Catalog Rack and Pinion
Catalog Rack and Pinion
Catalog Rack and Pinion
High Precision
High Loading
High Speed
Low Noise
Long Life-Time
Quick Delivery
APEX is the ONLY ONE manufacturer worldwide who produces rack strictly
according to specifications regarding :
APEX is also the ONLY ONE of the world leading brands who designs and
produces rack, pinion and gearbox by its own, and provides well coordinated
high-quality transmission sets to fulfill different industrial requirements.
1
Content
2
Requirement of High-Precision Rack
L τ
Standard
Left-Hand Helical Right-Hand Helical α = 20°
β = 19°31’42” (19.5283°)
or 0° by Straight Teeth
α
β
3
Requirement and Reason Technology needed
Accurate Over-Pin Height H Heat-treatment
• A measure of accuracy of teeth profile Straightening
• Optimizing gear-coupling with pinion Machining on all sides
• Influence on backlash between rack and pinion Teeth milling and grinding
Teeth induction hardening
*
H Mn = 3
Single Pitch
Ps Ps
4
Requirement of High-Precision Rack
Torque
5
Requirement and Reason Technology needed
Low Remaining Magnet Degauss device
• Prevent adhesion of particles between the rack and pinion
which leads to pitting and damage the teeth profile.
• Smooth running
• Preserve accuracy and long life-time
Particle Particle
Magnet
6
Declaration of Tolerance
(mm)
Quality Q4 ~ Q5 Q6 Q6M Q8 / Q9 Q10
Cross-Section
>10 ~ 16 0.004 0.006 0.006 0.01 0.015 0.025 0.025 0.04 0.04 0.06
>16 ~ 25 0.005 0.008 0.008 0.012 0.02 0.03 0.03 0.05 0.05 0.08
>25 ~ 40 0.006 0.01 0.01 0.015 0.025 0.04 0.04 0.06 0.06 0.1
>40 ~ 63 0.008 0.012 0.012 0.02 0.03 0.05 0.05 0.08 0.08 0.12
>63 ~ 100 0.01 0.015 0.015 0.025 0.04 0.06 0.06 0.1 0.1 0.15
>100 ~ 160 0.012 0.02 0.02 0.03 0.05 0.08 0.08 0.12 0.12 0.2
Straightness *
(mm)
Quality Q4 ~ Q6 Q6M Q8 ~ Q9 Q10
Length 1000 mm Fixed Free Fixed Free Fixed Free Fixed Free
M1~M2, milled - - 0.04 0.45 0.05 0.45 0.08 0.5
M1~M2, ground 0.02 0.4 - - - - - -
M3~M6, milled - - 0.04 0.45 0.05 0.45 0.08 0.5
M3~M6, ground 0.02 0.3 - - - - - -
M8~M12, milled - - 0.04 0.45 0.05 0.45 0.08 0.5
M8~M12, ground 0.02 0.25 - - - - - -
* Straightness is given either in a free situation (Free) or on a certified flat surface in a fixed mounted
situation (Fixed). By the Free-case, the rack is lying on the certified surface with its teeth at the side.
Surface Roughness
Lead (μm)
Profile
Quality Q4~Q6 Q 6M Q8~Q9 Q 10
Lead Ra ≤ 0.5 Ra ≤ 0.5 Ra ≤ 1.0 Ra ≤ 1.6
Profile Ra ≤ 1.0 Ra ≤ 1.0 Ra ≤ 3.0 Ra ≤ 6.3
Side Ra ≤ 0.8 Ra ≤ 2.0 Ra ≤ 2.0 Ra ≤ 2.0
7
Tolerance of Rack Teeth
APEX declares clearly all the tolerances of rack dimension and geometry, beginning
from the design through out the manufacturing.
Length Deviation
H Mn = 3
Angular
Deviation * Pin Diameter
depending on Mn.
Length Deviation
Angular
Deviation
H
PitchStraight PitchHelical
8
Declaration of Tolerance
(1) For helical and straight teeth, basing on the nominal length 1000 mm.
Straightness is to measure on a certified flat surface in a fix mounted situation.
9
Precision / Tolerance of Rack Teeth
Q6
Module No. Deviation Q4 Q5 / Q5+ Q6 Q8H / Q8 Q9 Q10
M
Pressure Angle Deviation (µm) ≤7 ≤9 ≤ 13 ≤ 13 ≤ 25 ≤ 35 ≤ 56
Helical Angle Deviation (µm) ≤8 ≤ 10 ≤ 13 ≤ 13 ≤ 25 ≤ 41 ≤ 65
5 Over-Pin Height Deviation (µm)
0 0 0 0 0 0 0
-19 -21 -30 -45 -66 -87 -124
Single Pitch Error (1) (µm) ≤5 ≤7 ≤ 10 ≤ 10 ≤ 19 ≤ 27 ≤ 43
Total Pitch Error (1) (µm) ≤ 20 ≤ 28 ≤ 40 ≤ 40 ≤ 78 ≤ 109 ≤ 175
Q6
Module No. Deviation Q4 Q5 / Q5+ Q6 Q8H / Q8 Q9 Q10
M
Pressure Angle Deviation (µm) ≤7 ≤9 ≤ 13 ≤ 13 ≤ 25 ≤ 35 ≤ 56
Helical Angle Deviation (µm) ≤8 ≤ 10 ≤ 13 ≤ 13 ≤ 25 ≤ 41 ≤ 65
6 Over-Pin Height Deviation (µm)
0 0 0 0 0 0 0
- 19 - 21 - 30 - 45 - 66 -87 - 124
Single Pitch Error (1) (µm) ≤5 ≤7 ≤ 10 ≤ 10 ≤ 19 ≤ 27 ≤ 43
Total Pitch Error (1) (µm) ≤ 20 ≤ 28 ≤ 40 ≤ 40 ≤ 78 ≤ 109 ≤ 175
Q6
Module No. Deviation Q4 Q5 Q6 Q8H / Q8 Q9 Q10
M
Pressure Angle Deviation (µm) ≤8 ≤ 12 ≤ 16 ≤ 16 ≤ 32 ≤ 45 ≤ 72
Helical Angle Deviation (µm) ≤8 ≤ 10 ≤ 13 ≤ 13 ≤ 25 ≤ 41 ≤ 65
8 Over-Pin Height Deviation (µm)
0 0 0 0 0 0 0
- 20 - 21 - 31 - 45 - 66 -87 - 124
Single Pitch Error (1) (µm) ≤ 5.5 ≤8 ≤ 11 ≤ 11 ≤ 22 ≤ 31 ≤ 49
Total Pitch Error (1) (µm) ≤ 22 ≤ 31 ≤ 43 ≤ 43 ≤ 84 ≤ 118 ≤ 188
Q6
Module No. Deviation Q4 Q5 Q6 Q8H / Q8 Q9 Q10
M
Pressure Angle Deviation (µm) ≤8 ≤ 12 ≤ 16 ≤ 16 ≤ 32 ≤ 45 ≤ 72
Helical Angle Deviation (µm) ≤8 ≤ 10 ≤ 13 ≤ 13 ≤ 25 ≤ 41 ≤ 65
10 Over-Pin Height Deviation (µm)
0 0 0 0 0 0 0
- 20 - 21 - 31 - 45 - 66 -87 - 124
Single Pitch Error (1) (µm) ≤ 5.5 ≤8 ≤ 11 ≤ 11 ≤ 22 ≤ 31 ≤ 49
Total Pitch Error (1) (µm) ≤ 22 ≤ 31 ≤ 43 ≤ 43 ≤ 84 ≤ 118 ≤ 188
(1) For helical and straight teeth, basing on the nominal length 1000 mm.
Straightness is to measure on a certified flat surface in a fix mounted situation.
10
Declaration of Tolerance
(1) For helical and straight teeth, basing on the nominal length 2000 mm.
Straightness is to measure on a certified flat surface in a fix mounted situation.
11
Precision / Tolerance of Rack Teeth
Q6
Module No. Deviation Q4 Q5 / Q5+ Q6 Q8H / Q8 Q9 Q10
M
Pressure Angle Deviation (µm) ≦ 7 ≦9 ≦ 13 ≦ 13 ≦ 25 ≦ 35 ≦ 56
Helical Angle Deviation (µm) ≦ 8 ≦ 10 ≦ 13 ≦ 13 ≦ 25 ≦ 41 ≦ 65
5 Over-Pin Height Deviation (µm)
0 0 0 0 0 0 0
-19 -21 -30 -45 -105 -139 -198
Single Pitch Error (1) (µm) ≦ 5.5 ≦8 ≦ 11 ≦ 11 ≦ 21 ≦ 29 ≦ 47
Total Pitch Error (1) (µm) ≦ 23 ≦ 32 ≦ 45 ≦ 45 ≦ 88 ≦ 123 ≦ 197
Q6
Module No. Deviation Q4 Q5 / Q5+ Q6 Q8H / Q8 Q9 Q10
M
Pressure Angle Deviation (µm) ≦ 7 ≦9 ≦ 13 ≦ 13 ≦ 25 ≦ 35 ≦ 56
Helical Angle Deviation (µm) ≦ 8 ≦ 10 ≦ 13 ≦ 13 ≦ 25 ≦ 41 ≦ 65
6 Over-Pin Height Deviation (µm)
0 0 0 0 0 0 0
-19 -21 -30 -45 -105 -139 -198
Single Pitch Error (1) (µm) ≦ 5.5 ≦8 ≦ 11 ≦ 11 ≦ 21 ≦ 29 ≦ 47
Total Pitch Error (1) (µm) ≦ 23 ≦ 32 ≦ 45 ≦ 45 ≦ 88 ≦ 123 ≦ 197
Q6
Module No. Deviation Q4 Q5 Q6 Q8H / Q8 Q9 Q10
M
Pressure Angle Deviation (µm) ≦8 ≦ 12 ≦ 16 ≦ 16 ≦ 32 ≦ 45 ≦ 72
Helical Angle Deviation (µm) ≦8 ≦ 10 ≦ 13 ≦ 13 ≦ 25 ≦ 41 ≦ 65
8 Over-Pin Height Deviation (µm)
0 0 0 0 0 0 0
-20 -21 -31 -45 -105 -139 -198
Single Pitch Error (1) (µm) ≦6 ≦9 ≦ 12 ≦ 12 ≦ 24 ≦ 33 ≦ 53
Total Pitch Error (1) (µm) ≦ 25 ≦ 35 ≦ 48 ≦ 48 ≦ 95 ≦ 133 ≦ 212
(1) For helical and straight teeth, basing on the nominal length 2000 mm
Straightness is to measure on a certified flat surface in a fix mounted situation.
12
Induction Hardening for Rack
Induction Hardening
Hardness by
Surface Hardness
Effective Thickness L
550 ± 40 HV 440 ± 32 HV
Scanning
Induction Hardening Module No. H L
1 - 1.75
L 1.5 - 2.63
1.591 (Pitch 5) - 2.79
2 - 3.5
2.5 - 4.38
3 - 4.8
3.183 (Pitch 10) - 5.09
13
Heat-Treatment for Pinion
Case Hardening
Hardness by
Surface Hardness
Effective Thickness L
640 ~ 720 HV 515 ~ 580 HV
Mn L (in mm)
1.5 0.3
1.591(Pitch 5) 0.3
2 0.3
2.5 0.38
3 0.45
3.183(Pitch 10) 0.48
4 0.6
4.244(Pitch 13.33) 0.64
5 0.75
6 0.9
8 1.2
10 1.5
14
Rack Quality and Application
• Machine tools
• Water-/ laser-/ plasma-cutting machines
• Portal machine center
6 1 ~ 12 33 ~ 46 -22 ~ 0
• Tube bending machine
• Woodworking machine
• Combination with linear guide
• Welding machine
• Robots
8H 2~4 66 ~ 78 -48 ~ 0
• Automatic loading system
• Linear axis with low load feed
• Welding machine
• Robots
8 1.5 ~ 12 66 ~ 90 -48 ~ 0
• Automatic loading system
• Linear axis with low load feed
• Stainless
9 1~6 91 ~ 109 -63 ~ 0 • Food industry / pharmaceutical industry
• Clean room application
• Lifting axis
• Automatic loading system
10 1 ~ 12 146 ~ 202 -90 ~ 0
• Robots
• Outdoor application
15
Rack Order Code
Example : 02 06 R 100 C 1 0 ( )
02 06 R 100 C 1 0 **
Coating
0 = None
N = Nickel Plating
P = Phosphate Film
B = Blackening
Screw Holes
1* = Standard
0 = Without Screw Holes
S / X = Strong
Material
C = Carbon Steel
S = Stainless Steel
Q = Q&T Alloy Steel
Rack Length
Rack Length x 0.1 (in mm)
Teeth Angle
R = Right-Hand Helical 19°31’42”
1* = Straight
Quality
4 / 5 / 5+ / 6 / 6M / 8H / 8 / 9 / 10
Module-No.
1 ~ 12
The non-integer module no. will
be given in alphabet.
* 1 = “ one ”
* * A1 = For Linear-Guide Interface, 90° Type
A2 = For Linear-Guide Interface, 180° Type
16
Rack with Helical Teeth
Quality 4 / Carbon Steel
Tooth Thickness Tolerance : -13 ~ 0 μm
Right-Hand Helical Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 L2
No.
B H ho f a I
No.
h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
5 16.66669 1000 17.4 60 49 39 34 3 62.5 125 8 12 14 20 13 37.5 925 11.7 0.005 0.020 0504R100C10
6 20.00003 1000 20.9 50 59 49 43 3 62.5 125 8 16 18 26 17 37.5 925 15.7 0.005 0.020 0604R100C10
8 26.66671 960 28.0 36 79 79 71 3 60.0 120 8 25 22 33 21 120.0 720 19.7 0.006 0.022 0804R100C10
10 33.33339 1000 35.1 30 99 99 89 3 62.5 125 8 32 33 48 32 125.0 750 19.7 0.006 0.022 1004R100C10
12 40.00006 1000 42.6 25 120 120 108 3 40.0 125 8 40 39 58 38 102.5 750 19.7 0.007 0.023 1204R100C10
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
17
Rack with Helical Teeth
Quality 5 / Carbon Steel
Tooth Thickness Tolerance : -15 ~ 0 μm
Right-Hand Helical Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 L2 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
2 6.66668 500 8.5 75 24 24 22 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.0055 0.021 0205R050C10
2 6.66668 1000 8.5 150 24 24 22 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.006 0.024 0205R100C10
2 6.66668 1246.67 8.5 187 24 24 22 2 62.5 125 10 8 7 11 7 31.7 1183.3 5.7 0.006 0.024 0205R125C10
2 6.66668 1500 8.5 225 24 24 22 2 62.5 125 12 8 7 11 7 31.7 1436.6 5.7 0.006 0.024 0205R150C10
2 6.66668 1746.67 8.5 262 24 24 22 2 62.5 125 14 8 7 11 7 31.7 1683.3 5.7 0.006 0.024 0205R175C10
2 6.66668 2000 8.5 300 24 24 22 2 62.5 125 16 8 7 11 7 31.7 1936.6 5.7 0.007 0.027 0205R200C10
2.5 8.33335 500 10.3 60 29 29 26.5 2 62.5 125 4 9 10 15 9 35 430 7.7 0.006 0.023 2J05R050C10
2.5 8.33335 1000 10.3 120 29 29 26.5 2 62.5 125 8 9 10 15 9 35 930 7.7 0.006 0.026 2J05R100C10
2.5 8.33335 1250 10.3 150 29 29 26.5 2 62.5 125 10 9 10 15 9 35 1180 7.7 0.006 0.026 2J05R125C10
2.5 8.33335 1500 10.3 180 29 29 26.5 2 62.5 125 12 9 10 15 9 35 1430 7.7 0.006 0.026 2J05R150C10
2.5 8.33335 1750 10.3 210 29 29 26.5 2 62.5 125 14 9 10 15 9 35 1680 7.7 0.006 0.026 2J05R175C10
2.5 8.33335 2000 10.3 240 29 29 26.5 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.007 0.029 2J05R200C10
3 10.00002 500 10.3 50 29 29 26 2 62.5 125 4 9 10 15 9 35 430 7.7 0.006 0.023 0305R050C10
3 10.00002 1000 10.3 100 29 29 26 2 62.5 125 8 9 10 15 9 35 930 7.7 0.006 0.026 0305R100C10
3 10.00002 1250 10.3 125 29 29 26 2 62.5 125 10 9 10 15 9 35 1180 7.7 0.006 0.026 0305R125C10
3 10.00002 1500 10.3 150 29 29 26 2 62.5 125 12 9 10 15 9 35 1430 7.7 0.006 0.026 0305R150C10
3 10.00002 1750 10.3 175 29 29 26 2 62.5 125 14 9 10 15 9 35 1680 7.7 0.006 0.026 0305R175C10
3 10.00002 2000 10.3 200 29 29 26 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.007 0.03 0305R200C10
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
18
Quality 5 / Carbon Steel
Tooth Thickness Tolerance : -15 ~ 0 μm
Right-Hand Helical Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 L2
No.
B H ho f a I
No.
h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
4 13.33335 506.67 13.8 38 39 39 35 3 62.5 125 4 12 10 15 9 33.3 433 7.7 0.007 0.025 0405R050C10
4 13.33335 1000 13.8 75 39 39 35 3 62.5 125 8 12 10 15 9 33.3 933.4 7.7 0.007 0.028 0405R100C10
4 13.33335 1000 13.8 75 39 39 35 3 62.5 125 8 12 14 20 13 33.3 933.4 11.7 0.007 0.028 0405R100CS0
4 13.33335 1253.34 13.8 94 39 39 35 3 62.5 125 10 12 10 15 9 33.3 1186.7 7.7 0.007 0.028 0405R125C10
4 13.33335 1506.67 13.8 113 39 39 35 3 62.5 125 12 12 10 15 9 33.3 1433.4 7.7 0.007 0.028 0405R150C10
4 13.33335 1506.67 13.8 113 39 39 35 3 62.5 125 12 12 14 20 13 33.3 1433.4 11.7 0.007 0.028 0405R150CS0
4 13.33335 1760 13.8 132 39 39 35 3 62.5 125 14 12 10 15 9 33.3 1693.4 7.7 0.007 0.028 0405R175C10
4 13.33335 2000 13.8 150 39 39 35 3 62.5 125 16 12 10 15 9 33.3 1933.4 7.7 0.008 0.032 0405R200C10
4 13.33335 2000 13.8 150 39 39 35 3 62.5 125 16 12 14 20 13 33.3 1933.4 11.7 0.008 0.032 0405R200CS0
5 16.66669 1000 17.4 60 49 39 34 3 62.5 125 8 12 14 20 13 37.5 925 11.7 0.007 0.028 0505R100C10
6 20.00003 1000 20.9 50 59 49 43 3 62.5 125 8 16 18 26 17 37.5 925 15.7 0.007 0.028 0605R100C10
8 26.66671 960 28 36 79 79 71 3 60 120 8 25 22 33 21 120 720 19.7 0.008 0.031 0805R100C10
10 33.33339 1000 35.1 30 99 99 89 3 62.5 125 8 32 33 48 32 125 750 19.7 0.008 0.031 1005R100C10
12 40.00006 1000 42.6 25 120 120 108 3 40 125 8 40 39 58 38 102.5 750 19.7 0.01 0.033 1205R100C10
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
19
Quality 5+ / Carbon Steel
Tooth Thickness Tolerance : -15 ~ 0 μm
Right-Hand Helical Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 L2
No.
