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Instructions 11-301

ellvator platform instruction2

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0% found this document useful (0 votes)
55 views59 pages

Instructions 11-301

ellvator platform instruction2

Uploaded by

Robert Xie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 59

instrucTIONS #11-301

V1 false car
Part No. 11-301

USA PATENT: 8,141,683


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INSTRUCTIONS #11-
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TABLE OF CONTENTS
General Warnings ............................................................................................................................................. 3

Specifications .................................................................................................................................................. 5

Safety Block Configuration................................................................................................................................ 7

Adjustable Platform Configuration .................................................................................................................... 9

Personal Protective Equipment Required ........................................................................................................... 10

Installation / Assembly Tools Required ............................................................................................................. 10

Installation Instructions .................................................................................................................................... 11

Adjustable Platform Configuration & Installation................................................................................................ 19

Telescoping Handrail - Installation .................................................................................................................... 23

Telescoping Breakaway Canopy - Installation .................................................................................................... 24

Bill of Materials ................................................................................................................................................ 27

Declaration of Incorporation ............................................................................................................................ 55

Type Examination Certificate ............................................................................................................................ 56

Safety Checklist / Maintenance Log .................................................................................................................. 59

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General warnings
The equipment covered in this manual should only be installed, used, and serviced by qualified personnel trained in
proper work and safety procedures. This manual is intended to assist such trained individuals in the installation
and use of this equipment and is not intended as a substitute for proper training and experience.

This document or any other information regarding this equipment is not intended to cover all of the possible
situations which may be encountered while using the equipment described herein. Should specific situations arise
which are not covered by the information provided, or should the user desire further details, the specifics should be
directed to Wurtec, Inc.

Note: In the effort of continuous product improvement, Wurtec, Inc. reserves the right to modify the design and
specifications of this product at any time without notice.

CAUTION
• The installation of the False Car, Platform, Canopy, and Handrails contains numerous potential pinch points. Be
mindful of the body placement of yourself and others during installation to avoid injuries such as smashed fin-
gers, toes, etc.
• The Adjustable Platform is very heavy and should not be installed by one person alone.

WARNING
• The Wurtec False Car is not intended for hoisting material. It is a man-riding suspended work platform rated for
use by up to two people including their tools and equipment. The Wurtec False Car is intended to be used only
with approved man-rated cable-climbing hoists. (ex: Dual-Lift, Tirak, Power Climber, etc.)

• If over speed limiter from hoist is engaged, lower attachment point must be inspected prior to putting false car
back into service.

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WARNING
• All persons entering the hoistway should wear appropriate safety gear with a lanyard that is tied off to an inde-
pendent lifeline. Lifelines should be run on the outside of the platform.

• Rigging attachments must be rated for man-riding applications. The hoist point must be determined with a fac-
tor of safety based on the total weight of the False Car and its payload.

• Failure to tighten hardware on the False Car Cross Channel clamps may result in uncontrolled descent down
the hoistway, which may cause serious injury or death!

• Failure to tighten platform support hardware or overloading the platform may result in the platform separating
from the false car, which may cause serious injury or death!

• Failure to tighten handrail or canopy hardware may result in someone falling off of the platform or handrail/
canopy parts falling down the hoistway, both of which may cause serious injury or death!

• Use of materials other than those specified for the platform decking or canopy roofing may result in someone
stepping through the deck and potentially falling down the hoistway, or someone getting hit by falling objects.
Any of these scenarios may cause serious injury or death!

• Excessive wear or improper setting of Rail Guides may result in the false car becoming unrestrained in the
hoistway and potentially tipping over, which may cause serious injury or death!

• Objects falling through the gap at the peak of the canopy may cause serious injury or death!

• Avoid working under the platform during installation. A rigging error that results in the platform tipping or fall-
ing may cause serious injury or death!

• Large falling objects may not be deflected by the canopy and may cause serious injury or death!
EN 14502-1:2010 states: The roof of the False Car must withstand at least the impact of a 7-kg steel ball
dropped from a height of 2m, whereby the plastic deformation of the roof may not exceed 50mm

• Secure all entrances and openings to the platform from the hoistway.

• If replacing missing hardware, make sure any replacements have the same grade/class or better than the origi-
nals. Failure to use proper hardware may result in connection failures which may cause serious injury or death!

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instrucTIONS #11-301

specifications
The Wurtec False Car is a man-riding suspended work platform for use by up to two people. It is constructed of
lightweight aluminum for ease of handling and installation, while still providing the strength for a high capacity car.
The False Car integrates seamlessly with:
• Adjustable Platform (11-305, 11-305-MID, 11-305-INT)
• Slant Top Breakaway Canopy (11-357 & 11-357-INT)
• Telescoping Breakaway Canopy (10-10019359)
• Telescoping Handrail (10-10020036, 10-10020320, 10-10020327)

THE TOTAL LOAD ON THE FALSE CAR SAFETY IS NOT TO EXCEED 1500 POUNDS (680 KG)
Remember to include the weight of the false car, your platform, canopy, wire rope climber, people, tools and
miscellaneous equipment in your total load calculation. See the False Car Applications Worksheet for assistance
calculating load/payload capacity.

OVERHEAD PROTECTION MUST BE SET UP AND TESTED BEFORE PUTTING THE FALSE CAR INTO SERVICE.
For ease of assembly, use the Slant Top Breakaway Canopy (11-357 & 11-357-INT) or Telescoping Breakaway
Canopy (10-10019359), along with the Adjustable Platform (11-305, 11-305-MID, & 11-305-INT).

11-301 11-301-MID 11-301-INT


DBG Range 65-108” (1650-2750 mm) 57-85” (1448-2160 mm) 39-65” (1000-1650 mm)
Rail Sizes *5/8”, 3/4”, 1-1/8”, 1-1/4” *5/8”, 3/4”, 1-1/8”, 1-1/4” 8-10 mm, 16 mm, 19 mm
Platform 11-305 11-305-MID 11-305-INT
Canopy 11-357, 10-10019359 11-357, 10-10019359 11-357-INT
Handrails 10-10020036 10-10020327 10-10020230
*T89 - Not compatible

Assembly Weights for Total Load Calculation (lb / kg)


False Car 11-301 11-301-MID 11-301-INT
210 lb (95 kg) 201 lb (91 kg) 178 lb (80 kg)
Platform 11-305 11-305-MID 11-305-INT
148 lb (67 kg) 129 lb (58 kg) 81 lb (37 kg)
Canopy 10-10019359 11-357 11-357-INT
76 lb (34 kg) 74 lb (34 kg) 67 lb (30 kg)
Handrails 10-10020036 10-10020327 10-10020320
78 lb (35 kg) 49 lb (22 kg) 36 lb (16 kg)

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specifications
The total payload placed on the Adjustable Platform should not exceed the following values:

