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EG Series Brochure

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0% found this document useful (0 votes)
22 views12 pages

EG Series Brochure

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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EG Series

Screw Air Compressors


Life source of industries

www.elgi.com 15 - 300 HP / 11 - 250 kW


SEEING IS BELIEVING.

At ELGi,™ we're changing the way you look


at compressed air systems.
It's no longer just about delivering air.
It's about delivering UPTIME.™

From the way we design, manufacture and support


the new EG Series, every aspect of our business
is built on keeping yours running: smoothly,
efficiently and profitably. That's why we're the
first manufacturer to offer a lifetime warranty
on our compressors.

What you'll also see in the EG Series is industry-


leading energy efficiency, driven by our exclusive
slow speed Axis air ends, the most efficient and
most robust in the entire industry.

So go ahead. Judge the EG Series by its size,


by its appearance, by the way it's built. Even by
how it's supported. When you do, you'll see
that ELGi™ is the right partner for your business.

ELGi screw compressors have EG11


undergone testing and certification
by the Compressed Air and Gas
Institute (CAGI) under the
performance verification program

UPTIME™ Design.
AIR UP. The EG Series is designed on a simple
UPTIME™ comes premise: machines that run cooler and cleaner
standard on every also run longer. That's why we've built the
coolest running compressor on the market,
EG Series compressor. with multi-stage air filtration, a cooler designed
to run in even the most extreme ambient condi-
tions, and our proprietary Thermo-Zone layout.

All images shown are for illustration purposes only. Actual product may vary, due to product enhancement.
EG160

EG45
EG75

ELGi™ Global (EG) Series compressor platforms feature direct drive operation,
industry-leading UPTIME™ and energy efficiency, and a full array of optional features.

UPTIME™ Components. UPTIME™ Assurance.


Piece by piece, world-class quality is built into the Here's where we back our pledge, and further
new EG Series. At the heart of each unit is our remove your risk, with the most comprehensive,
exclusive Axis air end, the most efficient, modern worry-free assurance plan the industry. Only ELGi™
and robust in the industry. Yet attention to detail gives you a lifetime warranty on your compressor.
is found everywhere: rigid steel piping, premium And if there's ever an issue, we'll have your
valves, even leak-free fittings. compressor up and running within 48 hours.
Our partnership never ends.
UPTIME DESIGN: FORM FOLLOWS FUNCTION. RELIABILITY FOLLOWS FO

DESIGNED RIGHT

EG Series compressors are designed to operate at


extremely high ambient temperatures, upto 113°F (45°C)

ELGi's signature Thermo-Zone layout means that the


zones are optimized. This way, the more sensitive components are
always running cooler. The machine is designed into
Thermo-Zones to ensure maximum UPTiME.

ZONE 1 All electrical and control components -


which are most susceptible to heat – are placed
in the coolest area of the machine to ensure
reliable performance and long life.

ZONE 2 The air end and oil separator tank are located close to
each other to confine the heat generating zone, this also results in
lower pressure loss.

ZONE 3 When it comes to the cooling system of a compressor,


the layout matters. With ample space between zones and optimised
cooling surface area, the temperatures are maintained at
Industry leading levels.

When less is more Keeping it clean Air up,


The simplistic design of the Integral to the EG Series is a even from a distance
EG Series is key to delivering special three-stage air filtration Remote monitoring via
maximum uptime. By utilizing system, which dramatically SCADA (Supervisory Control
fewer parts than others, we reduces air contamination, and and Data Acquisition) allows
build in greater dependability. greatly prolongs filter, oil and you to control and monitor
component life. Cleaner air means the performance of your
lower pressure losses and reduced compressor from your PC,
maintenance. All of which anywhere in the world.
dramatically lowers your costs.
ORM.

ZONE 3

ZONE 1

ZONE 2

Faster service = More UPTIME™ Technical manuals


The less time spent servicing your made easy
compressor, the more time it will Finding the information you need
run. That's why we've created fast helps you improve uptime.
easy access to routine service Easy to follow, organized
points. Large, hinged doors pro- and highly detailed, service
vide access from one side of the technicians will soon find that
compressor. There's an integrated our technical manuals are
cooler module with easy access the envy of the industry.
for cleaning. Plus, we've extended
the life of filters and oil intervals.

All images shown are for illustration purposes only. Actual product may vary, due to product enhancement.
UPTIME COMPONENTS: EVERY PART IS A PREMIUM PART

OUR OWN AIR ENDS


Few companies in the world have the expertise and ability to design and manufacture air
ends. And nobody makes a bigger or more robust air end. ELGi™ Axis air ends utilize our
proprietary eta-V™ profile, so the compressor runs slower with higher efficiency.

