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Material Management Introduction

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Material Management Introduction

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© © All Rights Reserved
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MATERIAL

MANAGEMENT
CONSERVATION NATURAL RESOURCE

Dharati Sote – Wankhade


BUILDING INDUSTY – So many aspects ………

https://blogs.ubc.ca/civl498a/2017/12/19/construction-in-a-circular-economy/
Reasons for material management
• The amount spent on materials is higher than other inputs
• Materials offer considerable scope for reducing cost and improving profit
• Improving return on investment depends on the effective utilisation of
materials.
• Materials add value to product
• Quality of end product depends on materials
• Need for preservation of scarce resources for posterity
• Increasing demand for ensuring environmental safety

• Materials management assumes responsibility for whatever happens in


purchasing, storing, inventory or any other area connected with materials.
• The efficiency of any organization depends upon the availability of right
materials, in right quantity, at right time and at right price.
How to do material management
In recent years the concept of Circular Economy has received growing
attention, both in the worlds of science and of policy making.

Some scholars and practitioners


present it as a novelty, but we have to
acknowledge that it builds on the
legacy of predecessors, like waste
recycling and separation, industrial
ecology, eco-industrial parks and
industrial symbiosis.

A remarkable finding emerges from


extensive literature review from
various disciplinary backgrounds
(including environmental sciences,
engineering, logistics, policy studies
and more)
The first four short loops (R0-3) exist close to the consumer, and can be
linked to commercial or non- commercial actors engaged in extending the
life span of the product.

The second group of three medium-long loops (R4-6), commercial


business activity is the main driving force, with frequently specialised 3rd
actors with high levels of expertise as stakeholders.

The third group of three long loops (R7-9) refer to traditional waste
management activities, including recycling, different forms of energy
recovery and, more recently, re-mining.
https://www.greenbuilding.saint-gobain.com/sustainable-habitat-strategy
Production and
consumption

Institutional Social
awareness awareness

Waste prevention

Economical need Technical need

Waste
management

Reduce, Reuse, Recycle, Replace, etc

Environmental requirement

Natural resources Disposal

Construction material
Material
management

Reduce Reuse Recycle

Interiors from Consumer


Cutting plan
waste waste

Modular
C&D waste
design

Product design
(replace ingredient)
Cutting plan Interior from waste
1. Showcase / TV Unit 1. Lamp
2. Storage rack 2. Wall art
3. Study table 3. Wall panelling
4. Wardrobe 4. Ceiling from ply / bamboo waste
5. Bed 5. Ceiling from earthen pots
6. Ceiling from electrical accessories
Modular design 7. Sculpture from E-waste
1. Floor tile for room size 3.60 M x 4.80 M 8. Sculpture from mechanical waste
2. Wall tile for toilet size 1.50 M x 2.40 M 9. Sculpture from electrical waste
3. 2 BHK apartment with block size 600 x 400 x 200 10. Sculpture from plastic waste
4. Toilet layout with plumbing 1.50 M x 2.40 M 11. Artefact from packaging material
5. Window grill 1.80 M x 1.80 M (MS Sq. Bar size)
6. Window design / size as per glass size available

Material / Product design


1. Block – replace cement
2. Acoustic panel – replace Fibre glass
3. Roofing sheet (Asbestos + cement) – replace cement
4. Gypsum board vs Calcium silicate board
5. Paint – Replace Formaldahyde
Product from consumer waste Product from C&D waste
1. Corrugated cardboard pod 1. Stone recycled tiles
2. News-paper wood 2. Aluminium foam panel
3. Straw board 3. Glass tiles
4. Decafe tiles – coffee grounds and natural 4. Foam glass block
binding material 5. Bricks / blocks
5. Tuff roofing sheet – tetra pack 6. Wall cladding
6. Plasphalt – Plastic and asphalt 7. Tiles
7. Wood-plastic composite 8. Hollow bricks
8. Paper + cardboard tiles 9. Pavers
9. Agriculture waste panel 10. Kerb stones
10. Roofing sheet from cardboard and organic 11. Tree guards / Tree pit covers
waste like coconut fibre 12. Park benches
11. Cork panels and tiles 13. Planters
12. Denim insulation material from denim cloth 14. Manhole covers /Drain covers
13. Plastic building blocks 15. Underground cable covers
14. Milk bottle and plastic waste – roof tiles 16. Pre-cast boundary wall panels and poles
15. Tire veneer tiles 17. Trenches for drainage
16. Blood brick 18.Recycled wood - landscaping mulch,
17. Nappy roofing bedding material, boiler fuel, as well as
18. Cow Dung brick fiber for composite board products,
19. Bottle brick
including Presswood pallets, and pellets
20. Plastic tiles
1. Introduction – OWN WORDS
2. Concept - Circular economy (PDF 1)
3. Principle of 3R and more R’s (PDF 1)
4. Status of construction industry (PDF 2)
5. Any one product / material
a. Ingredients
b. Manufacturing process
c. Machinery involved
d. Case study
e. Sample (Physical)
f. Replacement of conventional product – Advantaged and disadvantages and
limitations
g. Cost of product
EXERCISE
1. Conventional process of manufacturing
• Space requirement for manufacturing unit
• Ingredients in product
• Raw material supply-chain
• Machinery and equipment required
• Manpower required
3. Cost
• Cost of raw material involved per unit
• Cost of machinery
• Cost of energy in production
• Cost of packaging
4. Replacement of ingredients by environment friendly / waste material
from another industry
5. Any procedural changes required in conventional manufacturing system

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