19

Balancers
The strength behind Ingersoll Rand ergonomic handling

Ingersoll Rand offers:

Pneumatic balancers
InteLIFT® intelligent assist devices
Mechanical spring balancers

(800) 998-0872 ¥ irtools.com/lifting

Footer 19
20

Zimmerman Series Pneumatic Balancers

The Ingersoll Rand Pneumatic Balancer ADVANTAGE Safety is standard

Built-in overload protection — The lifted load can never exceed the
Precise, strain-free positioning — Float leaves both hands free to
unit’s maximum rated capacity
raise, lower, or shift the load with virtually no resistance; no more
“hoist control” hit-and-miss spotting Minimal cable recoil due to loss of load — If the load is accidentally
lost, a centrifugal brake (Z brake) automatically stops rapid upward
Simple adjustment — Clear access to air-flow calibration controls
cable travel
allows quick, easy adjustment of the float
Rugged reliability — For continuous duty with minimal maintenance
Versatile conÞguration
Wide range of capacities up to 2,000 lbs (907 kg)
PLUS: Added protection — The optional Z Stop offers protection against
Low air consumption — Approximately 1/8 cfm required per cycle the drifting of loads in the event the main air supply is lost
(one fiftieth of that of an air hoist) means very low energy costs Cable travel — 40 to 120 inches (1016 to 3048 mm) depending on
Clean, oil-free operation — Pre-lubricated design eliminates air line the model
lubrication and oil mist exhaust; ideal for food processing and clean Controls — ZA (pendant) controls let you handle varying loads; a
manufacturing environments BA (single) balance control is ideal for a constant load, and an EA
for 2 loads
Mounting — Suspension kits for Ingersoll Rand and other enclosed
track manufacturers as well as I-beam, patented track, and hook
mount
CE certification — Meets the requirements for the European
community

Z Brake Safety Retraction System

(Patent No. 5,522,581):
Standard on all units, prevents violent
retraction in the event of a sudden release Suspension lugs: Fits all Ingersoll Rand
or loss of load. The brake will also eliminate suspensions and most trolleys from
excessive upward acceleration of a no load other manufacturers.
hook when the ÒupÓ button is pressed in fully.

Rugged steel housing: All steel

housing for added durability

Injection-molded reel:
Engineered plastic for excellent
Z Stop: The optional Z Stop is a patented device
durability and wear resistance.
that will eliminate the down-drift of suspended
loads or tools during shut down or at night when
the air supply is shut off. The Z Stop will stop drift
within 6 inches (152.4 mm) and put the Balance
Air into a mechanically locked position preventing
damage to tools or objects below the suspended
load. Available for use on all 10 inch (254 mm)
diameter units.

Anti-friction
ball screw:
Creates smooth
rotation path for
the cable reel.
Heavy-duty thrust bearing:
Absorbs piston force and
transfers smooth reel rotation Air chamber and piston:
over the ball screw. Forms the heart of the unit. Air entering the
chamber pushes the piston to rotate the spool,
Low-friction cable guide wind the cable, and lift the load. Exhausting air
(not shown): Ensures smooth lowers the load. Regulating this ßow balances
cable feed on and off the reel. the load, creating a zero gravity ßoat.
 21

Zimmerman Series Pneumatic Balancers

50 to 2,000 lb (22 to 909 kg) capacity

Control options:

B ZA BA EA
Basic unit, Balancer with Balancer with Balancer with high load,
without control pendant control servo control low load, no load control
Features: Features: Features: Features:
Standard balancer Ergonomic up / down Single balance Load balancing for 3 loads
features pendant control control for single (high, low, no load)
No control High speed precise load balancing Pendant with rotary thumb
Suitable for: positioning Maintains constant switch to select load
Integration with 12 ft (3.7 m) standard tension through full 12 ft (3.7 m) standard
end effector hose length range of motion hose length
Suitable for: Suitable for: Suitable for:
Pick and place Tool balancing Multiple load balancing
Precision assembly Weld gun suspension End effector balancing
Fixture suspension (loaded/unloaded)

Capacity Travel Net Weight Selection Tips:

B ZA BA EA
lb (kg) in (mm) lb (kg)
Actual operating
SINGLE WIRE ROPE
capacity is determined
BW0150801 ZAW0150801 BAW0150801 EAW0150801 150 (68) 80" (2032) 50 (23) by available plant air
BW020120 ZAW020120 BAW020120 EAW020120 200 (90) 120" (3048) 62 (28) pressure. Operating
BW020120S2 ZAW020120S2 BAW020120S2 EAW020120S2 200 (90) 120" (3048) 62 (28) capacity decreases
BW032080S2 ZAW032080S2 BAW032080S2 EAW032080S2 325 (147) 80" (2032) 62 (28) 1% for every 1 psi
BW0350801 ZAW0350801 BAW0350801 EAW0350801 350 (158) 80" (2032) 62 (28) below 100 psi inlet air
BW050080 ZAW050080 BAW050080 EAW050080 500 (227) 80" (2032) 110 (50) pressure. For example:
BW050080S2 ZAW050080S2 BAW050080S2 EAW050080S2 500 (227) 80" (2032) 110 (50) at 50 psi, a 350 lb
REEVED WIRE ROPE capacity balancer has
BW040060 ZAW040060 BAW040060 EAW040060 400 (181) 60" (1524) 67 (30) a 175 lb operating
capacity (350 X 50%)
BW040060S2 ZAW040060S2 BAW040060S2 EAW040060S2 400 (181) 60" (1524) 67 (30)
BW065040S2 ZAW065040S2 BAW065040S2 EAW065040S2 650 (294) 40" (1016) 67 (30) For lifting applications,
BW0700401 ZAW0700401 BAW0700401 EAW0700401 700 (317) 40" (1016) 67 (30) working load should
BW100040 ZAW100040 BAW100040 EAW100040 1,000 (453) 40" (1016) 115 (52) not exceed 80% of
BW100040S2 ZAW100040S2 BAW100040S2 EAW100040S2 1,000 (453) 40" (1016) 115 (52)
operating capacity
TANDEM WIRE ROPE Working load includes
BW040120 ZAW040120 BAW040120 EAW040120 400 (181) 120" (3048) 124 (56) part weight and
BW040120S2 ZAW040120S2 BAW040120S2 EAW040120S2 400 (181) 120" (3048) 124 (56) handling device weight
BW065080S2 ZAW065080S2 BAW065080S2 EAW065080S2 650 (294) 80" (2032) 124 (56)
BW0700801 ZAW0700801 BAW0700801 EAW0700801 700 (317) 80" (2032) 124 (56)
BW100080 ZAW100080 BAW100080 EAW100080 1,000 (453) 80" (2032) 220 (100)
BW100080S2 ZAW100080S2 BAW100080S2 EAW100080S2 1,000 (453) 80" (2032) 220 (100)
TANDEM REEVED WIRE ROPE
BW080060 ZAW080060 BAW080060 EAW080060 800 (360) 60" (1524) 129 (59)
BW080060S2 ZAW080060S2 BAW080060S2 EAW080060S2 800 (360) 60" (1524) 129 (59)
BW130040S2 ZAW130040S2 BAW130040S2 EAW130040S2 1,300 (589) 40" (1016) 129 (59)
BW1400401 ZAW1400401 BAW1400401 EAW1400401 1,400 (620) 40" (1016) 129 (59) 1
Not available with Z-Stop
safety device.
BW200040 ZAW200040 BAW200040 EAW200040 2,000 (900) 40" (1016) 225 (102)
2
Model delivered with Z-Stop
BW200040S2 ZAW200040S2 BAW200040S2 EAW200040S2 2,000 (900) 40" (1016) 225 (102) as standard.

