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84 views8 pages

SAMSON

ASSASA
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© © All Rights Reserved
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T 8015 EN

Series 240 · Type 3241-1 and Type 3241-7 Pneumatic Control Valves
Type 3241 Globe Valve
DIN version

Application
Control valve for process engineering and industrial applications

Nominal size DN 15 to 300


Pressure rating PN 10 to 40
Temperatures –196 to +450 °C

Special features
Type 3241 Globe Valve operated with
• Type 3271 Pneumatic Actuator (Type 3241-1 Control
Valve)
• Type 3277 Pneumatic Actuator (Type 3241-7 Control
Valve)
Valve body made of
• Cast iron
• Spheroidal graphite iron
• Cast steel, cast stainless steel or cast cold-resisting steel
Fig. 1: Type 3241-1, DN 15
• Forged steel or forged stainless steel to 150
• Special materials
Undivided valve bonnet up to DN 150
Valve plug
• Metal seal
• Soft seal Fig. 2: Type 3241-7, DN 15
• High-performance metal seal to 80, forged steel

Optional with RFID tags with unique identification according


to DIN SPEC 91406.
The control valves with their modular design can be equipped
with various accessories:
Positioners, limit switches, solenoid valves and other accesso-
ries according to IEC 60534-6-1 1) and NAMUR recommen-
dation. Refer to Information Sheet u T 8350 for more details.
Fig. 3: Type 3241-1, ≥DN 200
Versions
Standard version for temperatures from –10 to +220 °C or
Pneumatic Actuator for integral positioner attachment (see
also with adjustable high-temperature packing from –10 to
Data Sheet u T 8310‑1)
+350 °C for nominal sizes DN 200 to 300
Further versions:
– Type 3241-1 (Fig. 1 and Fig. 3) ·DN 15 to 300 with
Type 3271 Pneumatic Actuator (see Data Sheets – Welding ends
u T 8310‑1, u T 8310‑2 and u T 8310‑3) – Adjustable packing · See Information Sheet u T 8000‑1
– Type 3241-7 (Fig. 2) · DN 15 to 150 with Type 3277 – Flow divider or AC-1 for noise reduction · See Data
Sheets u T 8081 and u T 8082
1) Accessories required. See associated actuator documentation.

SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Edition November 2022
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 · samson@samsongroup.com · www.samsongroup.com
– Perforated plug · See u T 8086
– Valve plug with pressure balancing · See Technical data
– Insulating section or bellows seal · See Technical data
– Stainless steel actuator · See Data Sheet u T 8310‑1
– Heating jacket · On request
– Additional handwheel · See Data Sheets u T 8310‑1,
u T 8310‑2 and u T 8310‑3
– Type 3241 PSA · Version for pressure swing adsorption
plants · See Data Sheets u T 8015‑1 and u T 8012‑1
– Version tested according to DIN EN 14597 · For heat
generator (see Data Sheet u T 8016)
– DIN/DVGW-tested version for gas according to
DIN EN 161:2013-04 (see Data Sheet u T 8020-2)
– ANSI version · See Data Sheet u T 8012 Fig. 5: Type 3241 Valve, forged steel version, DN 15 to 80, with
insulating section
– Versions with dimensions according to Japanese Industry
Standard (JIS) · Details on request

Design and principle of operation


The medium flows through the valve in the direction indicated
by the arrow. The valve plug position determines the
cross-sectional area between the seat and plug.
Depending on how the springs are arranged in the pneumatic
actuator (see Data Sheets u T 8310‑1 and u T 8310‑2), the
valve has two different fail-safe positions that become effective
when the supply air fails:
– Actuator stem extends (fail-close)
The valve closes when the supply air fails.
– Actuator stem retracts (fail-open)
The valve opens when the supply air fails.