B H ho f a I
No.
h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
3 10.00002 500 10.3 50 29 29 26 2 62.5 62.5 7 9 10 15 9 35 430 7.7 0.006 0.023 0305R050CX0
3 10.00002 1000 10.3 100 29 29 26 2 62.5 62.5 15 9 10 15 9 35 930 7.7 0.006 0.026 0305R100CX0
3 10.00002 2000 10.3 200 29 29 26 2 62.5 62.5 31 9 10 15 9 35 1930 7.7 0.007 0.03 0305R200CX0
4 13.33335 506.67 13.8 38 39 39 35 3 62.5 62.5 7 12 12 18 11 33.3 433 9.7 0.007 0.025 0405R050CX0
4 13.33335 1000 13.8 75 39 39 35 3 62.5 62.5 15 12 12 18 11 33.3 933.4 9.7 0.007 0.028 0405R100CX0
4 13.33335 2000 13.8 150 39 39 35 3 62.5 62.5 31 12 12 18 11 33.3 1933.4 9.7 0.008 0.032 0405R200CX0
5 16.66669 500 17.4 30 49 39 34 3 62.5 62.5 7 12 14 20 13 37.5 425 11.7 0.007 0.025 0505R050CX0
5 16.66669 1000 17.4 60 49 39 34 3 62.5 62.5 15 12 14 20 13 37.5 925 11.7 0.007 0.028 0505R100CX0
5 16.66669 2000 17.4 120 49 39 34 3 62.5 62.5 31 12 14 20 13 37.5 1925 11.7 0.008 0.032 0505R200CX0
6 20.00003 500 20.9 25 59 49 43 3 62.5 62.5 7 16 18 26 17 37.5 425 15.7 0.007 0.025 0605R050CX0
6 20.00003 1000 20.9 50 59 49 43 3 62.5 62.5 15 16 18 26 17 37.5 925 15.7 0.007 0.028 0605R100CX0
6 20.00003 2000 20.9 100 59 49 43 3 62.5 62.5 31 16 18 26 17 37.5 1925 15.7 0.008 0.032 0605R200CX0
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
20
Rack with Helical Teeth
Quality 6 / Carbon Steel
Tooth Thickness Tolerance : -22 ~ 0 μm
Right-Hand Helical Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 L2 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
1 3.33334 500 5.3 150 15 15 14 2 62.5 125 4 6 5 8 5 30.3 439.4 5.7 0.008 0.029 0106R050C10
1 3.33334 1000 5.3 300 15 15 14 2 62.5 125 8 6 5 8 5 30.3 939.4 5.7 0.008 0.033 0106R100C10
1 3.33334 1500 5.3 450 15 15 14 2 62.5 125 12 6 5 8 5 30.3 1439.4 5.7 0.008 0.033 0106R150C10
1.5 5.00001 500 6.7 100 19 19 17.5 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.008 0.029 1J06R050C10
1.5 5.00001 1000 6.7 200 19 19 17.5 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.008 0.034 1J06R100C10
2 6.66668 500 8.5 75 24 24 22 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.008 0.029 0206R050C10
2 6.66668 1000 8.5 150 24 24 22 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.008 0.034 0206R100C10
2 6.66668 1246.67 8.5 187 24 24 22 2 62.5 125 10 8 7 11 7 31.7 1183.3 5.7 0.008 0.034 0206R125C10
2 6.66668 1500 8.5 225 24 24 22 2 62.5 125 12 8 7 11 7 31.7 1436.6 5.7 0.008 0.034 0206R150C10
2 6.66668 1746.67 8.5 262 24 24 22 2 62.5 125 14 8 7 11 7 31.7 1683.3 5.7 0.008 0.034 0206R175C10
2 6.66668 2000 8.5 300 24 24 22 2 62.5 125 16 8 7 11 7 31.7 1936.6 5.7 0.009 0.038 0206R200C10
2.5 8.33335 500 10.3 60 29 29 26.5 2 62.5 125 4 9 10 15 9 35 430 7.7 0.008 0.032 2J06R050C10
2.5 8.33335 1000 10.3 120 29 29 26.5 2 62.5 125 8 9 10 15 9 35 930 7.7 0.009 0.036 2J06R100C10
2.5 8.33335 1250 10.3 150 29 29 26.5 2 62.5 125 10 9 10 15 9 35 1180 7.7 0.009 0.036 2J06R125C10
2.5 8.33335 1500 10.3 180 29 29 26.5 2 62.5 125 12 9 10 15 9 35 1430 7.7 0.009 0.036 2J06R150C10
2.5 8.33335 1750 10.3 210 29 29 26.5 2 62.5 125 14 9 10 15 9 35 1680 7.7 0.009 0.036 2J06R175C10
2.5 8.33335 2000 10.3 240 29 29 26.5 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.01 0.041 2J06R200C10
3 10.00002 500 10.3 50 29 29 26 2 62.5 125 4 9 10 15 9 35 430 7.7 0.008 0.032 0306R050C10
3 10.00002 1000 10.3 100 29 29 26 2 62.5 125 8 9 10 15 9 35 930 7.7 0.009 0.037 0306R100C10
3 10.00002 1250 10.3 125 29 29 26 2 62.5 125 10 9 10 15 9 35 1180 7.7 0.009 0.037 0306R125C10
3 10.00002 1500 10.3 150 29 29 26 2 62.5 125 12 9 10 15 9 35 1430 7.7 0.009 0.037 0306R150C10
3 10.00002 1750 10.3 175 29 29 26 2 62.5 125 14 9 10 15 9 35 1680 7.7 0.009 0.037 0306R175C10
3 10.00002 2000 10.3 200 29 29 26 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.01 0.042 0306R200C10
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
21
Rack with Helical Teeth
Quality 6 / Carbon Steel
Tooth Thickness Tolerance : -22 ~ 0 μm
Right-Hand Helical Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 L2 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
4 13.33335 506.67 13.8 38 39 39 35 3 62.5 125 4 12 10 15 9 33.3 433 7.7 0.009 0.034 0406R050C10
4 13.33335 506.67 13.8 38 39 39 35 3 62.5 125 4 12 14 20 13 33.3 433 11.7 0.009 0.034 0406R050CS0
4 13.33335 1000 13.8 75 39 39 35 3 62.5 125 8 12 10 15 9 33.3 933.4 7.7 0.01 0.04 0406R100C10
4 13.33335 1000 13.8 75 39 39 35 3 62.5 125 8 12 14 20 13 33.3 933.4 11.7 0.01 0.04 0406R100CS0
4 13.33335 1253.34 13.8 94 39 39 35 3 62.5 125 10 12 10 15 9 33.3 1186.7 7.7 0.01 0.04 0406R125C10
4 13.33335 1506.67 13.8 113 39 39 35 3 62.5 125 12 12 10 15 9 33.3 1433.4 7.7 0.01 0.04 0406R150C10
4 13.33335 1506.67 13.8 113 39 39 35 3 62.5 125 12 12 14 20 13 33.3 1433.4 11.7 0.01 0.04 0406R150CS0
4 13.33335 1760 13.8 132 39 39 35 3 62.5 125 14 12 10 15 9 33.3 1693.4 7.7 0.01 0.04 0406R175C10
4 13.33335 2000 13.8 150 39 39 35 3 62.5 125 16 12 10 15 9 33.3 1933.4 7.7 0.011 0.045 0406R200C10
4 13.33335 2000 13.8 150 39 39 35 3 62.5 125 16 12 14 20 13 33.3 1933.4 11.7 0.011 0.045 0406R200CS0
5 16.66669 500 17.4 30 49 39 34 3 62.5 125 4 12 14 20 13 37.5 425 11.7 0.009 0.034 0506R050C10
5 16.66669 1000 17.4 60 49 39 34 3 62.5 125 8 12 14 20 13 37.5 925 11.7 0.01 0.04 0506R100C10
5 16.66669 1250 17.4 75 49 39 34 3 62.5 125 10 12 14 20 13 37.5 1175 11.7 0.01 0.04 0506R125C10
5 16.66669 1500 17.4 90 49 39 34 3 62.5 125 12 12 14 20 13 37.5 1425 11.7 0.01 0.04 0506R150C10
5 16.66669 1750 17.4 105 49 39 34 3 62.5 125 14 12 14 20 13 37.5 1675 11.7 0.01 0.04 0506R175C10
5 16.66669 2000 17.4 120 49 39 34 3 62.5 125 16 12 14 20 13 37.5 1925 11.7 0.011 0.045 0506R200C10
6 20.00003 500 20.9 25 59 49 43 3 62.5 125 4 16 18 26 17 37.5 425 15.7 0.009 0.034 0606R050C10
6 20.00003 1000 20.9 50 59 49 43 3 62.5 125 8 16 18 26 17 37.5 925 15.7 0.01 0.04 0606R100C10
6 20.00003 1260 20.9 63 59 49 43 3 62.5 125 10 16 18 26 17 37.5 1185 15.7 0.01 0.04 0606R125C10
6 20.00003 1500 20.9 75 59 49 43 3 62.5 125 12 16 18 26 17 37.5 1425 15.7 0.01 0.04 0606R150C10
6 20.00003 1760 20.9 88 59 49 43 3 62.5 125 14 16 18 26 17 37.5 1685 15.7 0.01 0.04 0606R175C10
6 20.00003 2000 20.9 100 59 49 43 3 62.5 125 16 16 18 26 17 37.5 1925 15.7 0.011 0.045 0606R200C10
8 26.66671 480 28 18 79 79 71 3 60 120 4 25 22 33 21 120 240 19.7 0.011 0.037 0806R050C10
8 26.66671 960 28 36 79 79 71 3 60 120 8 25 22 33 21 120 720 19.7 0.011 0.043 0806R100C10
8 26.66671 1200 28 45 79 79 71 3 60 120 10 25 22 33 21 120 960 19.7 0.011 0.043 0806R125C10
8 26.66671 1440 28 54 79 79 71 3 60 120 12 25 22 33 21 120 1200 19.7 0.011 0.043 0806R150C10
8 26.66671 1680 28 63 79 79 71 3 60 120 14 25 22 33 21 120 1440 19.7 0.011 0.043 0806R175C10
8 26.66671 1920 28 72 79 79 71 3 60 120 16 25 22 33 21 120 1680 19.7 0.012 0.048 0806R200C10
10 33.33339 1000 35.1 30 99 99 89 3 62.5 125 8 32 33 48 32 125 750 19.7 0.011 0.043 1006R100C10
10 33.33339 1500 35.1 45 99 99 89 3 62.5 125 12 32 33 48 32 125 1250 19.7 0.011 0.043 1006R150C10
12 40.00006 1000 42.6 25 120 120 108 3 40 125 8 40 39 58 38 102.5 750 19.7 0.013 0.046 1206R100C10
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
22
Quality 6M / Carbon Steel
Tooth Thickness Tolerance : -33 ~ 0 μm
Right-Hand Helical Teeth
Teeth Induction Hardened and Ground
All Sides Milled
Teeth Hole
Mn Pt(1) L1 L2
No.
B H ho f a I
No.
h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
1 3.33334 500 5.3 150 15 15 14 2 62.5 125 4 6 5 8 5 30.3 439.4 5.7 0.008 0.029 016MR050C10
1 3.33334 1000 5.3 300 15 15 14 2 62.5 125 8 6 5 8 5 30.3 939.4 5.7 0.008 0.033 016MR100C10
1 3.33334 1500 5.3 450 15 15 14 2 62.5 125 12 6 5 8 5 30.3 1439.4 5.7 0.008 0.033 016MR150C10
1.5 5.00001 500 6.7 100 19 19 17.5 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.008 0.029 1J6MR050C10
1.5 5.00001 1000 6.7 200 19 19 17.5 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.008 0.034 1J6MR100C10
2 6.66668 500 8.5 75 24 24 22 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.008 0.029 026MR050C10
2 6.66668 1000 8.5 150 24 24 22 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.008 0.034 026MR100C10
2 6.66668 1246.67 8.5 187 24 24 22 2 62.5 125 10 8 7 11 7 31.7 1183.3 5.7 0.008 0.034 026MR125C10
2 6.66668 1500 8.5 225 24 24 22 2 62.5 125 12 8 7 11 7 31.7 1436.6 5.7 0.008 0.034 026MR150C10
2 6.66668 1746.67 8.5 262 24 24 22 2 62.5 125 14 8 7 11 7 31.7 1683.3 5.7 0.008 0.034 026MR175C10
2 6.66668 2000 8.5 300 24 24 22 2 62.5 125 16 8 7 11 7 31.7 1936.6 5.7 0.009 0.038 026MR200C10
2.5 8.33335 500 10.3 60 29 29 26.5 2 62.5 125 4 9 10 15 9 35 430 7.7 0.008 0.032 2J6MR050C10
2.5 8.33335 1000 10.3 120 29 29 26.5 2 62.5 125 8 9 10 15 9 35 930 7.7 0.009 0.036 2J6MR100C10
2.5 8.33335 1250 10.3 150 29 29 26.5 2 62.5 125 10 9 10 15 9 35 1180 7.7 0.009 0.036 2J6MR125C10
2.5 8.33335 1500 10.3 180 29 29 26.5 2 62.5 125 12 9 10 15 9 35 1430 7.7 0.009 0.036 2J6MR150C10
2.5 8.33335 1750 10.3 210 29 29 26.5 2 62.5 125 14 9 10 15 9 35 1680 7.7 0.009 0.036 2J6MR175C10
2.5 8.33335 2000 10.3 240 29 29 26.5 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.01 0.041 2J6MR200C10
3 10.00002 500 10.3 50 29 29 26 2 62.5 125 4 9 10 15 9 35 430 7.7 0.008 0.032 036MR050C10
3 10.00002 1000 10.3 100 29 29 26 2 62.5 125 8 9 10 15 9 35 930 7.7 0.009 0.037 036MR100C10
3 10.00002 1250 10.3 125 29 29 26 2 62.5 125 10 9 10 15 9 35 1180 7.7 0.009 0.037 036MR125C10
3 10.00002 1500 10.3 150 29 29 26 2 62.5 125 12 9 10 15 9 35 1430 7.7 0.009 0.037 036MR150C10
3 10.00002 1750 10.3 175 29 29 26 2 62.5 125 14 9 10 15 9 35 1680 7.7 0.009 0.037 036MR175C10
3 10.00002 2000 10.3 200 29 29 26 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.01 0.042 036MR200C10
4 13.33335 506.67 13.8 38 39 39 35 3 62.5 125 4 12 10 15 9 33.3 433 7.7 0.009 0.034 046MR050C10
4 13.33335 506.67 13.8 38 39 39 35 3 62.5 125 4 12 14 20 13 33.3 433 11.7 0.009 0.034 046MR050CS0
4 13.33335 1000 13.8 75 39 39 35 3 62.5 125 8 12 10 15 9 33.3 933.4 7.7 0.01 0.04 046MR100C10
4 13.33335 1000 13.8 75 39 39 35 3 62.5 125 8 12 14 20 13 33.3 933.4 11.7 0.01 0.04 046MR100CS0
4 13.33335 1253.34 13.8 94 39 39 35 3 62.5 125 10 12 10 15 9 33.3 1186.7 7.7 0.01 0.04 046MR125C10
4 13.33335 1506.67 13.8 113 39 39 35 3 62.5 125 12 12 10 15 9 33.3 1433.4 7.7 0.01 0.04 046MR150C10
4 13.33335 1760 13.8 132 39 39 35 3 62.5 125 14 12 10 15 9 33.3 1693.4 7.7 0.01 0.04 046MR175C10
4 13.33335 2000 13.8 150 39 39 35 3 62.5 125 16 12 10 15 9 33.3 1933.4 7.7 0.011 0.045 046MR200C10
5 16.66669 500 17.4 30 49 39 34 3 62.5 125 4 12 14 20 13 37.5 425 11.7 0.009 0.034 056MR050C10
5 16.66669 1000 17.4 60 49 39 34 3 62.5 125 8 12 14 20 13 37.5 925 11.7 0.01 0.04 056MR100C10
6 20.00003 500 20.9 25 59 49 43 3 62.5 125 4 16 18 26 17 37.5 425 15.7 0.009 0.034 066MR050C10
6 20.00003 1000 20.9 50 59 49 43 3 62.5 125 8 16 18 26 17 37.5 925 15.7 0.01 0.04 066MR100C10
8 26.66671 960 28 36 79 79 71 3 60 120 8 25 22 33 21 120 720 19.7 0.011 0.043 086MR100C10
10 33.33339 1000 35.1 30 99 99 89 3 62.5 125 8 32 33 48 32 125 750 19.7 0.011 0.043 106MR100C10
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error * Refer to the
Page 22 23
Quality 8H / Q&T Alloy Steel
Material Quenched and Tempered
Tooth Thickness Tolerance : -48 ~ 0 μm * *
Right-Hand Helical Teeth
Teeth Milled / All Sides Milled
Teeth Hole
Mn Pt(1) L1 L2
No.
B H ho f a I
No.
h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
2 6.66668 500 8.9 75 25 24 22 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.015 0.057 028HR050Q10
2 6.66668 1000 8.9 150 25 24 22 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.016 0.066 028HR100Q10
2 6.66668 1246.67 8.9 187 25 24 22 2 62.5 125 10 8 7 11 7 31.7 1183.3 5.7 0.016 0.066 028HR125Q10
2 6.66668 1500 8.9 225 25 24 22 2 62.5 125 12 8 7 11 7 31.7 1436.6 5.7 0.016 0.066 028HR150Q10
2 6.66668 1746.67 8.9 262 25 24 22 2 62.5 125 14 8 7 11 7 31.7 1683.3 5.7 0.016 0.066 028HR175Q10
2 6.66668 2000 8.9 300 25 24 22 2 62.5 125 16 8 7 11 7 31.7 1936.6 5.7 0.018 0.074 028HR200Q10
3 10.00002 500 10.6 50 30 29 26 2 62.5 125 4 9 10 15 9 35 430 7.7 0.016 0.063 038HR050Q10
3 10.00002 1000 10.6 100 30 29 26 2 62.5 125 8 9 10 15 9 35 930 7.7 0.018 0.072 038HR100Q10
3 10.00002 1250 10.6 125 30 29 26 2 62.5 125 10 9 10 15 9 35 1180 7.7 0.018 0.072 038HR125Q10
3 10.00002 1500 10.6 150 30 29 26 2 62.5 125 12 9 10 15 9 35 1430 7.7 0.018 0.072 038HR150Q10
3 10.00002 1750 10.6 175 30 29 26 2 62.5 125 14 9 10 15 9 35 1680 7.7 0.018 0.072 038HR175Q10
3 10.00002 2000 10.6 200 30 29 26 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.019 0.081 038HR200Q10
4 13.33335 506.67 14.2 38 40 39 35 3 62.5 125 4 12 10 15 9 33.3 433 7.7 0.018 0.068 048HR050Q10
4 13.33335 1000 14.2 75 40 39 35 3 62.5 125 8 12 10 15 9 33.3 933.4 7.7 0.019 0.078 048HR100Q10
4 13.33335 1253.34 14.2 94 40 39 35 3 62.5 125 10 12 10 15 9 33.3 1186.7 7.7 0.019 0.078 048HR125Q10
4 13.33335 1506.67 14.2 113 40 39 35 3 62.5 125 12 12 10 15 9 33.3 1433.4 7.7 0.019 0.078 048HR150Q10
4 13.33335 1760 14.2 132 40 39 35 3 62.5 125 14 12 10 15 9 33.3 1693.4 7.7 0.019 0.078 048HR175Q10
4 13.33335 2000 14.2 150 40 39 35 3 62.5 125 16 12 10 15 9 33.3 1933.4 7.7 0.021 0.088 048HR200Q10
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
** Basing on the nominal length 1000 mm.
Teeth Hole
Mn Pt(1) L1 L2
No.
B H ho f a I
No.
h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
1.5 5.00001 500 6 100 17 17 15.5 2 62.5 125 4 6 6 10 6 31.7 436.6 5.7 0.015 0.057 1J08R050C10
1.5 5.00001 1000 6 200 17 17 15.5 2 62.5 125 8 6 6 10 6 31.7 936.6 5.7 0.016 0.066 1J08R100C10
1.5 5.00001 1250 6 250 17 17 15.5 2 62.5 125 10 6 6 10 6 31.7 1186.6 5.7 0.016 0.066 1J08R125C10
1.5 5.00001 1500 6 300 17 17 15.5 2 62.5 125 12 6 6 10 6 31.7 1436.6 5.7 0.016 0.066 1J08R150C10
1.5 5.00001 1750 6 350 17 17 15.5 2 62.5 125 14 6 6 10 6 31.7 1686.6 5.7 0.016 0.066 1J08R175C10
1.5 5.00001 2000 6 400 17 17 15.5 2 62.5 125 16 6 6 10 6 31.7 1936.6 5.7 0.018 0.074 1J08R200C10
2 6.66668 500 9.2 75 26 24 22 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.015 0.057 0208R050C10
2 6.66668 1000 9.2 150 26 24 22 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.016 0.066 0208R100C10
2 6.66668 1246.67 9.2 187 26 24 22 2 62.5 125 10 8 7 11 7 31.7 1183.3 5.7 0.016 0.066 0208R125C10
2 6.66668 1500 9.2 225 26 24 22 2 62.5 125 12 8 7 11 7 31.7 1436.6 5.7 0.016 0.066 0208R150C10
2 6.66668 1746.67 9.2 262 26 24 22 2 62.5 125 14 8 7 11 7 31.7 1683.3 5.7 0.016 0.066 0208R175C10
2 6.66668 2000 9.2 300 26 24 22 2 62.5 125 16 8 7 11 7 31.7 1936.6 5.7 0.018 0.074 0208R200C10
2.5 8.33335 500 10.6 60 30 29 26.5 2 62.5 125 4 9 10 15 9 35 430 7.7 0.016 0.062 2J08R050C10
2.5 8.33335 1000 10.6 120 30 29 26.5 2 62.5 125 8 9 10 15 9 35 930 7.7 0.018 0.072 2J08R100C10
2.5 8.33335 1250 10.6 150 30 29 26.5 2 62.5 125 10 9 10 15 9 35 1180 7.7 0.018 0.072 2J08R125C10
2.5 8.33335 1500 10.6 180 30 29 26.5 2 62.5 125 12 9 10 15 9 35 1430 7.7 0.018 0.072 2J08R150C10
2.5 8.33335 1750 10.6 210 30 29 26.5 2 62.5 125 14 9 10 15 9 35 1680 7.7 0.018 0.072 2J08R175C10
2.5 8.33335 2000 10.6 240 30 29 26.5 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.019 0.081 2J08R200C10
3 10.00002 500 11 50 31 29 26 2 62.5 125 4 9 10 15 9 35 430 7.7 0.016 0.063 0308R050C10
3 10.00002 1000 11 100 31 29 26 2 62.5 125 8 9 10 15 9 35 930 7.7 0.018 0.072 0308R100C10
3 10.00002 1250 11 125 31 29 26 2 62.5 125 10 9 10 15 9 35 1180 7.7 0.018 0.072 0308R125C10
3 10.00002 1500 11 150 31 29 26 2 62.5 125 12 9 10 15 9 35 1430 7.7 0.018 0.072 0308R150C10
3 10.00002 1750 11 175 31 29 26 2 62.5 125 14 9 10 15 9 35 1680 7.7 0.018 0.072 0308R175C10
3 10.00002 2000 11 200 31 29 26 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.019 0.081 0308R200C10
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
** Basing on the nominal length 1000 mm.
25
Quality 8 / Carbon Steel
Tooth Thickness Tolerance : -48 ~ 0 μm * *
Right-Hand Helical Teeth
Material Normalized
Teeth Milled and all Sides Milled
Teeth Hole
Mn Pt(1) L1 L2
No.