(800) 998-0872 ¥ irtools.com/lifting

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22

Zimmerman Series Pneumatic Balancers

50 to 2,000 lb (22 to 909 kg) capacity

Suspension options:
Option 6.5Ó Dia. 10Ó Dia. Competitor
Description
Code 150 lb Unit >150 lb Units Product
00 No suspension – – NA
S2 ZRS2 steel rail 16300 16400 NA
S3 ZRS3 steel rail 16300 16400 NA
HM Hook mount 16360 16460* NA
TR T-Rail / I-Beam 16320 16420* NA
AT ZRAT aluminum rail 16355 16455* NA
A1 ZRA1 aluminum rail 16305 16405* NA Balancer with I-Beam/Patented
Track trolley mount conÞguraton
A2 ZRA2 aluminum rail 16310 16410 NA

E4 ETA-4 aluminum rail 16344 16444* Unified

E8 ETA-8 aluminum rail 16345 16445 Unified
K1 KBK1 steel rail 16325 16425* Demag
K2 KBK2 steel rail 16315 16415 Demag
G1 Gorbel 1000# alum. series track 16307 16407* Gorbel
G2 Gorbel 1000# steel series track 16307 16407* Gorbel
K3 4” Aluminum 16344 16444* Knight Balancer with hook
mount conÞguration
K4 8” Aluminum 16345 16445 Knight
K5 8” Aluminum anti-kickback 16345 16445 Knight
K6 4” Steel 16325 16425* Knight
K7 6” Steel 16315 16415 Knight
K8 7” Steel 16315 16415 Knight
Note:
* NOT compatible with tandem balancers
Balancer with enclosed rail
trolley mount conÞguration

Example: BW020120SS2 Pneumatic Balancers model driver

Control Type Capacity Travel Z-Stop Option Suspension Option
B W 020 120 S S2

B = Basic, no controls W = Wire rope 020 = 200 lb (91 kg) 120 = 120 inches (3048 mm) S = Z-stop S2 = ZRS2 steel rail
ZA = Pendant control For available For available travel, refer to For available suspension
BA = Servo control capacities, refer to model number tables options, refer to
EA = High, low, no load control model number tables suspension option table

Replacement part numbers EZ Grip Ergonomic Control Handle

Z-Stop Option Code Description Part No. Quality handle manufactured
S Z-Stop, 200 lb capacity 13301 by Ingersoll Rand, the world
S Z-Stop, 325 lb capacity 13311
leader in ergonomically sound
material handling equipment.
S Z-Stop, 500 lb capacity 13321
Control Options Code Description Part No.
B Basic – no controls N/A
ZA Pendant control 15300–12
BA Single balance control – 6.5” unit 15320
BA Single balance control – 10” unit 15330 ZA Pendant Control
EA High, low, no load control 15310–12 (15300-12)
 23

Zimmerman Series Pneumatic Balancers

Dimensions:
150 lb Balancer 200, 350, 500 lb Balancer Tandem Reeved
6.5 inch (165.1 mm) 10 inch (254 mm)
diameter can diameter can
5.62 8.50
(143) (216)
2.81 4.25
(71.4) (108)

28.0 (711) std. 27.0 (686) std.

18.5 (470) std. 21.0 (533) std. +/- 2.00Ó (50.8) +/- 2.00Ó (50.8)
+/- 2.00 (50.8) +/- 2.00" (50.8) See Note (3) See Note (3)
See Note (3)

A
A
Tandem reeved
150 lb 500 lb
(68.2 kg) (227.3 kg)

15.68
(398)
20.93
(532)
Load Capacity ÒAÓ Dimension
lb (kg) in (mm) 33.0 (838) std.
150 (68) 2.85" (72.4) 200 lb +/- 2.00Ó (50.8)
(90.9 kg) See Note (3)
200 (90) 4.10" (104.1) 325 lb
350 (158) 2.85" (72.4) (147.7 kg)
350 lb
500 (227) 3.62" (91.9) (159.1 kg)
1.0 (25.4) 3.75 (95)
Notes:
(1) 1 inch (25.4 mm) dimension for See Note (1) 15.68 See Note (2)
optional Z Stop only. (398)
(2) 3.75 inch (95.25 mm) dimension for
EA regulator/elbow fitting (largest stack-up).
(3) Add 15 inch (381 mm) for BA servo control.
For all drawings, dimensions in ( ) are in mm.

