Air Driven Hydraulic Pumps, Gas Boosters, Power Units, Specialty Valves & Accessories

L & LS SERIES

Sprague Products

Division of Curtiss-Wright Flow Control Corporation

TABLE OF CONTENTS
Page SPRAGUE PRODUCTS AIR DRIVEN HYDRAULIC PUMPS FEATURES & BENEFITS ............................................................................... 3 HOW THE S-216-J AIR DRIVEN PUMP WORKS .......................................... 4 TYPICAL CIRCUITS ..................................................................................... 5 HOW TO ORDER PUMPS-MODEL PART NUMBER CODING ........................ 6 PUMP RATIO SELECTION CHART ............................................................... 7 S-216-J STANDARD HYDRAULIC PUMP ..................................................... 8 HYDRAULIC POWER UNITS ...................................................................... 10 HIGH PRESSURE HAND PUMP ................................................................. 11 NON-CONTAMINATING PUMPS ................................................................ 12 AIR DRIVEN, DOUBLE-ACTING HYDRAULIC PUMPS ................................ 14 AIR DRIVEN, DOUBLE-ACTING HYDRAULIC POWER UNITS .................... 16 S-218-GJC PUMP ...................................................................................... 17 HOW SPRAGUE PRODUCTS GAS BOOSTERS WORK ............................... 19 GAS BOOSTER SELECTION ....................................................................... 21 GAS BOOSTERS ........................................................................................ 23 GAS BOOSTER POWER UNITS .................................................................. 24 OVERHAUL KITS ....................................................................................... 25 SPECIALTY VALVES ................................................................................... 27 ACCESSORIES ........................................................................................... 29 GENERAL INFORMATION .......................................................................... 31

SPRAGUE PRODUCTS AIR DRIVEN HYDRAULIC PUMPS

A variety of hydraulic pumps is offered for various liquid output pressure up to 33,500 psi (2311 bar). Sprague Products pumps service water, oil and most corrosive chemicals, and are rugged, service-proven and virtually maintenance-free. The Sprague Products positive-displacement type pump converts air inlet pressure to hydraulic output pressure. The pump uses low pressure air to act on a large area piston to produce high hydraulic pressure with a small area piston. In operation, the pump reciprocates rapidly until the system liquid pressure nears the desired level, then slows to a stop when the liquid pressure equals or balances the air pressure. This liquid-air pressure balance is maintained indefinitely in a holding condition with minimal energy consumption and with no increase in fluid temperature or parts movement. In contrast, a motor driven pump in a holding condition must continue to operate to maintain a pressure level. Excess liquid must be bypassed or recirculated back to the reservoir, resulting in energy loss, heat build-up, and the need for bypass components and a larger reservoir. The Sprague Products pump is efficient in operation and simple in design. Compared to other types of hydraulic pumps, it provides cost effective and energy saving benefits for many industrial and research applications.

S-216-J-( )
STANDARD PUMP

HYDROSTATIC TESTING APPLICATIONS

The Sprague Products air driven pump offers economical advantages for the pressure testing of hoses, pipes, valves, fittings and other hydraulic vessels and products. The timesaving and performance advantages offered by these pumps allow routine production testing to be converted from tedious hand-pump methods to automatic and precision testing methods.

NO NEED FOR CENTRAL POWER SOURCE

Because Sprague Products air driven pumps are relatively small, they can be installed directly on individual machines or test equipment in separate locations as direct power sources. Pumps so mounted eliminate need for a central power system, long plumbing runs and excess hydraulic power capacity.

SAFE OPERATION
Unlike motor driven pumps, Sprague Products air driven pumps are non-arcing and non-sparking, and can be used safely in hazardous or confined areas.

PRODUCTION MACHINERY APPLICATIONS

The Sprague Products air driven pump delivers high pressure liquids required by production machinery for holding, clamping, forming, shearing, punching, etc. An application example: a hydraulic press where long holding cycles are necessary or where the work stroke is short and a high force is required. High and low volume pumps can be combined to produce a combination of high speed and high force at low cost.

SIMPLER MAINTENANCE
When compared to other air driven pumps, Sprague Products pumps do the same job, but with fewer parts and seals for simpler maintenance.