Fig. 4 to Fig. 7 show configuration examples. Fig. 6: Type 3241 Valve, forged steel version, DN 15 to 80, with
bellows seal

Fig. 4: Type 3241-1 Control Valve, DN 15 to 150, with


Type 3271 Actuator

Fig. 7: Type 3241 Valve, DN 200 to 300

2 T 8015 EN
Technical data
Table 1: Technical data for Type 3241
Nominal size DN 15 to 250 15 to 150 15 to 300 15 · 25 · 40 · 50 · 80
Spheroidal
Cast iron EN- graphite iron Cast steel Forged stain-
Cast steel Cast stainless Cast stainless Forged steel
Material GJL-250 (EN- EN-GJS-400- 1.6220/ less steel
1.0619 steel 1.4408 steel 1.4308 1.0460
JL1040) 18-LT 1.1138 1.4404
(EN-JS1049)
Pressure rating PN 10 · 16 16 · 25 10 · 16 · 25 · 40
Flanges All DIN versions
Type of connection DIN EN 12627 only for DN 25, 40, 50, 80, 100, 150, 200,
Welding ends – –
250, 300
Seat-plug seal Metal seal · Soft seal · High-performance metal seal
Characteristic Equal percentage · Linear (according to Information Sheet u T 8000‑3)
Rangeability 50:1 for DN 15 to 50 · 30:1 for DN 65 to 150 · 50:1 for DN 200 and larger
Heating jacket Up to DN 100: PN 25 · DN 125 and larger: PN 16
Application range according to the technical specifications and the explosion protection certificates.
RFID tag (optional)
Documents u www.samsongroup.com > Products > Electronic nameplate
Conformity

Temperature ranges in °C · Permissible operating pressures acc. to pressure-temperature diagrams (see Information Sheet u T 8000‑2)
All nominal sizes: –10 to +220
Body without insulating section
Nominal sizes DN 200 to 300 with high-temperature packing: –10 to +350
Insulating section –10 to +300 –10 to +350 –10 4) to +400 –50 to +450 1) –50 to +300 –50 to +300 1) –10 4) to +400 –50 to +450
Long 2) – –196 to +450 – –196 to +300 – –196 to +450
Body with
Bellows seal –10 to +300 –10 to +350 –10 4) to +400 –50 to +450 1) –50 to +300 –50 to +300 1) –10 4) to +400 –50 to +450
Long 2) – –196 to +450 – –196 to +300 – –196 to +450
Metal seal –196 to +450
Standard
Valve Soft seal –196 to +220
plug PTFE ring –50 to +220 · Lower temperatures on request
Balanced
With graphite ring 10 to 450
RFID tag (optional) Max. permissible operating temperature: 85 °C
Leakage class according to IEC 60534‑4
Metal seal Standard: IV · High-performance metal seal: V 3)
Valve Soft seal VI
plug Standard: IV · With PTFE or graphite pressure-balancing ring
Balanced Metal seal
Special version: V · For high-performance (only with PTFE balancing ring) on request
1) DN 200 and larger: down to –196 °C
2) Long insulating section or bellows seal up to DN 150
3) Leakage class V for temperatures <–50 °C on request
4) Version for lower temperatures on request

Table 2: Materials
Standard version
Spheroidal
Cast iron EN- graphite iron Cast steel
Cast steel Cast stainless Cast stainless Forged steel Forged stainless
Valve body 1) GJL-250 (EN- EN-GJS-400- 1.6220/
1.0619 steel 1.4408 steel 1.4308 1.0460 steel 1.4404
JL1040) 18-LT 1.1138
(EN-JS1049)
1.0460/EN- 1.4408/ 1.0566/ 1.4308/
Valve bonnet 1.0460/1.0619 1.0460 1.4401·1.4404 5)
GJL-250 1.4401·1.4404 5) 1.6220 1.4301
1.4404/ 1.4006/ 1.4301/ 1.4006/ 1.4404/
Seat 2) 1.4006/1.4008
1.4409 1.4008 1.4308 1.4008 1.4409
1.4006 1.4006
1.4404/ 1.4301/ 1.4404/
Plug 2) 1.4006 (1.4404)/1.4008 (1.4404)/ (1.4404)/
1.4409 1.4308 1.4409
1.4008 1.4008
Seal ring for soft-seated plug: PTFE with glass fiber
Plug seal
Seal ring for balanced plug: PTFE with carbon or graphite ring –
Guide bushing 1.4104 1.4404 1.4404 1.4301 1.4104 1.4404
Packing 3) V-ring packing: PTFE with carbon · Spring: 1.4310
Body gasket Graphite on metal core
Insulating section 1.0460 1.4401·1.4404 5) 1.0566 1.4301 1.0460 1.4401·1.4404 5)
Bellows Intermediate piece 1.0460 1.4401·1.4404 5) 1.0566 1.4301 1.0460 1.4401·1.4404 5)
seal Bellows seal 1.4571 4) 1.4541 1.4571 4)
Heating jacket – 1.4404
1) Special materials for applications with seawater: 1.4538, duplex 1.4470; nickel-based alloy: 9.4610; other special materials on request
2) Seats and metal-seated plug also with Stellite® facing; for ≤DN 100 plug up to seat bore 38 made of solid Stellite® available.
3) Other packings on request (see Information Sheet u T 8000‑1)
4) Other materials on request
5) Material double stamping