B H ho f a I
No.
h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
4 13.33335 506.67 14.5 38 41 39 35 3 62.5 125 4 12 10 15 9 33.3 433 7.7 0.018 0.068 0408R050C10
4 13.33335 1000 14.5 75 41 39 35 3 62.5 125 8 12 10 15 9 33.3 933.4 7.7 0.019 0.078 0408R100C10
4 13.33335 1000 14.5 75 41 39 35 3 62.5 125 8 12 14 20 13 33.3 933.4 11.7 0.019 0.078 0408R100CS0
4 13.33335 1253.34 14.5 94 41 39 35 3 62.5 125 10 12 10 15 9 33.3 1186.7 7.7 0.019 0.078 0408R125C10
4 13.33335 1506.67 14.5 113 41 39 35 3 62.5 125 12 12 10 15 9 33.3 1433.4 7.7 0.019 0.078 0408R150C10
4 13.33335 1506.67 14.5 113 41 39 35 3 62.5 125 12 12 14 20 13 33.3 1433.4 11.7 0.019 0.078 0408R150CS0
4 13.33335 1760 14.5 132 41 39 35 3 62.5 125 14 12 10 15 9 33.3 1693.4 7.7 0.019 0.078 0408R175C10
4 13.33335 2000 14.5 150 41 39 35 3 62.5 125 16 12 10 15 9 33.3 1933.4 7.7 0.021 0.088 0408R200C10
4 13.33335 2000 14.5 150 41 39 35 3 62.5 125 16 12 14 20 13 33.3 1933.4 11.7 0.021 0.088 0408R200CS0
5 16.66669 500 17.7 30 50 39 34 3 62.5 125 4 12 14 20 13 37.5 425 11.7 0.018 0.068 0508R050C10
5 16.66669 1000 17.7 60 50 39 34 3 62.5 125 8 12 14 20 13 37.5 925 11.7 0.019 0.078 0508R100C10
5 16.66669 1250 17.7 75 50 39 34 3 62.5 125 10 12 14 20 13 37.5 1175 11.7 0.019 0.078 0508R125C10
5 16.66669 1500 17.7 90 50 39 34 3 62.5 125 12 12 14 20 13 37.5 1425 11.7 0.019 0.078 0508R150C10
5 16.66669 1750 17.7 105 50 39 34 3 62.5 125 14 12 14 20 13 37.5 1675 11.7 0.019 0.078 0508R175C10
5 16.66669 2000 17.7 120 50 39 34 3 62.5 125 16 12 14 20 13 37.5 1925 11.7 0.021 0.088 0508R200C10
6 20.00003 500 21.3 25 60 49 43 3 62.5 125 4 16 18 26 17 37.5 425 15.7 0.018 0.068 0608R050C10
6 20.00003 1000 21.3 50 60 49 43 3 62.5 125 8 16 18 26 17 37.5 925 15.7 0.019 0.078 0608R100C10
6 20.00003 1260 21.3 63 60 49 43 3 62.5 125 10 16 18 26 17 37.5 1185 15.7 0.019 0.078 0608R125C10
6 20.00003 1500 21.3 75 60 49 43 3 62.5 125 12 16 18 26 17 37.5 1425 15.7 0.019 0.078 0608R150C10
6 20.00003 1760 21.3 88 60 49 43 3 62.5 125 14 16 18 26 17 37.5 1685 15.7 0.019 0.078 0608R175C10
6 20.00003 2000 21.3 100 60 49 43 3 62.5 125 16 16 18 26 17 37.5 1925 15.7 0.021 0.088 0608R200C10
8 26.66671 480 28.7 18 81 79 71 3 60 120 4 25 22 33 21 120 240 19.7 0.021 0.073 0808R050C10
8 26.66671 960 28.7 36 81 79 71 3 60 120 8 25 22 33 21 120 720 19.7 0.022 0.084 0808R100C10
8 26.66671 1200 28.7 45 81 79 71 3 60 120 10 25 22 33 21 120 960 19.7 0.022 0.084 0808R125C10
8 26.66671 1440 28.7 54 81 79 71 3 60 120 12 25 22 33 21 120 1200 19.7 0.022 0.084 0808R150C10
8 26.66671 1680 28.7 63 81 79 71 3 60 120 14 25 22 33 21 120 1440 19.7 0.022 0.084 0808R175C10
8 26.66671 1920 28.7 72 81 79 71 3 60 120 16 25 22 33 21 120 1680 19.7 0.024 0.095 0808R200C10
10 33.33339 1000 35.5 30 100 99 89 3 62.5 125 8 32 33 48 32 125 750 19.7 0.022 0.084 1008R100C10
12 40.00006 1000 42.6 25 120 120 108 3 40 125 8 40 39 58 38 102.5 750 19.7 0.026 0.09 1208R100C10
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
* * Basing on the nominal length 1000 mm.
26
Rack with Helical Teeth
Quality 10 / Carbon Steel
Tooth Thickness Tolerance : -90 ~ 0 μm * *
Right-Hand Helical Teeth
Teeth Milled and Induction Hardened
All Sides Milled
Teeth Hole
Mn Pt(1) L1 L2
No.
B H ho f a I
No.
h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
1.5 5.00001 500 6 100 17 17 15.5 2 62.5 125 4 6 6 10 6 31.7 436.6 5.7 0.034 0.128 1J10R050C10
1.5 5.00001 1000 6 200 17 17 15.5 2 62.5 125 8 6 6 10 6 31.7 936.6 5.7 0.037 0.148 1J10R100C10
1.5 5.00001 1250 6 250 17 17 15.5 2 62.5 125 10 6 6 10 6 31.7 1186.6 5.7 0.037 0.148 1J10R125C10
1.5 5.00001 1500 6 300 17 17 15.5 2 62.5 125 12 6 6 10 6 31.7 1436.6 5.7 0.037 0.148 1J10R150C10
1.5 5.00001 1750 6 350 17 17 15.5 2 62.5 125 14 6 6 10 6 31.7 1686.6 5.7 0.037 0.148 1J10R175C10
1.5 5.00001 2000 6 400 17 17 15.5 2 62.5 125 16 6 6 10 6 31.7 1936.6 5.7 0.041 0.167 1J10R200C10
2 6.66668 500 9.2 75 26 24 22 2 62.5 125 4 8 7 11 7 31.7 436.6 5.7 0.034 0.128 0210R050C10
2 6.66668 1000 9.2 150 26 24 22 2 62.5 125 8 8 7 11 7 31.7 936.6 5.7 0.037 0.148 0210R100C10
2 6.66668 1246.67 9.2 187 26 24 22 2 62.5 125 10 8 7 11 7 31.7 1183.3 5.7 0.037 0.148 0210R125C10
2 6.66668 1500 9.2 225 26 24 22 2 62.5 125 12 8 7 11 7 31.7 1436.6 5.7 0.037 0.148 0210R150C10
2 6.66668 1746.67 9.2 262 26 24 22 2 62.5 125 14 8 7 11 7 31.7 1683.3 5.7 0.037 0.148 0210R175C10
2 6.66668 2000 9.2 300 26 24 22 2 62.5 125 16 8 7 11 7 31.7 1936.6 5.7 0.041 0.167 0210R200C10
2.5 8.33335 500 10.6 60 30 29 26.5 2 62.5 125 4 9 10 15 9 35 430 7.7 0.036 0.139 2J10R050C10
2.5 8.33335 1000 10.6 120 30 29 26.5 2 62.5 125 8 9 10 15 9 35 930 7.7 0.039 0.16 2J10R100C10
2.5 8.33335 1250 10.6 150 30 29 26.5 2 62.5 125 10 9 10 15 9 35 1180 7.7 0.039 0.16 2J10R125C10
2.5 8.33335 1500 10.6 180 30 29 26.5 2 62.5 125 12 9 10 15 9 35 1430 7.7 0.039 0.16 2J10R150C10
2.5 8.33335 1750 10.6 210 30 29 26.5 2 62.5 125 14 9 10 15 9 35 1680 7.7 0.039 0.16 2J10R175C10
2.5 8.33335 2000 10.6 240 30 29 26.5 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.043 0.181 2J10R200C10
3 10.00002 500 11 50 31 29 26 2 62.5 125 4 9 10 15 9 35 430 7.7 0.036 0.14 0310R050C10
3 10.00002 1000 11 100 31 29 26 2 62.5 125 8 9 10 15 9 35 930 7.7 0.039 0.162 0310R100C10
3 10.00002 1250 11 125 31 29 26 2 62.5 125 10 9 10 15 9 35 1180 7.7 0.039 0.162 0310R125C10
3 10.00002 1500 11 150 31 29 26 2 62.5 125 12 9 10 15 9 35 1430 7.7 0.039 0.162 0310R150C10
3 10.00002 1750 11 175 31 29 26 2 62.5 125 14 9 10 15 9 35 1680 7.7 0.039 0.162 0310R175C10
3 10.00002 2000 11 200 31 29 26 2 62.5 125 16 9 10 15 9 35 1930 7.7 0.043 0.182 0310R200C10
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
** Basing on the nominal length 1000 mm.
27
Quality 10 / Carbon Steel
Tooth Thickness Tolerance : -90 ~ 0 μm * *
Right-Hand Helical Teeth
Teeth Milled and Induction Hardened
All Sides Milled
Teeth Hole
Mn Pt(1) L1 L2
No.
B H ho f a I
No.
h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
4 13.33335 506.67 14.5 38 41 39 35 3 62.5 125 4 12 10 15 9 33.3 433 7.7 0.04 0.151 0410R050C10
4 13.33335 1000 14.5 75 41 39 35 3 62.5 125 8 12 10 15 9 33.3 933.4 7.7 0.043 0.175 0410R100C10
4 13.33335 1000 14.5 75 41 39 35 3 62.5 125 8 12 14 20 13 33.3 933.4 11.7 0.043 0.175 0410R100CS0
4 13.33335 1253.34 14.5 94 41 39 35 3 62.5 125 10 12 10 15 9 33.3 1186.7 7.7 0.043 0.175 0410R125C10
4 13.33335 1506.67 14.5 113 41 39 35 3 62.5 125 12 12 10 15 9 33.3 1433.4 7.7 0.043 0.175 0410R150C10
4 13.33335 1506.67 14.5 113 41 39 35 3 62.5 125 12 12 14 20 13 33.3 1433.4 11.7 0.043 0.175 0410R150CS0
4 13.33335 1760 14.5 132 41 39 35 3 62.5 125 14 12 10 15 9 33.3 1693.4 7.7 0.043 0.175 0410R175C10
4 13.33335 2000 14.5 150 41 39 35 3 62.5 125 16 12 10 15 9 33.3 1933.4 7.7 0.047 0.197 0410R200C10
4 13.33335 2000 14.5 150 41 39 35 3 62.5 125 16 12 14 20 13 33.3 1933.4 11.7 0.047 0.197 0410R200CS0
5 16.66669 500 17.7 30 50 39 34 3 62.5 125 4 12 14 20 13 37.5 425 11.7 0.04 0.151 0510R050C10
5 16.66669 1000 17.7 60 50 39 34 3 62.5 125 8 12 14 20 13 37.5 925 11.7 0.043 0.175 0510R100C10
5 16.66669 1250 17.7 75 50 39 34 3 62.5 125 10 12 14 20 13 37.5 1175 11.7 0.043 0.175 0510R125C10
5 16.66669 1500 17.7 90 50 39 34 3 62.5 125 12 12 14 20 13 37.5 1425 11.7 0.043 0.175 0510R150C10
5 16.66669 1750 17.7 105 50 39 34 3 62.5 125 14 12 14 20 13 37.5 1675 11.7 0.043 0.175 0510R175C10
5 16.66669 2000 17.7 120 50 39 34 3 62.5 125 16 12 14 20 13 37.5 1925 11.7 0.047 0.197 0510R200C10
6 20.00003 500 21.3 25 60 49 43 3 62.5 125 4 16 18 26 17 37.5 425 15.7 0.04 0.151 0610R050C10
6 20.00003 1000 21.3 50 60 49 43 3 62.5 125 8 16 18 26 17 37.5 925 15.7 0.043 0.175 0610R100C10
6 20.00003 1260 21.3 63 60 49 43 3 62.5 125 10 16 18 26 17 37.5 1185 15.7 0.043 0.175 0610R125C10
6 20.00003 1500 21.3 75 60 49 43 3 62.5 125 12 16 18 26 17 37.5 1425 15.7 0.043 0.175 0610R150C10
6 20.00003 1760 21.3 88 60 49 43 3 62.5 125 14 16 18 26 17 37.5 1685 15.7 0.043 0.175 0610R175C10
6 20.00003 2000 21.3 100 60 49 43 3 62.5 125 16 16 18 26 17 37.5 1925 15.7 0.047 0.197 0610R200C10
8 26.66671 480 28.7 18 81 79 71 3 60 120 4 25 22 33 21 120 240 19.7 0.046 0.163 0810R050C10
8 26.66671 960 28.7 36 81 79 71 3 60 120 8 25 22 33 21 120 720 19.7 0.049 0.188 0810R100C10
8 26.66671 1200 28.7 45 81 79 71 3 60 120 10 25 22 33 21 120 960 19.7 0.049 0.188 0810R125C10
8 26.66671 1440 28.7 54 81 79 71 3 60 120 12 25 22 33 21 120 1200 19.7 0.049 0.188 0810R150C10
8 26.66671 1680 28.7 63 81 79 71 3 60 120 14 25 22 33 21 120 1440 19.7 0.049 0.188 0810R175C10
8 26.66671 1920 28.7 72 81 79 71 3 60 120 16 25 22 33 21 120 1680 19.7 0.053 0.212 0810R200C10
10 33.33339 1000 35.5 30 100 99 89 3 62.5 125 8 32 33 48 32 125 750 19.7 0.049 0.188 1010R100C10
12 40.00006 1000 42.6 25 120 120 108 3 40 125 8 40 39 58 38 102.5 750 19.7 0.059 0.202 1210R100C10
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
** Basing on the nominal length 1000 mm.
28
Rack with Helical Teeth
( with Linear-Guide Interface, 90° Type )
Quality 6 / Carbon Steel
Tooth Thickness Tolerance : -22 ~ 0 μm
Right-Hand Helical Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 L2 B H ho f a I h D1 d2 t a1 d3 fp(2) Fp(3) Order Code
No. No.
2 6.66668 480 6.7 72 19 19.50 17.50 1 10 60 8 7.5 4.5 7.5 5.3 30 4.5 0.008 0.029 0206R050C10A1
2 6.66668 960 6.7 144 19 19.50 17.50 1 10 60 16 7.5 4.5 7.5 5.3 30 4.5 0.008 0.034 0206R100C10A1
2 6.66668 480 8.5 72 24 24.50 22.50 1 10 60 8 10.0 6.0 9.5 8.5 30 6.0 0.008 0.029 0206R050CS0A1
2 6.66668 960 8.5 144 24 24.50 22.50 1 10 60 16 10.0 6.0 9.5 8.5 30 6.0 0.008 0.034 0206R100CS0A1
3 10.00002 480 10.3 48 29 29.75 26.75 2 10 60 8 11.5 7.0 11.0 9.0 30 7.0 0.008 0.032 0306R050C10A1
3 10.00002 960 10.3 96 29 29.75 26.75 2 10 60 16 11.5 7.0 11.0 9.0 30 7.0 0.009 0.037 0306R100C10A1
4 13.33335 480 13.8 36 39 39.75 35.75 2 20 80 6 14.0 10.0 15.0 9.0 40 10.0 0.009 0.034 0406R050C10A1
4 13.33335 960 13.8 72 39 39.75 35.75 2 20 80 12 14.0 10.0 15.0 9.0 40 10.0 0.010 0.040 0406R100C10A1
4 13.33335 480 13.8 36 39 48.75 44.75 2 20 80 6 17.0 10.0 15.0 9.0 40 10.0 0.009 0.034 0406R050CS0A1
4 13.33335 960 13.8 72 39 48.75 44.75 2 20 80 12 17.0 10.0 15.0 9.0 40 10.0 0.010 0.040 0406R100CS0A1
4 13.33335 840 17.4 63 49 58.00 54.00 2 30 105 8 22.5 14.0 20.0 13.0 60 14.0 0.009 0.034 0406R084CS0A1
Teeth Hole
Mn Pt(1) L1 L2 B H ho f a I h d1 d2 t a1 d3 fp(2) Fp(3) Order Code
No. No.
2 6.66668 1920 7.1 288 20 19.50 17.50 1 10 60 32 7.5 4.5 7.5 5.3 30 4.5 0.018 0.074 0208R200C10A1
2 6.66668 1920 8.9 288 25 24.50 22.50 1 10 60 32 10.0 6 9.5 8.5 30 6.0 0.018 0.074 0208R200CS0A1
3 10.00002 1920 10.6 192 30 29.75 26.75 2 10 60 32 11.5 7 11.0 9.0 30 7.0 0.019 0.081 0308R200C10A1
4 13.33335 1920 14.2 144 40 39.75 35.75 2 20 80 24 14.0 10 15.0 9.0 40 10.0 0.021 0.088 0408R200C10A1
4 13.33335 1920 14.5 144 41 48.75 44.75 2 20 80 24 17.0 10 15.0 9.0 40 10.0 0.021 0.088 0408R200CS0A1
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* * Basing on the nominal length 1000 mm.
29
Rack with Helical Teeth
( with Linear-Guide Interface, 180° Type )
Quality 6 / Carbon Steel
Tooth Thickness Tolerance : -22 ~ 0 μm
Right-Hand Helical Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 L2 B H ho f a I h d1 d2 t a1 m3 h3 t3 fp(2) Fp(3) Order Code
No. No.
2 6.66668 960 6.7 144 19 19.50 17.50 1 10 60 16 7.5 6 9.5 6 30 M4 7.5 8.0 0.008 0.034 0206R100C10A2
2 6.66668 960 8.5 144 24 24.50 22.50 1 10 60 16 10.0 7 11.0 7 30 M5 10.0 11.0 0.008 0.034 0206R100CS0A2
3 10.00002 960 10.3 96 29 29.75 26.75 2 10 60 16 11.5 10 15.0 9 30 M6 11.5 13.5 0.009 0.037 0306R100C10A2
4 13.33335 960 13.8 72 39 39.75 35.75 2 20 80 12 14.0 12 18.0 12 40 M8 14.0 16.0 0.010 0.040 0406R100C10A2
4 13.33335 960 13.8 72 39 48.75 44.75 2 20 80 12 17.0 12 18.0 12 40 M8 17.0 16.0 0.010 0.040 0406R100CS0A2
4 13.33335 840 17.4 63 49 58.00 54.00 2 30 105 8 22.5 14 20.0 13 60 M12 22.5 25.0 0.009 0.034 0406R084CS0A2
Teeth Hole
Mn Pt(1) L1 L2 B H ho f a I h d1 d2 t a1 m3 h3 T3 fp(2) Fp(3) Order Code
No. No.
2 6.66668 1920 7.1 288 20 19.50 17.50 1 10 60 32 7.5 6 9.5 6 30 M4 7.5 8.0 0.018 0.074 0208R200C10A2
2 6.66668 1920 8.9 288 25 24.50 22.50 1 10 60 32 10.0 7 11.0 7 30 M5 10.0 11.0 0.018 0.074 0208R200CS0A2
3 10.00002 1920 10.6 192 30 29.75 26.75 2 10 60 32 11.5 10 15.0 9 30 M6 11.5 13.5 0.019 0.081 0308R200C10A2
4 13.33335 1920 14.2 144 40 39.75 35.75 2 20 80 24 14.0 12 18.0 12 40 M8 14.0 16.0 0.021 0.088 0408R200C10A2
(1) Teeth Pitch Pt = Module x π / cos (19°31’42” ) (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* * Basing on the nominal length 1000 mm.
30
APEX High Precision Pinion
31
APEX Pinion Curvic Plate
Convex Teeth
Concave Teeth
All-Teeth-Coupling between
pinion and gearbox
Zero backlash
Automatic concentricity
High torque transmission
The Round-Out of the gearbox-
pinion-set can be adjusted by
switching the curvic positions.
Quick assembly and disassembly
or replacement
More suitable pinion teeth-no.
can be chosen, without
interference with screwing.
Step 2.
32
Pinion Order Code
Example : A 02 L 14 B 031
A 02 L 14 B 031
Teeth Angle
L = Left-Hand Helical 19°31’42”
1* = Straight
Module-No.
1 ~ 12
The non-integer module no.
will be given in alphabet.
Series
A = Curvic Plate
B = Welded Plate
C = Teeth Plate
D = DIN 5480
E , F = Keyway
G = Long Shaft w. KW
H = Long Shaft w/o KW
* 1 = “ one ”
33
Pinion with Helical Teeth
( Interface : Curvic Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
Bolt Circle Ø31.5
Fig. B
Fig. B
Fig. A Fig. C
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d (7) Curvic specification
34
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Bolt Circle Ø80 Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
Fig. A Fig. C
Fig. A Fig. C
35
Pinion with Helical Teeth
( Interface : Curvic Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d (7) Curvic specification
36
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
Bolt Circle Ø250
Note : The strength of screws is limits the max. transmission torque. Table of screw
Please refer to the table below. tightening torque
PCD of Flange Bolt / Screw Size Max. Torque (Nm) Screw tightening torque
Ø 31.5 M5 75 Screw
(Nm)
Ø 50 M6 175
M5 x 0.8P 9.8
M6 335
Ø 63 M6 x 1P 17
M8 640
M8 810 M8 x 1.25P 41
Ø 80
M10 1320 M10 x 1.5P 80
M10 2,055
Ø 125 M12 x 1.75P 139
M12 3,060
Ø 140 M16 6,620 M16 x 2P 343
Ø 145 M20 10,885 M20 x 2.5P 692
Ø 160 M20 12,000
M24 x 3P 1,190
Ø 166 M24 18,160
Ø 200 M24 29,170 M30 x 3.5P 2,380
Ø 250 M30 44,320 M36 x 4P 4,136
Pinion material carburized, surface hardness reached 60 HRC. Teeth surface ground to reduce noise and improve wear
resistance. Accessories include hexagon socket head cap screws(Strength 12.9,DIN 912)
In Table 1, the maximum permissible torque of the pinion Curvic Plate and the rack is calculated on the basis
of a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually
applied grease every day), the tooth root strength factor S F ≧ 1.4, tooth surface strength coefficient S H ≧ 1,
the safety factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible
torque reduced. The user needs to increase the safety factor for the application.
Backlash changes by different center height. Please contact APEX under WWW.APEXDYNA.COM.
37
Pinion with Helical Teeth
( Interface : Curvic Plate / EN ISO 9409-1-A )
Table 1. The max. permitted torque and feed-force of pinion Curvic Plate
Quality Q4 Q5 Q5+ Q6 Q6M Q8H Q8 Q9 Q10
Rack Carbon Carbon Carbon Carbon Carbon Q&T Alloy Carbon Stainless Carbon
Material Steel Steel Steel Steel Steel Steel Steel Steel Steel
Pinion Heat Induction Induction Induction Induction Induction Quenched Induction
Normalizing Solution
Treatment Hardening Hardening Hardening Hardening Hardening Tempered Hardening
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
38
Pinion with Helical Teeth (★)
( Interface : Welded Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
Fig. A Fig. D
Mn. z(1) x(2) da(3) d(4) dw(5) B1 L1 L (6) Fig Order Code
A B02L12A050
12 0.50 31.465 25.465 27.465 26.0 41.0 80.000
D B02L12D050
2
A B02L16A050
16 0.0 37.953 33.953 33.953 26.0 41.0 106.667
D B02L16D050
Fig. A Fig. D
Mn. z(1) x(2) da(3) d(4) dw(5) B1 L1 L (6) Fig Order Code
A B02L12A063
12 0.50 31.465 25.465 27.465 26.0 41.0 80.000
D B02L12D063
A B02L17A063
17 0.0 40.075 36.075 36.075 26.0 41.0 113.333
D B02L17D063
2
A B02L19A063
19 0.0 44.319 40.319 40.319 26.0 41.0 126.667
D B02L19D063
A B03L12A063
12 0.5 47.197 38.197 41.197 32.5 47.5 120.000
D B03L12D063
3
14 0.3 52.363 44.563 46.363 32.5 47.5 140.000 A B03L14A063
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
★ Note: Not for German market !
