UPVC Submittal

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SUBMITTTAL

1- Quality plan and inspections test plan.


2- Healthy and safety precaution for the factory.
3- ISO certificate and other factory certificate.
Quality plan and inspections test plan.
- Quality policy
Total quality control perceptive is taken as a principal while

Performing the mission. Our main policy is to provide the present and Future needs and demands of our customers
in the most economical way and on time. In all our processes, we adopt in the principle of customer Oriented
understanding.

Aim for improvement full participation of our staff. In this process management, our main goal is to continuously
improve our production and to respond the demands of our customers, personals and suppliers.

- OUR MISSION
To increase the number of pleased and trusted customers in our sector by satisfying them from our quality.

- OUR VISION

To be committed to the mission of being the symbol of trust and contentment in the plastic and fittings market,
Misrelhegaz proceeds to this targets as being the leader in the domestic market. And being a under rental and
permanent supplier in the international market.

- WHY Misr Elhegaz

Being one of the best firms in the country in manufacturing sector of PVC, PPR, HDPE Pipes and Fittings, Misr
Elhegaz Gives at most of the importance to the Quality control and:
1. Uses the most appropriate material
2. Has the most advanced high technology
3. Has well qualified technical Staff and Experienced Labor
4. Produces Pipes in compliance with the International Standards.
5. Has well equipped laboratory which is round the clock busy to control the Quality at each stage
of production

- QUALITY CONTROL

 QUALITY CONTROL DEPARTMENT

Our company has a quality control department under the supervision of Quality Manager to
ensure quality at all levels. The quality control Department works round the clock to synchronize
with shift system of the plant.

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
 RAW MATERIAL QUALITY CONTROL.
All types of Raw material from our supplier are subject to input quality control test .Before
Production Samples chosen from raw material for Test being carried out obtain suitable for
Production approval.

 PROCESS QUALITY CONTROL


To assure quality of the UPVC & HDPE & PPR Pipes during production process and finish product, Quality
Control department ensures that materials used in the manufacturing process are in strict compliance with the
end users' requirement and the end product is in conformity with the applicable international standards.

 EXTENSIVE QUALITY CONTROL


MISR EL HEGAZ pipe undergoes numerous quality control tests, including regular measurements of critical
dimensions, tests for extrusion quality, pipe flattening, burst pressure, impact resistance, joint integrity, and
hydrostatic soundness , Melt Flow rate, Internal Hydrostatic Pressure Resistance (ICPR), Longitudinal Reversion
(Heat Reversion) , Tensile Strength This ensures optimum quality, reliability and long-term strength.
 HIGH QUALITY AND PERFORMANCE STANDARDS
The quality and performance of all Pipes types (UPVC & HDPE & PPR --) are assured by a wide array of tough
standards, control tests and independent certifications.
 Quality test plan.
‘UPVC PIPES

1- We produced pipes according to DIN 8061/8062 & ISO 1452 & ES 848 --- etc. .
2- Lab apparatus at Misr El hegaz :-

NO Test Name Type Model


1 Tensile stress,strain,elongation PE pipe Testometric M500-50CT
2 Humidity of (resin,filler) mettler Lj 16
3 Melt Flow Index of(pvc compound,PE,PP,PS) Kayeness D4003x
4 Shore Hardness A&D for plastic bareiss BS 61
5 Sieve Analysis of pure pvc resin Retsch As200
6 K-Value of pure pvc resin Schott Gerate Avs 310
7 BulK Density of( pvc resin,filler) IPT
8 Press Collin 300E
9 Laboratory Mixer Henschel FM 10
10 Roll Mill Collin 150E
11 Oven Tritec 02-1985
12 Tensile stress,strain,elongation,elasticity modulus Testometric Mic Ro-350
13 Pendulium Impact tester Zwick SR 11
14 Thermal Stability of pvc compound powder Gebr Liebisch 33649
15 Density of solid materials mettler Pg 203s
16 Fusion Time of rigid pvc compouds Brabender Plastogragh P1201
17 Free Flow of pure resin IPT 1098
18 Viscosity of Fluids Brookfield Tc500
19 Milling machine IPT 1285

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
3- Testing curried daily at quality control lab.

o Hydrostatic pressure test.


o Falling impact test.
o Dimensions.
o Heat reversions.
o Resistance to dichloromethane .
o Density.
o Humidity.
o Sieve analysis.
o brabender instruments for adapted the quality control of materials .