T 8015 EN 3
Table 3: KVS coefficients
Terms for control valve sizing according to IEC 60534, Parts 2-1 and 2-2: FL = 0.95, XT = 0.75

Table 3.1: Overview with flow divider ST 1 (KVS-1), ST 2 (KVS-2) or ST 3 (KVS-3)


0.1
1000 1500
KVS 0.16 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 200 260 250 360 630 1) 1)
0.25
900 1350
KVS-1 – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 180 234 225 320 560 1) 1)

KVS-2 – 8 13 20 32 48 63 50 80 125 160 210 200 290 500 800 1200


KVS-3 – 7.5 12 20 30 – – 47 75 120 – – 190 270 480 750 –
Seat Ø
3 6 12 24 31 38 48 63 80 63 80 100 110 130 125 150 200 250 300
[mm]
Travel in mm 15 30 60 120
1) Not available with valve body made of cast iron (EN-GJL-250).

Table 3.2: Versions without flow divider · Areas highlighted in gray indicate versions also with pressure balancing
0.1
KVS 0.16 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 200 260 250 360 630 1000 1500
0.25
DN
15 • • • • • • •
20 • • • • • • • •
25 • • • • • • • • •
32 • • • • • • • • •
40 • • • • • • • • • •
50 • • • • • • • • • • •
65 • • •
80 • • • • • 1)
100 • • •
125 • • • •
150 • • • •
200 • • • • •
250 • • • • • • 2)
300 • • • • • •
1) With 19 mm overtravel (not with bellows seal)
2) DN 250 with KVS = 1000 not available with valve body made of cast iron (EN-GJL-250).

Table 3.3: Versions with flow divider ST 1 (KVS-1) · Areas highlighted in gray indicate versions also with pressure balancing
KVS-1 – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 180 234 225 320 560 900 1350
DN
15 • • •
20 • • •
25 • • •
32 • • •
40 • • • •
50 • • • • •
65 • • •
80 • • • •
100 • • •
125 • • • •
150 • • • •
200 • • • • •
250 • • • • • • 1)
300 • • • • • •
1) DN 250 with KVS1 = 900 not available with valve body made of cast iron (EN-GJL-250).

4 T 8015 EN
Table 3.1: Overview with flow divider ST 1 (KVS-1), ST 2 (KVS-2) or ST 3 (KVS-3)
0.1
1000 1500
KVS 0.16 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 200 260 250 360 630 1) 1)
0.25
900 1350
KVS-1 – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 180 234 225 320 560 1) 1)

KVS-2 – 8 13 20 32 48 63 50 80 125 160 210 200 290 500 800 1200


KVS-3 – 7.5 12 20 30 – – 47 75 120 – – 190 270 480 750 –
Seat Ø
3 6 12 24 31 38 48 63 80 63 80 100 110 130 125 150 200 250 300
[mm]
Travel in mm 15 30 60 120

1) Not available with valve body made of cast iron (EN-GJL-250).

