NLNG QAQC DAILY PROGRESS REPORT-NLNG-DMG-GEN-QA7180-00003

NLNG SUPPLIES PROJECT

NLNG QAQC DAILY PROGRESS REPORT

CLIENT: SPDC ACTIVITY LOCATION: GBARAN COMPRESSION SITE /CPF

CONTRACTOR: LEE ENGINEERING WEATHER SUNNY
CONDITION:
PROEJECT TITLE: GBARAN COMPRESSION PROJECT (GNC) DISCIPLINE: CIVIL MECHANICAL PACO
ELECTRICAL COATING
CLIENT CONTRACT TIME/DATE: 7.30AM-7.30PM 5th September, 2024
No:
REPORT No: GNC –QAQC –SEPT- 05
DAILY ACTIVITIES:
MECHANICAL Completio CIVIL Completion
n Date Date
CIVIL WORKS IN GNC
(1) Quality control inspection of the fit up of 14” Sch 160  Confirmed installation of HEA140 L-TYPE pipe
class #1500, carbon steel line 300-S-51001-151502 XHP oil support on steel along PR 5. Installation is in
spool filling and capping completed today – Weld joint progress.
Visually Accepted.
 CIVIL WORKS IN CPF:
(2) Inspection checks on the fitup of 14” Sch 160 class #1500,
carbon steel flange to pipe rot and hot pas completed filling GRE FIRE WATER VALVE PITS
and capping to be completed tomorrow.  Confirmed manual excavation of the sixth GRE
firewater valve pit in CPF, behind the GNC pipe
(3) Visual inspection of completed 12 XHP oil pipe to elbow rack 5. Excavation is in progress.
capping completed and –Visually Accepted.  Confirmed manual excavation and concrete
blinding of GRE fire valve pit tie-in point in CPF.
3) Welding of 4” sch 40 carbon steel flare drain line pipe
Excavation continues today.
welded completed 4 Numbers – Visually Accepted
 Witnessed drilling of 22mm bolt holes on the new
GNC PR 1,2 and 3. In preparation for T-TYPE
pipe support installation. Drilling is in progress.
 Installation (by welding) of 2nos. gusset plates on
the existing pipe rack of HP Oil platform.

ELECTRICAL Completio INSTRUMENTATION Completion

n Date Date
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1) Supervised installation of shelter on pre-
- Monitored PMS bound cable trench dewatering, installed JB and 1 no. F&G JB (74-JE-127A-F) on JB
maintenance, sand bedding at 300mm thickness, and frame around HV room. Ensured Jb was installed
installation of HV cable tiles, all progressing concurrently in accordance with JB location diagram and
up to the HV substation. The 6nos 1cx300mm2 HV & PMS properly aligned.
cables respectively are buried in same trench due to space
constraint and in accordance with the Proposed cable routes
for GTGC-2, GNCP - Rev C. 2) Earth bonding of pre-installed cable trays with
- Monitored cable trench excavation and laying of 1x70mm2 6mm2 earth cable on-going. Ensured work was
G/Y cable to link together the 6nos newly installed HV earth done in accordance with earthing work method
pits and thereafter connected to the site earthing system statement. On-going.
network. Also and also linked to the HV substation main
earth bar. Cables termination to the earth pits commences 3) Fabrication of support and secondary cable
tomorrow. See attached photo. trays on-going. Ensured work was done in
- Commissioning of the UPS battery bank and the chargers accordance with fabrication work method
progressed with stacking of the batteries on the battery statement. On-going.
rack.
- Commenced and completed laying and termination of
4cx10mm2 LV cable from the Distribution board behind
FAR 105 to the HV Substation DB111E1H (Lighting &
Small Power DB). Witnessed also looping and termination
of the DB outgoing feeder breaker to Charger 1 & 2
incomers for the purposes of temporary provision of power
to the chargers, for charging of the UPS battery bank by the
OEM FSE. Checked ok continuity between the DB outgoing
and the charger incoming breaker terminals. Confirmed
also the Substation earthing system continuity.
- Continued with electrical services support to the pipe
welding team via temporary power supply in and around
the installed habitat at GNC pipe rack 4 area.

COATING Completio MATERIAL RECEIVING INSPECTION

n Date
Surface preparations and prming of 6No. 100mm x 6.6m CS ,
pipes were carried out during the Shift:-

WEATHER CONDITIONS -
Weather - Sunny & Rainy in-between.
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 NLNG QAQC DAILY PROGRESS REPORT-NLNG-DMG-GEN-QA7180-00003
Relative Humidity - 74%
Ambient Temp. - 29.0DegC.
Dew Point (Dt) - 25.00DegC..
Substrate Temp. (St) 30.0DegC..
St- Dt. = 5.0DegC.