4- Lab layout

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
‫تليفون ‪06( 0222666 :‬خطوط )‬ ‫الممكممركممسالممر ممي ممممممم ‪ 096 :‬شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬
‫تلكس ‪HIGAZ 26626 :‬‬ ‫تليفكس ‪0266666 :‬‬ ‫‪6‬ب‪ 0999:‬هليو وليس‬ ‫تلغرافيمما‪:‬ا مما ص مممممممم‬
‫تليفون ‪06( 600/106016:‬خطوط) مباشر‪ 0660016:‬تليفاكس ‪600/106626:‬‬ ‫الكصـمـمـمـمـمـمـــــــــامد ‪ :‬م اش ال اشر من مضان الكاطقش الصااعيش ‪A1‬‬
‫تليفون ‪06( 0222666 :‬خطوط )‬ ‫الممكممركممسالممر ممي ممممممم ‪ 096 :‬شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬
‫تلكس ‪HIGAZ 26626 :‬‬ ‫تليفكس ‪0266666 :‬‬ ‫‪6‬ب‪ 0999:‬هليو وليس‬ ‫تلغرافيمما‪:‬ا مما ص مممممممم‬
‫تليفون ‪06( 600/106016:‬خطوط) مباشر‪ 0660016:‬تليفاكس ‪600/106626:‬‬ ‫الكصـمـمـمـمـمـمـــــــــامد ‪ :‬م اش ال اشر من مضان الكاطقش الصااعيش ‪A1‬‬
‫تليفون ‪06( 0222666 :‬خطوط )‬ ‫الممكممركممسالممر ممي ممممممم ‪ 096 :‬شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬
‫تلكس ‪HIGAZ 26626 :‬‬ ‫تليفكس ‪0266666 :‬‬ ‫‪6‬ب‪ 0999:‬هليو وليس‬ ‫تلغرافيمما‪:‬ا مما ص مممممممم‬
‫تليفون ‪06( 600/106016:‬خطوط) مباشر‪ 0660016:‬تليفاكس ‪600/106626:‬‬ ‫الكصـمـمـمـمـمـمـــــــــامد ‪ :‬م اش ال اشر من مضان الكاطقش الصااعيش ‪A1‬‬
‫تليفون ‪06( 0222666 :‬خطوط )‬ ‫الممكممركممسالممر ممي ممممممم ‪ 096 :‬شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬
‫تلكس ‪HIGAZ 26626 :‬‬ ‫تليفكس ‪0266666 :‬‬ ‫‪6‬ب‪ 0999:‬هليو وليس‬ ‫تلغرافيمما‪:‬ا مما ص مممممممم‬
‫تليفون ‪06( 600/106016:‬خطوط) مباشر‪ 0660016:‬تليفاكس ‪600/106626:‬‬ ‫الكصـمـمـمـمـمـمـــــــــامد ‪ :‬م اش ال اشر من مضان الكاطقش الصااعيش ‪A1‬‬
‫تليفون ‪06( 0222666 :‬خطوط )‬ ‫الممكممركممسالممر ممي ممممممم ‪ 096 :‬شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬
‫تلكس ‪HIGAZ 26626 :‬‬ ‫تليفكس ‪0266666 :‬‬ ‫‪6‬ب‪ 0999:‬هليو وليس‬ ‫تلغرافيمما‪:‬ا مما ص مممممممم‬
‫تليفون ‪06( 600/106016:‬خطوط) مباشر‪ 0660016:‬تليفاكس ‪600/106626:‬‬ ‫الكصـمـمـمـمـمـمـــــــــامد ‪ :‬م اش ال اشر من مضان الكاطقش الصااعيش ‪A1‬‬
MISR EL-HEGAZ FOR UPVC PIPES & FITTINGS
Misr El-Hegaz group established its UPVC pipes factory to continue its pioneering role in Egyptian plastic market, offering a wide range of
UPVC pipes and fittings in high quality according to global quality standards. UPVC pipes and fittings factory located in Misr El-Hegaz
industrial complex in 10th of Ramadan city, 50 KM from Cairo, among eight other factories producing different plastic products. The factory
is equipped with the most up to date machinery and equipment to produce more than 50 K Tons annually

The continuous research and development gathered with applying the latest production techniques ensured that Misr El-Hegaz pipes and
fittings are produced according to the highest quality standards to serve many industrial sectors such as construction, potable water,
wastewater, communication, agriculture, and many other industries. The quality control department continuously monitors production in
order to assure that all pipes and fittings are produced in accordance with the global quality standards.

Features:

 Low Friction Loss


 Internal Corrosion Resistance
 External Corrosion Resistance
 Freedom from Contamination
 Light Weight
 Low Thermal Conductivity
 Easy Installation
 Strength
 Fire Resistance
 Low Installation Cost
 Maintenance Free
 Immunity to Galvanic or Electrolytic Attack
 Freedom from Toxicity, Odors, and Tastes

Applications:

 Agricultural Irrigation
 Sewerage and industrial waste
 Conduit or duct for cables
 Venting systems
 Transportation of acids, alkalis, and other corrosive chemicals
 Groundwater transportation for land engineering

QUALITY:
Misr El-Hegaz owns a huge number of advanced laboratories administrated by highly experienced chemists and engineers to ensure that
every piece produced in Misr El-Hegaz is well tested to match global quality standards.

