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KEILVERBINDER

Fitting system
APPLICATIONS: ADVANTAGES:

SHELVING INVISIBLE MOUNTING


DRAWER FRONTS for fronts 5mm thick and up for minimalist design
Concealed, detachable PANEL COVERS DETACHABLE CONNECTION
EXHIBITION/TRADE SHOW STAND CONSTRUCTION SPACE-SAVING AND VERSATILE
TIGHT SPACE ASSEMBLY, slides on from the front suitable for thin panels
FLAT-PACK FURNITURE TOOL-FREE ASSEMBLY
WOOD-METAL-CONNECTION QUICK AND EFFECTIVE
REPAIR, for correction of bulging parts PRESSURE AND TENSION RESISTANT
Ideal for NESTING-SYSTEMS PATENTED SYSTEM

The KV-SYSTEM utilizes the proven dovetail principle.

It combines the aesthetic expectations for a concealed, detachable


furniture fastener with a variety of efficient application options.

The system is variable to provide both common areas of application as well


as individual special solutions and large-scale industrial applications.
C O NTENT

I TY PIC A L A P PLIC A TIO N S


II SYSTE M K V S A N D K V D
III SYSTE M C O M P O N E N TS
IV TEC H N O L O G Y
V S A M PLES
VI C O O PER A TIO N
c raumrealisierungen.de
Shelving and wall units Shopfitting Room divider

APPLICATIO N EXA M PLES

c raumrealisierungen.de
Masterpiece Bastian Zahn Drawer front invisibly fixed Sleeves for mounting

I
c Pepe Nitz mit Yasemin Yilmaz c 7172.de
Wood-metal systems Oak connected with 2mm raw steel-elements

APPLICATIO N EXA M PLES

c Pepe Nitz mit Yasemin Yilmaz


Flat-pack table Design Jonas Finkeldei

I
c tal-schreiner.de c 7172.de
Built-in furniture Modular plug-in systems

APPLICATIO N EXA M PLES

c raumrealisierungen.de
HUB mini, Design Felix Angermeyer Flat-pack furniture Tool-free assembly

I
Ready-to-fit sideboards Exhibition construction Endless shelf construction, extendable

APPLICATIO N EXA M PLES I

Masterpiece Manuel Zull KV-Pocket in the underside of the table top

I
KVD-SYSTEM (KV sleeve - Direct)
All connection variants in which the mounting
profile is milled directly into the material
are categorized into the KVD system.

SYSTE M V ARIA NTS

KVS-SYSTEM (KV sleeve - railSystem)


All connection variants that include the
rail are categorized into the KVS system.

II
Standard materials Dense panel materials Special materials

min. 15
12

12

12

metal etc.
SYSTE M V ARIA NTS KVS-SYSTEM

connection to metal profiles

Square tube
20x20x2
12

c Pepe Nitz

II
Standard materials Dense panel materials Connection to metal profiles

Square tube
15 x 15 x 1.5

min 12

15
19

SYSTE M V ARIA NTS KVD-SYSTEM

Continuous
floor elements

12
c Qratorium
Sideboard, plug-in system KVD, 12mm of thickness

II
Standard materials Dense panel materials Dense panel materials

min 10

min 12
19

min 8 KV sleeve embedded min 6

KV pocket milling KV pocket milling KV pocket milling


in the vertical element in the vertical element in the vertical element

SYSTE M V ARIA NTS KVD-SYSTEM

c Qratorium Qratorium
Hanging shelf, connection with KV pockets KV pockets detail The invisible connection can be assembled
without any tools.

II
DRILLING JIG KV LONG SLEEVE

KV LONG SLEEVE KV SLEEVE

SYSTE M C O M P O NENTS

KV LONG SLEVE KV CUTTER

KV RAIL

III
Item name: KV rail

Item number: S 115-2 EAN: 900 27 30 83 99 06


S 295-2 EAN: 900 27 30 83 99 13
S 595-2 EAN: 900 27 30 83 99 20
S 3000-2 EAN: 900 27 30 83 98 90
S 3000-0 EAN: 900 27 30 83 98 83

