MANUAL

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V - mA CONVERTER

EN K109S WITH 4-POINT GALVANIC INSULATION AND


AUXILIARY SUPPLY
General Description
The K109S instrument is a V - mA converter with 4-point galvanic insulation designed for
industrial standard voltage or current signals with passive input, active output and
auxiliary supply.
Analog/digital conversion takes place at 14 bit on every input range.
The instrument also provides the following functions:
Auxiliary Supply, completely floating, isolated from the other ports, with voltage unrelated
to the input power supply.
Current or voltage input.
Programmable rejection for 50 or 60 Hz mains frequency.
Additional reading stabilisation filter.
Inversion of the input and inverted output scales
Input Out-of-Range programmable to 2.5% or 5.0%
SQRT function.
Linearisation for horizontal cylindrical tanks.
The module is also characterised by its extremely compact size, coupling to 35 mm DIN
rail, power supply available by bus, quick fit couplings by spring-type terminals, onsite
configuration by DIP-switch.
Technical Features
Power Supply : 19,2..30 Vdc
Consumtion : -max 23 mA at 24 Vdc ( with output at 20 mA and
auxiliary supply not used)
-max 45 mA at 24 Vdc ( with output at 21 mA
and auxiliary supply at 21 mA )
Dissipation : < 500 mW.
Voltage Input : 0..10 V, 2..10 V, 0..5 V, 1..5 V, Input Impedance :
110 kΩ
Current Input: 0..20 mA, 4..20 mA, Input Impedance : 35 Ω
Permissible max. Input Out-of- ± 2,5 o ± 5% depending on settings (see section
Range: Inputs-Outputs Limits)
Voltage Output : 0..5 Vdc, 1..5 Vdc, 0..10 Vdc e 2..10 Vdc
Minima load resistance di carico 2 KΩ
Current Output : 0..20 mA, 4..20 mA, 20..0 mA, 20..4 mA
Maximum load resistance 500 Ω
Permissible max. Output Out-of- Fixed (see section Input-Output Limits)
Range :
Current output protection : approximately 25 mA
Auxiliary Supply: Voltage: 17..21 Vdc
Current: 0..25 mA.
Processing : Digital, 32 bit floating-point calculation
ADC : 14 bit on every input range

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10-90% response : 50 Hz : max 41 ms without filter and 88 ms with filter;
60 Hz : max 35 ms without filter and 74 ms with filter.
Transmission : Digital Optical
(1)
Max. transmission error : 0.08% of the f.s. value for mA or 5 V output
0.07% of the f.s. value for 10 V output
Resolution : 1 mV for voltage output, 2 mA for current output
Thermal drift : Lower than 120 ppm/K
SQRT error (2) (3) : in the range 1..100%: floating point 32 bit
Linearisation error Cylindrical
(2)
tank : 0,05%
Insulation Voltage : 1,5 KV between each group of ports
Protection Index : IP20
Operating Conditions : Temperature -20..+65 °C
Humidity 10..90 % at 40°C (non-condensing)
Altitudine 2000 slm
Storage Temperature : -40..+85 °C
LED Signalling : Input or output out-of-range limiter device triggered or
input saturation. Internal fault. Wrong DIP-switches
Connections : settings.
Conductor Section : Spring terminals
2
Wire stripping : 0,2..2,5 mm
Box : PBT (black colour)
Dimensions, Weight : 6,2 x 93,1 x 102,5 mm, 46 g.
Standards : EN61000-6-4/2002 (electromagnetic emission, industrial surroundings)
EN61000-6-2/2005 (electromagnetic immunity, industrial surroundings)
EN61010-1/2001 (safety)
All the circuits must be provided with double insulation from the circuits
under dangerous voltage. The power supply transformer must be built
to compliance with EN60742: “Insulation transformers and Safety
transformers”.
Notes:
- Use with copper conductor.
- Use in Pollution Degree 2 Environment .
- Power Supply must be Class 2.
- When supplied by an Isolated Limited Voltage/Limited
Current power supply a fuse rated max 2.5 A shall be
installed in the field.

(1)
No linearisation function enabled.
(2)
Linearisation functions operate only in the 0..100% rated range, whereas for the under-
range and the over-range, the input signal is transferred without any alteration (G=1).
Continuity and monotonic quality of transfer are guaranteed throughout the entire range of
measurement.
(3)
In the 0..1% range, the function is linear with gain G=10 in order to avoid over-
amplification of the noise.