Load Table Platform Area

Lifting Height ≤ 2.5 m2 · 26.5 ft2 > 2.5 m2 · 26.5 ft2 > 3.9 m2 · 42 ft2

Up to 140 m (460 ft) 800 lb (363 kg) 687 lb (312 kg) 550 lb (250 kg)

140 m (460 ft) to 200 m (655 ft) 753 lb (342 kg) 626 lb (284 kg) 489 lb (222 kg)

200 m (655 ft) to 300 m (990 ft) 658 lb (294 kg) 521 lb (236 kg) 384 lb (174 kg)

FALSE CAR HOIST OPTIONS


GENERIC SPECS EXAMPLE HOISTS
Hoist Model - Titan 651 XE 701 P
Manufacturer - Power Climber Tirak
CE Marked Required Yes Yes
Voltage (V) 220 230 220
Phase(s) 1 1 1
Frequency (Hz) 50/60 50/60 60
Motor Power (kW) 1.5/3.6 1.0 1.5
Hoist Weight (kg) - 36 56
Load Capacity (kg) 680 650 680
Elevator Speed (m/min) 9 8.5 9
Wire Rope Diameter 5/16” 8.4mm 5/16”
FAD Model 680kg capacity, 9m/min - Blocstop BSO
max speed 500

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Safety block configuration
Use the following sketches to determine the correct safety block configuration for your rail size. Note the loca-
tion of the 1/8” and 1/2” spacers in relation to the tapped spacers and each other in each case.

11-301 & 11-301-MID


ITEM QTY PartNo Description Size Length
1 1 11-300-15 TAPPED PLATE
2 1 11-300-16 1/8" SPACER
3 1 11-300-17 1/2" SPACER
4 1 11-301-23 SAFETY BLOCK 1500#
5 2 11104686 SERRATED HEX FLANGE SCREW GR.5 Z 1/4-20 3/4"

6 2 17210 HEX HEAD CAP SCREW GR.5 1/2-20 1 3/4"


7 2 33626 SPRING LOCKWASHER 1/2"

5/8” Rails (T89, T114, T127-1, T127-2) 3/4” Rails (T140-1)

1-1/8” Rails (T140-2) 1-1/4” Rails (T140-3)

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Safety block configuration
11-301-INT
Item Qty Part No Description Size Length
1 1 11-301-15-INT TAPPED PLATE
2 1 11-301-16-INT 1/8" SPACER
3 1 11-301-23-INT SAFETY BLOCK 1500 #
4 1 11-301-25-INT 1/4" SAFETY SPACER
5 1 11-301-26-INT 3/16" SAFETY SPACER

6 2 40385 METRIC SPLIT LOCK WASHER M12


7 2 0145162 METRIC HEX HEAD CAP SCREW CL8.8 M12-1.75 50MM

5-7mm Rails (T45, T50) 8-10mm Rails (T70, T75-3, T82)

16mm Rails (T89, T114, T127-1, T127-2) 19mm Rails (T140-1)

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Adjustable platform configuration & Installation
The Adjustable Platform is designed to be used in two configurations. The two configurations differ only in the
available adjustment in both width and depth.

ASSEMBLY WEIGHTS - FOR TOTAL LOAD CALCULATION


Configuration
1 2
11-305-INT Width (DBG) 47-65” 40-62”
Depth 39-58” 46.5-65”
Width (DBG) 66-92” 57.25-76”
11-305-MID
Depth 50.5-72” 66-87”
Width (DBG) 72-108” 63.5-92”
11-305
Depth 61-92” 76-108”

Adjustable Platform Width & Depth

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Personal protective equipment required
The following PPE is recommended for installation:

• Safety Glasses
• Hard Hat
• Work Boots with Steel Toe and Sole
• Abrasion Resistant Gloves
• Safety Vest
• Harness and Attached Lifeline

Installation / assembly tools required


• 11-301, 11-301-MID, 11-305, & 11-305-MID • 11-301-INT & 11-305-INT
• 5/16” X 3/8” drive 6 pt. socket • 5/16” X 3/8” drive 6 pt. socket
• 3/8” X 3/8” drive 6 pt. socket • 17mm X 3/8” drive 6 pt. socket
• 7/16” X 3/8” drive 6 pt. socket • 19mm X 3/8” drive 6 pt. socket
• 9/16” X 3/8” drive 6 pt. socket • 3/8” drive ratchet wrench
• 3/4” X 3/8” drive 6 pt. socket • 17mm long pattern wrench
• 3/8” drive ratchet wrench • 19mm long pattern wrench
• 7/16” long pattern wrench • 25’ Tape measure
• 9/16” long pattern wrench • Needle nose pliers
• 3/4” long pattern wrench • Diagonal cutting pliers
• 25’ Tape measure • All tools listed above are included in 11-301-
INT-TOOLKIT
• Needle nose pliers
• Diagonal cutting pliers
• All tools listed above are included in 11-301-
TOOLKIT

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Installation instructions
Platform Support Angles
1/2-13 Serrated Hex

Side Stile

1/2-13 X 1-1/4”

Platform Support Angle

Step 1: Attaching the Platform Support Angles and Diagonal Braces


1. Attach the Platform Support Angles to the top of the Side Stiles.
2. Bolt the Diagonal Braces to the Side Stiles.
3. Tighten the hardware holding the Diagonal Brace to the Platform Support Angle.
4. Once the Diagonal Braces are secured, tighten the hardware at the connection between the Platform Support
Angle and the Side Stile.
*NOTE: For ease of assembly, leave the fasteners at the top of the side stile loosely secured until after the
diagonal braces are attached to the platform support angles.

Platform Support Angle

Diagonal Brace

Diagonal Brace Attachment

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Installation instructions
Step 2: Adjusting the Guide Angles
• If installed, remove the plumb lines from the main
rails if they prevent installation.
• Temporarily secure the side stile assemblies to the
rails and block them up so that they are level with
each other. Leave 1/8” overall clearance between
the Side Stiles and the nose of the rails.
• Position and tighten the Fixed and Adjustable Guide
Angles. Leave 1/16” clearance between the Guide
Angles and the rail. If possible, use the shims pro-
vided in the False Car Tool Kit to provide the neces-
sary clearance.
Rail Blocks • Tighten the fixed angle hardware.
• Locate the adjustable angle to suit the guide rail
Leveled & Secured Side Stile Assemblies
width and tighten the hardware.

3/8-16 X 1”

3/8-16 Nylon Insert


Hex Nut Gr. 5
Fixed Guide An-

3/8-16 Serrated Flange


Hex Nut Gr. 5

3/8-16 X 1”
Adjustable Guide Angle Carriage Bolt Gr.

Fixed and Adjustable Guide Angles

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Installation instructions
Step 3: Connect the Cross Channels
• Swing the upper and lower cross channels on each side
into a horizontal position
• Fasten the Cross Channels together with the four car-
riage bolts and serrated hex nuts (2 upper, 2 lower) pro-
vided.
• *NOTE: Keep the side stiles pressed against the guide
rails while fastening the cross channels.