Also available: BAW005060

7.64
(194) 10.24
(260)
BAW series tool balancer
This air unit offers an incredible 2 to 50 pound (0.9 to 22 kg) load
capacity and our exclusive flotation feature.
20.12
Standard features: (511)

Performance — Float action provides Adjustment — Simple

9.49
ease of vertical travel, eliminating tension adjustment in seconds by (241)
on load, making positioning capability far means of external regulator
superior Sequencing — Can be sequenced 1.38
(35)
Versatility — No need to change model via air signal to perform timed or
when making tool change; one model “stepped” operation
Capacity Travel Net Weight
(BAW005060) covers entire 50 lb (22 kg) Maintenance — Virtually
Part No.
lb (kg) in (mm) lb (kg)
range maintenance-free. Normal SINGLE WIRE ROPE
Headroom — Requires only 20 inches (508 maintenance can be done in
2 – 50 59" 19.8
mm) from bottom of rail to bottom of hook place on the rail BAW005060
(0.9 – 22) (1500) (9)

(800) 998-0872 ¥ irtools.com/lifting

Footer 23
24

Zimmerman InteLIFT¨ Series Balancers

Intelligent Lifting Systems
What is InteLIFT?
InteLIFT is an intelligent assist device (IAD); it converts intuitive operator
input into smooth, effortless up / down motion. The force-sensing control
handle responds to operator input quickly and seamlessly for precise
positioning of loads.

The Ingersoll Rand InteLIFT Balancer ADVANTAGE

Self-balancing — Intuitive speed control for different weights
Hands-on maneuvering — InteLIFT senses force input of the user
and translates that to assisted lifting / lowering of the load without the
need for up / down buttons
Float mode — Throughout entire range of motion
Robust design — Electric over air design allows continuous duty with
minimal maintenance
Part present — Eliminates potential to accidentally drop part
3-Speed select — Enables speed selection to match application and
operator comfort level

Same green features as the Pneumatic Balancer

Low air consumption
Clean, oil-free operation

Integrated InteLIFT control module: Ergonomic control handle:

Integral element of the balancer itself
Simple programming of functions with a keypad and indicator lights Emergency stop / InteLIFT feature
power off selection button
Easy-to-read display window

Power connection
Power on 3-speed
On / off circuit breaker switch select button
UP speed indicator lights Electronic handling
DOWN speed indicator lights Clamp button for device interface
handing device
integration
LC display window
Up / down
InteLIFT indicator light rocker switch
Power ÒONÓ indicator light

Control Ergonomic
handle cable handle
connection
Down
Up Common mounting
interface for handling
Next Setup
devices
Setup keypad
Shift

The ÒbrainsÓ of the InteLIFT balancer

 25

Zimmerman InteLIFT¨ Series Balancers

Intelligent Lifting Systems

Control options:

IB IA IC IS

InteLIFT basic unit, InteLIFT with pendant control InteLIFT with force-sensing InteLIFT with pendant control
without control and pre-coil cable control (without up / down and straight cable
buttons)
Features: Features: Features: Features:
No controls InteLIFT ergonomic pendant InteLIFT ergonomic force- InteLIFT ergonomic pendant
Standard InteLIFT features control handle with up / down sensing control handle control handle with up / down
rocker switch Intuitive up / down control rocker switch
Precise, high-speed positioning 12 ft (3.7 m) twin bonded Precise, high-speed positioning
12 ft (3.7 m) twin bonded pre-coil cable including pre-coil 12 ft (3.7 m) straight electric
pre-coil cable including air hose for handling device cable
pre-coil air hose for handling integration
device integration

Suitable for: Suitable for: Suitable for: Suitable for:

Integration with end effector Pick and place High-cycle pick and place Pick and place
Precision assembly Precision assembly Precision assembly

Capacity Travel Net Weight

IB IA IC IS lb (kg) in (mm) lb (kg)
SINGLE WIRE ROPE
IBW015080* IAW015080* ICW015080* ISW015080* 150 (68) 80" (2032) 60 (27)
IBW020120 IAW020120 ICW020120 ISW020120 200 (91) 114" (2896) 72 (33)
IBW033080 IAW033080 ICW033080 ISW033080 330 (150) 70" (1778) 72 (33)
IBW050080 IAW050080 ICW050080 ISW050080 500 (227) 74" (1880) 120 (54)
REEVED WIRE ROPE
IBW040060 IAW040060 ICW040060 ISW040060 400 (182) 57" (1448) 65 (30)
IBW066040 IAW066040 ICW066040 ISW066040 660 (300) 35" (883) 77 (35)
IBW100040 IAW100040 ICW100040 ISW100040 1,000 (454) 37" (940) 125 (57)
*Not available with Z-Stop safety device