39
Pinion with Helical Teeth (★)
( Interface : Welded Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
Fig. A Fig. D
Mn. z(1) x(2) da(3) d(4) dw(5) B1 L1 L (6) Fig Order Code
A B02L12A080
12 0.50 31.465 25.465 27.465 26.0 46.0 80.000
D B02L12D080
A B02L23A080
2 23 0.0 52.808 48.808 48.808 26.0 46.0 153.334
D B02L23D080
A B02L29A080
29 0.0 65.540 61.540 61.540 26.0 46.0 193.334
D B02L29D080
A B03L12A080
12 0.5 47.197 38.197 41.197 32.5 52.5 120.000
D B03L12D080
A B03L16A080
16 0.0 56.930 50.930 50.930 32.5 52.5 160.000
D B03L16D080
3
A B03L17A080
17 0.0 60.113 54.113 54.113 32.5 52.5 170.000
D B03L17D080
A B03L19A080
19 0.0 66.479 60.479 60.479 32.5 52.5 190.000
D B03L19D080
A B04L12A080
4 12 0.5 62.930 50.930 54.930 45.0 65.0 160.000
D B04L12D080
Mn. z(1) x(2) da(3) d(4) dw(5) B1 L1 L (6) Fig Order Code
A B03L12A125
12 0.50 47.197 38.197 41.197 32.5 57.5 120.000 C B03L12C125
D B03L12D125
3
A B03L19A125
19 0.00 66.479 60.479 60.479 32.5 57.5 190.000 C B03L19C125
D B03L19D125
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = L = π x d
★ Note: Not for German market !
41
Pinion with Helical Teeth (★)
( Interface : Welded Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
Bolt Circle Ø140 / Ø145
Mn. z(1) x(2) da(3) d(4) dw(5) B1 L1 L(6) Fig Order Code
A B05L12A160
12 0.5 78.662 63.662 68.662 55 100 200.000 B B05L12B160
D B05L12D160
5
A B05L19A160
19 0.0 110.798 100.798 100.798 55 100 316.667 B B05L19B160
D B05L19D160
A B06L12A160
12 0.5 94.394 76.394 82.394 65 110 240.000 B B06L12B160
D B06L12D160
6
A B06L16A160
16 0.0 113.859 101.859 101.859 65 110 320.000 B B06L16B160
D B06L16D160
A B08L12A160
8 12 0.5 125.859 101.859 109.859 85 130 320.000
B B08L12B160
★ Note: Not for German market !
42
Pinion with Helical Teeth (★)
( Interface : Welded Plate / EN ISO 9409-1-A )
Note: The strength of screws is limits the max. transmission torque.
Please refer to the table below for Pinion Welded Plate. Table of screw tightening torque.
PCD of Flange Bolt / Screw Size Max. Torque (Nm) Screw tightening torque
Screw
M6 x 8PCS 175 (Nm)
Ø 50 M5 x 0.8P 9.8
M6 x 12PCS 265
M6 x 12PCS 335 M6 x 1P 17
Ø 63 M8 x 1.25P 41
M8 x 12PCS 640
M8 x 12PCS 810 M10 x 1.5P 80
Ø 80
M8 x 16PCS 1,160 M12 x 1.75P 139
M10 x 12PCS 2,055 M16 x 2P 343
Ø 125 M10 x 16PCS 2,745 M20 x 2.5P 692
M12 x 12PCS 3,060 M24 x 3P 1,190
Ø 140 M16 x 12PCS 6,620 M30 x 3.5P 2,380
Ø 145 M20 x 12PCS 10,885
M36 x 4P 4,136
M20 x 12PCS 12,000
Ø 160
M24 x 12PCS 18,160
Table 2. The max. permitted torque and feed-force of pinion Welded Plate
Quality Q4 Q5 Q5+ Q6 Q6M Q8H Q8 Q9 Q10
Q&T
Rack Carbon Carbon Carbon Carbon Carbon Carbon Stainless Carbon
Material Steel Steel Steel Steel Steel
Alloy
Steel Steel Steel
Steel
Pinion
Heat Induction Induction Induction Induction Induction Quenched Normaliz- Induction
Solution
Treatment Hardening Hardening Hardening Hardening Hardening Tempered ing Hardening
Table 2. The max. permitted torque and feed-force of pinion Welded Plate
Quality Q4 Q5 Q5+ Q6 Q6M Q8H Q8 Q9 Q10
Rack Q&T
Carbon Carbon Carbon Carbon Carbon Carbon Stainless Carbon
Material Steel Steel Steel Steel Steel
Alloy
Steel Steel Steel
Steel
Pinion
Heat Induction Induction Induction Induction Induction Quenched Normaliz- Induction
Solution
Treatment Hardening Hardening Hardening Hardening Hardening Tempered ing Hardening
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T 2B .
The Emergency Stop Torque T 2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed -Force (9) Maximum Driving Torque
★ Note: Not for German market !
44
Pinion with Helical Teeth
( Interface : Teeth Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
Note : The strength of screws is limits the max. transmission torque. Please refer to the table
below for Pinion Teeth Plate.
d1 h6 d2 Bolt / Screw Size Max. Torque (Nm)
20 31.5 M5 75
25 40 M6 140
31.5 50 M6 175
40 63 M6 335
50 80 M8 810
80 125 M10 2,055
45
Pinion with Helical Teeth
( Interface : Teeth Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
Bolt Circle Ø 50
Order Code
Mn. z(1) x(2) da(3) d(4) dw(5) d1 h6 d2 d3 H7 d4 d5 B1 B2 B3 d6 d7 t1 L(6)
Pinion Flange
26 0.407 60.800 55.174 56.800 31.5 50 20 63 16.2 26 36 3 6.6 11 6.5 173.334 C02L26A031 FA050
27 0.000 61.296 57.296 57.296 31.5 50 20 63 16.2 30 40 3 6.6 11 6.5 180.000 C02L27A031 FA050
2 29 0.415 67.200 61.540 63.200 31.5 50 20 63 16.2 26 36 3 6.6 11 6.5 193.334 C02L29A031 FA050
29 0.415 67.200 61.540 63.200 31.5 50 25 63 16.2 26 36 3 6.6 11 6.5 193.334 C02L29A040 FB050
35 0.382 79.800 74.272 75.800 31.5 50 20 63 16.2 26 36 3 6.6 11 6.5 233.334 C02L35A031 FA050
Bolt Circle Ø 63
Order Code
Mn. z(1) x(2) da(3) d(4) dw(5) d1 h6 d2 d3 H7 d4 d5 B1 B2 B3 d6 d7 t1 L(6)
Pinion Flange
26 0.407 60.800 55.174 56.800 40 63 20 80 16.2 26 36 3 6.6 11 6.5 173.334 C02L26A031 FA063
27 0.000 61.296 57.296 57.296 40 63 20 80 16.2 30 40 3 6.6 11 6.5 180.000 C02L27A031 FA063
2
29 0.415 67.200 61.540 63.200 40 63 20 80 16.2 26 36 3 6.6 11 6.5 193.334 C02L29A031 FA063
35 0.382 79.800 74.272 75.800 40 63 20 80 16.2 26 36 3 6.6 11 6.5 233.334 C02L35A031 FA063
Bolt Circle Ø 80
Order Code
Mn. z(1) x(2) da(3) d(4) dw(5) d1 h6 d2 d3 H7 d4 d5 B1 B2 B3 d6 d7 t1 L(6)
Pinion Flange
33 0.393 75.599 70.028 71.599 50 80 31.5 100 23.7 26 39 4 9 14 8.6 220.000 C02L33A050 FA080
2 36 0.000 80.394 76.394 76.394 50 80 31.5 100 23.7 30 43 4 9 14 8.6 240.000 C02L36A050 FA080
37 0.421 84.200 78.517 80.200 50 80 31.5 100 23.7 26 39 4 9 14 8.6 246.667 C02L37A050 FA080
3 31 0.354 106.800 98.676 100.800 50 80 31.5 100 23.7 31 44 4 9 14 8.6 310.000 C03L31A050 FA080
46
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
Bolt Circle Ø 125
Order Code
Mn. z(1) x(2) da(3) d(4) dw(5) d1 h6 d2 d3 H7 d4 d5 B1 B2 B3 d6 d7 t1 L(6)
Pinion Flange
35 0.365 119.600 111.409 113.600 80 125 50 148 32.2 31 50 6 11 17.5 14 350 C03L35B080 FA125
3
40 0.379 135.599 127.324 125.999 80 125 50 148 32.2 31 50 6 11 17.5 14 400 C03L40B080 FA125
4 30 0.000 135.324 127.324 127.324 80 125 50 148 32.2 45 64 6 11 17.5 14 400 C04L30B080 FA125
5 21 0.000 121.409 111.409 111.409 80 125 50 148 32.2 59 78 6 11 17.5 14 350 C05L21B080 FA125
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
Note : The strength of screws is limits the max. transmission torque. Please refer to the table
below for Pinion Teeth Plate with Flange.
d1 h6 d2 Bolt / Screw Size Max. Torque (Nm)
31.5 50 M6 175
40 63 M6 335
50 80 M8 810
80 125 M10 2,055
47
Pinion with Helical Teeth
( Interface : Teeth Plate / EN ISO 9409-1-A )
Friction Foil
To apply the diamond-coated friction foil between the teeth plate and the extending flange, the static
friction coefficient is increased. Hence the effective transmission torque can be enhanced at about 30%.
Please also refer to the torque limitation due to screws, Page.42.
Table of screw
tightening torque
Screw tightening torque
Screw
(Nm)
M5 x 0.8P 9.8
M6 x 1P 17
M8 x 1.25P 41
M10 x 1.5P 80
M12 x 1.75P 139
M16 x 2P 343
M20 x 2.5P 692
M24 x 3P 1,190
M30 x 3.5P 2,380
M36 x 4P 4,136
dw
A ho
2
In Table 3, the maximum permissible torque of pinion Teeth Plate, and the rack is calculated on the basis of
a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually applied
grease every day), the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient SH ≧ 1, the
safety factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible
torque reduced. The user needs to increase the safety factor for the application.
Backlash changes by different center height. Please contact APEX under WWW.APEXDYNA.COM.
48
Table 3. The max. permitted torque and feed-force of pinion Teeth Plate
Quality Q4 Q5 Q5+ Q6 Q6M Q8H Q8 Q9 Q10
Q&T
Rack Carbon Carbon Carbon Carbon Carbon Carbon Stainless Carbon
Material Steel Steel Steel Steel Steel
Alloy
Steel Steel Steel
Steel
Pinion Heat Induction Induction Induction Induction Induction Quenched Normaliz- Induction
Solution
Treatment Hardening Hardening Hardening Hardening Hardening Tempered ing Hardening
F2T (8) (N) 16,965 16,965 16,755 16,755 12,462 9,006 11,310
30 95.493
T2B(9) (Nm) 810 810 800 800 595 430 540
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
49
Pinion with Helical Teeth
( Interface : DIN 5480 / Spline )
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e24
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
DIN 5480 Mn z(1) x(2) da(3) d(4) dw(5) B1 L1 d1 d2 L2 L3 L(6) M Order code
15 0.592 38.20 31.831 34.200 26 32 16 26 11 26.5 100.000 M5x15 D02L15N16
N16x0.8x30x18x7H 2 16 0.612 40.40 33.953 36.400 26 32 16 28 11 26.5 106.667 M5x15 D02L16N16
18 0.500 44.20 38.197 40.200 26 32 16 32 11 26.5 120.000 M5x15 D02L18N16
1.5 38 0.000 63.48 60.479 60.480 20 33 22 32 12 27.5 190.000 M8x25 D1JL38N22
18 0.500 44.20 38.197 40.200 26 33 22 32 12 27.5 120.000 M8x25 D02L18N22
N22x1.25x30x16x7H 20 0.490 48.40 42.441 44.400 26 33 22 34 12 27.5 133.334 M8x25 D02L20N22
2
22 0.479 52.60 46.686 48.600 26 33 22 36 12 27.5 146.667 M8x25 D02L22N22
25 0.000 57.05 53.052 53.052 26 33 22 36 12 27.5 166.667 M8x25 D02L25N22
23 0.498 54.80 48.808 50.800 26 34 32 42 13 27.0 153.334 M12x30 D02L23N32
N32x1.25x30x24x7H 2 25 0.487 59.00 53.052 55.000 26 34 32 45 13 27.0 166.667 M12x30 D02L25N32
27 0.376 62.80 57.296 58.800 26 34 32 48 13 27.0 180.000 M12x30 D02L27N32
20 0.456 72.40 63.662 66.400 31 51 40 55 20 41.0 200.000 M16x40 D03L20N40
N40x2x30x18x7H 3 22 0.462 78.80 70.028 72.800 31 51 40 58 20 41.0 220.000 M16x40 D03L22N40
24 0.468 85.20 76.394 79.200 31 51 40 62 20 41.0 240.000 M16x40 D03L24N40
N55x2x30x26x7H 4 20 0.400 96.08 84.883 88.080 41 54 55 75 20 44.0 266.667 M20x50 D04L20N55
N70x2x30x34x7H 4 25 0.340 116.82 106.103 108.820 41 65 75 94 24 55.0 333.334 M20x50 D04L25N70
N80x2x30x38x7H 5 24 0.348 140.80 127.324 130.800 51 73 85 110 24 62.5 400.000 M20x50 D05L24N80
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
Pinion material carburized, the surface hardness reaches to 60 HRc after case hardening
Teeth surface ground in order to reduce noise and improve wear resistance
Accessories include washers and hex head socket head cap screws(Strength 8.8,ISO 10642 / DIN 7991)
dw
A ho
2
In Table 4, the maximum permissible torque of pinion with DIN 5480, and the rack is calculated on the basis
of a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually
applied grease every day), the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient S H ≧ 1,
the safety factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible
torque reduced. The user needs to increase the safety factor for the application. Backlash changes by
different center height. Please contact APEX under WWW.APEXDYNA.COM.
50
Table 4. The max. permitted torque and feed-force of pinion with DIN 5480
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
51
Pinion with Helical Teeth
( Interface : Keyway for APEX AF / KF / AE / PII-Series )
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
Combine with AF / KF Series gearbox
Gearbox Mn z(1) x(2) da(3) d(4) dw(5) d2 B1 L1 L13 X2 L(6) Order code
AF/AFR060
2 18 0.401 43.8 38.197 39.8 30 26 54 39 19 120.000 E02L18
KF 060
AF/AFR075
2 22 0.179 51.4 46.686 47.4 40 26 63 40 20 146.667 E02L22
KF 075
AF/AFR100
2 26 0.007 59.2 55.174 55.2 46 26 96 51 21 173.334 E02L26
KF 100
AF/AFR140
3 24 0.001 82.4 76.394 76.4 62 31 122 65.5 35.5 240.000 E03L24
KF 140
Gearbox Mn z(1) x(2) da(3) d(4) dw(5) d2 B1 L1 L13 X2 L(6) Order code
AE / AER 070 41.5 26.5
2 18 0.401 43.8 38.197 39.8 30 26 19 120.000 E02L18
PEII / PEIIR 070 42 27
AE / AER 090 52.5 29.5
2 22 0.179 51.4 46.686 47.4 40 26 20 146.667 E02L22
PEII / PEIIR 090 53 30
AE / AER 120 85 40
2 26 0.007 59.2 55.174 55.2 46 26 21 173.334 E02L26
PEII / PEIIR 120 78 33
AE / AER 155 110 53.5
3 24 0.001 82.4 76.394 76.4 62 31 35.5 240.000 E03L24
PEII / PEIIR 155 107 50.5
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
Pinion material carburized, the surface hardness reaches to 60 HRc after case hardening
Teeth surface ground in order to reduce noise and improve wear resistance
Accessories include hexagon socket head cap screws(Strength 12.9,DIN 912)
52
Pinion with Helical Teeth
( Interface : Keyway )
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
dw
A ho
2
In table 5, the maximum permissible torque of pinion with Keyway for APEX AF / KF / AE / PII - Gearbox, and the rack
is calculated on the basis of a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or
manually applied grease every day), the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient SH ≧ 1,
the safety factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible torque
reduced. The user needs to increase the safety factor for the application.
Backlash changes by different center height. Please contact APEX under WWW.APEXDYNA.COM.
Table 5, the max. permitted torque and feed-force of pinion with Keyway for APEX AF / KF / AE / PII-Series
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
53
Pinion with Helical Teeth
( Interface : Keyway )
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25 *
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
w P9
Fig. A Fig. B
Module 1
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
30 0 33.831 31.831 31.831 12 22 17 19 4 13.8 100 A F01L30A12
30 0 33.831 31.831 31.831 13 22 17 19 5 15.3 100 A F01L30A13
Module 1.5
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
20 0 34.831 31.831 31.831 11 25 20 22 4 12.8 100 A F1JL20A11
20 0 34.831 31.831 31.831 14 25 20 22 5 16.3 100 A F1JL20A14
20 0 34.831 31.831 31.831 16 25 20 22 5 18.3 100 A F1JL20A16
21 0 36.423 33.423 33.423 16 30 20 46 5 18.3 105 B F1JL21B16 SSD-30
Module 2
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
18 0 42.197 38.197 38.197 16 25 28 30 5 18.3 120 A F02L18A16
20 0 46.441 42.441 42.441 19 30 28 30 6 21.8 133.334 A F02L20A19
20 0 46.441 42.441 42.441 19 30 28 56 6 21.8 133.334 B F02L20B19 SSD-30
20 0 46.441 42.441 42.441 20 30 28 30 6 22.8 133.334 A F02L20A20
20 0 46.441 42.441 42.441 22 30 28 30 6 24.8 133.334 A F02L20A22
20 0 46.441 42.441 42.441 22 36 28 56 6 24.8 133.334 B F02L20B22 SSD-36
21 0 48.563 44.563 44.563 16 25 28 30 5 18.3 140 A F02L21A16
21 0 48.563 44.563 44.563 22 36 28 56 6 24.8 140 B F02L21B22 SSD-36
22 0 50.686 46.686 46.686 19 30 28 30 6 21.8 146.667 A F02L22A19
22 0 50.686 46.686 46.686 19 30 28 56 6 21.8 146.667 B F02L22B19 SSD-30
22 0 50.686 46.686 46.686 22 30 28 30 6 24.8 146.667 A F02L22A22
22 0 50.686 46.686 46.686 22 36 28 56 6 24.8 146.667 B F02L22B22 SSD-36
25 0 57.052 53.052 53.052 19 30 28 30 6 21.8 166.667 A F02L25A19
25 0 57.052 53.052 53.052 19 30 28 56 6 21.8 166.667 B F02L25B19 SSD-30
25 0 57.052 53.052 53.052 20 30 28 30 6 22.8 166.667 A F02L25A20
25 0 57.052 53.052 53.052 22 30 28 30 6 24.8 166.667 A F02L25A22
25 0 57.052 53.052 53.052 22 36 28 56 6 24.8 166.667 B F02L25B22 SSD-36
25 0 57.052 53.052 53.052 25 36 28 30 8 28.3 166.667 A F02L25A25
54
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
w P9
Fig. A Fig. B
Module 2
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
28 0 63.418 59.418 59.418 19 30 28 30 6 21.8 186.667 A F02L28A19
28 0 63.418 59.418 59.418 19 30 28 56 6 21.8 186.667 B F02L28B19 SSD-30
28 0 63.418 59.418 59.418 22 30 28 30 6 24.8 186.667 A F02L28A22
28 0 63.418 59.418 59.418 22 36 28 56 6 24.8 186.667 B F02L28B22 SSD-36
28 0 63.418 59.418 59.418 35 48 28 30 10 38.3 186.667 A F02L28A35
30 0 67.662 63.662 63.661 16 25 28 30 5 18.3 200 A F02L30A16
30 0 67.662 63.662 63.661 20 30 28 30 6 22.8 200 A F02L30A20
30 0 67.662 63.662 63.661 22 36 28 56 6 24.8 200 B F02L30B22 SSD-36
30 0 67.662 63.662 63.661 25 36 28 30 8 28.3 200 A F02L30A25
30 0 67.662 63.662 63.661 30 45 28 30 8 33.3 200 A F02L30A30
30 0 67.662 63.662 63.661 30 50 28 60 8 33.3 200 B F02L30B30 SSD-50
30 0 67.662 63.662 63.661 32 55 28 65 10 35.3 200 B F02L30B32 SSD-55
32 0 71.906 67.906 67.906 20 30 28 30 6 22.8 213.334 A F02L32A20
32 0 71.906 67.906 67.906 22 30 28 30 6 24.8 213.334 A F02L32A22
32 0 71.906 67.906 67.906 22 36 28 56 6 24.8 213.334 B F02L32B22 SSD-36
32 0 71.906 67.906 67.906 25 36 28 30 8 28.3 213.334 A F02L32A25
32 0 71.906 67.906 67.906 35 48 28 30 10 38.3 213.334 A F02L32A35
36 0 80.394 76.394 76.394 35 48 28 30 10 38.3 240 A F02L36A35
39 0 86.761 82.761 82.761 32 55 28 65 10 35.3 260 B F02L39B32 SSD-55
40 0 88.883 84.883 84.883 35 48 28 30 10 38.3 266.667 A F02L40A35
Module 2.5
Order code
z(1) x(2) da(3) d(4) dw(5) d1H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
24 0 68.662 63.662 63.662 25 36 28 30 8 28.3 200 A F2JL24A25
24 0 68.662 63.662 63.662 25 44 28 60 8 28.3 200 B F2JL24B25 SSD-44
55
Pinion with Helical Teeth
( Interface : Keyway )
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
w P9
Fig. A Fig. B
Module 3
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
20 0 69.661 63.662 63.662 22 36 28 56 6 24.8 200 B F03L20B22 SSD-36
20 0 69.661 63.662 63.662 25 44 28 60 8 28.3 200 B F03L20B25 SSD-44
20 0 69.661 63.662 63.662 30 45 28 30 8 33.3 200 A F03L20A30
20 0 69.661 63.662 63.662 30 50 28 60 8 33.3 200 B F03L20B30 SSD-50
20 0 69.661 63.662 63.662 32 55 28 65 10 35.3 200 B F03L20B32 SSD-55
20 0 69.661 63.662 63.662 35 48 28 30 10 38.3 200 A F03L20A35
22 0 76.028 70.028 70.028 25 36 28 30 8 28.3 220 A F03L22A25
22 0 76.028 70.028 70.028 30 45 28 30 8 33.3 220 A F03L22A30
22 0 76.028 70.028 70.028 32 55 28 65 10 35.3 220 B F03L22B32 SSD-55
22 0 76.028 70.028 70.028 35 48 28 30 10 38.3 220 A F03L22A35
22 0 76.028 70.028 70.028 40 62 28 65 12 43.3 220 B F03L22B40 SSD-62
25 0 85.578 79.578 79.578 22 36 28 56 6 24.8 250 B F03L25B22 SSD-36
25 0 85.578 79.578 79.578 25 36 28 30 8 28.3 250 A F03L25A25
25 0 85.578 79.578 79.578 25 44 28 60 8 28.3 250 B F03L25B25 SSD-44
25 0 85.578 79.578 79.578 30 45 28 30 8 33.3 250 A F03L25A30
25 0 85.578 79.578 79.578 30 50 28 60 8 33.3 250 B F03L25B30 SSD-50
25 0 85.578 79.578 79.578 32 55 28 65 10 35.3 250 B F03L25B32 SSD-55
25 0 85.578 79.578 79.578 35 48 28 30 10 38.3 250 A F03L25A35
25 0 85.578 79.578 79.578 35 55 28 65 10 38.3 250 B F03L25B35 SSD-55
25 0 85.578 79.578 79.578 40 62 28 65 12 43.3 250 B F03L25B40 SSD-62
25 0 85.578 79.578 79.578 40 70 28 50 12 43.3 250 A F03L25A40
28 0 95.127 89.127 89.127 32 55 28 65 10 35.3 280 B F03L28B32 SSD-55
28 0 95.127 89.127 89.127 40 62 28 65 12 43.3 280 B F03L28B40 SSD-62
32 0 107.859 101.859 101.859 32 55 28 65 10 35.3 320 B F03L32B32 SSD-55
32 0 107.859 101.859 101.859 40 62 28 65 12 43.3 320 B F03L32B40 SSD-62
Module 4
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
15 0 71.662 63.662 63.662 35 52 40 50 10 38.3 200.000 A F04L15A35
18 0 84.394 76.394 76.394 32 55 40 75 10 35.3 240.000 B F04L18B32 SSD-55
20 0 92.883 84.883 84.883 35 52 40 50 10 38.3 266.667 A F04L20A35
20 0 92.883 84.883 84.883 45 65 40 50 14 48.8 266.667 A F04L20A45
21 0 97.127 89.127 89.127 32 55 40 75 10 35.3 280.000 B F04L21B32 SSD-55
21 0 97.127 89.127 89.127 35 55 40 75 10 38.3 280.000 B F04L21B35 SSD-55
21 0 97.127 89.127 89.127 40 62 40 75 12 43.3 280.000 B F04L21B40 SSD-62
21 0 97.127 89.127 89.127 45 68 40 75 14 48.8 280.000 B F04L21B45 SSD-68
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
56
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
w P9
Fig. A Fig. B
Module 4
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
22 0 101.371 93.371 93.371 35 52 40 50 10 38.3 293.334 A F04L22A35
22 0 101.371 93.371 93.371 45 65 40 50 14 48.8 293.334 A F04L22A45
24 0 109.859 101.859 101.859 32 55 40 75 10 35.3 320.000 B F04L24B32 SSD-55
24 0 109.859 101.859 101.859 35 55 40 75 10 38.3 320.000 B F04L24B35 SSD-55
24 0 109.859 101.859 101.859 40 62 40 75 12 43.3 320.000 B F04L24B40 SSD-62
24 0 109.859 101.859 101.859 45 68 40 75 14 48.8 320.000 B F04L24B45 SSD-68
24 0 109.859 101.859 101.859 55 80 40 80 16 59.3 320.000 B F04L24B55 SSD-80
25 0 114.103 106.103 106.103 35 52 40 50 10 38.3 333.334 A F04L25A35
25 0 114.103 106.103 106.103 45 65 40 50 14 48.8 333.334 A F04L25A45
25 0 114.103 106.103 106.103 55 80 40 80 16 59.3 333.334 B F04L25B55 SSD-80
Module 5
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
18 0 105.493 95.493 95.493 45 68 50 85 14 48.8 300 B F05L18B45 SSD-68
24 0 137.324 127.324 127.324 45 68 50 85 14 48.8 400 B F05L24B45 SSD-68
24 0 137.324 127.324 127.324 55 80 50 90 16 59.3 400 B F05L24B55 SSD-80
24 0 137.324 127.324 127.324 75 110 50 110 20 79.9 400 B F05L24B75 SSD-110
Module 6
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
20 0 139.324 127.324 127.324 55 80 60 100 16 59.3 400 B F06L20B55 SSD-80
20 0 139.324 127.324 127.324 75 110 60 120 20 79.9 400 B F06L20B75 SSD-110
25 0 171.155 159.155 159.155 55 80 60 100 16 59.3 500 B F06L25B55 SSD-80
25 0 171.155 159.155 159.155 75 110 60 120 20 79.9 500 B F06L25B75 SSD-110
57
Pinion with Helical Teeth
( Interface : Keyway )
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25 **
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
w P9
Fig. A Fig. B
Module 8
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
18 0 168.789 152.789 152.789 75 110 80 140 20 79.9 480.000 B F08L18B75 SSD-110
20 0 185.766 169.766 169.766 85 125 80 145 22 90.4 533.334 B F08L20B85 SSD-125
Module 10
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink Disc
20 0 232.207 212.207 212.207 85 125 100 165 22 90.4 666.668 B F10L20B85 SSD-125
** By Module 8 and 10, the Tooth Thickness Tolerance = f 23. (1) Number of teeth (2) Profile modification factor
(3) Diameter of addendum circle (4) Pitch circle diameter (5) Working pitch circle diameter (6) Pitch circle leng th L = π x d
Pinion material carburized, the surface hardness reaches to 60 HRc after case hardening
Teeth surface ground in order to reduce noise and improve wear resistance
Ødw
A = ho +
2
In Table 6, the maximum permissible torque of pinion with Keyway, and the rack is calculated on the basis
of a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually
applied grease every day), the tooth root strength factor S F ≧ 1.4, tooth surface strength coefficient S H ≧ 1,
the safety factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible
torque reduced. The user needs to increase the safety factor for the application. Backlash changes by
different center height. Please contact APEX under WWW.APEXDYNA.COM.