Cross Channel Fastening


Step 4: Attach the Lift Bars
• Temporarily bolt the two Lift Bars together through the
hole and slot at the top of the Lift Bars.
• Fasten the bottom of the Lift Angles to the upper, inside
bolts on the lower Zee Brackets.

Lift Bars

Step 5: Attach Lift Angles to Zee Brackets


• Fasten the bottom of the Lift Angles to the upper, inside
bolts on the lower Zee Brackets.

Lift Angles to Zee Brackets

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Installation instructions

Step 6: Fastening the Lift Angles


• Fasten the Lift Angles to the upper Cross Channels
using the Carriage Bolts and Serrated Hex Nuts.
• Attach joist bracket to the lower cross channels us-
ing the included Carriage Bolts and Serrated Hex
Nuts.
• *NOTE: The Joist Brackets and support timbers
must be used when the platform depth exceeds 7’.
They provide additional support to the platform. The
Support Kit (11-305-SK) may also be used for addi-
tional support.
Joist Brackets

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Installation instructions
Step 7: Connect the Safety Retraction Kit
• Attach the spring to the eye bolt of the safety
pawl.
• Clip the linkage onto the spring.
• Attach the wire rope slings onto the linkage.

Safety Retraction Kit connected to Safety Pawl

• Attach each wire rope to the Safety Retraction Arms

• Connect the cot spring to the safety retraction arm

• Loop the free end of the rope sling through the cot
spring
• Tension the rope sling appropriately and tighten
wire rope grips on the rope.

Safety Retraction Kit Lower Connection

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Installation instructions

Step 8: Mounting the Platform to the False Car


• Build a suitable platform for your car size. Make sure
you securely attach your platform to the aluminum plat-
form support angles. A better solution is to use the Ad-
justable Platform (11-305).
• The Adjustable Platform can be mounted to the Side
Stiles, with or without the Platform Support Angle.
• The Diagonal Braces can also mount directly onto the
Adjustable Platform.

False Car with Adjustable Platform

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Installation instructions

Step 9: Attaching the Lift Bars to the Hoist


• Attach your hoisting device to the lift bars. Use the two (2) 1/2-13 X 2-1/2” Grade 8 bolts included in the Safety
Retraction Kit (11-310).
• Remove the temporary fastenings which were installed to hold the side stile assemblies to the rails while the
Cross Channels were fastened together.
• Raise the car and check the operation of the safety to ensure that everything is in proper working order.
• *NOTE: Do not attempt to release the safety when it is set. The L-Rods are designed to break if the car is not
raised. Always raise the car before attempting to operate the safety levers.

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Installation instructions

Step 10: Mounting the Canopy to the Platform

• When using a false car, it is required that approved guard


rails and toe boards be provided on your platform.

• Wurtec recommends the use of the Adjustable Platform,


which includes toe guards, and the Telescoping Handrails as
preferred and approved assemblies to satisfy the guard rail
and toe guard requirements.

• The Slant Top Breakaway Canopy (11-357) or the Telescop-


ing Breakaway Canopy (10-10019359) can be used to pro-
vide overhead protection and as a way to attach handrails.

• Both the Slant Top Breakaway Canopy and the Telescoping


Breakaway Canopy mount directly to the outside corners of
the 11-305 Adjustable Platform.

False Car (11-301) with Platform


(11-305) and Canopy (11-357)

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Adjustable platform configuration & Installation
To Change the Configuration:
• Remove the four sets of cross channels and
rotate 90°.

Changing the Configuration by 90 degrees

Short Long • Remount the cross channels on the opposite


outer telescoping members so that they are in
Short Long the opposite orientation in relation to the long
and short legs of the corner weldments.
• Adjust to the desired dimensions.

Configuration 1

Long Short

Long Short

Configuration 2

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Adjustable platform configuration & Installation
Platform Assembly Method 1
• Loosen all bolts and adjust the platform to the
desired finished size as determined by your
False Car and hoistway size.
• Take a measurement to determine your flooring
(plywood) dimensions.
• Cut your plywood to fit the dimensions, prefera-
bly in at least 2 pieces since you will need a
cutout opening for the False Car Lift Angles.
• Expand the platform so that it is approximately
Platform Expanded for Plywood
2” larger than your final size. This will allow you
to easily install your flooring under the hold-
down lip.
• Place the cut pieces of plywood onto the plat-
form.
• Adjust the platform to its final size and tighten
all fasteners securely.
• Attach the Platform to the Side Stiles of the
False Car with the hex bolts and nuts provided.
• Attach False Car Diagonal Braces to the plat-
form.
Platform Adjusted to Final Size
• *NOTE: Split the plywood perpendicular to the
direction of the cross channels.

• The Adjustable Platform Cross Channels must


run parallel with the False Car Cross Channels.

• Make sure that the opening for the Lift Angles


is in the correct location prior to tightening the
platform adjustment hardware.

Platform Attachment to False Car

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Adjustable platform configuration & Installation
Platform Assembly Method 2
• Adjust platform width (DBG).
• Remove the False Car Lift Angles or any other item
that will prevent you from installing the platform or
its flooring.
• Install the platform onto your False Car.
• Loosen or temporarily remove the cross channel
hardware as needed to achieve the desired width
(DBG).
• Replace and tighten hardware.
• Adjust platform depth.
Adjust Platform Width (DBG)
• Loosen the adjustment hardware on the sides of
the platform adjacent to the rails.
• Adjust the depth of the platform to the desired
size.
• Tighten the adjustment hardware.
• Add plywood flooring.
• Measure and cut your plywood flooring.
• Remove the end of the platform closest to the land-
ing.
• Slide the plywood flooring into place on the plat-
Adjust Platform Depth form under the hold-down lip.
• Replace the end of the Platform snugly with the
plywood.
• Tighten all hardware securely.

Remove Landing Side of Platform


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Adjustable platform configuration & Installation

11-305-SK Support Kit


Support Kit

• For False Car installations over 84” in the depth


direction, attach the Support Kit (11-305-SK) to
the platform.

• Traditional 2 X 4 wood supports attached to the


False Car Joist Brackets are also acceptable.

• Loosen the Serrated Flange Hex Nut and rotate


the threaded rod to adjust the length of the sup-
port kit.

Support Kit Length Adjustment

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Telescoping handrail - installation
Step 1: Attaching the Canopy Posts
• Attach all four (4) Post Members to the inside of
the Corner Brackets on the Adjustable Platform.

Canopy Post attachment to Platform Step 2: Attaching the Handrails


• Loosen the Slip-Joint Nut so that the Inner and
Outer Tubes can freely telescope in and out.
• Attach the ends of each handrail section to the
Post Members.
• Use the Quick-Release Pins for the end of the
handrails closest to the landing that will act as
the gate.
• Use the lynch pins for all other handrail-to-
canopy post connections.