Selection Tips:
Actual operating capacity is determined by available plant air pressure. Working load includes part weight and handling device weight
Operating capacity decreases 1% for every 1 psi below 100 psi plant air IC control option includes force sensing load cell which must be mounted
pressure.For example: at 50 psi, a 200 lb capacity balancer has a 100 lb to end effector for proper operation
operating capacity (200 X 50%)
See following page for additional InteLIFT options and complete model
For lifting applications, working load should not exceed 80% of driver required to order product.
operating capacity

(800) 998-0872 ¥ irtools.com/lifting

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26

Zimmerman InteLIFT¨ Series Balancers

Suspension options:
Option 6.5Ó Dia. 10Ó Dia. Competitor Voltage option:
Description
Code 150 lb Unit >150 lb Units Product
115V 50/60 Hz single phase
00 No suspension – – NA
S2 ZRS2 steel rail 16300 16400 NA 230V 50/60 Hz single phase
S3 ZRS3 steel rail 16300 16400 NA
HM Hook mount 16360 16460 NA
Power cord option:
TR T-Rail / I-Beam 16320 16420 NA
AT ZRAT aluminum rail 16355 16455 NA
6 ft (1.8 m) power cord
A1 ZRA1 aluminum rail 16305 16405 NA
A2 ZRA2 aluminum rail 16310 16410 NA

E4 ETA-4 aluminum rail 16344 16444 Unified

E8 ETA-8 aluminum rail 16345 16445 Unified
K1 KBK1 steel rail 16325 16425 Demag
K2 KBK2 steel rail 16315 16415 Demag
G1 Gorbel 1000# alum. series track 16307 16407 Gorbel
G2 Gorbel 1000# steel series track 16307 16407 Gorbel
K3 4” Aluminum 16344 16444 Knight
K4 8” Aluminum 16345 16445 Knight
K5 8” Aluminum anti-kickback 16345 16445 Knight
K6 4” Steel 16325 16425 Knight
K7 6” Steel 16315 16415 Knight
K8 7” Steel 16315 16415 Knight

Example: IAW020120A21SP InteLIFT model driver

Control Type Capacity Travel Suspension Voltage Z-Stop Power Cord
IA W 020 120 A2 1 S P
lb kg in mm
IB = InteLIFT basic, no controls W = Wire 020 = 200 91 120 = 120" 3048 A2 = ZRA2 1 = 115V S = Z-Stop P = 6' Power
IA = InteLIFT pendant control rope For available For available aluminum 50/60 Hz cord
handle with 12' twin capacities, travel, refer to rail 1 PH 0 = None
bond pre-coil cable refer to model number For available 2 = 230V
IC = InteLIFT force sensing model number tables suspension 50/60 Hz
control handle with 12' tables options, refer 1 PH
twin bond pre-coil cable to suspension
IS = InteLIFT pendant control option table
handle with 12' straight
electric cable

Dimensions:
150 lb 200, 330, 500 lb 6" dia. = 6.5" (165 mm)
Balancer Balancer 10" dia. = 8" (203 mm)
6.5 in (165.1 mm) 10 in (254 mm) 6" dia. = 15.68" (398 mm)
diameter can diameter can 10" dia. = 20.93" (532 mm)

18.5" (470 mm) std. 21" (533 mm) std. 6" dia. = 6" (152 mm)
+/- 2" (50.8 mm) +/- 2" (50.8 mm) 10" dia. = 7.5" (191 mm)
See note See note
6" dia. = 3.20" (81.28 mm)
10" dia. = 3.32" (84.33 mm)
Note: Add 1” (25.4 mm) in length for Z-Stop option. Add 6" (152 mm) for reeved units.
 27

Zimmerman InteLIFT¨ Series Balancers

Integrated solutions
A complete range of end effectors can be used with InteLIFT controls
for greater efficiency, from the simplest to the most complex device.
The InteLIFT unit incorporates a fully grounded, fault-protected electrical
system, with fused circuits and memory that automatically reinstates
function selections following a power interruption. In every respect, the
Ingersoll Rand InteLIFT air balancer is an essential solution for a more
productive workplace; empowering individuals to work comfortably and
effectively, significantly contributing to product and process quality.