RUN SLOWER, RUN LONGER


Slow running speeds place less stress on components and raise the efficiency
of the compressor. This improves energy efficiency, reduces maintenance costs
and saves you money.

YOU WON'T BELIEVE WHAT YOU WON'T HEAR


Quiet operation is the hallmark of top quality air compressors. And the sound levels
of the EG Series rival any premium compressor on the market.

HIGH-EFFICIENCY MOTOR
Premium-efficiency motors are used to power the EG Series.

OIL SEPARATION < 1PPM


Using a unique, high-efficiency OSBIC process (Oil Separation By Impact and
Centrifugal Action). This involves three stages of separation, which ensures longer
separator element life and greater air quality. All of which saves you money.

THE SMART COMPRESSOR


ELGi's exclusive Neuron III controller diagnoses all systems and serves as your watchdog for
the EG Series. Neuron III monitors all critical systems and provides early warning to prevent
critical failures and enable routine maintenance.

SOMETHING YOU WON'T FIND: LEAKS


Our generous use of rigid, steel piping, hoses and flanged fittings
with o-ring seals help prevent leaks.
UPTIME™ ASSURANCE PLAN:
OUR INDUSTRY-FIRST LIFETIME WARRANTY
REMOVES YOUR RISK

Lifetime warranty* Every ELGi™ compressor is


backed by our industry-first, lifetime air end warranty.

48-hour parts availability Parts availability shouldn't be a


limiting factor for your business. So all ELGi™ distributors
stock high volumes of replacement filters and parts.
However, if they don't have a specific part available,
we'll ship it to you within 48 hours.

Competitive parts pricing Genuine ELGi™ replacement


parts and consumables (oil, filters) are key to protecting
your EG Series compressor and ensuring maximum uptime.
That's why we offer them at competitively low prices.

Loaner machines* If your compressor goes down,


we'll have it repaired within 48-hours or we'll offer you
use of a loaner machine while yours is being repaired.

Customer Service Hotline When you have service questions,


you want to speak to a person, not a machine. You also
want that person to be local and knowledgeable.
That's why our customer service hotline is staffed by industry
professionals who know our products, and your business.
*Subject to conditions.

All images shown are for illustration purposes only. Actual product may vary, due to product enhancement.
WATCH YOUR ENERGY SAVINGS ADD UP

ENERGY EFFICIENCY
AT BEST-IN-CLASS LEVELS
Here's where uptime meets efficiency: the same factors that produce
greater uptime also maximize your energy efficiency. Slow running speeds,
larger air ends, high efficiency motors, cooler running, cleaner air and low
pressure losses are all hallmarks of the EG Series. They're also what make
the EG Series stand out as a leader in energy efficiency.

ENERGY SAVINGS OVERLOAD/NO-LOAD CONTROL ONLY

ELGI DUAL CONTROL ADVANTAGE

120

100
Input Power,%

80

Energy Savings
60 over Load / No-Load
Control Only
Energy Savings
40 over Modulation
Control

20

0
10 20 30 40 50 60 70 80 90 100
Air Flow,%
Modulation Load / No-Load

ELGI's compressors (EG 55 and up) use a dual control system of Load-No-Load with upper end
Modulation Control. This allows customers to maximize the available energy savings.
Adjustable to best fit in the customer application, the Modulation control is used from 100%
to about 50% load and the Load/No-Load control is used from 50% to 20% load.
The result is minimized energy consumption and maximized savings in energy cost.
VFD DRIVES EVEN GREATER ENERGY SAVINGS
Studies show that over a 10-year ownership cycle, energy consumption accounts
for 90% of your total compressed air cost. EG Series compressors with our exclusive
Conserv™ technology can reduce your total energy costs by up to 35%.
This dramatic savings will give you a fast return on your VFD investment

VFD matches compressor output with the demand by varying the motor speed.
Thus, power consumption is in direct relation to air demand. This helps eliminate
the frequent load/unload cycle that wastes energy.

Fixed speed compressors operate on a load/unload band of at least 10 psi


around the working pressure, whereas the ELGi™ VFD operates within a band
of 2 psi. By operating at lower pressures, VFD units save substantial energy.
For every 2 psi reduction in operating pressure, there is a 1% energy savings.

VFD also improves your uptime. Fixed compressors with WYE-Delta starters use
starting currents as high as three times the full load current (FLC). With ELGi™ VFD,
starting current is less than the FLC. This helps avoid using heavy rated components
such as fuses, MCCB, cable size, generator rating and isolators.