GUARANTEE:
All Misr El-Hegaz pipes and fittings are guaranteed for 10 years. We carry out the responsibility starting from installation test to reparation
and compensation in case of any manufacturing defect.

Standards & Regulations


Misr El-Hegaz UPVC pipes are manufactured according to different international standards to suit various applications. Misr El- Hegaz
manufacturing standards are mainly based on DIN, BS, ASTM, and Egyptian Standards. The DIN is commonly used in Egypt and all developed
countries, its regulations are based on European standards.

UPVC Pressure System:


We produce UPVC pressure pipes according to “DIN 8061 – DIN 8062 – ES 848 – EN ISO 1452-2” from diameter 20 mm up to 1200 mm in
gray color at “16 – 10 – 6 – 4” bar. Pipes are produced according to “BS 3505 – BS 3506” from diameter ½” up 2” in gray color.

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
UPVC Sewer System:
We produce UPVC sewer pipes according to «ES 1717/2008 – ISO 4435 – ISO EN 1401» from diameter 110 mm up to 1000 mm in gray color
«SN2 – SN 4 – SN 8». Sewer under gravity pipes produced according to DIN 19534. Sewer “DWV” pipes produced according to DIN 19531.

UPVC Drainage Inch System «114 System»:

We produce «DWV» pipes and fittings according to “ASTM D 2241 – ASTM D 2665 – ASTM D 2466 – ASTM D 1785 - SCH 40 - SCH 80» from
diameter ½” up to 6” in white color «Normal & Multi-layer».

UPVC Drainage Metric System «110 System»:

We produce «DWV» pipes and fittings from diameter 50 mm up to 160 mm in white color “solvent cement” «Normal & Multi-layer» and
according to «DIN EN 1401 – DIN EN 1329» from 50 mm up to 200 mm “ring seal” gray color.

UPVC Pressure Pipes


UPVC pressure pipes according to (DIN 8061 - 8062) and Egyptian standards 848-1/2001:

Size “mm” Class 2-4 Bar Class 3-6 Bar Class 4 - 10 Bar Class 5 - 16 Bar
Thick MM Weight KG Thick MM Weight KG Thick MM Weight KG Thick MM Weight KG
20 1.5 0.137
25 1.5 0.173 1.9 0.212
32 1.8 0.260 2.4 0.342
40 1.8 0.334 1.9 0.350 3 0.525
50 1.8 0.422 2.4 0.552 3.7 0.809
63 1.9 0.562 3 0.854 4.7 1.290
75 1.8 0.642 2.2 0.782 3.6 1.220 5.6 1.820
90 1.8 0.774 2.7 1.130 4.3 1.750 6.7 2.610
110 2.2 1.160 3.2 1.640 5.3 2.610 8.2 3.900
125 2.5 1.480 3.7 2.130 6 3.340 9.3 5.010
140 2.8 1.840 4.1 2.650 6.7 4.180 10.4 6.270
160 3.2 2.410 4.7 3.440 7.7 5.470 11.9 8.170
200 4 3.700 5.9 5.370 9.6 8.510 14.9 12.80
225 4.5 4.700 6.6 6.760 10.8 10.80 16.7 16.10
250 4.9 5.650 7.3 8.310 11.9 13.20 18.6 19.90
280 5.5 7.110 8.2 10.40 13.4 16.60 20.8 24.90
315 6.2 9.020 9.2 13.20 15 20.90 23.8 31.50
355 7 11.40 10.4 16.70 16.9 26.50 26.3 39.90
400 7.9 14.50 11.7 21.10 19.1 33.70 29.7 50.80
450 8.9 18.30 13.2 26.80 21.5 42.70
500 9.8 22.40 14.6 32.90 23.9 52.60
560 11 28.10 16.4 41.40 26.7 65.80
630 12.4 35.70 18.4 52.20 30 83.20
710 14 45.30 20.7 66.10
800 15.7 57.20 23.3 83.90
900 17.7 72.50 26.3 106
1000 19.7 89.60 29.2 131
1200 23.6 129.0

UPVC pressure pipes according to (BS.3505):

Size Thickness Weight Kg/m. Size Thickness Weight


mm. mm. Kg/m.
Inch MM Inch MM
½ 21.2 2.6 0.225 1.25 42.1 3.75 0.630
¾ 26.6 3 0.320 1.5 48.1 4.3 0.815
1 33.4 3.5 0.470 2 60.2 5.3 1.250