Attaching the Handrail Step 3: Adjusting the Handrail Length


• Tighten the Slip-Joint Nut until it is snug and the
handrail tubes are secure.
• *NOTE: Avoid allowing any body parts to get in
between the handrails and canopy post mem-
bers during installation.

Adjusting the Handrail Length

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Telescoping breakaway canopy - installation
The Telescoping Canopy mounts directly to the in-
side corners of the Adjustable Platform. It provides
overhead protection, and the roof has the ability to
break away from the Post Members in the event of a
freefall scenario.
The breakaway feature is designed to prevent the
canopy from causing injury to personnel connected
to fall protection.
Step 1: Attaching Straps to the Corner Posts
• Attach the two straps in the locations shown.
• Pull the straps tight.

Attaching Straps to the Corner Posts

Step 2: Measure and Adjust Roof Members


• The Roof Members can be easily adjusted to fit
your platform configuration. Press both quick
release buttons on the sides of the roof mem-
ber, then pull the telescoping roof member to
the appropriate size.

Measure and Adjust Roof Members

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Telescoping breakaway canopy - installation
Step 3: Attaching the Plywood
• *NOTE: The plywood roof thickness should be at
least 3/8” (10 mm), and no more than 5/8” (16
mm).
• Measure and cut the plywood roof sections,
leaving enough room for a gap where the ply-
wood sections meet.
• Slide they plywood in between the canopy outer
Attaching the Plywood extrusion and the top angles.
• Use flat head wood screws to fasten the ply-
wood in place.

Step 4: Connecting the Roof Members


• *NOTE: This step is meant for a two-person in-
stallation. If only one person is installing the
False Car, attach the roof members singly and
then connect them together.
• Remove the bolt and cotter pin from the roof
member. Snap the canopy rod end on one roof
member to the rubber spacer on the other roof
member.

Connecting the Roof Members • Secure with the original bolt and cotter pin.

Step 5: Attaching the Canopy


• *NOTE: This step is meant for a two-person in-
stallation. If only one person is installing the
False Car, attach the roof members singly and
then connect them together.
• Remove the bolt and cotter pin from the roof
member.
• Connect the roof members together, then secure
with the original bolt and cotter pin.

Attaching the Canopy


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Telescoping breakaway canopy - installation
The Telescoping Breakaway Canopy provides over-
head protection and the flexibility to adjust the roof
pitch independent of the width of the platform. The
roof has the ability to break away from the Post
Members or split open at the peak in the event of a
freefall scenario. The breakaway feature is designed
to prevent the canopy from causing injury to person-
nel connected to fall protection.
To make the canopy breakaway:
• Remove the four pins connecting the canopy to
the canopy post.
Making the Canopy Breakaway
• The Canopy will now break away from the false
car in case of a free fall.

To disable the breakaway functionality:


• On the roof members, remove the bolt and cot-
ter pin.
• Turn the canopy rod end so the hook is facing
upwards.
• Snap the canopy rod end onto the rubber spacer
and add the bolt.
• Secure the bolt using a hex nut or other fasten-
er.
• Ensure all four pins are connecting the canopy
to the canopy posts.
Disabling the Breakaway Functionality
• *NOTE: This method will prevent the canopy
from splitting apart at the peak in the event of a
freefall scenario where the canopy breaks away
from the rest of the False Car.

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Bill of Materials

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Bill of Materials

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INSTRUCTIONS #11-
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292
Bill of Materials
11-301 - STANDARD - TOP LEVEL ASSEMBLY
Item Qty Part No. Description Size Length
1 1 11-300-1500-01 SIDE STILE ASSEMBLY - -
2 1 11-300-1500-02 SIDE STILE ASSEMBLY - -
3 2 11-300-07 LIFT ANGLES - -
4 2 11-300-09 LIFT BAR - -
5 1 11-300-24 SAFETY PAWL ASSEMBLY - -
6 2 11-300-12 JOIST BRACKET - -
7 1 11-310 KIT, FALSE CAR SAFETY RETRACTION - -
8 12 50CNSF5Z SERRATED HEX FLANGE NUT 1/2-13 -
9 1 13221 HEX HEAD CAP SCREW 1/2-13 4 1/2”
10 2 13207 HEX HEAD CAP SCREW 1/2-13 1 14”
11 12 21823 ROUND HEAD PARTIAL THREAD CARRIAGE 1/2-13 1 1/4”
BOLT
12 3 0169780 NYLON INSERT LOCK NUT 1/2-13 -
13 2 65076 EXTENDED PRONG COTTER PIN 1/8” 1”
11-301-INT - INTERNATIONAL TOP LEVEL ASSEMBLY
1 1 10-10062153 SIDE STILE ASSSEMBLY LH - -
2 1 10-10062154 SIDE STILE ASSEMBLY RH - -
3 2 11-300-07-INT LIFT ANGLE - -
4 2 11-300-09 LIFT BAR - -
5 2 11-300-12 JOIST BRACKET - -
6 1 11-300-24 SAFETY PAWL ASSEMBLY - -
7 1 11-310 KIT, FALSE CAR SAFETY RETRACTION - -
8 2 38707 METRIC HEX HEAD CAP SCREW M12-1.75 35 MM
9 1 38720 METRIC HEX HEAD CAP SCREW M12-1.75 120 MM
10 3 40171 NYLON INSERT HEX NUT M12-1.75 -
11 12 11115276 CARRIAGE BOLT M12-1.75 30 MM
12 12 8M2650000ZP0000 METRIC SERRATED HEX FLANGE NUT M12-1.75 -

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INSTRUCTIONS #11-
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Bill of Materials
11-301-MID - MID - TOP LEVEL ASSEMBLY
Item Qty Part No. Description Size Length
1 1 10-10062159 UPPER SIDE ASSEMBLY
2 1 10-10062160 LOWER SIDE ASSEMBLY
3 2 10-10020278 LIFT ANGLES
4 2 11-300-09 LIFT BAR
5 1 11-310 KIT, FALSE CAR SAFETY RETRACTION
6 2 11-300-12 JOIST BRACKET
7 1 11-300-24 SAFETY PAWL ASSEMBLY
8 2 13207 HEX HEAD CAP SCREW 1/2-13 1 1/4”
9 12 21823 ROUND HEAD PARTIAL THREAD CARRIAGE BOLT 1/2-13 1 1/4”
10 1 13221 HEX HEAD CAP SCREW 1/2-13 4 1/2”
11 3 0169780 NYLON INSERT LOCK NUT 1/2-13
12 12 50CNSF5Z SERRATED HEX FLANGE NUT 1/2-13
13 2 65076 EXTENDED PRONG COTTER PIN 1/8” 1”

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Bill of Materials
11-310 - STANDARD, MID, INTERNATIONAL - SAFETY RETRACTION KIT
Item Qty Part No. Description Size Length
1 3 11-300-14 COT SPRING
2 2 11-310-02 WIRE ROPE WITH LOOP 1/8” 144’
3 8 11-310-03 WIRE ROPE CLIP 1/8”
4 2 14213 HEX HEAD CAP SCREW GR.8 1/2-13 2 1/2”
5 1 33086 FLATWASHER, ZINC 1/2”