SURFACE PREPARATIONS :-
The Surface preparations of the 6No. CS pipes were done
using power brush and clean rags.
Degree of cleanliness = Sa 3.0.

PRIMING -
The priming of the above cleaned pipes were done with the
application of Epoxy Grey (Parts A & B) primer (Berger
Product).
Mixing Ratio = Part A : Part B = 3 :1(by vol).
Av. DFT =120microns.

From the results of the tests conducted and visual

inspections the Coating operations were certified okay.

PLANNED ACTIVITIES
DESCRIPTION OF ACTIVITIES Remark

REFERENCE PROCEDURE/DOCUMENT/DRAWING
ITP FOR PIPING AND STRUCTURAL WORKS
GNC PIPE RACK ERECTION DRAWING
AFC ISOMETRIC AND PROCESS FLOW DRAWINGS
ITP FOR TRENCHING, LOWERING AND BACKFILLING.
ITP FOR SURVEY WORKS

ACTIONITEMS RAISE BY STATUS RESPONSIBLE

D

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LESSONS LEARNT:

QAQC STATUS:

ACTIVITY TO-DAY PREVIOUS TO-DATE COMMENTS

Daily Welded Joint (Train 2) 0 9821 9821
Radiographic test shot reviewed (Train 2) 0 782 782
Rejected joint (Train 2) 0 11 11
Repair welded joint Accepted 0 10 10
Coated Welded joints 0 84 84
No defects status 0 10 10
SQI Findings 0 7 7
Top quality risks (Identified/Mitigated) 0 19 19
Inspections Conducted (Witness/Hold) 0 64 64
NCR Recorded 0 6 6
RCA/CAPA Conducted 0 TBA TBA
A Check Sheet Signed 17 238 238
Procedure Awareness Sessions 0 10 10
Site Quality Audits Conducted 0 1 1
Lessons Learnt Sessions (Quality) 0 0 10
Performance metrics 0 0 0

PERSONNEL LIST:

S/NO NAME POSITION COMPANY LOCATION

PERSONNEL ONSITE
1. NJOKU CHIJIOKE Mechanical Quality Engineer SPDC GBARAN GNC
2 OGUGOEDENG GABRIEL Civil Quality Engineer SPDC GBARAN GNC
3 AJAYI OLANIRAN PACO Quality Engineer SPDC GBARAN GNC
4 MICHAEL ONU Coating Quality Engineer SPDC GBARAN GNC
5 BENSON OPARA Electrical Quality Engineer SPDC GBARAN GNC

PERSONNEL ON TIME OFF

1 ADELEKE SESAN Civil Quality Engineer SPDC TIME OFF
2 SADIKU MOMODU Electrical Quality Engineer SPDC TIME OFF
3 EPAMOWEI SAMPSON Coating Quality Engineer SPDC TIME OFF
4 IHEME BRENDA Mechanical Quality Engineer SPDC TIME OFF
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 NLNG QAQC DAILY PROGRESS REPORT-NLNG-DMG-GEN-QA7180-00003
5 MUSTY NWACHI PACO Quality Engineer SPDC TIME OFF
ISSUE DATE CLOSEOUT DATE
NEGATIVE - Contractor is always in the habit of violating SPDC
OBSERVATION equipment/material Inspection procedure by intentionally evading
formal notification to SPDC QC rep at site of intended
inspection/testing through issuance of RFI. Contractor electrical QC
advised to stop further practice.
- HV Cable Trench yet to be properly maintained and dewatered.
- Cable yet to be tagged as per project specification and procedure.
- PMS bound control cables yet to be properly arranged along the tray
route
- PMS cable tray installation yet to be completed along the tray route.
- Red Oxide primer supplied was of substandard and as such was
rejected.
- The absence of Red Oxide Primer are seriously affecting our Coating
operations since we cannot do surface preparations without priming
within the period of 3hrs.
- Red Oxide primer supplied was of substandard and as such was
rejected.
- The absence of Red Oxide Primer are seriously affecting our Coating
operations since we cannot do surface preparations without priming
within the period of 3hrs.
- The absence of Red Oxide Primer are seriously affecting our Coating
operations since we cannot do surface preparations without priming
within the period of 3hrs.
- In view of the above it was resolved to be priming the 100mn x 6.0m
bare pipes with Epoxy Grey Berger primer till the requested Red
Oxide primer (Berger product) is procured.

POSITIVE
OBSERVATION
NON-CONFORMANCE

QAQC NAME.
SITE COORDINATOR DATE.
COMMENTS SIGN:

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Priming of 4” CS pipes
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Visually inspected CS welded joint of XHP OIL SPOOL

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