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
UPVC Pressure Pipes
UPVC Pressure pipe for potable water, Wastewater and industrial applications according to ISO EN 1452-2(2009) and Egyptian standards
848-1/2008

Size S20 (SDR41) S16 (SDR33) S12.5(SDR26) S10 (SDR21) S8 (SDR17) S3 (SDR13.6)
MM Thick Weight Thick Weight Thick Weight Thick Weight Thick Weight Thick Weight
Nominal pressure PN based design coefficient c=2.5
PN6 PN8 PN10 PN12.5 PN16
25 1.5 0.174 1.9 0.213
32 1.5 0.227 1.6 0.240 1.9 0.274 2.4 0.342
40 1.5 0.286 1.6
50 1.6 0.838 2.0 0.468 2.4 0.551 3.0 0.673 3.7 0.811
63 2 0.595 2.5 0.729 3.0 0.860 3.8 1.066 4.7 1.290
75 2.3 0.810 2.9 1.002 3.6 1.221 4.5 1.497 5.6 1.822
90 2.8 1.172 3.5 1.441 4.3 1.792 5.4 2.146 6.7 2.609
Size Nominal pressure PN based design coefficient c=2
MM PN6 PN8 PN10 PN12.5 PN16 PN20
110 2.7 1.394 3.4 1.728 4.2 2.104 5.3 2.611 6.6 3.195 8.1 3.848
125 3.1 1.808 3.9 2.242 4.8 2.723 6.0 3.351 7.4 4.067 9.2 4.959
140 3.5 2.277 4.3 2.763 5.4 3.421 6.7 4.184 8.3 5.100 10.3 6.211
160 4.0 2.962 4.9 3.587 6.2 4.476 7.7 5.482 9.5 6.660 11.8 8.119
180 4.4 3.658 5.5 4.518 6.9 5.597 8.6 6.880 10.7 8.427 13.3 10.283
200 4.9 4.514 6.2 5.644 7.7 6.625 9.6 8.520 11.9 10.402 14.7 12.624
225 5.5 5.686 6.9 7.055 8.6 8.692 10.8 10.769 13.4 13.163 16.6 16.019
250 6.2 7.103 7.7 8.732 9.6 10.764 11.9 13.178 14.8 16.147 18.4 19.720
280 6.9 8.838 8.6 10.907 10.7 13.424 13.4 16.597 16.6 20.266 20.6 24.713
315 7.7 11.079 9.7 13.818 12.1 17.053 15.0 20.888 18.7 25.662 23.2 31.290
355 8.7 14.083 10.9 17.479 13.6 21.582 16.9 26.501 21.1 32.608 26.1 39.656
400 9.8 17.848 12.3 22.196 15.3 27.334 19.1 33.716 23.7 41.254 29.4 50.310
450 11.0 22.511 13.8 27.990 17.2 34.542 21.5 42.667 26.7 52.253 33.1 63.692
500 12.3 27.932 15.3 34.455 19.1 42.593 23.9 52.671 29.7 64.551 36.8 78.650
560 13.7 34.817 17.2 43.341 21.4 53.413 26.7 65.879
630 15.4 43.989 19.3 54.677 24.1 67.628 30.0 83.241
710 17.4 55.962 21.8 69.549 27.2 85.968
800 19.6 70.976 24.5 88.028 30.6 108.93
900 22.0 89.573 27.6 111.498
1000 24.5 110.77 30.6 137.307

UPVC Pressure pipe for potable water and Wastewater according to Din 8061 - Din 8062 (2009)

Size (mm) SDR 41 - PN6


Thickness (mm) Weight (KG)
1200 29.4 161

UPVC Sewer Pipes


UPVC sewer pipes according to ISO4435, EN 1401, and Egyptian standard1717/2008

Size “mm” SN2 (SDR51) SN4 (SDR41) SN8 (SDR34)


Thick mm Weight kg/m Thick mm Weight kg/m Thick mm Weight kg/m
110 3.2 1.64 3.2 1.64
125 3.2 1.82 3.7
160 3.2 2.41 4 2.91 4.7 3.44
200 3.9 3.7 4.9 4.46 5.9 5.37
250 4.9 5.65 6.2 7.06 7.3 8.31
315 6.2 9.02 7.7 11.11 9.2 13.2
355 7 11.4 8.7 14.06 10.4 16.7
400 7.9 14.5 9.8 17.8 11.7 21.1
450 8.8 18.3 11 22.53 13.2 26.8
500 9.8 22.4 12.3 28 14.6 32.9
630 12.3 35.7 15.4 43.94 18.4 52.2
710 13.9 45.3 17.4 56.15 20.8 66.1
800 15.7 57.2 19.6 71.39 23.4 83.9
900 17.6 72.5 22 89.6
1000 19.6 89.6 24.5 110.8