Table 3.4: Versions with flow divider ST 2 (KVS-2) · Areas highlighted in gray indicate versions also with pressure balancing
KVS-2 – 8 13 20 32 48 – 50 80 125 160 210 200 290 500 800 1200
DN
15
20
25
32 • •
40 • • •
50 • • • •
65 • • •
80 • • •
100 • • •
125 • •
150 • • • •
200 • • • • •
250 • • • • •
300 • • • • • •

Table 3.5: Versions with flow divider ST 3 (KVS-3) · Areas highlighted in gray indicate versions also with pressure balancing
KVS-3 – 7.5 12 20 30 – – 47 75 120 – – 190 270 480 750 –
DN
15
20
25
32
40
50 • 1)
65 • • •
80 • • •
100 •
125 •
150 • • •
200 • • • •
250 • • • • • •
300 • • • • •
1) Not with bellows seal or insulating section

Differential pressures: Permissible differential pressures are listed in Information Sheet u T 8000‑4 .

T 8015 EN 5
Dimensions and weights

Table 4: Dimensions and weights for standard version of Type 3241-1 and Type 3241-7 Valves with flanges or welding ends
Table 4.1: Dimensions in mm for Type 3241 Valve up to DN 150 · Without actuator
Valve DN 15 20 25 32 40 50 65 80 100 125 150
Length L mm 130 150 160 180 200 230 290 310 350 400 480
≤750v2 cm² 222 223 262 354 363 390
1000 cm²
– 413 423 450
H1 for actuator 1400-60 cm²
1400-120 cm²

2800 cm²
Cast steel 44 2) 72 72 2) 98 98 2) 118 144 175
H2 1) for
Forged steel 53 – 70 – 94 100 – 132 –

1) The H2 dimension is the distance from the middle of the flow path to the bottom of the valve body.
2) The H2 dimension in this valve is not the lowest point of the valve. This valve's lowest point is the bottom of the connecting flanges. The flange
dimensions comply with the corresponding flange standard.

Table 4.2: Dimensions in mm for Type 3241 Valve in DN 200 and larger · Without actuator
250
250 250
200 seat bore
Valve DN 200 cast iron body up up to 200 mm 300
(cast iron body) 250 mm and
to SB 200 mm seat bore
larger
Length L mm 600 600 730 730 730 850
H4 mm 390 390 390 451 451 652
1000 cm²
418 418 418 418 – 503
1400-60 cm²
H8 1) for actuator
1400-120 cm²
503 503 503 503 650 650
2800 cm²
H2 mm 260 230 260 295 295 355
1) H8 increases by 170 mm for valves with KVS 250, 360 or 630 and 60 mm rated travel operating with overtravel.

Table 4.3: Dimensions in mm for Types 3271 and 3277 Pneumatic Actuators

Actuator area cm² 120 175v2 350 350v2 355v2 750v2 1000 1400-60 1400-120 2800

Diaphragm ØD mm 168 215 280 280 280 394 462 530 534 770

Type 3271 mm 69 78 82 92 131 236 403 337 598 713


H 1)
Type 3277 mm 69 78 82 82 121 236 – – – –
H3 2)
mm 110 110 110 110 110 190 610 610 650 650
H5 Type 3277 mm 88 101 101 101 101 101 – – – –
Type 3271 M30x1.5 M60x1.5 M100x2
Thread
Type 3277 M30x1.5 – – – –
G 1/8 G¼ G 3/8 G 3/8 G 3/8 G 3/8 G¾ G¾ G1 G1
a Type 3271
(1/8 NPT) (¼ NPT) (3/8 NPT) (3/8 NPT) (3/8 NPT) (3/8 NPT) (¾ NPT) (¾ NPT) (1 NPT) (1 NPT)
a2 Type 3277 – G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 – – – –

1) Height including lifting eyelet or female thread and eyebolt according to DIN 580. Height of the swivel hoist may differ. Actuators up to
355v2 cm² without lifting eyelet or female thread
2) Minimum clearance required to remove the actuator

6 T 8015 EN
Table 4.4: Weights 1) in kg for Types 3241-1 and 3241-7
250 250
Valve DN 15 20 25 32 40 50 65 80 100 125 150 200 cast -60/ 300
iron -120
Weight without
kg (approx.) 6 7.5 8 12 14 18 29 34 52 81 108 430 468 858 920
actuator