6 2 37577 NYLON INSERT LOCK NUT GR.8 YZ 1/2-13


7 1 8947T44 THREADED CONNECTOR LINK

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Bill of Materials

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Bill of Materials

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INSTRUCTIONS #11-
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Bill of Materials
11-300-1500 - STANDARD - SIDE STILE ASSEMBLY
Item Qty Part No. Description Size Length
1 1 11-300-01 SIDE STILE - -
2 1 11-300-02 PLATFORM SUPPORT ANGLE - -
3 1 10-10019795 ADJUSTABLE GUIDE ANGLE - -
4 1 10-10019794 FIXED GUIDE ANGLE - -
5 4 11-300-05 ZEE BRACKET - -
6 2 11-300-06 ADJUSTABLE CROSS CHANNEL - -
7 2 10-10019796 DIAGONAL BRACE - -
8 1 11-300-10 TENSION BRACKET - -

9 1 11-300-11 SAFETY RETRACTION BAR - -


10 1 11-301-LAB LABEL, 1500 LB (680 KG) FALSE CAR - -
11 1 11-300-25 SAFETY ROLLER ASSEMBLY - -
12 1 11-301-23 SAFETY BLOCK 1500# - -
13 1 11-300-17 1/2’ SPACER - -
14 1 11-300-16 1/8” SPACER - -
15 1 11-300-15 TAPPED PLATE - -
16 1 11-301-22 RETAINING PLATE 1500 LBS - -
17 1 11-300-21 SAFETY COVER PLATE - -
18 6 24225 FLAT HEAD SCREW 1/4-20 1”
19 2 17210 HEX HEAD CAP SCREW 1/2-20 1 3/4”
20 2 13221 HEX HEAD CAP SCREW 1/2-13 4 1/2”
21 2 13209 HEX HEAD CAP SCREW 1/2-13 1 1/2”
22 10 13207 HEX HEAD CAP SCREW 3/8-16 1 1/4”
23 1 13109 HEX HEAD CAP SCREW 3/8-16 1 1/2”
24 9 13105 HEX HEAD CAP SCREW 3/8-16 1”
25 2 33626 SPRING LOCKWASHER 1/2” -

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INSTRUCTIONS #11-
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Bill of Materials
11-300-1500 - STANDARD - SIDE STILE ASSEMBLY
Item Qty Part No. Description Size Length
26 2 11104686 SERRATED HEX FLANGE SCREW 1/4-20 3/4”
27 7 0169778 HEX NUT NYLON INSERT 3/8-16 -
28 1 36306 HEX NUT 3/8-16 -
29 4 0169780 NYLON INSERT LOCK NUT 1/2-13 -
30 8 33334 1/2” BEVELED WASHER PLAIN 1/2” -
31 1 33082 FLATWASHER 3/8” -
32 7 21817 ROUND HEAD CARRIAGE BOLT 3/8-16 1”
33 2 23164 SOCKET HEAD CAP SCREW 10-32 1/2”
34 10 50CNSF5Z SERRATED HEX FLANGE NUT 1/2-13 -
35 9 37CNSF5Z SERRATED HEX FLANGE NUT 3/8-16 -
36 2 10-10068154 SIDE STILE WEAR PAD - -
37 4 94049 BUTTON HEAD SCREW 1/4-20 1/2”
38 4 37337 SERRATED HEX FLANGE NUT 1/4-20 -
10-10062153 – INTERNATIONAL SIDE STILE ASSEMBLY (LEFT)
Item Qty Part No. Description Size Length
1 1 11-300-01-INT SIDE STILE - -
2 1 11-300-02-INT PLATFORM SUPPORT ANGLE - -
3 1 10-10019868 ADJUSTABLE GUIDE ANGLE - -
4 1 10-10019898 FIXED GUIDE ANGLE - -
5 4 11-300-05 ZEE BRACKET - -
6 2 11-300-06-INT CROSS CHANNEL - -
7 2 10-10019901 DIAGONAL BRACE - -
8 1 11-301-10-INT TENSION BRACKET - -
9 1 11-301-11-INT SAFETY RETRACTION BAR - -
10 1 11-300-25-INT INT SAFETY ROLLER ASSEMBLY - -
11 1 11-301-LAB-INT LABEL, 1500 LB (680 KG) FALSE CAR - -

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Bill of Materials
10-10062153 – INTERNATIONAL SIDE STILE ASSEMBLY (LEFT)
Item Qty Part No. Description Size Length
12 1 10-10019571 INTERNATIONAL SAFETY ASSEMBLY - -
13 2 23164 SOCKET HEAD CAP SCREW 10-32 1/2”
14 8 33334 1/2” BEVELED WASHER PLAIN 1/2” -
15 9 38655 METRIC HEX HEAD CAP SCREW M10 X 1.5 25 MM
16 10 38707 METRIC HEX HEAD CAP SCREW M12-1.5 35 MM
17 2 38709 METRIC HEX HEAD CAP SCREW M12-1.75 45 MM
18 2 38720 METRIC HEX HEAD CAP SCREW M12-1.75 120 MM
19 7 40167 NYLON INSERT HEX NUT M10-1.5 -
20 4 40171 NYLON INSERT HEX NUT M12-1.75 -
21 1 40308 HEX NUT M10-1.5 -
22 1 40358 METRIC TYPE A GENERAL PURPOSE FLAT M10 X 20 MM -
WASHER OD
23 1 0145161 METRIC HEX HEAD CAP SCREW M10 X 1.5 35 MM
24 7 0162252 CARRIAGE BOLT M10-1.5 25 MM
25 9 .100CNSF0Z METRIC SERRATED HEX FLANGE NUT M10-1.5 -
26 10 8M2650000ZP0000 METRIC SERRATED HEX FLANGE NUT M12-1.75 -
27 2 10-10068154 SIDE STILE WEAR PAD - -
28 4 10065031-17 METRIC BUTON HEAD SCREW M6-1.0 14 MM
29 4 0185916 METRIC SERRATED HEX FLANGE NUT M6-1.0 -
10-10062159 - MID SIDE STILE ASSEMBLY
1 1 10-10019794 FIXED GUIDE ANGLE - -
2 1 10-10019795 ADJUSTABLE GUIDE ANGLE - -
3 2 10-10019936 DIAGONAL BRACE MID SIZE - -
4 1 10-10020275 PLATFORM SUPPORT ANGLE - -
5 2 10-10020276 ADJUSTABLE CROSS CHANNEL - -
6 1 11-300-01 SIDE STILE - -
7 4 11-300-05 ZEE BRACKET - -