Item description: Profile rail for mounting KV sleeves for a


form-fitting and positive connection

Material: Aluminium, drilled and undrilled 12

Dimension: W x H = 12 x 10mm, L up to 3000mm

10
Hole drilling: see rail listing

SYSTE M C O M P O NENTS KV RAIL

The KV RAIL are inserted into a


dado in the sides of the shelves and
engage the KV SLEEVES screwed onto the
counterpart pieces creating a rigid connection..
To provide an invisible connection, the dado should
not be milled through the front of the shelf.
In the case of solid wood shelves, the KV rail
also would help prevent cupping and bowing.
Assembly video at: www.keilverbinder.de

III
Designation explanation:

S 115 - 2 S 115 - 2
32.5 50 32.5 32.5 50 32.5
115 115

Lengths

Holes
(mm)
Rail
S 295 - 3
32.5 100 130 32.5
295

S 595 - 6
32.5 100 100 130 100 100 32.5
595

S 3000 - 20
75 150 150 150 150 75
3000

S 3000 - 0
3000

SYSTE M C O M P O NENTS STANDARD RAIL LENGTH:


(Special lengths on request)

KV rail as a technical design element KV rail concealed by a solid wood edge to the front

III
H 001-w
Item name: KV sleeve

6
Item number: H 001-w EAN: 90 027 30 84 06 43 32

H 001-s EAN: 90 027 30 83 98 76 9

Item description: Dovetail sleeve for dovetail connector rail system (KVS)
and dovetail connector direct system (KVD)
H 001-s

2 4
Material: POM, white and black
9
Dimension: L x W x H = 9 x 9 x 6mm

Holes: 1 hole for screw 3mm

9
Areas of application: - As a counterpart piece to the aluminium dovetail rail
- For flat connections in dovetail pockets
- For the KVD area, only with very dense, solid materials

SYSTE M C O M P O NENTS KV SLEEVE


Note on sleeve tension:

The firmer the screw on the dovetail sleeve is


tightened, the harder it is to slide onto the shelf
and remove it again, so the clamping effect is
stronger.
Caution: Overtightening can damage the sleeve.

It is recommended that the KV SLEEVES be installed


carefully, with the final tightening of the screw
done by hand to realize the full potential of the
sleeve spreading effect..

Screwing force hülse für KVS und KVD

Shelf Side panel


KV sleeve for mounting in a milled KV pocket

III
Item name: KV cutter

Item number: F 001 EAN: 40 409 32 13 19 80

Item description: Profile milling cutter for the KVD variant, for
cutting into the edge or surface, such as KV pockets.

Material: Hard metal

Shank diameter: 8 mm

Shank length: 61 mm

Milling paths and shapes are configurable

SYSTE M C O M P O NENTS KV CUTTER

The KV CUTTER is the basis for the KVD system variant. F 001

With this very efficient form of furniture connection, the typical


dovetail profile is milled directly into the material - on the edge or
on the surface.

The material must be checked in advance for the


suitability of this application.

In addition to the linear connection milling, it is also possible to


make numerous dovetail pockets and attachment millings.
Corresponding CAD and CAM data are available for download.

The KV sleeve or the KV long sleeve can be used as the connecting


counterpart piece. Suitable for routers, CNC, and router tables.
Ideal for nesting

III
Item name: KV long sleeve
Item number: LH 000-w EAN: 42 700 02 15 91 36
LH 000-s EAN: 42 700 02 15 91 43 The shelf can be slid on from the
front, the connection is invisible
Item description: KV long sleeve for KVD-system, without centring pin

Material: POM, white and black


Side panel

8
Dimension: L x W x H = 41 x 9 x 7mm

Holes: 5 holes for 3mm screws without centring pin.


Therefore, it can be freely positioned
In the case of very thin side panels,
Areas of application: - KVD-system with standard materials the opposite KV long sleeves can be screwed on
- For flat connections with greater load transfer in different positions.

SYSTE M C O M P O NENTS KV LONG SLEEVE

LH 000-w
7

32 32 32 32 32

41
2 5

LH 000-s

8 8 8 8

32
9

III
Item name: KV long sleeve
Item number: LH 001-w EAN: 42 700 02 15 91 67
LH 001-s EAN: 42 700 02 15 91 74 The shelf can be slid on from the
front, the connection is invisible
Item description: KV long sleeve for KVD-system, with 1 centring pin

Material: POM, white and black


Side panel

8
Dimension: L x W x H = 41 x 9 x 7mm

Holes: 5 holes for 3mm screws, with centring pin in the middle,
KV long sleeve can be easily positioned. It can be rotatable.
In the case of very thin side panels,
Areas of application: - KVD-system with standard materials the opposite KV long sleeves can be screwed on
- For flat connections with greater load transfer in different positions.