58
Table 6. The max. permitted torque and feed-force of pinion with Keyway
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
59
Pinion with Helical Teeth
( Interface : Keyway )
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force
Feed (9) Maximum Driving Torque
60
Pinion with Helical Teeth
( Interface : Long Shaft Pinion with Keyway for Hollow-Shaft )
Quality DIN 5
Tooth Thickness Tolerance : e25
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
Mn. z(1) x(2) da(3) d(4) dw(5) d1 h6 d2 B1 L1 L2 L3 L4 M L9 L10 W h9 H1 L(6) Order Code
1.5 20 0 34.831 31.831 31.831 20 26 20 40 7.5 45 100 M5 4.8 12.5 6 22.5 100 G1JL20D20
15 0.417 37.5 31.831 33.5 20 24 25 28 13.5 50 105 M5 4.8 12.5 6 22.5 100 G02L15D20
20 0 46.441 42.441 42.441 25 35 25 63 13 53 141 M8 7.2 19 8 28 133.332 G02L20D25
2 30 0 67.662 63.662 63.662 25 38 25 63 13 53 141 M8 7.2 19 8 28 200 G02L30D25
30 0 67.662 63.662 63.662 28 42 25 80 14.5 57.5 166 M8 7.2 19 8 31 200 G02L30D28
30 0 67.662 63.662 63.662 36 48 25 100 12.5 57 181 M12 10 28 10 39 200 G02L30D36
20 0 69.662 63.662 63.662 25 38 30 63 13 55 143 M8 7.2 19 8 28 200 G03L20D25
3 20 0 69.662 63.662 63.662 28 42 30 80 14.5 60 168 M8 7.2 19 8 31 200 G03L20D28
20 0 69.662 63.662 63.662 36 48 30 100 12.5 62 186 M12 10 28 10 39 200 G03L20D36
15 0 71.662 63.662 63.662 28 42 40 80 14.5 65 173 M8 7.2 19 8 31 200 G04L15D28
15 0 71.662 63.662 63.662 36 48 40 100 12.5 67 191 M12 10 28 10 39 200 G04L15D36
4
15 0 71.662 63.662 63.662 48 57 40 125 9 72 216 M12 10 28 14 51.5 200 G04L15D48
30 0 135.325 127.324 127.324 48 57 40 125 9 72 216 M12 10 28 14 51.5 400 G04L30D48
12 0.434 78.002 63.662 68 48 57 50 125 9 82 226 M12 10 28 14 51.5 200 G05L12D48
5
15 0.5 94.578 79.578 84.578 60 68 50 150 10 90 272 M16 12 36 18 64 250 G05L15D60
6 13 0.5 100.761 82.761 88.761 60 70 60 150 10 100 282 M16 12 36 18 64 260 G06L13D60
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
61
Pinion with Helical Teeth
( Interface : Long Shaft Pinion with Keyway for Hollow-Shaft )
Quality DIN 5
Tooth Thickness Tolerance : e25
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
dw
A ho
2
In table 7, the maximum permissible torque of pinion with Long Shaft, and the rack is calculated on the basis of a speed
of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually applied grease every day),
the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient SH ≧ 1, the safety factor SB ≒ 1, and the
required service life of 20,000 hours. By higher speed, the max. permissible torque reduced. The user needs to increase
the safety factor for the application.
Backlash changes by different center height. Please contact APEX under WWW.APEXDYNA.COM.
Table 7, the max. permitted torque and feed-force of pinion with Long Shaft
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
62
Pinion with Helical Teeth
( Interface : Long Shaft Pinion without Keyway for Hollow-Shaft )
Quality DIN 5
Tooth Thickness Tolerance : e25
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
63
Pinion with Helical Teeth
( Interface : Long Shaft Pinion without Keyway for Hollow-Shaft )
Quality DIN 5
Tooth Thickness Tolerance : e25
Left-Hand Helical Teeth
Case-Hardened and Teeth Ground
dw
A ho
2
In table 8, the maximum permissible torque of pinion with Long Shaft, and the rack is calculated on the basis of a speed
of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually applied grease every day),
the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient SH ≧ 1, the safety factor SB ≒ 1, and the
required service life of 20,000 hours. By higher speed, the max. permissible torque reduced. The user needs to increase
the safety factor for the application.
Backlash changes by different center height. Please contact APEX under WWW.APEXDYNA.COM.
Table 8, the max. permitted torque and feed-force of pinion with Long Shaft
Quality Q4 Q5 Q5+ Q6 Q6M Q8H Q8 Q9 Q10
Q&T
Rack Carbon Carbon Carbon Carbon Carbon Carbon Stainless Carbon
Material Steel Steel Steel Steel Steel
Alloy
Steel Steel Steel
Steel
Pinion
Heat Induction Induction Induction Induction Induction Quenched Normaliz- Induction
Solution
Treatment Hardening Hardening Hardening Hardening Hardening Tempered ing Hardening
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
64
Rack with Straight Teeth
Quality 4 / Carbon Steel
Tooth Thickness Tolerance : -13 ~ 0 μm
Straight Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
5 15.70796 1005.31 64 49 39 34 3 62.83 125.66 8 12 14 20 13 30.10 945.11 11.7 0.005 0.02 05041100C10
6 18.84956 1017.88 54 59 49 43 3 63.62 127.23 8 16 18 26 17 31.40 955.08 15.7 0.005 0.02 06041100C10
8 25.13274 1005.31 40 79 79 71 3 62.83 125.66 8 25 22 33 21 26.60 952.11 19.7 0.006 0.022 08041100C10
10 31.41593 1005.31 32 99 99 89 3 62.83 125.66 8 32 33 48 32 125.66 753.99 19.7 0.006 0.022 10041100C10
12 37.69911 1017.88 27 120 120 108 3 63.62 127.23 8 40 39 58 38 127.23 763.42 19.7 0.007 0.023 12041100C10
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
65
Rack with Straight Teeth
Quality 5 / Carbon Steel
Tooth Thickness Tolerance : -15 ~ 0 μm
Straight Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 D2 T a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
2 6.28319 251.33 40 24 24 22 2 62.83 125.66 2 8 7 11 7 31.3 188.73 5.7 0.005 0.018 02051025C10
2 6.28319 502.66 80 24 24 22 2 62.83 125.66 4 8 7 11 7 31.3 440.06 5.7 0.0055 0.021 02051050C10
2 6.28319 1005.31 160 24 24 22 2 62.83 125.66 8 8 7 11 7 31.3 942.71 5.7 0.006 0.024 02051100C10
3 9.42478 254.47 27 29 29 26 2 63.62 127.23 2 9 10 15 9 34.4 185.67 7.7 0.0055 0.019 03051025C10
3 9.42478 508.94 54 29 29 26 2 63.62 127.23 4 9 10 15 9 34.4 440.14 7.7 0.006 0.023 03051050C10
3 9.42478 1017.88 108 29 29 26 2 63.62 127.23 8 9 10 15 9 34.4 949.08 7.7 0.006 0.026 03051100C10
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
66
Quality 5 / Carbon Steel
Tooth Thickness Tolerance : -15 ~ 0 μm
Straight Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
4 12.56637 251.33 20 39 39 35 3 62.83 125.66 2 12 10 15 9 37.5 176.33 7.7 0.006 0.021 04051025C10
4 12.56637 502.66 40 39 39 35 3 62.83 125.66 4 12 10 15 9 37.5 427.66 7.7 0.007 0.026 04051050C10
4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 12 10 15 9 37.5 930.31 7.7 0.007 0.028 04051100C10
4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 12 14 20 13 37.5 930.31 11.7 0.007 0.028 04051100CS0
4 12.56637 1256.64 100 39 39 35 3 62.83 125.66 10 12 10 15 9 37.5 1181.64 7.7 0.007 0.028 04051125C10
4 12.56637 1507.96 120 39 39 35 3 62.83 125.66 12 12 10 15 9 37.5 1432.96 7.7 0.007 0.028 04051150C10
4 12.56637 1507.96 120 39 39 35 3 62.83 125.66 12 12 14 20 13 37.5 1432.96 11.7 0.007 0.028 04051150CS0
4 12.56637 1759.29 140 39 39 35 3 62.83 125.66 14 12 10 15 9 37.5 1684.29 7.7 0.007 0.028 04051175C10
4 12.56637 2010.62 160 39 39 35 3 62.83 125.66 16 12 10 15 9 37.5 1935.62 7.7 0.008 0.032 04051200C10
4 12.56637 2010.62 160 39 39 35 3 62.83 125.66 16 12 14 20 13 37.5 1935.62 11.7 0.008 0.032 04051200CS0
5 15.70796 1005.31 64 49 39 34 3 62.83 125.66 8 12 14 20 13 30.1 945.11 11.7 0.007 0.028 05051100C10
6 18.84956 1017.88 54 59 49 43 3 63.62 127.23 8 16 18 26 17 31.4 955.08 15.7 0.007 0.028 06051100C10
8 25.13274 1005.31 40 79 79 71 3 62.83 125.66 8 25 22 33 21 26.6 952.11 19.7 0.008 0.031 08051100C10
10 31.41593 1005.31 32 99 99 89 3 62.83 125.66 8 32 33 48 32 125.66 753.99 19.7 0.008 0.031 10051100C10
12 37.69911 1017.88 27 120 120 108 3 63.62 127.23 8 40 39 58 38 127.23 763.42 19.7 0.01 0.033 12051100C10
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
67
Rack with Straight Teeth
Quality 6 / Carbon Steel
Tooth Thickness Tolerance : -22 ~ 0 μm
Straight Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
1 3.14159 502.66 160 15 15 14 2 62.85 125.66 4 6 5 8 5 31.3 440.05 5.7 0.008 0.029 01061050C10
1 3.14159 1005.31 320 15 15 14 2 62.85 125.66 8 6 5 8 5 31.3 942.71 5.7 0.008 0.033 01061100C10
1 3.14159 1507.96 480 15 15 14 2 62.85 125.66 12 6 5 8 5 31.3 1445.36 5.7 0.008 0.033 01061150C10
2 6.28319 502.66 80 24 24 22 2 62.83 125.66 4 8 7 11 7 31.3 440.06 5.7 0.008 0.029 02061050C10
2 6.28319 1005.31 160 24 24 22 2 62.83 125.66 8 8 7 11 7 31.3 942.71 5.7 0.008 0.034 02061100C10
2 6.28319 1256.64 200 24 24 22 2 62.83 125.66 10 8 7 11 7 31.3 1194.04 5.7 0.008 0.034 02061125C10
2 6.28319 1507.96 240 24 24 22 2 62.83 125.66 12 8 7 11 7 31.3 1445.36 5.7 0.008 0.034 02061150C10
2 6.28319 1759.29 280 24 24 22 2 62.83 125.66 14 8 7 11 7 31.3 1696.69 5.7 0.008 0.034 02061175C10
2 6.28319 2010.62 320 24 24 22 2 62.83 125.66 16 8 7 11 7 31.3 1948.02 5.7 0.009 0.038 02061200C10
3 9.42478 508.94 54 29 29 26 2 63.62 127.23 4 9 10 15 9 34.4 440.14 7.7 0.008 0.032 03061050C10
3 9.42478 1017.88 108 29 29 26 2 63.62 127.23 8 9 10 15 9 34.4 949.08 7.7 0.009 0.037 03061100C10
3 9.42478 1272.35 135 29 29 26 2 63.62 127.23 10 9 10 15 9 34.4 1203.55 7.7 0.009 0.037 03061125C10
3 9.42478 1526.81 162 29 29 26 2 63.62 127.23 12 9 10 15 9 34.4 1458.01 7.7 0.009 0.037 03061150C10
3 9.42478 1781.28 189 29 29 26 2 63.62 127.23 14 9 10 15 9 34.4 1712.48 7.7 0.009 0.037 03061175C10
3 9.42478 2035.75 216 29 29 26 2 63.62 127.23 16 9 10 15 9 34.4 1966.952 7.7 0.01 0.042 03061200C10
4 12.56637 502.66 40 39 39 35 3 62.83 125.66 4 12 10 15 9 37.5 427.66 7.7 0.009 0.034 04061050C10
4 12.56637 502.66 40 39 39 35 3 62.83 125.66 4 12 14 20 13 37.5 427.66 11.7 0.009 0.034 04061050CS0
4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 12 10 15 9 37.5 930.31 7.7 0.01 0.04 04061100C10
4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 12 14 20 13 37.5 930.31 11.7 0.01 0.04 04061100CS0
4 12.56637 1256.64 100 39 39 35 3 62.83 125.66 10 12 10 15 9 37.5 1181.64 7.7 0.01 0.04 04061125C10
4 12.56637 1507.96 120 39 39 35 3 62.83 125.66 12 12 10 15 9 37.5 1432.96 7.7 0.01 0.04 04061150C10
4 12.56637 1507.96 120 39 39 35 3 62.83 125.66 12 12 14 20 13 37.5 1432.96 11.7 0.01 0.04 04061150CS0
4 12.56637 1759.29 140 39 39 35 3 62.83 125.66 14 12 10 15 9 37.5 1684.29 7.7 0.01 0.04 04061175C10
4 12.56637 2010.62 160 39 39 35 3 62.83 125.66 16 12 10 15 9 37.5 1935.62 7.7 0.011 0.045 04061200C10
4 12.56637 2010.62 160 39 39 35 3 62.83 125.66 16 12 14 20 13 37.5 1935.62 11.7 0.011 0.045 04061200CS0
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
68
Quality 6 / Carbon Steel
Tooth Thickness Tolerance : -22 ~ 0 μm
Straight Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
5 15.70796 502.66 32 49 39 34 3 62.83 125.66 4 12 14 20 13 30.1 442.46 11.7 0.009 0.034 05061050C10
5 15.70796 1005.31 64 49 39 34 3 62.83 125.66 8 12 14 20 13 30.1 945.11 11.7 0.01 0.04 05061100C10
5 15.70796 1256.64 80 49 39 34 3 62.83 125.66 10 12 14 20 13 30.1 1196.44 11.7 0.01 0.04 05061125C10
5 15.70796 1507.96 96 49 39 34 3 62.83 125.66 12 12 14 20 13 30.1 1447.76 11.7 0.01 0.04 05061150C10
5 15.70796 1759.29 112 49 39 34 3 62.83 125.66 14 12 14 20 13 30.1 1699.09 11.7 0.01 0.04 05061175C10
5 15.70796 2010.62 128 49 39 34 3 62.83 125.66 16 12 14 20 13 30.1 1950.42 11.7 0.011 0.045 05061200C10
6 18.84956 508.94 27 59 49 43 3 63.62 127.23 4 16 18 26 17 31.4 446.14 15.7 0.009 0.034 06061050C10
6 18.84956 1017.88 54 59 49 43 3 63.62 127.23 8 16 18 26 17 31.4 955.08 15.7 0.01 0.04 06061100C10
6 18.84956 1281.77 68 59 49 43 3 63.62 127.23 10 16 18 26 17 31.4 1218.97 15.7 0.01 0.04 06061125C10
6 18.84956 1526.81 81 59 49 43 3 63.62 127.23 12 16 18 26 17 31.4 1464.01 15.7 0.01 0.04 06061150C10
6 18.84956 1790.71 95 59 49 43 3 63.62 127.23 14 16 18 26 17 31.4 1727.91 15.7 0.01 0.04 06061175C10
6 18.84956 2035.75 108 59 49 43 3 63.62 127.23 16 16 18 26 17 31.4 1972.95 15.7 0.011 0.045 06061200C10
8 25.13274 502.66 20 79 79 71 3 62.83 125.66 4 25 22 33 21 26.6 449.46 19.7 0.011 0.037 08061050C10
8 25.13274 1005.31 40 79 79 71 3 62.83 125.66 8 25 22 33 21 26.6 952.11 19.7 0.011 0.043 08061100C10
8 25.13274 1256.64 50 79 79 71 3 62.83 125.66 10 25 22 33 21 26.6 1203.44 19.7 0.011 0.043 08061125C10
8 25.13274 1507.96 60 79 79 71 3 62.83 125.66 12 25 22 33 21 26.6 1454.76 19.7 0.011 0.043 08061150C10
8 25.13274 1759.29 70 79 79 71 3 62.83 125.66 14 25 22 33 21 26.6 1706.09 19.7 0.011 0.043 08061175C10
8 25.13274 2010.62 80 79 79 71 3 62.83 125.66 16 25 22 33 21 26.6 1957.42 19.7 0.012 0.048 08061200C10
10 31.41593 1005.31 32 99 99 89 3 62.83 125.66 8 32 33 48 32 125.66 753.99 19.7 0.011 0.043 10061100C10
12 37.69911 1017.88 27 120 120 108 3 63.62 127.23 8 40 39 58 38 127.23 763.42 19.7 0.013 0.046 12061100C10
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
69
Rack with Straight Teeth
Quality 6M / Carbon Steel
Tooth Thickness Tolerance : -33 ~ 0 μm
Straight Teeth
Teeth Induction Hardened and Ground
All Sides Milled
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 I1 D3 fp(2) Fp(3) Order Code *
No. No.