The closed-loop feedback system delivers precise, responsive motion control

suitable for a wide range of applications in:

Vehicle assembly General industry Beverage and

warehouse

Biotechnology Electronics Aerospace

Error-proof assembly:
The device digitally displays the weight of the
part picked up. Device will not allow the operator
to move the part if not clamped properly. The key
allows the operator the ability to lock the device.
Allows 100 percent visual inspection of the
assembly.

The warehouse-handling device shown is known for

its versatility. The device mimics the human motion of
picking up a part and placing it down. The same device
The engine-handling device shown uses the can be used to pick up parts such as totes, trays, boxes,
unique features of the InteLIFT balancer. and milk crates. The self-balance feature allows the same
Features include: auto clamp, interlock, up device to pick up parts of different weights and sizes.
control disable, weight sensing with automatic Order P/N 16010209 in conjunction with IBW015080
alarm, and keyed lockout. InteLIFT balancer.

(800) 998-0872 ¥ irtools.com/lifting

Footer 27
28

Spring Balancers

The Ingersoll Rand Spring Balancer ADVANTAGE

Safety Rotating
50 models from which to choose suspension safety hook

Centrifugal
Five different series to meet all balancing requirements safety Limiting
device
Lifts ranging from 5 to 9 feet
Automatic drum
Covers weight-balancing needs from 1 to 363 pounds locking in case of Rotation on
spring breakdown ball bearing
“Gravity-free” effect on intermediate, heavy, and
super-duty models allows user to move tool with minimal
effort
Capacity Cable guide in
Made of rugged die-cast aluminum adjustment anti-friction material
screw
Safety locking device on medium, heavy, and super-duty
models prevents dropping of the tool should the spring fail
Adjustable stroke
Easy-to-use controls allow for accurate spring adjustment Manual drum limiting device
locking

Medium-duty balancers
3.4"
.3"
(86.4 mm)
5.9" (147.5 mm) (7.6 mm)
Capacity Weight of Balancer Lift
Part Number
lb (kg) lb (kg) ft (mm)
MEDIUM-DUTY BALANCERS Ñ 2.2 Ð 30 LB CAPACITY
10.8" (254.3 mm)

11.1" (291.9 mm)

SHORT CABLE
BMDS-2 2.2 – 5.5 (1 – 2.5) 4.4 (2) 6.5 (2000)
BMDS-4 4.4 – 8.8 (2 – 4) 4.4 (2) 6.5 (2000)
BMDS-6 8.8 – 13.2 (4 – 6) 5.1 (2.3) 6.5 (2000)
.3" BMDS-8 13.2 – 17.6 (6 – 8) 5.5 (2.5) 6.5 (2000)
(7.6 mm)
LONG CABLE
BMDL-4 4.4 – 8.8 (2 – 4) 6.4 (2.9) 8.2 (2500)
BMDS-2 BMDS Series BMDL-6 8.8 – 13.2 (4 – 6) 7.1 (3.2) 8.2 (2500)
BMDL-8 13.2 – 17.6 (6 – 8) 7.7 (3.5) 8.2 (2500)
Medium-duty locking balancers BMDL-10 17.6 – 22 (8 – 10) 8.2 (3.7) 8.2 (2500)
3.4" BMDL-12 22 – 26.5 (10 – 12) 8.8 (4) 8.2 (2500)
.3" (7.6 mm) 7.1" (180.3 mm) (86.4 mm) BMDL-14 22 – 30 (10 – 14) 5.6 (2.5) 8.2 (2500)
BMDL-14-Y (Yellow) 22 – 30 (10 – 14) 5.6 (2.5) 8.2 (2500)
MEDIUM-DUTY LOCKING BALANCERS Ñ 4.4 Ð 22 LB CAPACITY
LONG CABLE
13.6" (345.4 mm)
13" (330.2 mm)

BMDLL-4 4.4 – 8.8 (2 – 4) 6.6 (3) 8.2 (2500)