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INSTRUCTIONS #11-
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Bill of Materials
10-10062159 - MID - SIDE STILE ASSEMBLY
Item Qty Part No. Description Size Length
8 1 11-300-10 TENSION BRACKET - -
9 1 11-300-11 SAFETY RETRACTION BAR - -
10 1 11-300-15 TAPPED PLATE - -
11 1 11-300-16 1/8” SPACER - -
12 1 11-300-17 1/2” SPACER - -
13 1 11-300-21 SAFETY COVER PLATE - -
14 1 11-300-25 SAFETY ROLLER ASSEMBLY - -
15 1 11-301-22 RETAINING PLATE 1500 LBS - -
16 1 11-301-23 SAFETY BLOCK 1500# - -
17 1 11-301-LAB LABEL, 1500 LB (680 KG) FALSE CAR - -
18 2 23164 SOCKET HEAD CAP SCREW 10-32 1/2”
19 2 11104686 SERRATED HEX FLANGE SCREW 1/4-20 3/4”
20 6 24225 FLAT HEAD SCREW 1/4-20 1”
21 9 13105 HEX HEAD CAP SCREW 3/8-16 1”
22 1 13109 HEX HEAD CAP SCREW 3/8-16 1 1/2”
23 1 36306 HEX NUT 3/8-16 -
24 1 33082 FLAT WASHER 3/8” -
25 7 21817 ROUND HEAD CARRIAGE BOLT 3/8-16 1”
26 7 016778 HEX NUT NYLON INSERT 3/8-16 -
27 9 0169778 HEX NUT NYLON INSERT 3/8-16 -
28 10 13207 HEX HEAD CAP SCREW 1/2-13 1 1/4”
29 2 13209 HEX HEAD CAP SCREW 1/2-13 1 1/2”
30 2 13221 HEX HEAD CAP SCREW 1/2-13 4 1/2”
31 2 17210 HEX HEAD CAP SCREW 1/2-20 1 3/4”
32 8 33334 1/2” BEVELED WASHER PLAIN 1/2” -
33 2 33626 SPRING LOCK WASHER 1/2” -

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Bill of Materials
10-10062159 - MID - SIDE STILE ASSEMBLY
Item Qty Part No. Description Size Length
34 4 0169780 NYLON INSERT LOCK NUT 1/2-13 -
35 10 50CNSF5Z SERRATED HEX FLANGE NUT 1/2-13 -
36 1 65076 EXTENDED PRONG COTTER PIN 1/8” 1”
37 2 10-10068154 SIDE STILE WEAR PAD - -
38 4 94049 BUTTON HEAD SCREW 1/4-20 1/2”
39 4 37337 SERRATED HEX FLANGE NUT 1/4-20 -

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Bill of Materials
11-300-24
SAFETY PAWL ASSEMBLY

11-300-25
SAFETY ROLLER ASSEMBLY

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INSTRUCTIONS #11-
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Bill of Materials
11-300-24 - STANDARD AND MID - SAFETY PAWL ASSEMBLY
Item Qty Part No. Description Size Length
1 1 11-300-14 COT SPRING - -
2 1 11-300-24C SAFETY PAWL WELD - -
3 1 36306 HEX NUT Z 3/8-16 -
4 1 42239 3/8-16 X 3.0 BENT 1 BOLT Z 3/8/-16 3”
11-300-25 - STANDARD AND MID - SAFETY ROLLER ASSEMBLY
1 1 11-300-13 SAFETY RETRACTION SPRING - -
2 1 11-300-18 FORK - -
3 1 11-300-19 KNURLED ROLLER - -
4 1 11-300-20 L-ROD - -
5 1 36306 HEX NUT GR.5 Z 3/8-16 -
6 1 64251 SPRING PIN 1/4" 1 1/2"

11-300-25-INT - INTERNATIONAL SAFETY ROLLER ASSEMBLY


1 1 11-300-13 SAFETY RETRACTION SPRING - -
2 1 11-301-18-INT FORK - -
3 1 11-301-19-INT 3/4" WIDE KNURLED ROLLER - -
4 1 11-300-20 L-ROD - -
5 1 65076 COTTER PIN Z 1/8" 1"
6 1 64247 SPRING PIN 1/4" 1"
7 1 36306 HEX NUT GR.5 Z 3/8-16 -

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Bill of Materials

10-10019571 - INTERNATIONAL - SAFETY ASSEMBLY


Item Qty Part No. Description Size Length
1 1 11-301-15-INT TAPPED PLATE
2 1 11-301-16-INT 1/8" SPACER
3 1 11-301-21-INT SAFETY COVER PLATE
4 1 11-301-22-INT RETAINING PLATE 1500 #
5 1 11-301-23-INT SAFETY BLOCK 1500 #
6 1 11-301-25-INT 1/4" SAFETY SPACER
7 1 11-301-26-INT 3/16" SAFETY SPACER
8 2 0141390 METRIC FLAT HEAD SCREW M6-1.00 16MM
9 6 0141393 METRIC FLAT HEAD SCREW M6-1.00 25MM
10 2 0145162 METRIC HEX HEAD CAP SCREW M12-1.75 50MM
11 2 40385 METRIC SPLIT LOCK WASHER M12

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Bill of Materials

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INSTRUCTIONS #11-
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Bill of Materials
11-305 - STANDARD - ADJUSTABLE PLATFORM
Item Qty Part No. Description Size Length
1 4 11-305-01 OUTER SUPPORT - -
2 2 11-305-02LL CORNER SUPPORT - -
3 2 11-305-02LS CORNER SUPPORT - -
4 2 11-305-02RL CORNER SUPPORT - -
5 2 11-305-02RS CORNER SUPPORT - -
6 8 11-305-03 CROSS CHANNEL - -
7 4 11-305-04 CORNER BRACKET - -
8 8 11-305-05 SPACER - -
9 4 11-305-11 CORNER BRACE - -
10 1 10-10046490 PLATFORM STICKER - -
11 16 11104686 SERRATED HEX FLANGE SCREW Z 1/4-20 3/4"
12 16 11104688 SERRATED HEX FLANGE SCREW Z 1/4-20 1"
13 8 26069 SQUARE HEAD SET SCREW 3/8-16 1"
14 4 13209 HEX HEAD CAP SCREW 1/2-13 1 1/2"
15 32 21823 ROUND HEAD PARTIAL THREAD 1/2-13 1 1/4"
CARRIAGE BOLT
16 36 50CNSF5Z SERRATED HEX FLANGE NUT 1/2"
17 1 INSTRUCTIONS_11-305 ASSEMBLY PRODUCT INSTRUCTIONS - -
18 1 10-10053255 CONFIGURATION STICKER - -
11-305-INT - INTERNATIONAL - ADJUSTABLE PLATFORM
1 4 11-305-01-INT OUTER SUPPORT - -
2 2 11-305-02LL-INT CORNER SUPPORT - -
3 2 11-305-02LS-INT CORNER SUPPORT - -
4 2 11-305-02RL-INT CORNER SUPPORT - -
5 2 11-305-02RS-INT CORNER SUPPORT - -
6 8 11-305-03-INT CROSS BRACE - -
7 4 11-305-04-INT CORNER BRACKET - -

