal.
Amplification *1. Start AUTO recording and check the signal size on the paper. Acceptable if the signal is not
greater than 5.6 mm.
Set PACE MAL operating mode on the Phantom 320 generator and make approximately 10 seconds long
printouts from all groups at 25 mm/sec speed and *1 amplification. Check the printout quality. The curve must
be continuous and clearly visible.
The recording must be repeated in normal heart rate 60 position by connecting the pacemaker generator, set to
700mV/2ms, in series with the R lead.
Make 6 seconds long recording in automatic operating mode.
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Connect an ECG signal generator to the device input. Monitor the signal on the PC and switch over all the
amplification levels, the filter, and all the leads. Check that the setting on the PC and the signal match those on
the device. Then start automatic storage on the PC, store the recording, then retrieve it from the database and
check the signal quality.
Check the R-wave amplitudes on all leads on the display. Print the signal from the PC on a laser printer through
the serial line and check the ECG signal there as well. Check the analysis parameters; compare the numeric
values on the display with the amplitude and time parameters from the recording.
The device has to be disassembled in the following order (re-assembly must be performed in reverse order):
Screw
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Screw
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After removing the appropriate screws the components in the bottom part can be aslo removed.
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Beside the device, the following are required to reprogram the device:
1. USB cable
2. PC
3. The software update program package
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PC connection does not work. The Innobase or device software Check the Innobase version and the
version is not appropriate. Innobase software module version.
Check the device software version.
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9 Assembly drawings
9.1 HeartScreen112C-1 Main board
TOP
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BOTTOM:
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BOTTOM:
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10 Schematics
10.1 HeartScreen112C-1 Main Board
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