SYSTE M C O M P O NENTS KV LONG SLEEVE

LH 001-w
7

32 32 5 32 32

41
2 5

LH 001-s

8 8 8 8

32
9

III
Item name: KV long sleeve
Item number: LH 002-w EAN: 42 700 02 15 91 81
LH 002-s EAN: 42 700 02 15 91 98 The shelf can be slid on from the
front, the connection is invisible
Item description: KV long sleeve for KVD-system, with 2 centring pin

Material: POM, white and black


Side panel

8
Dimension: L x W x H = 41 x 9 x 7mm

Holes: 5 holes for 3mm screws, with 2 centring pin for


easy positioning in the 32 hole grid system.
In the case of very thin side panels,
Areas of application: - KVD-system with standard materials the opposite KV long sleeves can be screwed on
- For flat connections with greater load transfer in different positions.

SYSTE M C O M P O NENTS KV LONG SLEEVE

LH 002-w
7

5 32 32 32 5

41
2 5
D=3.2

LH 002-s

32

8 8 8 8
9

III
Hole pattern 2 centre marking

9 8 8 8 8 9
Item name: Drilling jig KV long sleeve 8 2 6 2 6 2 6 2 6 2 8

Item number: B 002-19 EAN: 42 700 02 15 91 05

Item description: The drilling jig makes it possible to easily


and quickly create the pre-drilled holes

6
for all 3 variants of the long sleeve.
It is designed so that the holes will be in

9,5
the center of a 19mm piece.

25
19
Material: Aluminum

9,5
Hole pattern 1 centre marking
Dimension: 25 x 25 x 50mm
5 2 5 2 5
Drilling jig for: LH 000, LH 001 und LH 002
50

SYSTE M C O M P O NENTS DRILLING JIG KV LONG SLEEVE

B 002-19
Drilling side for LH 000 Drilling side for LH 001
and LH 002

Flush edges = hole in the middle


6
25
19
6 19

25

Plate 19mm

III
TECH N OLO GY

IV
The KV cutter makes it easy to cut different Milling variant A:
shapes and sizes of KV pockets. Interlock between the
Entry- and eXit point.
With the linear KV pocket, the milling cutter
plunges into the material edge or surface.
E X
The pocket can be milled to any length.

The counterpart piece can be locked between


Milling variant B:
the entry and exit point.
Cutter stops at X, reverses,
locking now from plunge point,
Depending on the machine, the linear milling thus also fixed end locking
path can also be milled deeper in segments
to achieve more tension in certain areas.
E X
linear KV pocket - a simple straight milling

TECH N OLO GY KV POCKET

End position of sleeve


Milling path

Entry and exit point


End result of the milling

End result of the milling

Entry and exit point


Milling path
End position of sleeve

KV pocket for fastening drawer fronts KV pocket for holding solid wood slats

IV
Example of milling a KV pocket for a KV long sleeve
to get a completely concealed connection
KV pocket for KV long sleeve
Scale 1:1
Total length of the milling figure: 74.5 mm
Milling depth (depending on material): 7.2 mm
Image enlarged M 2,5:1 41

Entry and exit point End position long sleeve


4.5

Milling path
3

9
4.5

4.5 1.5 32 32 4.5


74,5

TECH N OLO GY MILLING KV POCKET

Example of milling a KV pocket "20"


for a completely concealed connection
KV pocket "20"
Scale 1:1
Total length of the milling figure: 30.1 mm
Milling depth (depending on material): 7.2 mm
Image enlarged M 2,5:1

Entry and exit point


4.5

End position
sleeve
11.2

2.2

9
Milling path
4.5

4.5 1.1 5 15 4,5


30.1
Assembly video see at: keilverbinder.de 20

IV
Long sleeve for holes in a typical 32mm distance, ideal for a detachable, damage-free connection or for repairing bulging furniture side parts.

TECH N OLO GY KV SLEEVE FOR HOLE SERIES 32MM

In combination with a 5mm expansion sleeve, it is ideal for a detachable, damage-free connection
or for repairing bulging furniture side parts.