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INSTRUCTIONS #11-
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Bill of Materials
11-305-INT - INTERNATIONAL - ADJUSTABLE PLATFORM
Item Qty Part No. Description Size Length
8 8 11-305-05 SPACER - -
9 4 11-305-11 CORNER BRACE - -
10 1 10-10046490 PLATFORM STICKER - -
11 8 38560 METRIC HEX HEAD CAP SCREW M6 X 1.00 22 MM
12 16 11127095 SERRATED FLANGE HEAD CAP SCREW, M6-1.0 20
CL8.8,Z
13 16 11127096 SERRATED FLANGE HEAD CAP SCREW, M6-1.0 25
CL8.8,Z
14 32 11115276 CARRIAGE BOLT M12-1.75 30 MM
15 4 38708 METRIX HEX HEAD CAP SCREW M12-1.75 40 MM
16 36 8M2650000ZP0000 METRIC SERRATED HEX FLANGE NUT M12-1.75 -
17 1 INSTRUCTIONS_11-305 ASSEMBLY PRODUCT INSTRUCTIONS - -
18 1 10-10053255 CONFIGURATION STICKER - -
11-305-MID - MID - ADJUSTABLE PLATFORM
1 4 10-10020268 OUTER SUPPORT - -
2 4 11-305-04 CORNER BRACKET - -
3 8 11-305-05 SPACER - -
4 4 11-305-11 CORNER BRACE - -
5 1 10-10046490 PLATFORM STICKER - -
6 4 13209 HEX HEAD CAP SCREW 1/2-13 1 1/2”
7 32 21823 ROUND HEAD PARTIAL THREAD 1/2-13 1 1/4”
CARRIAGE BOLT
8 8 26069 SQUARE HEAD SET SCREW 3/8-16 1”
9 8 11104686 SERRATED HEX FLANGE SCREW 1/4-20 3/4”
10 24 11104688 SERRATED HEX FLANGE SCREW 1/4-20 1”
11 36 50CNSF5Z SERRATED HEX FLANGE NUT 1/2-13 -
12 8 10-10020273 CROSS CHANNEL - -
13 2 10-10020272 CORNER SUPPORT - -

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INSTRUCTIONS #11-
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Bill of Materials
11-305-MID - MID - ADJUSTABLE PLATFORM
Item Qty Part No. Description Size Length
14 2 10-10020271 CORNER SUPPORT - -
15 2 10-10020270 CORNER SUPPORT - -
16 2 10-10020269 CORNER SUPPORT - -
17 1 INSTRUCTIONS_11-305 ASSEMBLY PRODUCT INSTRUCTIONS - -
18 1 10-10053255 CONFIGURATION STICKER - -

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Bill of Materials

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INSTRUCTIONS #11-
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Bill of Materials
10-10019359 - STANDARD AND MID - TELESCOPING BREAKAWAY CANOPY
Item Qty Part No. Description Size Length
1 2 10-10015245 HITCH ROOF TUBE - -
2 4 10-10019360 CANOPY OUTER EXTRUSION - -
3 4 10-10019112 SHORT CANOPY OUTER - -
4 12 10-10019351 TOP ANGLE
5 2 10-10019797 RUBBER SPACER - -
6 2 10-10015238 INNER ROOF TUBE - -
7 4 10-10015241 HINGE TUBE - -
8 2 10-10026637 CANOPY ROD END II - -
9 4 10-10022137 CANOPY POST - -
10 4 10-10022108 SANDWICH PLATE - -
11 2 93131A510 METRIC CLEVIS PIN, 12mm DIA X 38mm UL M12 53MM
12 4 94282A370 QUICK-RELEASE BUTTON CONNECTOR - -
13 4 10066748 QUICK-RELEASE PIN 1/4” 1.7” UL
14 4 97245A631 CLEVIS PIN W/ COTTER PIN 1/4" 13/16"
15 4 90177A224 KEY RING 1-5/8" OD X 1-3/8" -
ID
16 20 0185916 METRIC SERRATED HEX FLANGE NUT CL.8 Z M6-1.0 -
17 8 0173207 METRIC BUTTON HEAD SOCKET CAP SCREW M6-1.0 60 MM
18 12 38564 METRIC HEX HEAD CAP SCREW M6-1.0 16 MM
19 2 45286 FASTENAL HAIR-PIN COTTER PIN 1/8” DIA 2 9/16”
20 48 31584 PHILLIPS DRIVE FLAT HEAD TYPE A POINT SHEET 10-12 5/8”
SCREW
21 8 11104709 SERRATED HEX FLANGE SCREW 3/8-16 3/4”
22 2 10870-Y9.5-0.50 1” TIE DOWN, 9.5 FT LONG, YELLOW - -

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INSTRUCTIONS #11-
instrucTIONS #11-301
292
Bill of Materials
11-357-INT– INTERNATIONAL - SLANT TOP BREAKAWAY CANOPY
Item Qty Part No. Description Size Length
1 1 11-356-CR-INT BREAKAWAY CANOPY - -
2 1 11-365-INT CANOPY CORNER POST KIT - -
3 4 94975S389 QUICK RELEASE PIN 1/4” 1.6”
4 2 10870-Y9.5-0.50 1” CAM BUCKLE TIE DOWN - -
5 4 11-355-02-INT ROOF SUPPORT - -
6 4 10-10015241 HINGE TUBE - -
7 2 38565 METRIC HEX HEAD CAP SCREW M6 X 1.00 20 MM
8 2 40155 NYLON INSERT HEX NUT M6-1.00 -
9 4 97245A631 CLEVIS PIN WITH COTTER PIN 1/4” 13/16”
10 4 11-355-03 U-BRACKET—FALSE CAR HANDRAIL - -
11 4 10-10025786 V1 CANOPY POST—INT - -
12 8 0162213 CARRIAGE BOLT CL4.6Z M6 20 MM
13 8 0185916 METRIC SERRATED HEX FLANGE NUT M6-1.0 -
14 4 94975S389 QUICK RELEASE PIN WITH LANYARD 1/4” 1.6”

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INSTRUCTIONS #11-
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Bill of Materials

10-10020036 - STANDARD - TELESCOPING HANDRAILS


Item Qty Part No. Description Size Length
1 8 10-10019900 INNER TUBE - -
2 8 10-10019899 OUTER TUBE - -
3 8 2610K62 SLIP-JOINT NUT WASHER - -
4 8 2666K35 SLIP-JOINT NUT - -
5 8 LB-0139-BOX PINCH POINT WARNING STICKER 1.25" 3"
6 6 CLP-570 WIRE LOCK LYNCH PINS Ø1/4” 1.75” GRIP LENGTH
7 8 WMG-115 WIRE LOCK LYNCH PINS Ø1/4” 2” GRIP LENGTH
8 2 90177A224 KEY RING 1-5/8" OD -
X 1-3/8" ID
9 2 94975A389 QUICK-RELEASE PIN WITH LANYARD Ø1/4” 1.6"
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INSTRUCTIONS #11-
instrucTIONS #11-301
292
Bill of Materials