1 3.14159 502.66 160 15 15 14 2 62.85 125.66 4 6 5 8 5 31.3 440.05 5.7 0.008 0.029 016M1050C10
1 3.14159 1005.31 320 15 15 14 2 62.85 125.66 8 6 5 8 5 31.3 942.71 5.7 0.008 0.033 016M1100C10
1 3.14159 1507.96 480 15 15 14 2 62.85 125.66 12 6 5 8 5 31.3 1445.36 5.7 0.008 0.033 016M1150C10
2 6.28319 502.66 80 24 24 22 2 62.83 125.66 4 8 7 11 7 31.3 440.06 5.7 0.008 0.029 026M1050C10
2 6.28319 1005.31 160 24 24 22 2 62.83 125.66 8 8 7 11 7 31.3 942.71 5.7 0.008 0.034 026M1100C10
2 6.28319 1256.64 200 24 24 22 2 62.83 125.66 10 8 7 11 7 31.3 1194.04 5.7 0.008 0.034 026M1125C10
2 6.28319 1507.96 240 24 24 22 2 62.83 125.66 12 8 7 11 7 31.3 1445.36 5.7 0.008 0.034 026M1150C10
2 6.28319 1759.29 280 24 24 22 2 62.83 125.66 14 8 7 11 7 31.3 1696.69 5.7 0.008 0.034 026M1175C10
2 6.28319 2010.62 320 24 24 22 2 62.83 125.66 16 8 7 11 7 31.3 1948.02 5.7 0.009 0.038 026M1200C10
3 9.42478 508.94 54 29 29 26 2 63.62 127.23 4 9 10 15 9 34.4 440.14 7.7 0.008 0.032 036M1050C10
3 9.42478 1017.88 108 29 29 26 2 63.62 127.23 8 9 10 15 9 34.4 949.08 7.7 0.009 0.037 036M1100C10
3 9.42478 1272.35 135 29 29 26 2 63.62 127.23 10 9 10 15 9 34.4 1203.55 7.7 0.009 0.037 036M1125C10
3 9.42478 1526.81 162 29 29 26 2 63.62 127.23 12 9 10 15 9 34.4 1458.01 7.7 0.009 0.037 036M1150C10
3 9.42478 1781.28 189 29 29 26 2 63.62 127.23 14 9 10 15 9 34.4 1712.48 7.7 0.009 0.037 036M1175C10
3 9.42478 2035.75 216 29 29 26 2 63.62 127.23 16 9 10 15 9 34.4 1966.952 7.7 0.01 0.042 036M1200C10
4 12.56637 502.66 40 39 39 35 3 62.83 125.66 4 12 10 15 9 37.5 427.66 7.7 0.009 0.034 046M1050C10
4 12.56637 502.66 40 39 39 35 3 62.83 125.66 4 12 14 20 13 37.5 427.66 11.7 0.009 0.034 046M1050CS0
4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 12 10 15 9 37.5 930.31 7.7 0.01 0.04 046M1100C10
4 12.56637 1005.31 80 39 39 35 3 62.83 125.66 8 12 14 20 13 37.5 930.31 11.7 0.01 0.04 046M1100CS0
4 12.56637 1256.64 100 39 39 35 3 62.83 125.66 10 12 10 15 9 37.5 1181.64 7.7 0.01 0.04 046M1125C10
4 12.56637 1507.96 120 39 39 35 3 62.83 125.66 12 12 10 15 9 37.5 1432.96 7.7 0.01 0.04 046M1150C10
4 12.56637 1759.29 140 39 39 35 3 62.83 125.66 14 12 10 15 9 37.5 1684.29 7.7 0.01 0.04 046M1175C10
4 12.56637 2010.62 160 39 39 35 3 62.83 125.66 16 12 10 15 9 37.5 1935.62 7.7 0.011 0.045 046M1200C10
5 15.70796 502.66 32 49 39 34 3 62.83 125.66 4 12 14 20 13 30.1 442.46 11.7 0.009 0.034 056M1050C10
5 15.70796 1005.31 64 49 39 34 3 62.83 125.66 8 12 14 20 13 30.1 945.11 11.7 0.01 0.04 056M1100C10
6 18.84956 508.94 27 59 49 43 3 63.62 127.23 4 16 18 26 17 31.4 446.14 15.7 0.009 0.034 066M1050C10
6 18.84956 1017.88 54 59 49 43 3 63.62 127.23 8 16 18 26 17 31.4 955.08 15.7 0.01 0.04 066M1100C10
8 25.13274 1005.31 40 79 79 71 3 62.83 125.66 8 25 22 33 21 26.6 952.11 19.7 0.011 0.043 086M1100C10
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
70
Rack with Straight Teeth
Quality 8H / Q&T Alloy Steel
Tooth Thickness Tolerance : -48 ~ 0 μm * *
Straight Teeth
Material Quenched and Tempered
Teeth Milled / All Sides Milled
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
2 6.28319 502.66 80 25 24 22 2 62.83 125.66 4 8 7 11 7 31.3 440.06 5.7 0.015 0.057 028H1050Q10
2 6.28319 1005.31 160 25 24 22 2 62.83 125.66 8 8 7 11 7 31.3 942.71 5.7 0.016 0.066 028H1100Q10
2 6.28319 1256.64 200 25 24 22 2 62.83 125.66 10 8 7 11 7 31.3 1194.04 5.7 0.016 0.066 028H1125Q10
2 6.28319 1507.96 240 25 24 22 2 62.83 125.66 12 8 7 11 7 31.3 1445.36 5.7 0.016 0.066 028H1150Q10
2 6.28319 1759.29 280 25 24 22 2 62.83 125.66 14 8 7 11 7 31.3 1696.69 5.7 0.016 0.066 028H1175Q10
2 6.28319 2010.62 320 25 24 22 2 62.83 125.66 16 8 7 11 7 31.3 1948.02 5.7 0.018 0.074 028H1200Q10
3 9.42478 508.94 54 30 29 26 2 63.62 127.23 4 9 10 15 9 34.4 440.14 7.7 0.016 0.063 038H1050Q10
3 9.42478 1017.88 108 30 29 26 2 63.62 127.23 8 9 10 15 9 34.4 949.08 7.7 0.018 0.072 038H1100Q10
3 9.42478 1272.35 135 30 29 26 2 63.62 127.23 10 9 10 15 9 34.4 1203.55 7.7 0.018 0.072 038H1125Q10
3 9.42478 1526.81 162 30 29 26 2 63.62 127.23 12 9 10 15 9 34.4 1458.01 7.7 0.018 0.072 038H1150Q10
3 9.42478 1781.28 189 30 29 26 2 63.62 127.23 14 9 10 15 9 34.4 1712.48 7.7 0.018 0.072 038H1175Q10
3 9.42478 2035.75 216 30 29 26 2 63.62 127.23 16 9 10 15 9 34.4 1966.95 7.7 0.019 0.081 038H1200Q10
4 12.56637 502.66 40 40 39 35 3 62.83 125.66 4 12 10 15 9 37.5 427.66 7.7 0.018 0.068 048H1050Q10
4 12.56637 1005.31 80 40 39 35 3 62.83 125.66 8 12 10 15 9 37.5 930.31 7.7 0.019 0.078 048H1100Q10
4 12.56637 1256.64 100 40 39 35 3 62.83 125.66 10 12 10 15 9 37.5 1181.64 7.7 0.019 0.078 048H1125Q10
4 12.56637 1507.96 120 40 39 35 3 62.83 125.66 12 12 10 15 9 37.5 1432.96 7.7 0.019 0.078 048H1150Q10
4 12.56637 1759.29 140 40 39 35 3 62.83 125.66 14 12 10 15 9 37.5 1684.29 7.7 0.019 0.078 048H1175Q10
4 12.56637 2010.62 160 40 39 35 3 62.83 125.66 16 12 10 15 9 37.5 1935.62 7.7 0.021 0.088 048H1200Q10
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
* * Basing on the nominal length 1000 mm.
Especially for the application without back-support.
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
1 3.14159 999.03 318 15 15 14 2 62.44 124.88 8 6 5 8 5 31.3 936.43 5.7 0.016 0.065 01081100C10
1 3.14159 1998.05 636 15 15 14 2 62.44 124.88 16 6 5 8 5 31.3 1935.45 5.7 0.018 0.074 01081200C10
1.5 4.71239 999.03 212 17 17 15.5 2 62.44 124.88 8 6 6 10 6 31.3 936.43 5.7 0.016 0.066 1J081100C10
1.5 4.71239 1248.78 265 17 17 15.5 2 62.44 124.88 10 6 6 10 6 31.3 1186.18 5.7 0.016 0.066 1J081125C10
1.5 4.71239 1498.54 318 17 17 15.5 2 62.44 124.88 12 6 6 10 6 31.3 1435.94 5.7 0.016 0.066 1J081150C10
1.5 4.71239 1748.3 371 17 17 15.5 2 62.44 124.88 14 6 6 10 6 31.3 1685.7 5.7 0.016 0.066 1J081175C10
1.5 4.71239 1998.05 424 17 17 15.5 2 62.44 124.88 16 6 6 10 6 31.3 1935.45 5.7 0.018 0.074 1J081200C10
2 6.28319 1005.31 160 26 24 22 2 62.83 125.66 8 8 7 11 7 31.3 942.71 5.7 0.016 0.066 02081100C10
2 6.28319 1256.64 200 26 24 22 2 62.83 125.66 10 8 7 11 7 31.3 1194.04 5.7 0.016 0.066 02081125C10
2 6.28319 1507.96 240 26 24 22 2 62.83 125.66 12 8 7 11 7 31.3 1445.36 5.7 0.016 0.066 02081150C10
2 6.28319 1759.29 280 26 24 22 2 62.83 125.66 14 8 7 11 7 31.3 1696.69 5.7 0.016 0.066 02081175C10
2 6.28319 2010.62 320 26 24 22 2 62.83 125.66 16 8 7 11 7 31.3 1948.02 5.7 0.018 0.074 02081200C10
3 9.42478 1017.88 108 31 29 26 2 63.62 127.23 8 9 10 15 9 34.4 949.08 7.7 0.018 0.072 03081100C10
3 9.42478 1272.35 135 31 29 26 2 63.62 127.23 10 9 10 15 9 34.4 1203.55 7.7 0.018 0.072 03081125C10
3 9.42478 1526.81 162 31 29 26 2 63.62 127.23 12 9 10 15 9 34.4 1458.01 7.7 0.018 0.072 03081150C10
3 9.42478 1781.28 189 31 29 26 2 63.62 127.23 14 9 10 15 9 34.4 1712.48 7.7 0.018 0.072 03081175C10
3 9.42478 2035.75 216 31 29 26 2 63.62 127.23 16 9 10 15 9 34.4 1966.95 7.7 0.019 0.081 03081200C10
4 12.56637 1005.31 80 41 39 35 3 62.83 125.66 8 12 10 15 9 37.5 930.31 7.7 0.019 0.078 04081100C10
4 12.56637 1005.31 80 41 39 35 3 62.83 125.66 8 12 14 20 13 37.5 930.31 11.7 0.019 0.078 04081100CS0
4 12.56637 1256.64 100 41 39 35 3 62.83 125.66 10 12 10 15 9 37.5 1181.64 7.7 0.019 0.078 04081125C10
4 12.56637 1507.96 120 41 39 35 3 62.83 125.66 12 12 10 15 9 37.5 1432.96 7.7 0.019 0.078 04081150C10
4 12.56637 1759.29 140 41 39 35 3 62.83 125.66 14 12 10 15 9 37.5 1684.29 7.7 0.019 0.078 04081175C10
4 12.56637 2010.62 160 41 39 35 3 62.83 125.66 16 12 10 15 9 37.5 1935.62 7.7 0.021 0.088 04081200C10
4 12.56637 2010.62 160 41 39 35 3 62.83 125.66 16 12 14 20 13 37.5 1935.62 11.7 0.021 0.088 04081200CS0
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
* * Basing on the nominal length 1000 mm.
72
Rack with Straight Teeth
Quality 8 / Carbon Steel
Tooth Thickness Tolerance : -48 ~ 0 μm * *
Straight Teeth
Normalized, Teeth Milled
All Sides Milled
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
5 15.70796 1005.31 64 50 39 34 3 62.83 125.66 8 12 14 20 13 30.1 945.11 11.7 0.019 0.078 05081100C10
5 15.70796 1256.64 80 50 39 34 3 62.83 125.66 10 12 14 20 13 30.1 1196.44 11.7 0.019 0.078 05081125C10
5 15.70796 1507.96 96 50 39 34 3 62.83 125.66 12 12 14 20 13 30.1 1447.76 11.7 0.019 0.078 05081150C10
5 15.70796 1759.29 112 50 39 34 3 62.83 125.66 14 12 14 20 13 30.1 1699.09 11.7 0.019 0.078 05081175C10
5 15.70796 2010.62 128 50 39 34 3 62.83 125.66 16 12 14 20 13 30.1 1950.42 11.7 0.021 0.088 05081200C10
6 18.84956 1017.88 54 60 49 43 3 63.62 127.23 8 16 18 26 17 31.4 955.08 15.7 0.019 0.078 06081100C10
6 18.84956 1281.77 68 60 49 43 3 63.62 127.23 10 16 18 26 17 31.4 1218.97 15.7 0.019 0.078 06081125C10
6 18.84956 1526.81 81 60 49 43 3 63.62 127.23 12 16 18 26 17 31.4 1464.01 15.7 0.019 0.078 06081150C10
6 18.84956 1790.71 95 60 49 43 3 63.62 127.23 14 16 18 26 17 31.4 1727.91 15.7 0.019 0.078 06081175C10
6 18.84956 2035.75 108 60 49 43 3 63.62 127.23 16 16 18 26 17 31.4 1972.95 15.7 0.021 0.088 06081200C10
8 25.13274 1005.31 40 81 79 71 3 62.83 125.66 8 25 22 33 21 26.6 952.11 19.7 0.022 0.084 08081100C10
8 25.13274 1256.64 50 81 79 71 3 62.83 125.66 10 25 22 33 21 26.6 1203.44 19.7 0.022 0.084 08081125C10
8 25.13274 1507.96 60 81 79 71 3 62.83 125.66 12 25 22 33 21 26.6 1454.76 19.7 0.022 0.084 08081150C10
8 25.13274 1759.29 70 81 79 71 3 62.83 125.66 14 25 22 33 21 26.6 1706.09 19.7 0.022 0.084 08081175C10
8 25.13274 2010.62 80 81 79 71 3 62.83 125.66 16 25 22 33 21 26.6 1957.42 19.7 0.024 0.095 08081200C10
10 31.41593 1005.31 32 100 99 89 3 62.83 125.66 8 32 33 48 32 125.66 753.99 19.7 0.022 0.084 10081100C10
12 37.69911 1017.88 27 120 120 108 3 63.62 127.23 8 40 39 58 38 127.23 763.42 19.7 0.026 0.09 12081100C10
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
* * Basing on the nominal length 1000 mm.
73
Quality 9 / Stainless Steel
Tooth Thickness Tolerance : -63 ~ 0 μm * *
Straight Teeth
Solution, Teeth Milled
All Sides Milled
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
1 3.14159 502.66 160 15 15 14.00 2 62.85 125.66 4 6.0 5 8 5 31.3 440.06 5.7 0.021 0.080 01091050S10
1 3.14159 1005.31 320 15 15 14.00 2 62.85 125.66 8 6.0 5 8 5 31.3 942.71 5.7 0.023 0.092 01091100S10
2 6.28319 502.66 80 26 24 22.00 2 62.83 125.66 4 8.0 7 11 7 31.3 440.06 5.7 0.021 0.080 02091050S10
2 6.28319 1005.31 160 26 24 22.00 2 62.83 125.66 8 8.0 7 11 7 31.3 942.71 5.7 0.023 0.092 02091100S10
3 9.42478 508.94 54 31 29 26.00 2 63.62 127.23 4 9.0 10 15 9 34.4 440.14 7.7 0.023 0.088 03091050S10
3 9.42478 1017.88 108 31 29 26.00 2 63.62 127.23 8 9.0 10 15 9 34.4 949.08 7.7 0.025 0.101 03091100S10
4 12.56637 502.66 40 41 39 35.00 3 62.83 125.66 4 12.0 10 15 9 37.5 427.66 7.7 0.025 0.095 04091050S10
4 12.56637 1005.31 80 41 39 35.00 3 62.83 125.66 8 12.0 10 15 9 37.5 930.31 7.7 0.027 0.109 04091100S10
4 12.56637 1507.96 120 41 39 35.00 3 62.83 125.66 12 12.0 10 15 9 37.5 1432.96 7.7 0.027 0.109 04091150S10
4 12.56637 2010.62 160 41 39 35.00 3 62.83 125.66 16 12.0 10 15 9 37.5 1935.62 7.7 0.029 0.123 04091200S10
5 15.70796 502.66 32 50 39 34.00 3 62.83 125.66 4 12.0 14 20 13 30.1 442.46 11.7 0.025 0.095 05091050S10
5 15.70796 1005.31 64 50 39 34.00 3 62.83 125.66 8 12.0 14 20 13 30.1 945.11 11.7 0.027 0.109 05091100S10
5 15.70796 1507.96 96 50 39 34.00 3 62.83 125.66 12 12.0 14 20 13 30.1 1447.76 11.7 0.027 0.109 05091150S10
5 15.70796 2010.62 128 50 39 34.00 3 62.83 125.66 16 12.0 14 20 13 30.1 1950.42 11.7 0.029 0.123 05091200S10
6 18.84956 508.94 27 60 49 43.00 3 63.62 127.23 4 16.0 18 26 17 31.4 446.14 15.7 0.025 0.095 06091050S10
6 18.84956 1017.88 54 60 49 43.00 3 63.62 127.23 8 16.0 18 26 17 31.4 955.08 15.7 0.027 0.109 06091100S10
6 18.84956 2035.75 108 60 49 43.00 3 63.62 127.23 16 16.0 18 26 17 31.4 1972.95 15.7 0.029 0.123 06091200S10
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
* * Basing on the nominal length 1000 mm.
74
Rack with Straight Teeth
Quality 10 / Carbon Steel
Tooth Thickness Tolerance : -90 ~ 0 μm * *
Straight Teeth
Teeth Induction Hardened
All Sides Milled
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 I1 d3 fp(2) Fp(3) Order Code *
No. No.
1 3.14159 999.03 318 15 15 14 2 62.44 124.88 8 6 5 8 5 31.3 936.43 5.7 0.037 0.146 01101100C10
1 3.14159 1998.05 636 15 15 14 2 62.44 124.88 16 6 5 8 5 31.3 1935.45 5.7 0.037 0.146 01101200C10
1.5 4.71239 999.03 212 17 17 15.5 2 62.44 124.88 8 6 6 10 6 31.3 936.43 5.7 0.037 0.148 1J101100C10
1.5 4.71239 1248.78 265 17 17 15.5 2 62.44 124.88 10 6 6 10 6 31.3 1186.18 5.7 0.037 0.148 1J101125C10
1.5 4.71239 1498.54 318 17 17 15.5 2 62.44 124.88 12 6 6 10 6 31.3 1435.94 5.7 0.037 0.148 1J101150C10
1.5 4.71239 1748.3 371 17 17 15.5 2 62.44 124.88 14 6 6 10 6 31.3 1685.7 5.7 0.037 0.148 1J101175C10
1.5 4.71239 1998.05 424 17 17 15.5 2 62.44 124.88 16 6 6 10 6 31.3 1935.45 5.7 0.041 0.165 1J101200C10
2 6.28319 1005.31 160 26 24 22 2 62.83 125.66 8 8 7 11 7 31.3 942.71 5.7 0.037 0.148 02101100C10
2 6.28319 1256.64 200 26 24 22 2 62.83 125.66 10 8 7 11 7 31.3 1194.04 5.7 0.037 0.148 02101125C10
2 6.28319 1507.96 240 26 24 22 2 62.83 125.66 12 8 7 11 7 31.3 1445.36 5.7 0.037 0.148 02101150C10
2 6.28319 1759.29 280 26 24 22 2 62.83 125.66 14 8 7 11 7 31.3 1696.69 5.7 0.037 0.148 02101175C10
2 6.28319 2010.62 320 26 24 22 2 62.83 125.66 16 8 7 11 7 31.3 1948.02 5.7 0.041 0.167 02101200C10
3 9.42478 1017.88 108 31 29 26 2 63.62 127.23 8 9 10 15 9 34.4 949.08 7.7 0.039 0.162 03101100C10
3 9.42478 1272.35 135 31 29 26 2 63.62 127.23 10 9 10 15 9 34.4 1203.55 7.7 0.039 0.162 03101125C10
3 9.42478 1526.81 162 31 29 26 2 63.62 127.23 12 9 10 15 9 34.4 1458.01 7.7 0.039 0.162 03101150C10
3 9.42478 1781.28 189 31 29 26 2 63.62 127.23 14 9 10 15 9 34.4 1712.48 7.7 0.039 0.162 03101175C10
3 9.42478 2035.75 216 31 29 26 2 63.62 127.23 16 9 10 15 9 34.4 1966.95 7.7 0.043 0.182 03101200C10
4 12.56637 1005.31 80 41 39 35 3 62.83 125.66 8 12 10 15 9 37.5 930.31 7.7 0.043 0.175 04101100C10
4 12.56637 1005.31 80 41 39 35 3 62.83 125.66 8 12 14 20 13 37.5 930.31 11.7 0.043 0.175 04101100CS0
4 12.56637 1256.64 100 41 39 35 3 62.83 125.66 10 12 10 15 9 37.5 1181.64 7.7 0.043 0.175 04101125C10
4 12.56637 1507.96 120 41 39 35 3 62.83 125.66 12 12 10 15 9 37.5 1432.96 7.7 0.043 0.175 04101150C10
4 12.56637 1759.29 140 41 39 35 3 62.83 125.66 14 12 10 15 9 37.5 1684.29 7.7 0.043 0.175 04101175C10
4 12.56637 2010.62 160 41 39 35 3 62.83 125.66 16 12 10 15 9 37.5 1935.62 7.7 0.047 0.197 04101200C10
4 12.56637 2010.62 160 41 39 35 3 62.83 125.66 16 12 14 20 13 37.5 1935.62 11.7 0.047 0.197 04101200CS0
5 15.70796 1005.31 64 50 39 34 3 62.83 125.66 8 12 14 20 13 30.1 945.11 11.7 0.043 0.175 05101100C10
5 15.70796 1256.64 80 50 39 34 3 62.83 125.66 10 12 14 20 13 30.1 1196.44 11.7 0.043 0.175 05101125C10
5 15.70796 1507.96 96 50 39 34 3 62.83 125.66 12 12 14 20 13 30.1 1447.76 11.7 0.043 0.175 05101150C10
5 15.70796 1759.29 112 50 39 34 3 62.83 125.66 14 12 14 20 13 30.1 1699.09 11.7 0.043 0.175 05101175C10
5 15.70796 2010.62 128 50 39 34 3 62.83 125.66 16 12 14 20 13 30.1 1950.42 11.7 0.047 0.197 05101200C10
6 18.84956 1017.88 54 60 49 43 3 63.62 127.23 8 16 18 26 17 31.4 955.08 15.7 0.043 0.175 06101100C10
6 18.84956 1281.77 68 60 49 43 3 63.62 127.23 10 16 18 26 17 31.4 1218.97 15.7 0.043 0.175 06101125C10
6 18.84956 1526.81 81 60 49 43 3 63.62 127.23 12 16 18 26 17 31.4 1464.01 15.7 0.043 0.175 06101150C10
6 18.84956 1790.71 95 60 49 43 3 63.62 127.23 14 16 18 26 17 31.4 1727.91 15.7 0.043 0.175 06101175C10
6 18.84956 2035.75 108 60 49 43 3 63.62 127.23 16 16 18 26 17 31.4 1972.95 15.7 0.047 0.197 06101200C10
8 25.13274 1005.31 40 81 79 71 3 62.83 125.66 8 25 22 33 21 26.6 952.11 19.7 0.049 0.188 08101100C10
8 25.13274 1256.64 50 81 79 71 3 62.83 125.66 10 25 22 33 21 26.6 1203.44 19.7 0.049 0.188 08101125C10
8 25.13274 1507.96 60 81 79 71 3 62.83 125.66 12 25 22 33 21 26.6 1454.76 19.7 0.049 0.188 08101150C10
8 25.13274 1759.29 70 81 79 71 3 62.83 125.66 14 25 22 33 21 26.6 1706.09 19.7 0.049 0.188 08101175C10
8 25.13274 2010.62 80 81 79 71 3 62.83 125.66 16 25 22 33 21 26.6 1957.42 19.7 0.053 0.212 08101200C10
10 31.41593 1005.31 32 100 99 89 3 62.83 125.66 8 32 33 48 32 125.66 753.99 19.7 0.049 0.188 10101100C10
12 37.69911 1017.88 27 120 120 108 3 63.62 127.23 8 40 39 58 38 127.23 763.42 19.7 0.059 0.202 12101100C10
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
* For all models APEX also provides Rack without screw-holes. By ordering please change the 2nd last order-code position
from “1” to “0”. Please also refer to page 14.
