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Berger Protectomastic RPL Coating

Berger Protectomastic_RPL_Coating

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Right Solutions Waterproofing Services
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709 views2 pages

Berger Protectomastic RPL Coating

Berger Protectomastic_RPL_Coating

Uploaded by

Right Solutions Waterproofing Services
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Protectomastic RPL Coating

USES
Protectomastic RPL Coating is suitable for Carbon steel, Stainless steel, and Galvanized surface. Recommended for
use in refineries and petrochemicals, external of pipelines in port installations etc.

SCOPE

A high build surface tolerant epoxy mastic coating designed for application over manually cleaned and power tool
cleaned surfaces. An ideal maintenance coating compatible with firmly adhering aged coatings and most of the Epoxy
and PU top coats.

PRODUCT DATA RESISTANCE GUIDE

Type : Two Pack Epoxy with special hardener Chemical Resistance :


Composition : Modified epoxy with special catalyst EXPOSURES SPLASH & MILD FUMES /

suitably pigmented SPILLAGE OUTDOOR RESISTANCE

Mixing Ratio : Base: Catalyst :: 1 : 1 by volume Acids Good Very Good


Volume Solids: 80 ± 2% Alkalis Very Good Excellent
VOC: 165 gms/ ltr Solvents Good Very Good
Pot Life: 90 minutes Salt Good Good
Application: Brush and Airless Spray Water Good Good
Recommended DFT: 75 –150 microns per coat Note:
Recommended WFT: 94 –188 microns per coat Not recommended for immersion service
Spreading Rate : 5.3 to 10.7 sq. mtr./Ltr. Temperature Resistance :
o
Drying Time : Continuous: 120 C
TOUCH : 2 - 3 hours
HANDLE : Overnight Flexibility : Excellent
HARD : 24 hours Weatherability :
Curing Time : 7 days min. Excellent with suitable top coat
Overcoating Interval : Abrasion Resistance : Excellent
MIN : Overnight
MAX : depending on condition
Flash Point : Above 30º C
Colour : Greys
Finish : Smooth and semiglossy
Packing : 20 Ltrs.
Thinner/Cleaner : Thinner 844
Storage Life : Upto nine months as long as the DATA SHEET No. : 306 rev04
sealed containers are kept under cover in a dry place Issue Date : June 2018
under normal temperature conditions.
Protectomastic RPL Coating
SURFACE PREPARATION

Carbon Steel & Mild Steel: Round off all rough welds, sharp edges and remove weld spatter. Rinse surface
thoroughly with clean water to remove acids or alkali contaminants as well as to remove grease, oil and other
contaminants in accordance with SSPC SP1. Make full use of mechanical tools alongwith manual chipping and wire
brushing to remove loose rust to SSPC SP2 or SP3 for Rust Grade C or D in new steel or in E for coated steel; else
for Rust Grade A, B, G, H abrasive blasting is required as per SSPC SP 10 for application of the primer.
Stainless Steel and Galvanized Surfaces: Remove grease, oil and other contaminants in accordance with SSPC SP1
and roughen the surface using manual and power tool as per SSPC SP2/ SP3
Thoroughly dust down all surfaces.
The surface should be clean and dry before application of primer coat and the subsequent coats. Excessive
burnishing of steel has to be avoided while working with power tools

APPLICATION

Stir the base thoroughly and then mix base and catalyst in the recommended proportion to uniform consistency.
Application of first coat should preferably be done by brushing for better wetting of the surface. For brushing , use a
short bristle for working the material into all irregularities. However, brush marks will be visible. In order to achieve
desired performance it is essential that the recommended film thickness is obtained. On sharp edges, bolt heads,
flanges, etc., application of a stripe coat will assure freedom from skips or holidays. Airless Spray: Add maximum
upto 10% Thinner 844 . Use any standard equipment having pump ratio 45:1. Tip size 0.53-0.68 mm. Tip pressure
110-160 kg/cm2

TYPICAL PAINTING SPECIFICATIONS


Surface 1st Coat 2nd Coat 3rd Coat 4th Coat

Protectomastic RPL Epilux 155 HB MIO Epilux 155 HB or Epilux Bergerthane or


Steel
Coating or Epilux 89 HB 89 HB Luxathane (optional)
Epilux 485 HB RPL
Protectomastic RPL Luxathane RPL
Steel MIO or Epilux 89 Luxathane RPL Finish
Coating Finish
HB
Epilux 155 HB MIO Bergerthane 41 SG Bergerthane 41 SG
- do - - do -
Coating Urethane Urethane

Notes :
1. Use off the mixed paint within the stipulated pot life period.

2. Do not apply when temperature falls below 10ºC or likely to fall below 10 oC during cure time or rises above 50ºC or
when relative humidity rises above 85% . Surface temperature should be 3 oC more than the dew point. Do not apply
during rain, fog or mist.

3. Brushes and spray equipment should be cleaned with Thinner 844, otherwise equipment is likely to be damaged.

4. Mix quantities which can be used off within the utilisation period.
Health & Safety : Please refer to the separate Safety Data Sheet available with detailed information.

DISCLAIMER
The information contained within this Data Sheet is based on information believed to be
reliable at the time of its preparation. The Company will not be liable for loss or damage Data Sheet No. :
howsoever caused including liability for negligence, which may be suffered by the user of 306 rev04
the data contained herein. It is the users’ responsibility to conduct all necessary tests to Issue Date :
confirm the suitability of any product or system for their intended use. No guarantee of June 2018
results is implied since conditions of use are beyond our control.

BERGER PAINTS INDIA LIMITED Berger House,129 Park Street, Kolkata 700017
Phone : (033) 2229 9724 (5 lines) / 2249 9754 (4 lines) Fax : 91-33-2249 9729 / 2249 9009
protectonhelpdesk@bergerindia.com | www.bergerindia.com

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