10 YEAR LIFE CYCLE COST

60%

ADVANTAGES: Electrical: Mechanical:


Low starting current Minimum maintenance
High Efficiency Soft start
Improved power factor Smooth control
Reduced maximum demand
WORLD-CLASS PRODUCTS. WORLD- WIDE REA

The EG Series is just the latest breakthrough for ELGi.™


We're a 60+ year old company who has risen to become one of
the world's largest manufacturers of air compressors. Our rapidly
expanding global footprint now spans 120+ countries, 28 offices and
100's of distributors. Our global resources include:

• Leader in technology-embedded products: one of only seven


companies in the world to design and develop our own two-stage,
oil-free screw compressors

• Full line provider of portable, rotary screw, reciprocating,


centrifugal, marine and railroad compressors

• Designs and manufactures the widest range of


proprietary oil lubricated and oil free air ends in the world

• Employs more than 350 engineers worldwide focused on design,


development and manufacturing

• Multiple manufacturing hubs with local product assembly worldwide

• 2 million ELGi™ installations power to businesses around


the globe, including:
ABB, Coca-Cola, Cummins, Halliburton, Harley Davidson, Siemens,
Pepsi, Disney, Revlon, Tyson, Rockwell medicals, Valspar, Duke energy
and many other world-class companies.

INDUSTRIAL APPLICATIONS

Aerospace Industry Automobile Industry Food Industry


CH. LOCAL SERVICE.

120+ 28 03 ELGi is the first,


globally established
industrial air compressor
manufacturer to have
Countries where Countries with Manufacturing won the Deming Prize*
ELGi does business direct presence countries *In over six decades

Defense Industry Sandblasting Textiles Industry


Technical Specification 15 – 300 HP (11 – 250 kW)
Model Capacity Working Package Package Sound
Power Pressure Dimension (In) Weight Level
60H z HP kW cfm m3/min psi g bar g Length Width Height lbs Kg dB(A)
EG11 - 100 15 11 71 2.01 100 7 56” 32” 58” 1213 550 69
EG11 - 125 15 11 62 1.76 125 8.5 56” 32” 58” 1213 550 69
EG11 - 150 15 11 55 1.56 150 10 56” 32” 58” 1213 550 69
EG11 - 175 15 11 49 1.39 175 12.5 56” 32” 58” 1213 550 69
EG15 - 100 20 15 94 2.66 100 7 56” 32” 58” 1257 570 69
EG15 - 125 20 15 85 2.41 125 8.5 56” 32” 58” 1257 570 69
EG15 - 150 20 15 77 2.18 150 10 56” 32” 58” 1257 570 69
EG15 - 175 20 15 65 1.84 175 12.5 56” 32” 58” 1257 570 69
EG18 - 100 25 18 117 3.31 100 7 56” 32” 58” 1411 640 69
EG18 - 125 25 18 110 3.11 125 8.5 56” 32” 58” 1411 640 69
EG18 - 150 25 18 92 2.61 150 10 56” 32” 58” 1411 640 69
EG18 - 175 25 18 82 2.32 175 12.5 56” 32” 58” 1411 640 69
EG22 - 100 30 22 143 4.05 100 7 56” 32” 58” 1433 650 69
EG22 - 125 30 22 134 3.79 125 8.5 56” 32” 58” 1433 650 69
EG22 - 150 30 22 116 3.28 150 10 56” 32” 58” 1433 650 69
EG22 - 175 30 22 96 2.72 175 12.5 56” 32” 58” 1433 650 69
EG26 - 100 35 26 171 4.84 100 7 67” 44” 62” 2401 1089 69
EG26 - 125 35 26 153 4.33 125 8.5 67” 44” 62” 2401 1089 69
EG26 - 150 35 26 140 3.96 150 10 67” 44” 62” 2401 1089 69
EG26 - 175 35 26 124 3.51 175 12.5 67” 44” 62” 2401 1089 69
EG30 - 100 40 30 203 5.75 100 7 67” 44” 62” 2401 1089 69
EG30 - 125 40 30 178 5.04 125 8.5 67” 44” 62” 2401 1089 69
EG30 - 150 40 30 153 4.33 150 10 67” 44” 62” 2401 1089 69
EG30 - 175 40 30 136 3.85 175 12.5 67” 44” 62” 2401 1089 69
EG37 - 100 50 37 248 7.02 100 7 67” 44” 62” 2447 1110 69
EG37 - 125 50 37 212 6.00 125 8.5 67” 44” 62” 2447 1110 69
EG37 - 150 50 37 203 5.75 150 10 67” 44” 62” 2447 1110 69
EG37 - 175 50 37 172 4.87 175 12.5 67” 44” 62” 2447 1110 69
EG45 - 100 60 45 302 8.55 100 7 67” 44” 62” 2453 1113 69
EG45 - 125 60 45 267 7.56 125 8.5 67” 44” 62” 2453 1113 69
EG45 - 150 60 45 230 6.51 150 10 67” 44” 62” 2453 1113 69
EG45 - 175 60 45 208 5.89 175 12.5 67” 44” 62” 2453 1113 69
EG55 - 100 75 55 375 10.62 100 7 77” 50” 70” 3858 1750 69
EG55 - 125 75 55 347 9.83 125 8.5 77” 50” 70” 3858 1750 69
EG55 - 150 75 55 285 8.07 150 10 77” 50” 70” 3858 1750 69
EG55 - 175 75 55 268 7.59 175 12.5 77” 50” 70” 3858 1750 69
EG75 - 100 100 75 528 14.95 100 7 81” 50” 77” 4453 2020 69
EG75 - 125 100 75 453 12.83 125 8.5 81” 50” 77” 4453 2020 69
EG75 - 150 100 75 415 11.75 150 10 81” 50” 77” 4453 2020 69
EG75 - 175 100 75 390 11.04 175 12.5 81” 50” 77” 4453 2020 69
EG90 - 100 125 90 604 17.10 100 7 111” 65” 84” 6197 2811 75
EG90 - 125 125 90 536 15.18 125 8.5 111” 65” 84” 6197 2811 75
EG90 - 150 125 90 478 13.54 150 10 111” 65” 84” 6197 2811 75
EG110 - 100 150 110 720 20.39 100 7 111” 65” 83” 6393 2900 75
EG110 - 125 150 110 630 17.84 125 8.5 111” 65” 83” 6393 2900 75
EG110 - 150 150 110 570 16.14 150 10 111” 65” 83” 6393 2900 75
EG160 - 100 200 160 975 27.61 100 7 111” 65” 84” 7840 3556 75
EG160 - 125 200 160 850 24.07 125 8.5 111” 65” 84” 7840 3556 75
EG160 - 150 200 160 778 22.03 150 10 111” 65” 84” 7840 3556 75
EG200 - 100 250 185 1275 36.10 100 7 126” 83” 88” 12586 5709 78
EG200 - 125 250 185 1175 33.27 125 8.5 126” 83” 88” 12586 5709 78
EG200 - 150 250 185 1000 28.32 150 10 126” 83” 88” 12586 5709 78
EG250 - 100 300 220 1515 42.90 100 7 126” 83” 88” 12632 5730 78
EG250 - 125 300 220 1350 38.23 125 8.5 126” 83” 88” 12632 5730 78
EG250 - 150 300 220 1170 33.13 150 10 126” 83” 88” 12632 5730 78
ENERGY SAVING VFD COMPRESSORS
EG11 V 15 11 71 2.01 100 - 175 7 - 12.5 56” 32” 58” 1323 600 69
EG15 V 20 15 94 2.66 100 - 175 7 - 12.5 56” 32” 58” 1433 650 69
EG18 V 25 18 117 3.31 100 - 175 7 - 12.5 56” 32” 58” 1477 670 69
01CAT0021/R03