Actuator area cm² 120 175v2 350 350v2 355v2 750v2 1000 1400-60 1400-120 2800
Without
kg (approx.) 2.5 6 8 11.5 15 36 80 70 175 450
handwheel
Type 3271
With hand- 575 2)/
kg (approx.) 4 10 13 16.5 20 41 180 175 300 2)/425 3)
wheel 700 3)
Weight
Without
kg (approx.) 3.2 10 12 15 19 40 – – – –
handwheel
Type 3277
With hand-
kg (approx.) 4.5 14 17 20 24 45 – – – –
wheel

1) The weights specified apply to a specific standard device configuration. Weights of other device configurations may differ depending on the
version (material, trim or number of actuator springs etc.).
2) Side-mounted handwheel up to 80 mm travel
3) Side-mounted handwheel above 80 mm travel

Table 5: Dimensions and weights 1) for Type 3241 Valve with insulating section or bellows seal
Table 5.1: Dimensions in mm and weights in kg for Type 3241 Valve up to DN 150 · Without actuator
Nominal size 15 20 25 32 40 50 65 80 100 125 150
Insulating section
409 410 451 636 645 672
≤750v2 cm² or bellows seal
Long 713 714 755 877 886 913
Insulating section
H4 for 1000 cm²/ – 695 705 732
or bellows seal
actuator 1400-60 cm²
Long – 936 946 973
Insulating section
1400-120 cm²/ –
or bellows seal
2800 cm²
Long –

Weight With bellows seal 9 10.5 11 18 20 24 37 42 70 106 138


[kg] With long bellows seal 13 14.5 15 22 24 28 41 46 78 114 146

Table 5.2: Dimensions in mm and weights in kg for Type 3241 Valve in DN 200 and larger · Without actuator
Version with Insulating section Bellows seal
Valve DN 250 250
(travel) 250 (cast up to 250 seat 250 (cast up to 250 seat
mm 200 300 200 300
iron) 200 mm bore 250 iron) 200 mm bore 250
seat bore seat bore
Height H4 mm 830 830 1065 1065 1150 1036 1036 1492 1492 1520
1000 cm²
418 418 418 – 503 418 418 418 – 503
1400-60 cm²
H8 for
actuator 1400-
120 cm² 503 503 503 650 650 503 503 503 650 650
2800 cm²
Weight (approx. kg) 478 928 963 520 975 1010

1) The weights specified apply to a specific standard device configuration. Weights of other valve configurations may differ depending on the
version (material, trim etc.).

Table 6: Dimensions in mm for Type 3241 Valve with heating jacket · Not for valves with body materials EN-GJL-250 or EN-GJS-
400-18-LT
Nominal size DN 25 32 to 50 65 to 80 100 150 200 to 300
a mm 110 140 180 200 265
b mm 15 20 35 50 80
On request
c mm 140 170 215 255 130
d mm 190 190 230 320 355

T 8015 EN 7
Dimensional drawings
ØD
ØD

H3
a

H3
a
ØD

H
H3
a

H
H5
H8
H

a2

H1
H1

H4

H2
H2

H2
L L L

Type 3241-1 · DN 15 to 150 Type 3241-1 · DN 200 to 300 Type 3241-7 · DN 15 to 150

a
Type 3241 with insulating section or bellows seal Type 3241 with heating jacket
DN 25 to 100

d
b

c
c
H8

DN 150 to 300
H4

H4

d
a a
b

c
c

DN 15 to 150 DN 200 to 300 Flanges, DIN 2635 Bellows seal version with
heating jacket

Ordering text Max. flow rate in kg/h or m³/h


Globe valve Type 3241 Pressure p1 and p2 in bar (absolute pres-
sure)
Nominal size DN …
RFID tag Yes/No
Pressure rating PN ...
Valve accessories Positioner/limit switch
Body material See Table 2
Type of connection Flanges or welding ends
Seat-plug seal Soft seal, metal seal or high-
performance metal seal Associated Information Sheet u T 8000-X
Associated Data Sheets for
Characteristic Equal percentage or linear
pneumatic actuators u T 8310-1 to -3
Pneumatic actuator Type 3271 or Type 3277 Associated Mounting and Operating Instructions
Fail-safe position Fail-close or fail-open u EB 8015
2024-06-03 · English

Associated Safety Manual u SH 8015


Process medium Density and temperature

Specifications subject to change without notice T 8015 EN

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