* * Basing on the nominal length 1000 mm. 75
Rack with Straight Teeth
( with Linear-Guide Interface, 90° Type )
Quality 6 / Carbon Steel
Tooth Thickness Tolerance : -22 ~ 0 μm
Straight Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 d3 fp(2) Fp(3) Order Code
No. No.
1.591 5 960 192 19 19.50 17.91 1 10 60 16 7.5 4.5 7.5 5.3 30 4.5 0.008 0.034 1K061100C10A1
1.591 5 960 192 24 24.50 22.91 1 10 60 16 10.0 6 9.5 8.5 30 6 0.008 0.034 1K061100CS0A1
3.183 10 960 96 29 29.75 26.57 2 10 60 16 11.5 7 11.0 9.0 30 7 0.009 0.037 3B061100C10A1
4.244 13.33 960 72 39 39.75 35.51 2 20 80 12 14.0 10 15.0 9.0 40 10 0.010 0.040 4D061100C10A1
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 d3 fp(2) Fp(3) Order Code
No. No.
1.591 5 1920 384 20 19.50 17.91 1 10 60 32 7.5 4.5 7.5 5.3 30 4.5 0.018 0.074 1K081200C10A1
1.591 5 1920 384 25 24.50 22.91 1 10 60 32 10.0 6.0 9.5 8.5 30 6.0 0.018 0.074 1K081200CS0A1
3.183 10 1920 192 30 29.75 26.57 2 10 60 32 11.5 7.0 11.0 9.0 30 7.0 0.019 0.081 3B081200C10A1
4.244 13.33 1920 144 40 39.75 35.51 2 20 80 24 14.0 10.0 15.0 9.0 40 10.0 0.021 0.088 4D081200C10A1
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
** Basing on the nominal length 1000 mm.
76
Rack with Straight Teeth
( with Linear-Guide Interface, 180° Type )
Quality 6 / Carbon Steel
Tooth Thickness Tolerance : -22 ~ 0 μm
Straight Teeth
Teeth Induction Hardened and Ground
All Sides Ground
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 m3 h3 t3 fp(2) Fp(3) Order Code
No. No.
1.591 5.00 960 192 19 19.50 17.91 1 10 60 16 7.5 6 9.5 6 30 M4 7.5 8.0 0.008 0.034 1K061100C10A2
1.591 5.00 960 192 24 24.50 22.91 1 10 60 16 10.0 7 11 7 30 M5 10.0 11.0 0.008 0.034 1K061100CS0A2
3.183 10.00 960 96 29 29.75 26.57 2 10 60 16 11.5 10 15 9 30 M6 11.5 13.5 0.009 0.037 3B061100C10A2
4.244 13.33 960 72 39 39.75 35.51 2 20 80 12 14.0 12 18 12 40 M8 14.0 16.0 0.010 0.040 4D061100C10A2
Teeth Hole
Mn Pt(1) L1 B H ho f a I h d1 d2 t a1 m3 h3 t3 fp(2) Fp(3) Order Code
No. No.
1.591 5.00 1920 384 20 19.5 17.91 1 10 60 32 7.5 6 9.5 6 30 M4 7.5 8.0 0.018 0.074 1K081200C10A2
1.591 5.00 1920 384 25 24.5 22.91 1 10 60 32 10.0 7 11.0 7 30 M5 10.0 11.0 0.018 0.074 1K081200CS0A2
3.183 10.00 1920 192 30 29.75 26.57 2 10 60 32 11.5 10 15.0 9 30 M6 11.5 13.5 0.019 0.081 3B081200C10A2
4.244 13.33 1920 144 40 39.75 35.51 2 20 80 24 14.0 12 18.0 12 40 M8 14.0 16.0 0.021 0.088 4D081200C10A2
(1) Teeth Pitch Pt = Module x π (2) fp =Single Pitch Error (3) Fp=Total Pitch Error
** Basing on the nominal length 1000 mm.
77
Pinion with Straight Teeth
( Interface : Curvic Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Straight Teeth
Case-Hardened and Teeth Ground
Bolt Circle Ø 50
Fig. B
Bolt Circle Ø 63
Fig. A Fig. C
Bolt Circle Ø 80
Fig. A Fig. C
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
78
Pinion with Straight Teeth
( Interface : Curvic Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Straight Teeth
Case-Hardened and Teeth Ground
Fig. A Fig. C
79
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Straight Teeth
Case-Hardened and Teeth Ground
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
80
Pinion with Straight Teeth
( Interface : Curvic Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Straight Teeth
Case-Hardened and Teeth Ground
Bolt Circle Ø 250
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π * d
Table of screw
tightening torque
PCD of Flange Bolt / Screw Size Max. Torque (Nm) Screw tightening torque
Screw
Ø 31.5 M5 75 (Nm)
Ø 50 M6 175 M5 x 0.8P 9.8
M6 335 M6 x 1P 17
Ø 63
M8 640 M8 x 1.25P 41
M8 810
Ø 80 M10 x 1.5P 80
M10 1320
M10 2,055 M12 x 1.75P 139
Ø 125 M16 x 2P 343
M12 3,060
Ø 140 M16 6,620 M20 x 2.5P 692
Ø 145 M20 10,885 M24 x 3P 1,190
Ø 160 M20 12,000
M30 x 3.5P 2,380
Ø 166 M24 18,160
Ø 200 M24 29,170 M36 x 4P 4,136
Ø 250 M30 44,320
Pinion material carburized, the surface hardness reaches to 60 HRC after case hardening. Teeth surface ground in
order to reduce noise and improve wear resistance. Accessories include hexagon socket head cap screws(Strength
12.9,DIN 912)
dw
A ho
2
In Table 9, the maximum permissible torque of the Curvic Plate pinion and the rack is calculated on the
basis of a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually
applied grease every day), the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient S H ≧ 1,
the safety factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible
torque reduced. The user needs to increase the safety factor for the application.
Backlash changes by different center height. Please contact APEX under WWW.APEXDYNA.COM.
81
Table 9. The max. permitted torque and feed-force of pinion with Curvic Plate
Quality Q4 Q5 Q6 Q6M Q8H Q8 Q9 Q10
Rack Carbon Carbon Carbon Carbon Q&T Alloy Carbon Stainless Carbon
Material Steel Steel Steel Steel Steel Steel Steel Steel
Pinion Heat Induction Induction Induction Induction Quenched Induction
Normalizing Solution
Treatment Hardening Hardening Hardening Hardening Tempered Hardening
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
82
Pinion with Straight Teeth (★)
( Interface : Welded Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Straight Teeth
Case-Hardened and Teeth Ground
Bolt Circle Ø50
Fig. A Fig. D
Mn. z(1) x(2) da(3) d(4) dw(5) B1 L1 L (6) Fig Order Code
A B02113A050
13 0.366 31.464 26 27.464 26.0 41.0 81.681
D B02113D050
2
A B02117A050
17 -0.012 37.952 34 33.952 26.0 41.0 106.814
D B02117D050
Fig. A Fig. D
Mn. z(1) x(2) da(3) d(4) dw(5) B1 L1 L (6) Fig Order Code
A B02113A063
13 0.366 31.464 26 27.464 26.0 41.0 81.681
D B02113D063
2 A B02117A063
17 .012 -0 37.952 34 33.952 26.0 41.0 106.814
D B02117D063
24 0.202 52.808 48 48.808 26.0 41.0 150.796 A B02124A063
A B03113A063
3 13 0.366 47.196 39 41.196 32.5 47.5 122.522
D B03113D063
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
★ Note: Not for German market !
83
Pinion with Straight Teeth (★)
( Interface : Welded Plate / EN ISO 9409-1-A )
Quality DIN 4 / Alloy Steel
Tooth Thickness Tolerance : e24
Straight Teeth
Case-Hardened and Teeth Ground
Bolt Circle Ø80
Fig. A Fig. D
Mn. z(1) x(2) da(3) d(4) dw(5) B1 L1 L (6) Fig Order Code
A B02113A080
13 0.366 31.464 26 27.464 26.0 46.0 81.681
D B02113D080
2
A B02124A080
24 .202 0 52.808 48 48.808 26.0 46.0 150.796
D B02124D080
A B03113A080
13 0.366 47.196 39 41.196 32.5 52.5 122.522
D B03113D080
3
A B03120A080
20 0.08 66.48 60 60.48 32.5 52.5 188.496
D B03120D080
A B04113A080
4 13 0.366 62.928 52 54.928 45.0 65.0 163.363
D B04113D080
Fig. A Fig. B
Table of screw
tightening torque
Screw tightening torque
Screw
(Nm)
M5 x 0.8P 9.8
M6 x 1P 17
M8 x 1.25P 41
M10 x 1.5P 80
M12 x 1.75P 139
M16 x 2P 343
M20 x 2.5P 692
M24 x 3P 1,190
M30 x 3.5P 2,380
M36 x 4P 4,136
In Table 10, the maximum permissible torque of the pinion Welded Plate and the rack is calculated on the
basis of a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually
applied grease every day), the tooth root strength factor S F ≧ 1.4, tooth surface strength coefficient S H ≧ 1,
the safety factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible
torque reduced. The user needs to increase the safety factor for the application. Backlash changes by
different center height. Please contact APEX under WWW.APEXDYNA.COM.
★ Note: Not for German market !
87
Pinion with Straight Teeth (★)
( Interface : Welded Plate / EN ISO 9409-1-A )
Table 10. The max. permitted torque and feed-force of pinion Welded Plate
Quality Q4 Q5 Q6 Q6M Q8H Q8 Q9 Q10
Rack Carbon Carbon Carbon Carbon Q&T Alloy Carbon Stainless Carbon
Material Steel Steel Steel Steel Steel Steel Steel Steel
Pinion Heat Induction Induction Induction Induction Quenched Induction
Normalizing Solution
Treatment Hardening Hardening Hardening Hardening Tempered Hardening
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T 2B.
The Emergency Stop Torque T 2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed -Force (9) Maximum Driving Torque
Note : The strength of screws is a limitation of the max. transmission torque. For Pinion Welded Plate, please refer to Page .40.
★ Note: Not for German market !
88
Pinion with Straight Teeth
( Interface : Keyway )
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25
Straight Teeth
Case-Hardened and Teeth Ground
w P9
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink disc
30 0 32 30 30 12 22 17 19 4 13.8 94.248 A F01130A12
30 0 32 30 30 13 22 17 19 5 15.3 94.248 A F01130A13
Module 1.5
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink disc
20(7) 0 33 30 30 11 25 20 22 4 12.8 94.248 A F1J120A11
20(7) 0 33 30 30 14 25 20 22 5 16.3 94.248 A F1J120A14
20(7) 0 33 30 30 16 25 20 22 5 18.3 94.248 A F1J120A16
Module 2
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink disc
16 0 36 32 32 15 25 28 30 5 17.3 100.531 A F02116A15
18 0 40 36 36 15 28 28 30 5 17.3 113.097 A F02118A15
18 0 40 36 36 20 28 28 30 6 22.8 113.097 A F02118A20
20 0 44 40 40 15 25 28 30 5 17.3 125.664 A F02120A15
20 0 44 40 40 19 30 28 30 6 21.8 125.664 A F02120A19
20 0 44 40 40 19 30 28 56 6 21.8 125.664 B F02120B19 SSD-30
20 0 44 40 40 20 30 28 30 6 22.8 125.664 A F02120A20
20 0 44 40 40 22 30 28 30 6 24.8 125.664 A F02120A22
20 0 44 40 40 22 36 28 56 6 24.8 125.664 B F02120B22 SSD-36
22 0 48 44 44 15 25 28 30 5 17.3 138.23 A F02122A15
22 0 48 44 44 19 30 28 30 6 21.8 138.23 A F02122A19
22 0 48 44 44 19 30 28 56 6 21.8 138.23 B F02122B19 SSD-30
22 0 48 44 44 20 30 28 30 6 22.8 138.23 A F02122A20
22 0 48 44 44 22 30 28 30 6 24.8 138.23 A F02122A22
22 0 48 44 44 22 36 28 56 6 24.8 138.23 B F02122B22 SSD-36
22 0 48 44 44 25 36 28 30 8 28.3 138.23 A F02122A25
25 0 54 50 50 15 25 28 30 5 17.3 157.08 A F02125A15
25 0 54 50 50 16 30 28 54 5 18.3 157.08 B F02125B16 SSD-30
25 0 54 50 50 19 30 28 30 6 21.8 157.08 A F02125A19
25 0 54 50 50 19 30 28 56 6 21.8 157.08 B F02125B19 SSD-30
25 0 54 50 50 20 30 28 30 6 22.8 157.08 A F02125A20
25 0 54 50 50 22 30 28 30 6 24.8 157.08 A F02125A22
25 0 54 50 50 22 36 28 56 6 24.8 157.08 B F02125B22 SSD-36
25 0 54 50 50 25 36 28 30 8 28.3 157.08 A F02125A25
25 0 54 50 50 30 44 28 30 8 33.3 157.08 A F02125A30
28 0 60 56 56 15 25 28 30 5 17.3 175.929 A F02128A15
28 0 60 56 56 19 30 28 30 6 21.8 175.929 A F02128A19
28 0 60 56 56 19 30 28 56 6 21.8 175.929 B F02128B19 SSD-30
28 0 60 56 56 20 30 28 30 6 22.8 175.929 A F02128A20
28 0 60 56 56 22 30 28 30 6 24.8 175.929 A F02128A22
28 0 60 56 56 22 36 28 56 6 24.8 175.929 B F02128B22 SSD-36
28 0 60 56 56 25 36 28 30 8 28.3 175.929 A F02128A25
28 0 60 56 56 30 45 28 30 8 33.3 175.929 A F02128A30
28 0 60 56 56 30 50 28 60 8 33.3 175.929 B F02128B30 SSD-50
28 0 60 56 56 35 48 28 30 10 38.3 175.929 A F02128A35
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
89
Pinion with Straight Teeth
( Interface : Keyway )
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25
Straight Teeth
Case-Hardened and Teeth Ground
w P9
Fig. A Fig. B
Module 2
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink disc
32 0 68 64 64 15 36 28 30 5 17.3 201.062 A F02132A15
32 0 68 64 64 16 30 28 54 5 18.3 201.062 B F02132B16 SSD-30
32 0 68 64 64 20 30 28 30 6 22.8 201.062 A F02132A20
32 0 68 64 64 22 30 28 30 6 24.8 201.062 A F02132A22
32 0 68 64 64 22 36 28 56 6 24.8 201.062 B F02132B22 SSD-36
32 0 68 64 64 25 36 28 30 8 28.3 201.062 A F02132A25
32 0 68 64 64 30 45 28 30 8 33.3 201.062 A F02132A30
32 0 68 64 64 30 50 28 60 8 33.3 201.062 B F02132B30 SSD-50
32 0 68 64 64 32 55 28 65 10 35.3 201.062 B F02132B32 SSD-55
32 0 68 64 64 35 48 28 30 10 38.3 201.062 A F02132A35
36 0 76 72 72 20 30 28 30 6 22.8 226.195 A F02136A20
36 0 76 72 72 25 36 28 30 8 28.3 226.195 A F02136A25
36 0 76 72 72 30 45 28 30 8 33.3 226.195 A F02136A30
36 0 76 72 72 35 48 28 30 10 38.3 226.195 A F02136A35
36 0 76 72 72 40 62 28 65 12 43.3 226.195 B F02136B40 SSD-62
36 0 76 72 72 45 58 28 30 14 48.8 226.195 A F02136A45
40 0 84 80 80 15 36 28 30 5 17.3 251.327 A F02140A15
40 0 84 80 80 20 30 28 30 6 22.8 251.327 A F02140A20
40 0 84 80 80 25 36 28 30 8 28.3 251.327 A F02140A25
40 0 84 80 80 30 45 28 30 8 33.3 251.327 A F02140A30
40 0 84 80 80 32 55 28 65 10 35.3 251.327 B F02140B32 SSD-55
40 0 84 80 80 35 48 28 30 10 38.3 251.327 A F02140A35
40 0 84 80 80 40 62 28 65 12 43.3 251.327 B F02140B40 SSD-62
40 0 84 80 80 45 58 28 30 14 48.8 251.327 A F02140A45
40 0 84 80 80 45 68 28 65 14 48.8 251.327 B F02140B45 SSD-68
45 0 94 90 90 20 30 28 30 6 22.8 282.743 A F02145A20
45 0 94 90 90 25 36 28 30 8 28.3 282.743 A F02145A25
45 0 94 90 90 35 48 28 30 10 38.3 282.743 A F02145A35
45 0 94 90 90 45 58 28 30 14 48.8 282.743 A F02145A45
50 0 104 100 100 20 30 28 30 6 22.8 314.159 A F02150A20
50 0 104 100 100 25 36 28 30 8 28.3 314.159 A F02150A25
50 0 104 100 100 35 48 28 30 10 38.3 314.159 A F02150A35
50 0 104 100 100 45 58 28 30 14 48.8 314.159 A F02150A45
50 0 104 100 100 45 68 28 65 14 48.8 314.159 B F02150B45 SSD-68
56 0 116 112 112 25 36 28 30 8 28.3 351.858 A F02156A25
56 0 116 112 112 35 48 28 30 10 38.3 351.858 A F02156A35
63 0 130 126 126 25 36 28 30 8 28.3 395.841 A F02163A25
71 0 146 142 142 35 48 28 30 10 38.3 446.106 A F02171A35
80 0 164 160 160 35 48 28 30 10 38.3 502.655 A F02180A35
90 0 184 180 180 45 58 28 30 14 48.8 565.487 A F02190A45
90
Pinion material carburized, the surface hardness reached 60 HRc
Teeth surface ground in order to reduce noise and improve wear resistance
Accessories include hexagon socket head cap screws(Strength 12.9,DIN 912)
dw
A ho
2
In Table 11, the maximum permissible torque of pinion with Keyway, and the rack is calculated on the basis
of a speed of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually
applied grease every day), the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient S H ≧ 1,
the safety factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible
torque reduced. The user needs to increase the safety factor for the application.
Backlash changes by different center height. Please contact APEX under WWW.APEXDYNA.COM.