Videos on: www.keilverbinder.de or instagram: @keilverbinder

IV
Standard sleeve attachment Variant sleeve attachment Alternative sleeve attachment

Screw 3 x L Screw 3 x L Screw 3 x L

hole pre-drilling hole pre-drilling hole pre-drilling

TECH N OLO GY MOUNTING OPTIONS

As a positioning and assembly aid, the wedge sleeve can also be partially embedded in the panel material.
The milling depth on the counterpart piece must then be adjusted accordingly.

Application example: Milling to receive a lamella cladding

IV
SA M PLES

V
The SAMPLE KVD best illustrates the numerous options of the KV connector. It not only comes with
different connection options on the surface and the edge, it allows you to experience both the haptic
and acoustic feedback of the system..

The sample can also be used by the fabricator as a template for the milling depth and fastening of the
sleeves. It also shows how easily panels and drawer fronts as thin as 8mm can
be invisibly connected by a mounting profile milled directly into the
material and how they can also be dismantled without tools.

More informationen: www.forescolor.de

SA M PLES STANDARD SAMPLE KVD

Request your free functional sa m ple!

V
The SAMPLE KVD best illustrates the numerous options of the KV connector. It not only comes with different connection options on the surface and the
edge, it allows you to experience both the haptic and acoustic feedback of the system..

The sample can also be used by the fabricator as a template for the milling depth and fastening of the sleeves. It also shows how easily panels and drawer
fronts as thin as 8mm can be invisibly connected by a mounting profile milled directly into the material and how they can also be dismantled without tools.

SA M PLES STANDARD SAMPLE KVS

Request your free functional sa m ple!

V
Chipboard, 8mm, 12mm and 19mm Compactboard, 8mm with oak, 19mm Bioboard, 8mm

SA M PLES FUNDERMAX MATERIALS

KV-milling in edge or surface Sample for a invisible flat-pack connection with KV-long sleeve in 19mm chipboard

V
Invisible Shelf connection im 12mm material Detachable plug-in connection, here for CDF 12mm special milling in forescolor

SA M PLES SPECIALS

Connection metal and wood based material Lightweight - industrial product Double long sleeve - for a booth construction

V
C O O PERATIO N

VI
7172 is a modular furniture system. A furniture piece that becomes your lifetime companion for different
life situations and uses. A system that enables you to change it again and again in a playful manner.

The area of application ranges from shelves and room dividers to space-building structures like
exhibition construction/shop fitting/office furnishing, etc.

The fundamental is formed by a circumferential groove and the invisible wedge connector fitting. This
simple combination not only joins side parts and floors
but also allows many other functions to be included.

Firstly, the defining feature of the system is the


veins. You can change the look and function of
the furniture in a wink of an eye. Furthermore, it
can be integrated with stabilization and acoustic
elements, guidance and labeling systems, different
materials, surfaces, and fronts .
Detail with profiled inscription vein, made of oak

C O O PERATIO N SYSTEM 7172

More information and pictures: www.7172.de Basic construction Freely positionable plug-in elements, acoustic felt

VI
The Shaper Origin enables precise milling in
CNC quality - everywhere, in the workshop as
well as on the construction site.

Complex milling geometries such as polygonal


wedge pockets can thus be done easily,
quickly and with absolute precision.

Because Origin uses the panel surface as


a height reference, milling depths are
always 100% accurate regardless of
panel thickness tolerances.

More information: www.shapertools.com

C O O PERATIO N

Request your free


functional sa m ple!

Free KV pocket milling for oak slats

VI
www.studioouttaspace.com www.pragmaticdesign.de www.byform.de

pragmatic design
by studio michael hilgers

www.form.bar www.addupp.de www.finkeldei-design.de

C O O PERATIO N DESIGN + PRODUCTION

www.forescolor.de www.fundermax.com www.ackermanngmbh.de

RUWI
www.gannomat.at www.ruwi.de www.cnc-holzfraese.de

VI
C O NTACT

Layout, images, text:


KEILVERBINDER
Hauptstrasse 2b
D - 85777 Fahrenzhausen
Tel. 0049 8133 92962
info@keilverbinder.de
www.keilverbinder.de

Instagram: @keilverbinder

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