BMDLL-6 8.8 – 13.2 (4 – 6) 7.3 (3.3) 8.2 (2500)
BMDLL-8 13.2 – 17.6 (6 – 8) 7.9 (3.6) 8.2 (2500)
.4"
BMDLL-10 17.6 – 22 (8 – 10) 8.4 (3.8) 8.2 (2500)
(10.2 mm)

Safety device prevents dropping of load due to spring breakage (except BMDS-2)
Anti-friction cable guide
BMDLL-10 BMDL / BMDLL Series
Adjustable stroke limiting device
 29

Spring Balancers

Intermediate-duty balancers Capacity Weight of Balancer Lift

Part Number
lb (kg) lb (kg) ft (mm)
5.9"
.3" 9.5" (149.9 mm) INTERMEDIATE-DUTY BALANCERS Ñ 8.8 Ð 55 LB CAPACITY
(7.6 mm) (241.3 mm) BIDS-7 8.8 – 15.4 (4 – 7) 5 (2.26) 6.5 (2000)
1" BIDS-10 15.4 – 22 (7 – 10) 5.5 (2.49 6.5 (2000)
(25.4 mm)
BIDS-14 22 – 30.8 (10 – 14) 5.5 (2.49) 6.5 (2000)
22.8" (579.1 mm)

24.4" (619.8 mm)

BIDS-18 30.8 – 39.6 (14 – 18) 6.5 (2.95) 6.5 (2000)

BIDS-22 39.6 – 48.4 (18 – 22) 6.5 (2.95) 6.5 (2000)
BIDS-26 48.4 – 55 (22 – 25) 6.5 (2.95) 6.5 (2000)

Safety device prevents load dropping due to spring breakage

.5"
(12.7 mm) Anti-friction cable guide
Adjustable stroke limiting device
BIDS-10 BIDS Series
Upper rotary suspension
Safety hook
Auxiliary safety suspension

Heavy-duty balancers Capacity Weight of Balancer Lift

Part Number
lb (kg) lb (kg) ft (mm)
9.8" 8.7" HEAVY-DUTY BALANCERS Ñ 22 Ð 143 LB CAPACITY
(248.9 mm) (221 mm)
.9" BHD-15 22 – 33 (10 – 15) 22.7 (10.3) 6.5 (2000)
(22.9 mm)
1" BHD-20 33 – 44 (15 – 20) 23.4 (10.6) 6.5 (2000)
.6" (25.4 mm) BHD-25 44 – 55 (20 – 25) 24.7 (11.2) 6.5 (2000)
(15.2 mm)
BHD-30 55 – 66 (25 – 30) 25.4 (11.5) 6.5 (2000)
24" (609.6 mm)
22.1" (561.3 mm)

BHD-35 66 – 77 (30 – 35) 26 (11.8) 6.5 (2000)

BHD-45 77 – 99 (35 – 45) 27.3 (12.4) 6.5 (2000)
BHD-55 99 – 121 (45 – 55) 27.6 (12.5) 6.5 (2000)
BHD-65 121 – 143 (55 – 65) 30 (13.6) 6.5 (2000)
.7" (17.8 mm)
Safety device prevents load dropping due to spring breakage
BHD-35 BHD Series Upper suspension with rotary safety hook
Precision guided cable winding prevents jamming
Anti-friction cable guide
Worm screw capacity adjustment
Spring drum assembly
Floor controlled locking device for instant manual clamping or release (BIL-7343)

Additional information
Additional information about Ingersoll Rand Spring Balancers
can be found in our Balancers Brochure (IRPS-0407-007)

An online "Balancer Finder" tool to assist with balancer

selection can be found at:
http://www.irtools.com/accessories/pgs/user_balancers.aspx