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
UPVC Gravity sewerage pipes according to DIN 19534, and Egyptian standard1717/2001

Normal Size mm Outside Diameter Thickness Weight


Diameter Tolerance Diameter Tolerance kg/m
110 110 0.3 3.0 0.5 1.630
125 125 0.3 3.0 0.5 1.870
160 160 0.4 3.6 0.6 2.650
200 200 0.4 4.5 0.7 4.120
250 250 0.5 6.1 0.9 7.00
300 315 0.6 7.7 1.0 1.870
400 400 0.7 9.8 1.2 17.800
500 500 0.9 12.2 1.5 27.649
630 630 1.1 15.4 1.8 43.944

UPVC cable conduit pipes according to DIN 8062 and Egyptian Telecom specification T.C 161A:

Size (mm) Thickness (mm) Weight (KG)


50 1.8 0.428
110 3.2 1.690
160 3.6 2.650
200 4 3.700

Socket Dimensions for UPVC Pipes


Pipe Size (mm) Socket Length (K) mm
50 70
63 80
75 90
90 110
110 145
125 145
140 150
160 160
180 175
200 190
225 190
250 200
280 210
315 227
355 250
400 250
450 276
500 340
560 345
630 350
710 380
800 420
900 460
1000 460
1100 490
1200 460

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
UPVC Drainage Systems Standards & Regulations
UPVC pipes according to ASTM D - 1785 (Sch - 40) - (Sch - 80)

Size Outside SCH – 40 SCH - 80


Inch Diameter(MM) Thickness mm Weight Kg/m Thickness mm Weight Kg/m
¾ 26.67 2.9 0.33 3.9 0.41
1 33.40 3.4 0.48 4.6 0.6
1½ 48.26 3.7 0.77 5.1 1.03
2 60.33 3.9 1.04 5.5 1.41
3 88.90 5.5 2.14 7.6 2.88
4 114.30 6.0 3.05 8.6 4.22
6 168.28 8.0 5.37 11.0 8.05

UPVC pipes according to ASTM D2241 (SDR)

Size Outside SDR 64 SDR 41 SDR 32.5 SDR 26 SDR 21 SDR 17 SDR 13.5
Inch Diameter PSI 63 PSI 100 PSI 125 PSI 160 PSI 200 PSI 250 PSI 315
MM BAR 4.3 BAR 6.9 BAR 8.6 BAR 11 BAR 13.8 BAR 17.8 BAR 21.7
W.T KG/M W.T KG/M W.T KG/M W.T KG/M W.T KG/M W.T KG/M W.T KG/M
¾ 26.67 1.5 0.195 1.6 0.205 2.0 0.245
1 33.40 1.5 0.247 1.6 0.260 2.0 0.313 2.5 0.376
1½ 48.26 1.5 0.363 2.0 0.442 2.3 0.502 2.9 0.634 3.6 0.763
2 60.33 1.9 0.558 2.3 0.657 2.9 0.804 3.6 0.970 4.5 1.180
3 88.90 2.7 1.130 3.4 1.390 4.2 1.680 5.2 2.050 6.6 2.560
4 114.30 1.8 1.03 2.8 1.51 3.5 1.850 4.4 2.280 5.4 2.790 6.7 3.390 8.5 4.230
6 168.28 2.6 2.10 4.1 3.18 5.2 3.990 6.5 4.970 8.0 6.060 9.9 7.390 12.5 9.160

White UPVC Drainage Systems


MISR EL-HEGAZ 114 SYSTEM

Size (inch) Outside Diameter (mm) Thickness mm Weight Kg/m


¾ 26.6 3 350
1 33.4 3.5 520
1.5 48.2 1.9 440
2.9 650
3.6 800
2 60.3 2.9 830
3.6 1020
3 88.9 3 1280
4 1690
5 2090
3.4 1450
4.2 1770
4 114.3 3 1660
4 2200
5 2720
4.4 2410
5.4 2930
6 168.2 3 2470
4 3270
5 4060
4.1 3350
5.2 4220

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
MISR EL-HEGAZ 114 SYSTEM

Size (inch) Outside Diameter (mm) Thickness mm Weight Kg/m


50 50 2.2 520
2.4 570
75 75 1.8 660
2.2 800
3 1080
4 1410
5 1740
110 110 3 1600
4 2110
5 2610
160 160 3 2350
4 3110
5 3860