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Installation rules
This module has been designed for assembly on a DIN 46277 rail. Assembly in vertical
position is recommended in order to increase the module's ventilation, and no raceways or
other objects that compromise aeration must be positioned in the vicinity.
Do not position the module above equipment that generates heat; we recommend
positioning the module in the lower part of the control panel or container compartment.
We recommend rail-type assembly using the corresponding bus connector (Code K-BUS)
that eliminates the need to connect the power supply to each module.
Inserting the module in the rail Removing the module from the rail

Amb. Temp. : -20..+65 °C


Test Voltag
Load : Ri £ 500 W /Rv ³ 2kW
Load oltIage : 0..+65 °
Test Temp. :
Amb

I e : 1.5 kV, 50V Hz, 1 min


V
: Ri
.

0
1
£ 50.5

SW1
1 k
-2

0W

K1 09

K109S
V, 50
1
0

SW2
/ Rv 1 min
SW1

S
C
Hz,
³ 2 k
W
SW2

1 - Attach the module in the upper part of 1 - Apply leverage using a screwdriver (as
the rail. shown in the figure).
2 - Press the module downwards. 2 - Rotate the module upwards.

Using the K-BUS connector

1 - Compose the K-BUS connectors as required in order to obtain the number of positions
necessary (each K-BUS permits the insertion of no. 2 modules).
2 - Insert the K-BUS connectors in the rail by positioning them on the upper side of the rail
and then rotating them downwards.
IMPORTANT: Pay particular attention to the position of the protrudent terminals of the
K-BUS. The K-bus must be inserted in the guide with the protrudent terminals on the left
(as shown in the figure) otherwise the modules are turned upside downs.
- Never connect the power supply directly to the bus connector on the DIN
rail.
! - Never tap power supply from the bus connector either directly or by using
the module's terminals.

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SETTING OF THE DIP-SWITCHES
Factory setting
All the module DIP switches are at pos. 0 as defaut configuration.
This set correspond to the following configuration :
Input signal 0..20 mA
50-60 Hz mains frequency rejection 50 Hz
Input filter Present
Inversion No
Linearisation None
Output signal 0..20 mA
Input Out-of-range ± 5% limit
It is understood that this configuration is valid only with all the DIP switches at position 0.
Even as one Dip is moved, it is necessary to set all the other parameter as indicated on the
following tables.

Note: for all following tables


The indication indicates that the DIP-switch is set in Position 1 (ON).
No indication is provided when the DIP-switch is set in Position 0 (OFF).

INPUT SIGNAL
SW1 1 2 3
0..20 mA
4..20 mA
0..10 Vdc
2..10 Vdc
1..5 Vdc
0..5 Vdc
Not allowed
Not allowed

50-60 Hz MAINS FREQUENCY REJECTION INPUT FILTER (*)


SW1 4 SW1 5
60 Hz Present
50 Hz Absent
(*) The filter increases the rejection to the mains frequency disturbance, and stabilizes the
reading reducing the measure noise. It is advised to hold it always inserted, but that the
maximum speed of answer is not demanded.

INVERSION
SW1 6
Present
Absent

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FUNCTION
SW1 7 8
Default
None
SQRT
Tank

OUTPUT SIGNAL
SW2 1 2 3
0..20 mA
4..20 mA
20..0 mA (5)
(5)
20..4 mA
0..10 Vdc
0..5 Vdc
1..5 Vdc
2..10 Vdc
(5)
These are inverse output ranges that are useful whenever the linearisation applied is
incompatible with the inversion of the input.

INPUT OUT-OF-RANGE
SW2 4
5%
2.5%

Input Output Limits


The Out-of-Range Limits provided in the following table are applied to the input signal,
whereas the fixed limits are applied to the output signal: 0..21 mA, 0..5,25 Vdc, 0..10,5
Vdc.
Rated value Over Range ± 2,5 % Over-Range ± 5 %
20 mA 20,5 mA 21 mA
4 mA 3,5 mA 3 mA
0 mA 0 mA 0 mA
10 Vdc 10,25 Vdc 10,5 Vdc
5 Vdc 5,125 Vdc 5,25 Vdc
1 Vdc 0,875 Vdc 0,75 Vdc
2 Vdc 1,75 Vdc 1,5 Vdc
0 Vdc 0 Vdc 0 Vdc

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Electrical Connections

The module has been designed for spring-type terminal


electrical connections.
Proceed as follows to make the connections:
1 - Strip the cables by 0.8 mm
2 - Insert a screwdriver in the square hole and press it
until the cable lock spring opens.
3 - Insert the cable in the round hole.
4 - Remove the screwdriver and make sure that the cable
is tightly fastened in the terminal.