(800) 998-0872 ¥ irtools.com/lifting

Footer 29
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Spring Balancers

Super-duty balancers Capacity Weight of Balancer Lift

Part Number Diagram
lb (kg) lb (kg) ft (mm)
SUPER-DUTY BALANCERS Ñ 33 Ð 363 LB CAPACITY
BSD-20 33 – 44 (15 – 20) 41.9 (19) 8.2 (2500) A
BSD-30 44 – 66 (20 – 30) 43.7 (19.8) 8.2 (2500) A
BSD-40 66 – 88 (30 – 40) 45.9 (20.8) 8.2 (2500) A
BSD-50 88 – 110 (40 – 50) 52.7 (23.9) 8.2 (2500) A
BSD-60 110 – 132 (50 – 60) 56 (25.4) 8.2 (2500) A
BSD-20 BSD-70 132 – 154 (60 – 70) 59.1 (26.8) 8.2 (2500) B
BSD-80 154 – 176 (70 – 80) 61.3 (27.8) 8.2 (2500) B
BSD-90 176 – 198 (80 – 90) 63.5 (28.8) 8.2 (2500) B
.9" (22.7 mm) BSD-100 198 – 220 (90 – 100) 78.5 (35.6) 8.2 (2500) C
A 12" (304.8 mm) 8.7" (221 mm) BSD-120 220 – 265 (100 – 120) 85.3 (338.7) 8.2 (2500) C
BSD-140 265 – 309 (120 – 140) 92.2 (41.8) 8.2 (2500) C
1.1" 1"
(27.9 mm) (25.4 mm) BSD-150 287 – 330 (130 – 150) 98.1 (44.5) 8.2 (2500) C
.6" BSD-165 330 – 363 (150 – 165) 106.3 (48.2) 8.2 (2500) C
24" (609.6 mm)
27.6" (701 mm)

(15.2 mm) MEDIUM-DUTY LOCKING BALANCERS Ñ 33 Ð 330 LB CAPACITY

LONG CABLE
BSDL-20 33 – 44 (15 – 20) 42.1 (19.1) 9.85 (3000) A
BSDL-25 44 – 55 (20 – 25) 43.9 (19.9) 9.85 (3000) A
.7" BSDL-35 55 – 77 (25 – 35) 46.1 (20.9) 9.85 (3000) A
(17.8 mm)
BSDL-45 77 – 99 (35 – 45) 52.5 (23.8) 9.85 (3000) B
BSDL-50 88 – 110 (40 – 50) 52.7 (23.9) 9.85 (3000) B
.9" (22.7 mm)
B BSDL-60 110 – 132 (550 – 60) 55.8 (25.3) 9.85 (3000) B
12" (304.8 mm) 9.1" (231.1 mm)
BSDL-70 132 – 154 (60 – 70) 58.9 (26.7) 9.85 (3000) B
1.1" BSDL-80 154 – 176 (70 – 80) 61.7 (28) 9.85 (3000) B
(27.9 mm) 1"
(25.4 mm) BSDL-90 176 – 198 (80 – 90) 64 (29) 9.85 (3000) B
.6"
(15.2 mm) BSDL-100 198 – 220 (90 – 100) 81.1 (36.8) 9.85 (3000) C
26" (660.4 mm)

27.6" (701 mm)

BSDL-115 220 – 254 (100 – 115) 85.3 (38.7) 9.85 (3000) C

BSDL-130 254 – 286 (115 – 130) 88 (39.9) 9.85 (3000) C
BSDL-140 286 – 309 (130 – 140) 94.4 (42.8) 9.85 (3000) C
.7" BSDL-150 309 – 330 (140 – 150) 100.6 (45.6) 9.85 (3000) C
(17.8 mm)

Higher capacities available upon request.

.9" (22.7 mm)
C Safety device prevents load dropping Alignable rotating upper hook
12" (304.8 mm) 14.8" (375.9 mm)
1" Upper suspension with rotary safety Cable replacement without balancer
1.1" (25.4 mm)
(27.9 mm) hook disassembly
3.4"
.6" (86.4 mm) Precision guided cable winding Cable visible for inspection
26" (660.4 mm)
27.6" (701 mm)

(15.2 mm) prevents jamming Floor controlled locking device for instant
Anti-friction cable guide manual clamping or release (BIL-3224)
Worm screw capacity adjustment
.7"
(17.8 mm)

Compatible trolleys Rail ProÞle Trolley Part Number

SPRING BALANCER SERIES
INTERMEDIATE DUTY HEAVY DUTY SUPER DUTY
ZRAT 31057 ZHS31058 ZHS31058
ZRA1 ZHS30304 ZHS30313 ZHS30313
ZRA2 30923 ZHS30314 ZHS30314
ZRS2/3 30842 ZHS30315 ZHS30315