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INSTRUCTIONS #11-
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292
Bill of Materials
10-10020320 - INTERNATIONAL - TELESCOPING HANDRAILS
Item Qty Part No. Description Size Length
1 8 10-10020322 INNER TUBE - -
2 8 10-10020323 OUTER TUBE - -
3 8 2610K62 SLIP-JOINT NUT WASHER - -
4 8 2666K35 SLIP-JOINT NUT - -
5 8 LB-0139-BOX PINCH POINT WARNING STICKER 1.25" 3"
6 6 CLP-570 WIRE LOCK LYNCH PINS Ø1/4” 1.75” GRIP LENGTH
7 8 WMG-115 WIRE LOCK LYNCH PINS Ø1/4” 2” GRIP LENGTH
8 2 90177A224 KEY RING 1-5/8" OD -
X 1-3/8" ID
9 2 94975A389 QUICK-RELEASE PIN WITH LANYARD Ø1/4” 1.6"
10-10020327 - MID - TELESCOPING HANDRAILS
Item Qty Part No. Description Size Length
1 4 10-10020328 HANDRAIL TUBE ASSEMBLY - -
2 4 10-10047687 HANDRAIL TUBE ASSEMBLY—MID - -
SHORT
3 2 90177A224 KEY RING 1 5/8” OD X 1 -
3/8 ID
4 6 CLP-570 LYNCH PINS, WIRE LOCK TYPE, 0.25” - -
PIN DIA X 1.75” GRIP LENGTH
5 8 WMG-115 LYNCH PINS, WIRE LOCK TYPE, 0.25” - -
PIN DIA x 2” GRIP LENGTH
6 2 10066748 QUICK RELEASE PIN 1/4” 1.7” UL

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INSTRUCTIONS #11-
instrucTIONS #11-301
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Bill of Materials
11-305-HP - STANDARD, INTERNATION, & MID - HANDRAIL POST KIT
Item Qty Part No. Description Size Length
1 4 10-10022107 V1 HANDRAIL POST -
2 4 10-10022108 SANDWICH PLATE -
3 8 11104709 SERRATED HEX FLANGE SCREW 3/8-16 3/4”

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INSTRUCTIONS #11-
instrucTIONS #11-301
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Bill of Materials
11-301-TOOLKIT
Item Qty Part No. Description Size Length
1 4 10-10018370 1-IN SHIM - -
2 4 10-10018371 1/2-IN SHIM - -
3 1 11-301- FALSE CAR TOOL KIT BAG - -
TOOLBAG
4 1 0223286 3/8-IN DRIVE RATCHET - -
5 1 0257915 3/8-IN DRIVE x 3” EXTENSION - -
6 1 0227627 3/8-IN DRIVE 6-PT 5/16 SOCKET - -
7 1 0227628 3/8-IN DRIVE 6-PT 3/8 SOCKET - -
8 1 0227629 3/8-IN DRIVE 6-PT 7/16 SOCKET - -

9 1 0238567 3/8-IN DRIVE 6-PT 9/16 SWIVEL - -


SOCKET
10 1 0227631 3/8-IN DRIVE 6-PT 9/16 SOCKET - -
11 1 0228455 3/8-IN DRIVE 6-PT 3/4 SOCKET - -
12 1 0227594 7/16 LONG PATTERN WRENCH - -
13 1 0227596 9/16 LONG PATTERN WRENCH - -
14 2 0237036 3/4 COMBINATION RATCHETING - -
WRENCH
15 1 0235991 9/16 COMBINATION RATCHETING - -
WRENCH
16 1 0250824 1-IN x 25-FT TAPE MEASURE - -
17 1 2150026 7-1/2-IN NEEDLE NOSE PLIERS - -
18 1 2150015 7-5/16-IN DIAGONAL CUTTING PLIERS - -
19 2 5247-RD3 1-IN CINCH-STRAP TIE-DOWN, CS1-1M - -
CAM BUCKLE (NO HOOKS), STRAP
LENGTH 3 FT

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INSTRUCTIONS #11-
instrucTIONS #11-301
292
Bill of Materials
11-301-INT - TOOLKIT - INTERNATIONAL - TOOLKIT
Item Qty Part No. Description Size Length
1 4 10-10018370 1-IN SHIM - -
2 4 10-10018371 1/2-IN SHIM - -
3 1 11-301- FALSE CAR TOOL KIT BAG - -
TOOLBAG
4 1 0223286 3/8-IN DRIVE RATCHET - -
5 1 0257915 3/8-IN DRIVE x 3” EXTENSION - -
6 1 0227627 3/8-IN DRIVE 6-PT 5/16 SOCKET - -
7 1 0238561 3/8-IN DRIVE 6-PT 17-MM SWIVEL - -
SOCKET
8 1 0228482 3/8-IN DRIVE 6-PT 17-MM SOCKET - -

9 1 0228484 3/8-IN DRIVE 6-PT 19-MM SOCKET - -


10 1 0227613 17-MM LONG PATTERN WRENCH - -
11 1 0237018 17-MM COMBINATION RATCHETING - -
WRENCH
12 1 0237037 19-MM COMBINATION RATCHETING - -
WRENCH
13 1 0250824 1-IN x 25-FT TAPE MEASURE - -
14 2 2150026 7-1/2-IN NEEDLE NOSE PLIERS - -
15 1 2150015 7-5/16-IN DIAGONAL CUTTING PLIERS - -
16 2 5247-RD3 1-IN CINCH-STRAP TIE-DOWN, CS1-1M - -
CAM BUCKLE (NO HOOKS), STRAP
LENGTH 3 FT

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instrucTIONS #11-301
292
Declaration of incorporation

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INSTRUCTIONS #11-
instrucTIONS #11-301
292
Type examination certificate

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INSTRUCTIONS #11-
instrucTIONS #11-301
292
Type examination certificate

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INSTRUCTIONS #11-
instrucTIONS #11-301
292
Type examination certificate

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INSTRUCTIONS #11-
instrucTIONS #11-301
292
Safety checklist / maintenance log
MON TUES WED THURS FRI SAT SUN

Move the False Car in the down


direction, check that both safeties
engage and hold.

Check that guard rails and toe guards


are in place & meet OSHA and/or
EN1808/EN81 requirements.

Check overhead supports and rigging.

Check the entire False Car for worn or


damaged parts, missing parts, loose
bolts, etc.

Check the Safety Rollers very carefully.


Make sure the safety springs work and
rollers rotate freely. Lubricate all
moving parts.

Check the operation of the Safety


Retraction System. Make sure the Wire
Rope Grips are in place and tight.

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