0,2..2,5 mm2

8 mm
5 AUX 1
OUTPUT SUPPLY
Power supply 6 2
There are various ways to provide the K Series
+
modules with power. 19.2..30 Vdc 7 3
- INPUT
1 - Direct power supply to the modules by P < 500 mW 8 4
connecting 24 Vdc power supply directly to POWER
Terminals 7 ( + ) and 8 ( - ) of each module. SUPPLY

2 - Using the K-BUS connector accessory for the distribution of the power supply to the
modules via bus connector, in this way eliminating the need to connect power supply to
each module.
The bus can be supplied from any of the modules; the total absorption of the bus must be
less than 400 mA. Higher absorption values can damage the module. An appropriately
sized fuse must be connected in series to the power supply.

3 - Using the K-BUS connector accessory for the distribution of the power supply to the
modules via bus connector and the K-SUPPLY accessory for the connection of the power
supply.
The K-SUPPLY accessory is a 6.2 mm wide module that contains a set of protections
designed to protect the modules connected via bus against over-voltage loads.
The bus connector can be provided with power using the K-SUPPLY module if the total
absorption of the bus is less than 1.5 A. Higher absorption values can damage both the
module and the bus. An appropriately sized fuse must be connected in series to the power
supply.

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Input and Auxiliary Power Supply
Input
The module accepts a current or voltage input signal.
The use of shield cables is recommended for the electronic connections.
Voltage input
Terminal 3: Voltage input.
Terminal 4: Return (GND).
Current input
Terminal 3: Current input.
Terminal 4: Return (GND)
Auxiliary Power Supply
The value of the provided voltage is indipendent from the one supplyed through 7 and 8
terminals.

+
5 AUX 1 18 Vdc, 25 mA max
OUTPUT SUPPLY -
6 2 Voltage Passive Current Input

7 3 3 + 3
INPUT V mA
8 4 4 4
POWER
SUPPLY

Output
Voltage connection - Current connection (applied current)

The use of shield cables is recommended for the electronic connections.

+
V/I 5 AUX 1
OUTPUT SUPPLY
-
6 2
7 3
INPUT
8 4
POWER
SUPPLY

Note: in order to reduce the instrument's dissipation, we recommend either using the
output for voltage or guaranteeing a load of > 250 Ω to the current output.

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Examples of Active Input Connections
2 wires Connections Active Input provided from a 4 wires sensor,
Active Current Input. supplied by the Auxiliary Power Supply.
5 AUX 1 1 Supply + 1
OUTPUT SUPPLY
6 2 2 Supply - 2
Sensor
7 3 3 IN + 3
INPUT
8 4 4 IN - 4
POWER
SUPPLY

LED indications on the front


LED (Red) Meaning
Fast Flashing Internal fault

Slow Flashing DIP-switch setting not allowed


Steady light Input or output out-of-range limiter device triggered or input
saturation.
Note: in case of internal fault, the output will stay at null value.

Disposal of Electrical & Electronic Equipment (Applicable throughout the European Union and other
European countries with separate collection programs)
This symbol, found on your product or on its packaging, indicates that this product should not be treated as
household waste when you wish to dispose of it. Instead, it should be handed over to an applicable
collection point for the recycling of electrical and electronic equipment. By ensuring this product is
disposed of correctly, you will help prevent potential negative consequences to the environment and
human health, which could otherwise be caused by inappropriate disposal of this product. The recycling of
materials will help to conserve natural resources. For more detailed information about the recycling of this
product, please contact your local city office, waste disposal service or thè retail store where you
purchased this product.
This document is property of SENECA srl. Duplication and reprodution are forbidden, if not authorized. Contents of the
present documentation refers to products and technologies described in it. All technical data contained in the document
may be modified without prior notice Content of this documentation is subject to periodical revision.
SENECA s.r.l.
Via Austria, 26 - 35127 - PADOVA - ITALY
Tel. +39.049.8705355 - 8705359 - Fax +39.049.8706287
e-mail: info@seneca.it - www.seneca.it

MI001024-E ENGLISH - 8/8

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