EG22 V 30 22 143 4.05 100 - 175 7 - 12.5 56” 32” 58” 1477 670 69
EG26 V 35 26 171 4.84 100 - 175 7 - 12.5 67” 44” 62” 2501 1134 69
EG30 V 40 30 203 5.75 100 - 175 7 - 12.5 67” 44” 62” 2501 1134 69
EG37 V 50 37 248 7.02 100 - 175 7 - 12.5 67” 44” 62” 2547 1155 69
EG45 V 60 45 302 8.55 100 - 175 7 - 12.5 67” 44” 62” 2553 1158 69
EG55 V 75 55 375 10.62 100 - 175 7 - 12.5 77” 50” 70” 4012 1820 69
EG75 V 100 75 528 14.95 100 - 175 7 - 12.5 81” 50” 77” 4607 2090 69
EG90 V 120 90 604 17.10 100 - 150 7 - 10.0 111” 65” 84” 6418 2911 75
EG110 V 150 110 720 20.40 100 - 150 7 - 10.0 111” 65” 83” 6636 3010 75
EG160 V 200 160 975 27.60 100 - 150 7 - 10.0 111” 65” 84” 8148 3696 75
EG200 V 250 185 1275 36.10 100 - 150 7 - 10.0 126” 83” 88” 12862 5834 78
EG250 V 300 220 1515 42.90 100 - 150 7 - 10.0 126” 83” 88” 12908 5855 78

ELGi Compressors USA, Inc.: 4610 Entrance Drive Suite A, Charlotte, NC 28273 | T: +1-704-943-7966 | W: www.elgi.us

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