Physical Characteristics
Ser Property Test Method Unit Value
Physical Properties
1 Specific gravity ISO 1183 g/cm3 1.4
2 Water absorption DIN 53495 mg/cm2 4
3 Chemical resistance DIN 53476 DIN 8061
4 Max. permissible service temperature (no stronger
mech. stress involved)
Upper temperature limit Degree C 60
Lower temperature limit Degree C 15-
Mechanical Properties
1 Tensile strength at yield ISO 527 MPa 55
2 Elongation at yield ISO 527 % 3
3 Tensile strength at break ISO 527 MPa 30
4 Elongation at break ISO 527 % 33
5 Impact strength ISO 179 kj/m2 Not. Break
6 Notch impact strength ISO 179 kj/m2 3
7 Ball indentation hardness. / Rockwell ISO 2039-1 MPa 120
8 Flexural strength ISO 178 MPa 90
9 Modulus of elasticity ISO 527 MPa 3000
Thermal Properties
1 Vicat softening temp. VST/B/50 ISO 306 Degree C 75
2 Heat deflection temp. HDT/B ISO 75 Degree C 72
3 Coeff. of linear thermal expansion DIN 53752 K * 10 4 0.8
4 Thermal conductivity at 20 Degree C DIN 5261 W/(M*k) 0.14
Electrical Properties
1 Volume resistivity VDE 0303 Ω * cm >10 15
2 Surface resistivity VDE 0303 Ω ≥ 10 13
3 Dielectric constant at 1 MHz DIN 53483 3
4 Dielectric loss factor at 1 MHz DIN 53483 0.01
5 Dielectric strength VDE 0303 KV/mm 20-40
UPVC Chemical Resistance
Reagents concentration % 20 °C 40 °C 60 °C Reagents concentration % 20 °C 40 °C
Hydrochloric acid (35) O O O Sodium hydroxide O O O
Sulfuric acid (60) O O O Ammonia water O O O
Furring Sulfuric acid (100) X Calcium hydroxide O O O
Nitric acid (70) O O + Acetone X
Nitric acid (95) X X X Alcohol O O +
Acetic acid (below 90) O O + Carbon tetrachloride X X X
Acetic acid (over 90) + X X Formalin O O +
Oxalic acid O O O Gasoline O O +
Chlorine gas (dry 100) # X X Natural O O
Chlorine gas (wet 5) # X X Coal gas O O
Cyclohexanol (100) X Freon 12 (100) O O O
Toluene (100) + O Xylem (100) X X X
Stearic acid (100) O O + Vinyl acetate (100) X X X
Sea water O O Phosphorus trichloride (100) X X X
Propane liquid (100) O Thionyl chloride (100) X X X

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
Sodium chloride diluted O X Trichloroethylene (100) O
Cyclohexanone (100) X + Triethanolamine (100) X X X
Potassium chloride (10) O O W.gases nitrous traces O
Potassium chloride (sat.) W.gases nitrous higher X
Potassium chloride (40) O Wax alcohol (100) O
Potassium chloride (10) O O Phenol (1) O
Zinc chloride (10) O O Meth alcohol (100) O +
Zinc chloride (sat.) + Methyl chloride (100) X
Zinc sulfate (10) O O Glycerin, aqueous O O O
Zinc sulfate (sat.) O Glycol aqueous (comm.) O
Whisky O O Hydrogen (100) O
Wine (comm.) O Ozone (100) O
Benzene (Benzyl) (100) X Oleic acid (comm.) O
Benzene (100) O Oleum (10) X
Benzoic acid (all con.) O O + W.gases (100) lower O
Urine (normal) O O Gas water usual +
Butane gaseous (50) O Chlorine water satu. +
Ethyl acetate (100) X X X Butanol up to (100) O +
Ethyl alcohol (aqu. any) O Milk comm. O
Ethyl alcohol (96) + Soda aqueous (diluted) O +
Ethyl ether (100) X Soda aqueous (satu) O
Fatty acids O Bromine liquid (100) X
O : completely unaffected, may be used. + : slightly affected, may be used.
# : affected, may be used with care. X : do not use

UPVC Pipes Service Life Pressure Vs. Temperature


Temperature Design service Permissible working pressure
in C° life in years Series
2 3 4 5
Pressure rating
PN 4 PN 6 PN 10 PN 16
10 1 5.3 7.9 13.2 21.1
5 5 7.4 12.4 19.8
10 4.8 7.2 12 19.2
25 4.7 7.1 11.8 18.9
50 4.6 7 11.6 18.6
20 1 4.8 7.2 12 19.2
5 4.5 6.7 11.2 17.9
10 4.3 6.5 10.8 17.3
25 4.1 6.2 10.3 16.5
50 4 6 10 16
30 1 3.9 5.8 9.7 15.5
5 3.6 5.4 9 14.4
10 3.5 5.3 8.8 14.1
25 3.3 5 8.3 13.3
50 3.2 4.8 8 12.8
40 1 3 4.6 7.6 12.2
5 2.7 4.1 6.8 10.9
10 2.6 4 6.6 10.6
25 2.6 3.8 6.4 10.2
50 2.5 3.8 6.3 10.1
50 1 2.8 4.2 7 11.2
5 2.5 3.7 6.2 9.9
10 2.4 3.6 6 9.6
25 2.2 3.4 5.7 9.1
50 2.2 3.4 5.6 9
60 1 2.3 3.5 5.8 9.3
5 2.1 3.2 5.3 8.5
10 2 3.1 5.1 8.2
25 1.9 2.9 4.8 7.7
50 1.9 2.9 4.8 7.7

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
Storage, Handling, and Transportation

Storage:
Storing pipes correctly protect them from losing their mechanical properties.