95
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25
Straight Teeth
Case-Hardened and Teeth Ground
w P9
Fig. A Fig. B
Module 3
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink disc
18 0 60 54 54 25 36 28 30 8 28.3 169.646 A F03118A25
20 0 66 60 60 25 36 28 30 8 28.3 188.496 A F03120A25
20 0 66 60 60 30 45 28 30 8 33.3 188.496 A F03120A30
20 0 66 60 60 35 48 28 30 10 38.3 188.496 A F03120A35
22 0 72 66 66 22 36 28 56 6 24.8 207.345 B F03122B22 SSD-36
22 0 72 66 66 25 36 28 30 8 28.3 207.345 A F03122A25
22 0 72 66 66 25 44 28 60 8 28.3 207.345 B F03122B25 SSD-44
22 0 72 66 66 30 45 28 30 8 33.3 207.345 A F03122A30
22 0 72 66 66 30 50 28 60 8 33.3 207.345 B F03122B30 SSD-50
22 0 72 66 66 32 55 28 65 10 35.3 207.345 B F03122B32 SSD-55
22 0 72 66 66 35 48 28 30 10 38.3 207.345 A F03122A35
22 0 72 66 66 35 55 28 65 10 38.3 207.345 B F03122B35 SSD-55
22 0 72 66 66 40 62 28 65 12 43.3 207.345 B F03122B40 SSD-62
25 0 81 75 75 25 36 28 30 8 28.3 235.619 A F03125A25
25 0 81 75 75 30 45 28 30 8 33.3 235.619 A F03125A30
25 0 81 75 75 32 55 28 65 10 35.3 235.619 B F03125B32 SSD-55
25 0 81 75 75 35 48 28 30 10 38.3 235.619 A F03125A35
25 0 81 75 75 40 62 28 65 12 43.3 235.619 B F03125B40 SSD-62
25 0 81 75 75 45 58 28 30 14 48.8 235.619 A F03125A45
28 0 90 84 84 22 36 28 56 6 24.8 263.894 B F03128B22 SSD-36
28 0 90 84 84 25 36 28 30 8 28.3 263.894 A F03128A25
28 0 90 84 84 25 44 28 60 8 28.3 263.894 B F03128B25 SSD-44
28 0 90 84 84 30 45 28 30 8 33.3 263.894 A F03128A30
28 0 90 84 84 30 50 28 60 8 33.3 263.894 B F03128B30 SSD-50
28 0 90 84 84 32 55 28 65 10 35.3 263.894 B F03128B32 SSD-55
28 0 90 84 84 35 48 28 30 10 38.3 263.894 A F03128A35
28 0 90 84 84 35 55 28 65 10 38.3 263.894 B F03128B35 SSD-55
28 0 90 84 84 40 62 28 65 12 43.3 263.894 B F03128B40 SSD-62
28 0 90 84 84 45 58 28 30 14 48.8 263.894 A F03128A45
28 0 90 84 84 45 68 28 65 14 48.8 263.894 B F03128B45 SSD-68
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
91
Pinion with Straight Teeth
( Interface : Keyway )
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25
Straight Teeth
Case-Hardened and Teeth Ground
w P9
Fig. A Fig. B
Module 3
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink disc
32 0 102 96 96 25 36 28 30 8 28.3 301.593 A F03132A25
32 0 102 96 96 30 45 28 30 8 33.3 301.593 A F03132A30
32 0 102 96 96 32 55 28 65 10 35.3 301.593 B F03132B32 SSD-55
32 0 102 96 96 35 48 28 30 10 38.3 301.593 A F03132A35
32 0 102 96 96 40 62 28 65 12 43.3 301.593 B F03132B40 SSD-62
32 0 102 96 96 45 58 28 30 14 48.8 301.593 A F03132A45
32 0 102 96 96 60 80 28 30 18 64.4 301.593 A F03132A60
36 0 114 108 108 25 36 28 30 8 28.3 339.292 A F03136A25
36 0 114 108 108 35 48 28 30 10 38.3 339.292 A F03136A35
36 0 114 108 108 45 58 28 30 14 48.8 339.292 A F03136A45
36 0 114 108 108 45 68 28 65 14 48.8 339.292 B F03136B45 SSD-68
36 0 114 108 108 60 80 28 30 18 64.4 339.292 A F03136A60
40 0 126 120 120 25 36 28 30 8 28.3 376.991 A F03140A25
40 0 126 120 120 35 48 28 30 10 38.3 376.991 A F03140A35
40 0 126 120 120 45 58 28 30 14 48.8 376.991 A F03140A45
40 0 126 120 120 60 80 28 30 18 64.4 376.991 A F03140A60
45 0 141 135 135 25 36 28 30 8 28.3 424.115 A F03145A25
45 0 141 135 135 35 48 28 30 10 38.3 424.115 A F03145A35
45 0 141 135 135 45 58 28 30 14 48.8 424.115 A F03145A45
45 0 141 135 135 60 80 28 30 18 64.4 424.115 A F03145A60
50 0 156 150 150 35 48 28 30 10 38.3 471.239 A F03150A35
50 0 156 150 150 45 58 28 30 14 48.8 471.239 A F03150A45
56 0 174 168 168 45 58 28 30 14 48.8 527.788 A F03156A45
63 0 195 189 189 45 58 28 30 14 48.8 593.761 A F03163A45
63 0 195 189 189 60 80 28 30 18 64.4 593.761 A F03163A60
92
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25
Straight Teeth
Case-Hardened and Teeth Ground
w P9
Fig. A Fig. B
Module 4
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink disc
20 0 88 80 80 32 55 40 75 10 35.3 251.327 B F04120B32 SSD-55
20 0 88 80 80 35 52 40 50 10 38.3 251.327 A F04120A35
20 0 88 80 80 35 55 40 75 10 38.3 251.327 B F04120B35 SSD-55
20 0 88 80 80 40 62 40 75 12 43.3 251.327 B F04120B40 SSD-62
20 0 88 80 80 45 65 40 50 14 48.8 251.327 A F04120A45
22 0 96 88 88 35 52 40 50 10 38.3 276.46 A F04122A35
22 0 96 88 88 45 65 40 50 14 48.8 276.46 A F04122A45
22 0 96 88 88 45 68 40 75 14 48.8 276.46 B F04122B45 SSD-68
25 0 108 100 100 32 55 40 75 10 35.3 314.159 B F04125B32 SSD-55
25 0 108 100 100 35 52 40 50 10 38.3 314.159 A F04125A35
25 0 108 100 100 35 55 40 75 10 38.3 314.159 B F04125B35 SSD-55
25 0 108 100 100 40 62 40 75 12 43.3 314.159 B F04125B40 SSD-62
25 0 108 100 100 45 65 40 50 14 48.8 314.159 A F04125A45
25 0 108 100 100 55 80 40 80 16 59.3 314.159 B F04125B55 SSD-80
28 0 120 112 112 35 52 40 50 10 38.3 351.858 A F04128A35
28 0 120 112 112 45 65 40 50 14 48.8 351.858 A F04128A45
28 0 120 112 112 45 68 40 75 14 48.8 351.858 B F04128B45 SSD-68
32 0 136 128 128 35 52 40 50 10 38.3 402.124 A F04132A35
32 0 136 128 128 45 65 40 50 14 48.8 402.124 A F04132A45
32 0 136 128 128 55 80 40 80 16 59.3 402.124 B F04132B55 SSD-80
32 0 136 128 128 75 110 40 100 20 79.9 402.124 B F04132B75 SSD-110
40 0 168 160 160 45 65 40 50 14 48.8 502.655 A F04140A45
40 0 168 160 160 60 80 40 50 18 64.4 502.655 A F04140A60
40 0 168 160 160 75 110 40 100 20 79.9 502.655 B F04140B75 SSD-110
Module 5
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink disc
21 0 115 105 105 45 68 50 85 14 48.8 329.867 B F05121B45 SSD-68
21 0 115 105 105 55 80 50 90 16 59.3 329.867 B F05121B55 SSD-80
25 0 135 125 125 45 68 50 85 14 48.8 392.699 B F05125B45 SSD-68
25 0 135 125 125 55 80 50 90 16 59.3 392.699 B F05125B55 SSD-80
25 0 135 125 125 75 110 50 110 20 79.9 392.699 B F05125B75 SSD-110
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
93
Pinion with Straight Teeth
( Interface : Keyway )
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25 **
Straight Teeth
Case-Hardened and Teeth Ground
w P9
Fig. A Fig. B
Module 6
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink disc
21 0 138 126 126 55 80 60 100 16 59.3 395.841 B F06121B55 SSD-80
21 0 138 126 126 75 110 60 120 20 79.9 395.841 B F06121B75 SSD-110
25 0 162 150 150 55 80 60 100 16 59.3 471.239 B F06125B55 SSD-80
25 0 162 150 150 75 110 60 120 20 79.9 471.239 B F06125B75 SSD-110
Module 8
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink disc
20 0 176 160 160 75 110 80 140 20 79.9 502.655 B F08120B75 SSD-110
20 0 176 160 160 85 125 80 145 22 90.4 502.655 B F08120B85 SSD-125
Module 10
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6) Fig
Pinion Shrink disc
20 0 220 200 200 85 125 100 165 22 90.4 628.319 B F10120B85 SSD-125
94
Pinion with Straight Teeth
( Interface : Keyway )
Table 11. The max. permitted torque and feed-force of pinion with Keyway
Quality Q4 Q5 Q6 Q6M Q8H Q8 Q9 Q10
Rack Material
Carbon Carbon Carbon Carbon Q&T Alloy Carbon Stainless Carbon
Steel Steel Steel Steel Steel Steel Steel Steel
Pinion Heat Induction Induction Induction Induction Quenched Induction
Normalizing Solution
Treatment Hardening Hardening Hardening Hardening Tempered Hardening
Mn z(1) dw(5) Max. Torque * and Feed-Force
F2T(8) (N) 2,000 333 333 667
1 30 30
T2B(9) (Nm) 30 5 5 10
F2T(8) (N) 667 1,333
1.5 20 30
T2B(9) (Nm) 10 20
F2T(8) (N) 4,375 4,375 4,375 1,875 1,250 625 1,563
16 32
T2B(9) (Nm) 70 70 70 30 20 10 25
F2T(8) (N) 5,556 5,556 5,556 1,944 1,389 556 1,944
18 36
T2B(9) (Nm) 100 100 100 35 25 10 35
F2T(8) (N) 7,000 7,000 7,000 1,500 1,000 500 2,250
20 40
T2B(9) (Nm) 140 140 140 30 20 10 45
F2T(8) (N) 7,045 7,045 7,045 1,591 1,136 682 2,273
22 44
T2B(9) (Nm) 155 155 155 35 25 15 50
F2T(8) (N) 7,200 7,200 7,200 2,000 1,200 800 2,200
25 50
T2B(9) (Nm) 180 180 180 50 30 20 55
F2T(8) (N) 7,143 7,143 7,143 2,143 1,429 714 2,321
28 56
T2B(9) (Nm) 200 200 200 60 40 20 65
F2T(8) (N) 7,344 7,188 7,188 2,656 1,719 781 2,188
32 64
T2B(9) (Nm) 235 230 230 85 55 25 70
F2T(8) (N) 7,222 7,222 7,222 3,472 2,083 694 2,222
36 72
T2B(9) (Nm) 260 260 260 125 75 25 80
2
F2T(8) (N) 7,250 7,125 7,125 3,375 2,250 750 2,125
40 80
T2B(9) (Nm) 290 285 285 135 90 30 85
F2T(8) (N) 7,333 7,111 7,111 3,333 2,333 667 2,111
45 90
T2B(9) (Nm) 365 320 320 150 105 30 95
F2T(8) (N) 7,300 7,000 7,000 3,200 2,300 700 2,100
50 100
T2B(9) (Nm) 365 350 350 160 115 35 105
F2T(8) (N) 7,321 6,964 6,964 3,214 2,321 714 2,054
56 112
T2B(9) (Nm) 410 390 390 180 130 40 115
F2T(8) (N) 7,460 6,825 6,825 3,016 2,222 714 2,063
63 126
T2B(9) (Nm) 470 430 430 190 140 45 130
F2T(8) (N) 7,606 6,901 6,901 3,169 2,254 704 2,042
71 142
T2B(9) (Nm) 540 490 490 225 160 50 145
F2T(8) (N) 7,813 7,000 7,000 3,250 2,313 750 2,063
80 160
T2B(9) (Nm) 625 560 560 260 185 60 165
F2T(8) (N) 8,000 7,167 7,167 3,389 2,333 722 2,056
90 180
T2B(9) (Nm) 720 645 645 305 210 65 185
F2T(8) (N) 11,481 11,111 11,111 4,630 2,222 1,296 3,704
18 54
T2B(9) (Nm) 310 300 300 125 60 35 100
F2T(8) (N) 13,667 13,333 13,333 2,833 1,833 1,000 5,167
20 60
T2B(9) (Nm) 410 400 400 85 55 30 155
3
F2T(8) (N) 13,788 13,636 13,636 3,333 1,970 1,061 6,667
22 66
T2B(9) (Nm) 455 450 450 110 65 35 220
F2T(8) (N) 13,867 13,600 13,600 4,800 2,400 1,333 6,667
25 75
T2B(9) (Nm) 520 510 510 180 90 50 250
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
96
Table 11. The max. permitted torque and feed-force of pinion with Keyway
Quality Q4 Q5 Q6 Q6M Q8H Q8 Q9 Q10
Rack Carbon Carbon Carbon Carbon Q&T Alloy Carbon Stainless Carbon
Material Steel Steel Steel Steel Steel Steel Steel Steel
Pinion Heat Induction Induction Induction Induction Quenched Induction
Normalizing Solution
Treatment Hardening Hardening Hardening Hardening Tempered Hardening
97
Pinion with Straight Teeth
( Interface : Keyway / CP System )
Quality DIN 5 / Alloy Steel
Tooth Thickness Tolerance : e25
Straight Teeth
Case-Hardened and Teeth Ground
w P9
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6)
Pinion Shrink disc
20 0 70.028 63.661 63.662 22 36 31 60 6 24.8 200 F3B120B22 SSD-36
25 0 85.944 79.578 79.578 25 44 31 62 8 28.3 250 F3B125B25 SSD-44
25 0 85.944 79.578 79.578 32 55 31 68 10 35.3 250 F3B125B32 SSD-55
Order code
z(1) x(2) da(3) d(4) dw(5) d1 H6 d2 B1 L1 w P9 H L(6)
Pinion Shrink disc
20 0 93.368 84.88 84.88 32 55 40 77 10 35.3 266.658 F4D120B32 SSD-55
25 0 114.588 106.1 106.1 40 62 40 77 12 43.3 333.323 F4D125B40 SSD-62
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
98
dw
A ho
2
In Table 12, the maximum permissible torque of CP pinion, and the rack is calculated on the basis of a speed
of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually applied grease
every day), the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient SH ≧ 1, the safety
factor SB ≒ 1, and the required service life of 20,000 hours. By higher speed, the max. permissible torque
reduced. The user needs to increase the safety factor for the application.
Backlash changes by different center height. Please contact APEX under WWW.APEXDYNA.COM.
Table 12. The max. permitted torque and feed-force of CP pinion with Keyway
Rack Quality Q6 Q8
Carbon Carbon
Teeth Material Steel Steel
Width Heat Induction
Pinion (in mm) Normalizing
Treatment Hardening
Pitch z(1) dw(5) Max. Torque and Feed-Force
19(Q6) F2T(8) (N) 4,524 754
20(Q8) T2B(9) (Nm) 90 15
25 39.788
24(Q6) F2T(8) (N) 5,781 1,005
25(Q8) T2B(9) (Nm) 115 20
19(Q6) F2T(8) (N) 4,398 1,047
20(Q8) T2B(9) (Nm) 105 25
5 30 47.745
24(Q6) F2T(8) (N) 5,864 1,257
25(Q8) T2B(9) (Nm) 140 30
19(Q6) F2T(8) (N) 4,398 1,414
20(Q8) T2B(9) (Nm) 140 45
40 63.66
24(Q6) F2T(8) (N) 5,655 1,728
25(Q8) T2B(9) (Nm) 180 55
29(Q6) F2T(8) (N) 14,451 2,042
20 63.662
30(Q8) T2B(9) (Nm) 460 65
10
29(Q6) F2T(8) (N) 14,451 2,765
25 79.578
30(Q8) T2B(9) (Nm) 575 110
39(Q6) F2T(8) (N) 26,272 4,123
20 84.88
40(Q8) T2B(9) (Nm) 1,115 175
13.33
39(Q6) F2T(8) (N) 26,390 6,221
25 106.1
40(Q8) T2B(9) (Nm) 1,400 330
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
99
Pinion with Straight Teeth
( Interface : Long Shaft Pinion with Keyway for Hollow-Shaft )
Quality DIN 5
Tooth Thickness Tolerance : e25
Straight Teeth
Case-Hardened and Teeth Ground
Mn. z(1) x(2) da(3) d(4) dw(5) d1 h6 d2 B1 L1 L2 L3 L4 M L9 L10 W h9 H1 L(6) Order Code
15 0.36 35.5 30 31.5 20 24 25 28 13.5 50.0 105 M5 4.8 12.5 6 22.5 94.25 G02115D20
21 0.00 46 42 42 25 35 25 63 13.0 53.0 141 M8 7.2 19 8 28 131.95 G02121D25
2 32 0.00 68 64 64 25 38 25 63 13.0 53.0 141 M8 7.2 19 8 28 201.06 G02132D25
32 0.00 68 64 64 28 42 25 80 14.5 57.5 166 M8 7.2 19 8 31 201.06 G02132D28
32 0.00 68 64 64 36 48 25 100 12.5 57.0 181 M12 10 28 10 39 201.06 G02132D36
21 0.00 69 63 63 25 38 30 63 13.0 55.0 143 M8 7.2 19 8 28 197.92 G03121D25
3 21 0.00 69 63 63 28 42 30 80 14.5 60.0 168 M8 7.2 19 8 31 197.92 G03121D28
21 0.00 69 63 63 36 48 30 100 12.5 62.0 186 M12 10 28 10 39 197.92 G03121D36
17 0.00 76 68 68 28 42 40 80 14.5 65.0 173 M8 7.2 19 8 31 213.63 G04117D28
17 0.00 76 68 68 36 48 40 100 12.5 67.0 191 M12 10 28 10 39 213.63 G04117D36
4
17 0.00 76 68 68 48 57 40 125 9.0 72.0 216 M12 10 28 14 51.5 213.63 G04117D48
30 0.00 128 120 120 48 57 40 125 9.0 72.0 216 M12 10 28 14 51.5 376.99 G04130D48
13 0.50 80 65 70 48 57 50 125 9.0 82.0 226 M12 10 28 14 51.5 204.20 G05113D48
5
15 0.50 90 75 80 60 68 50 150 10.0 90.0 272 M16 12 36 18 64 235.62 G05115D60
6 13 0.50 96 78 84 60 68 60 150 10.0 100.0 282 M16 12 36 18 64 245.04 G06113D60
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
100
Pinion with Straight Teeth
( Interface : Long Shaft Pinion with Keyway for Hollow-Shaft )
Quality DIN 5
Tooth Thickness Tolerance : e25
Straight Teeth
Case-Hardened and Teeth Ground
dw
A ho
2
In table 13, the maximum permissible torque of pinion with Long Shaft , and the rack is calculated on the basis of a speed
of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually applied grease every day),
the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient SH ≧ 1, the safety factor SB ≒ 1, and the
required service life of 20,000 hours. By higher speed, the max. permissible torque reduced. The user needs to increase
the safety factor for the application.
Backlash changes by different center height. Please contact APEX under WWW.APEXDYNA.COM.
Table 13, the max. permitted torque and feed-force of pinion with Long Shaft
Quality Q4 Q5 Q6 Q6M Q8H Q8 Q9 Q10
Rack Carbon Carbon Carbon Carbon Q&T Alloy Carbon Stainless Carbon
Material Steel Steel Steel Steel Steel Steel Steel Steel
Pinion Heat Induction Induction Induction Induction Quenched Induction
Normalizing Solution
Treatment Hardening Hardening Hardening Hardening Tempered Hardening
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
101
Pinion with Straight Teeth
( Interface : Long Shaft Pinion without Keyway for Hollow-Shaft )
Quality DIN 5
Tooth Thickness Tolerance : e25
Straight Teeth
Case-Hardened and Teeth Ground
(1) Number of teeth (2) Profile modification factor (3) Diameter of addendum circle (4) Pitch circle diameter
(5) Working pitch circle diameter (6) Pitch circle length L = π x d
102
Pinion with Straight Teeth
( Interface : Long Shaft Pinion without Keyway for Hollow-Shaft )
Quality DIN 5
Tooth Thickness Tolerance : e25
Straight Teeth
Case-Hardened and Teeth Ground
dw
A ho
2
In table 14, the maximum permissible torque of pinion with Long Shaft, and the rack is calculated on the basis of a speed
of 1.5 m/s and providing good lubrication (using an automatic lubrication system or manually applied grease every day),
the tooth root strength factor SF ≧ 1.4, tooth surface strength coefficient SH ≧ 1, the safety factor SB ≒ 1, and the
required service life of 20,000 hours. By higher speed, the max. permissible torque reduced. The user needs to increase
the safety factor for the application.
Backlash changes by different center height. Please contact APEX under WWW.APEXDYNA.COM.
Table 14, the max. permitted torque and feed-force of pinion with Long Shaft
* The Maximal Driving Torque is also to be understood as the Maximal Acceleration Torque T2B.
The Emergency Stop Torque T2NOT = 2 x T2B, under the condition limited 1000 times in the whole service period.
(1) Number of Teeth (5) Working Pitch Circle Diameter (in mm) (8) Maximum Feed-Force (9) Maximum Driving Torque
103
Accessory
Diameter Tolerance
≦ 30 H6 / j6
> 30 ~ 50 H6 / h6
> 50 ~ 80 H6 / g6
104
Accessory
Pin Gauge
Mn d1 I1 L Order Code
1 2 - 20 B020
1.5 / 1.75 / 1.591 (Pitch 5) 3 16 20 B030
2 4.2 20 28 B042
2.5 / 3 5 25 33 B050
4 / 3.183 (Pitch 10) / 4.244 (Pitch 13.33) 7 30 40 B070
4.5 / 5 9 34 42 B090
6 10 35 43 B100
8 14 35 45 B140
10 18 35 42 B180
12 20 43 50 B200
Position Pin
Mn d1 m6 d2 t1 L Order Code
1 / 1.5 (B≦17) 6 M4 6 24 PIN-06-L024
1.5 / 1.75 6 M4 6 28 PIN-06-L028
2 6 M4 6 30 PIN-06-L030
2 8 M5 8 30 PIN-08-L030
2.5 / 3 / 3.183 (Pitch 10) 8 M5 8 40 PIN-08-L040
3 12 M6 12 45 PIN-12-L045
4 8 M5 8 50 PIN-08-L050
4 10 M6 10 55 PIN-10-L055
4 12 M6 12 55 PIN-12-L055
4 16 M8 16 60 PIN-16-L060
4.5 / 5 12 M6 12 70 PIN-12-L070
5 16 M8 16 70 PIN-16-L070
6 16 M8 16 80 PIN-16-L080
6 20 M10 18 80 PIN-20-L080
8 20 M10 18 100 PIN-20-L100
10 20 M10 18 120 PIN-20-L120
12 20 M10 18 140 PIN-20-L140
105
Rack Gauge for Installation
Pitch = 13.33 10 5
M= 12 10 8 6 5 4 3 2 1 4.244 1.591
2.5 1.5 3.183
106
Rack Calculation and Selection
T2B
F 2t =
d/2
F 2a = F 2t × tan β
F 2t
T2B F2p F 2p = × tan α
cos β
F2a F 2r = F 2p 2 + F 2t 2
F2t d : Pitch Circle Diameter
α : Pressure Angle
β : Helical Angle
Application Horizontal handling Vertical lifting
Unit Application parameters
Total load weight M Kg Kg
Speed V m/s m/s
Acceleration time ta s s
Gravitational acceleration g 9.8 m/s2 9.8 m/s2
Friction coefficient μ - -
Pitch circle diameter of pinion d mm mm
Other additional forces F N N
Safety factor S B(1) - -
Computational formulas
a = V / ta (m/s2) a = V / ta (m/s2)
Tangential force of rack FN F N= M × g × μ + M × a + F (N) F N= M × g + M × a + F (N)
Torque TN TN = (F N x d) / 2000 (Nm) TN = (F N x d) / 2000 (Nm)
Design demand torque TNV TNV = TN x S B (Nm) TNV = TN x S B (Nm)
Max. speed of pinion NV NV = ( V x 19100 ) / d (rpm) NV = ( V x 19100 ) / d (rpm)
(1) Please consider the safety factor according to your experience and application, the general recommended range
of 1 to 4 ( SB≒ 1 to 4 ).
Select a suitable pinion.
Calculate the design demand torque ( TNV )
To choose T 2B ( > TNV ) according to the table “the max. permitted torque and feed-force of pinion”
To select the appropriate gearbox and speed ratio to fit the torque.
Max. Tilting Moment M2K .
Refer to APEX Dynamax for a more detailed calculation.
Adjustment of backlash
108
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