- Pipes should be stored in bundles if its height exceeded 1.8 meters or six layers, and it should be stored on flat surface and supported with
wood piece in width 7.5 cm every 2 meters. Outdoor storage should be at shaded are.

- UPVC pipes should not be stored for extended periods under direct sunlight to avoid ultraviolet degradation. The storage temperature
should be maintained at 20 – 25 C°.

- Pipes should be given adequate support at all times, and should be stacked on a flat surface free of sharp objects. Side supports should be
provided at intervals of not more than 1.5 m should preferably be batten of wood 7.5 cm.

- Pipes should be uniformly supported throughout their entire length. If this is not possible, timber battens at least 75 mm wide timber
supports should be placed beneath the pipes with spacing not greater than 1 meter.

- Socketed pipes should be stacked in layers with sockets placed at alternate ends of the stack, and with the sockets protruding to avoid
deformation of sockets and to ensure even support for the pipe length.

- Pipes stack should not exceed seven layers, with a maximum height of 2 meter.

Diameter «mm» No. of Pipes Crates Dimensions «m» Diameter No. of Pipes Crates Dimensions «m»
«mm»
40 300 0.8 x 1 x 6 355 4 1x1x6
50 240 0.8 x 1.25 x 6 400 4 1.1 x 1.1 x 6
63 180 0.8 x 1.25 x 6 450 4 1.2 x 1.2 x 6
75 130 0.9 x 1.25 x 6 500 4 1.3 x 1.3 x 6
90 77 0.82 x 1.25 x 6 560 2 0.75 x 1.35 x 6
110 54 0.82 x 1.25 x 6 710 2 0.91 x 1.5 x 6
125 48 0.95 x 1.25 x 6 630 2 0.83 x 1.5 x 6
160 24 0.9 x 1.25 x 6 710 2 0.91 x 1.5 x 6
200 20 1.05 x 1.25 x 6 800 1 0.9 x 1 x 6
225 12 0.9 x 1.25 x 6 900 1 1x1x6
250 12 1 x 1.25 x 6 1000 1 1.1 x 1.1 x 6
280 6 0.85 x 1.2 x 6 1200 1 1.3 x 1.3 x 6
315 6 0.9 x 1.22 x 6

Handling:
Where mechanical handling is employed, metal slings, hooks, and chains must not come into direct contact with the pipe. They should be
suitably supported at two places when being lifted.

UPVC pipes are strong, lightweight, and easy to handle. However it is necessary to take care to prevent damage in particular, pipes should
not be thrown or dropped. Pipes may be off loaded from vehicles by rolling them gently over the timbers without causing any impact to the
pipe.

Transportation:
Vehicles with a flat bed should be used for transport pipes. The bed should be free from nails and other projections. Each pipe should be
supported uniformly along its length.

Vehicles should have adequate side supports at not more than 1.5 m spacing and pipes should be effectively secured during transit. All
uprights should be free from sharp edges. Pipes should be loaded onto a vehicle in such a way that any overhang does not exceed 1 m.

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
Jointing:
Solvent cement jointing:

All UPVC pipes up to 315 mm diameter can be supplied completely with integral solvent weld sockets. All sockets are slightly trapped for an
easy spigot entry. A pressure-tight joint is formed when the spigot is bonded into the socket by the action of solvent cement applied to both
bonding surfaces.

The following procedures is to be strictly followed to make a leak-proof joint:

1. Mark depth of entry of the spigot and align the mark.

2. Thoroughly abrade spigot and socket bonding surfaces using sandpaper.

3. Clean bonding surfaces with PVC cleaning fluid.

4. Use a clean brush to apply cement evenly and in one coat to spigot and socket in longitudinal strokes. 5. Insert spigot into the socket
immediately and without twisting.

Jointing of rubber ring:

1. Mark depth of entry of the spigot on the pipe and align the mark.

2. Carefully clean and examine the spigot, rubber sealing ring and the inside of the socket.

3. Allow the ring to seat evenly around the groove, finally snapping into position by pressing down on the remaining portion of the loop.

4. Lubricate the chamfered end of the pipe a minimum distance of half the spigot length.

5. Push the pipe into the socket up to the insertion mark previously made after making sure that the pipes are aligned both in horizontal
and vertical planes.

Be cautious to too much resistance, which may indicate a dislodged gasket or incomplete lubrication.

 Important notes for solvent cement jointing:


Drying time varies according to surroundings temperature, pipe diameter, type, and amount of cement used. However, allow a
minimum of 24 hours before pressure testing.
 Replace the lid of the container as soon as the cement is applied, and observe the instructions given on the container.
 Solvent cement and cleaner should be stored in a cool and dry place.
 Don`t dilute the solvent cement with any other fluids.
 Use the approved brands of solvent cement to ensure a leak proof joint.

Excavation & Installation:


Trench preparation:

Before installing pipeline in site, the trench button should be prepared and covered with sand, to protect pipes from the following factors:

 Reduce stresses on pipes in order to increase pipeline safety.


 Prevent pipes movement in the water flow direction, which could cause pipes damage.
 Protect pipes from crashing with ground stone, which reduce pipes lifetime.

Trench dimensions:

Trench excavation 3 main dimensions “Trench width – Trench button down pipes – Trench depth upper pipe”:

Installation area Min Depth


Main roads Middle of the road 1.2 m
Side of the road 0.9 m
Sub Roads 0.6 m
Farms 0.45 m

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
Trench Depth:

When preparing pipe bed we should take in consideration soil type and pipes expected stresses:

 Soft soil: When installing in soft soil doesn`t include stones or rough sand we may lay the pipe directly on the trench button.
 Normal soil: When installing in normal soil we should cover the trench button with 15 cm of well-pressed soft sand.
 Stone soil: When installing in stone soil we should cover the trench button with 30 cm of well-pressed sand after removing all
stones and burrs.
 Trench width: Trench width should be triple size of pipe diameter in case of small pipes diameter or 30 cm extra from each side
in case of large diameters.

COMPLIANCE SHEET

Project :
Contractor :
Consultant :
DESCRIPTION COMPLIANCE REMARKS
UPVC conduites and acessories

Material :
The MRS classification of PVC-U material for
pipes is based on its long-term hydrostatic strength
at 20 °C coomply with Din 8061 / 8062 & ISO 1452
over 50 years with water as the exposure medium ISO 4435 & EN 1401
and at a suitable pressure, and is specified in
DIN EN ISO 12162. The minimum long-term
hydrostatic strength (MRS) is 25

comply
Heat reversion : according to DIN 8061& 8062 & with DIN 8061/8062 & ES 1717& ES 848 &
EN 1452

2. Fittings shall be to BS-EN-12201, extruded or injection


moulded suitable for class of pipe required. coomply with Din 8061 / 8062 & ISO 1452
ISO 4435 & EN 1401

Outside diameter ,Wall thickness and tolerances : according to coomply with Din 8061 / 8062 & ISO 1452
DIN 8061& 8062 & EN 1452 ISO 4435 & EN 1401
4. Impact strength : according to DIN 8061& 8062 & EN
1452 coomply with Din 8061 / 8062 & ISO 1452
ISO 4435 & EN 1401

Resistance to dichloromethane : : according to coomply with Din 8061 / 8062 & ISO 1452
DIN 8061& 8062 & EN 1452 ISO 4435 & EN 1401

Marking : : according to DIN 8061& 8062 &


EN 1452

) ‫خطوط‬06( 0222666 : ‫تليفون‬ ‫ شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬096 : ‫الممكممركممسالممر ممي ممممممم‬
HIGAZ 26626 : ‫تلكس‬ 0266666 : ‫تليفكس‬ ‫ هليو وليس‬0999:‫ب‬6 ‫ا مما ص مممممممم‬:‫تلغرافيمما‬
600/106626: ‫ تليفاكس‬0660016:‫خطوط) مباشر‬06( 600/106016: ‫تليفون‬ A1 ‫ م اش ال اشر من مضان الكاطقش الصااعيش‬: ‫الكصـمـمـمـمـمـمـــــــــامد‬
‫سابقه االعمال‬

‫تليفون ‪06( 0222666 :‬خطوط )‬ ‫الممكممركممسالممر ممي ممممممم ‪ 096 :‬شمممممممممما ال م م مممما – مصممممممممرال م مممم مممم‬
‫تلكس ‪HIGAZ 26626 :‬‬ ‫تليفكس ‪0266666 :‬‬ ‫‪6‬ب‪ 0999:‬هليو وليس‬ ‫تلغرافيمما‪:‬ا مما ص مممممممم‬
‫تليفون ‪06( 600/106016:‬خطوط) مباشر‪ 0660016:‬تليفاكس ‪600/106626:‬‬ ‫الكصـمـمـمـمـمـمـــــــــامد ‪ :‬م اش ال اشر من مضان الكاطقش الصااعيش ‪A1‬‬

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