HOW THE S-216-J AIR DRIVEN PUMP WORKS

J type Air Selector Valve
(in UP position)

J type Air Selector Valve Air Exhaust Port

(in DOWN position)

Air Supply Port Air Tube

Air Drive Piston

(in UP position)

Air Drive Piston

(in DOWN position)

Liquid
(driven)

Piston Liquid Flow Soft Seat Check Valve Liquid Body (Stainless Steel) Liquid (driven) Piston Liquid Flow Soft Seat Check Valve

PUMP AIR PISTON IN UP POSITION HOW THE PUMP WORKS

The Sprague Products pump develops high output pressures by applying the principle of differential areas. The pump has a large area air piston, air driven at low pressures. This air piston drives a small area liquid piston that in turn pumps liquids at high pressures. The liquid output pressure is determined by the ratio between the area of the air drive piston, the area of the liquid driven piston and the applied operating air pressure. The area relationship of the air piston to the liquid piston is referred to as the pump ratio. This pump ratio is indicated in the dash number which follows the pump model basic number. Example: S-216-J-10 pump has an approximate ratio of 10 to 1 or 10 psi liquid pressure for each 1 psi of operating air pressure In operation, an S-216-J-10 pump using 100 psi of input air pressure will produce a maximum liquid output pressure of

PUMP AIR PISTON IN DOWN POSITION

1000 psi; 80 psi air will produce an output pressure of 800 psi; 60 psi air . . . 600 psi output, and 40 psi air . . . 400 psi output. By regulating the incoming air supply at the pressure regulator, the liquid output can be infinitely adjusted through the pumps pressure range.

WETTED SECTION MATERIALS

The materials used in the wetted section of the Sprague Products basic pump are compatible to most liquids to be serviced. Pump components and materials include: Liquid Body Liquid (driven) Piston Piston O-ring Piston Back-up Ring Check Valve Body Check Valve Poppet Check Valve Spring Check Valve Seal
Muffler S-216-J-( ) Air Driven Hydraulic Pump

303 Stainless steel 416 Stainless steel chrome plated Nitrile Teflon or equivalent compound 416 Stainless steel 17-4ph Stainless steel 302 Stainless steel Nitrile
Air Shut-Off Valve Air Pressure Gauge Air Pressure Regulator

ACCESSORIES
Liquid For optimum efficiency, certain accessories are recomPressure mended for use with pump. Noise can be dampened by Gauge installing muffler at pumps air exhaust port. For J type lubricated pumps, install an air control unit (filter, pressure regulator with air gauge and lubricator) in the supply line. Liquid For JN type non-lubricated pumps and boosters, Pressure install an air control unit (without lubricator) in the air Line to Hydraulic supply line. These and other related accessory items Circuit are available from Sprague Products.

Manifold

Air Driven Pump

Compressed Air Line Thru Reducer into Air Filter 3/8 NPT Port Air Filter Air Lubricator

Bleed Valve Bleed Line to Reservoir

Restrictor Valve Required for Burst Testing

Liquid Supply Line from Reservoir

Strainer

PUMP AND ACCESSORIES TYPICAL ARRANGEMENT

Teflon is a registered trademark of the DuPont Company

TYPICAL CIRCUITS FOR SPRAGUE PRODUCTS AIR DRIVEN HYDRAULIC PUMPS

Pressure Regulator 100 psi Air Supply Air Filter Pressure Reservoir 4-Way Valve Air Pressure Gauge Lubricator Muffler Air Driven Hydraulic Pump 60:1 Liquid-Air Ratio Liquid Shut-Off Valve Automatic Pressure Release Valve

TYPICAL SET-UP FOR HYDRAULIC SWAGING AND CRIMPING PRESS

Muffler

Liquid Pressure Gauge

Hydraulic Press 5500 psi Reqd.

Shut-Off Valve

PVC Pipe Test Piece2500 psi Max. Reqd.

Test Box

Sink Air Pressure Gauge Lubricator Air Shut-Off Valve Muffler Liquid Pressure Gauge Water Drain

Pressure Regulator 100 psi Air Supply Air Filter Water Supply

TYPICAL PUMP SET-UP FOR HYDROSTATIC TEST

Shut-Off Valve

Water Filter

Restrictor Air-Driven Hydraulic Pump 30:1 Liquid-Air Ratio Water Bleed Gauge

Molding Press Cylinder

Two-Position Valve

Two-Position Valve

Muffler

Muffler

Pilot Check Valve

ThreePosition Valve
Pressure Relief Valve

S-216-35 Pump

S-216-10 Pump

HIGH-LOW PUMP SYSTEM FOR MOLDING PRESS

Reservoir
ThreePosition Valve

Reservoir

Exhaust 100 psi Shop Air In Exhaust Relief Valve Set at 130 psi

HOW TO ORDER PUMPS MODEL PART NUMBER CODING

MODEL PART NUMBER CODING
The letter S preceding the basic part number refers to the manufacturers name, Sprague Products. The letter or letters following the part number refer to the model configuration. These letters include: J JN JD JDN JR JNR JS JSN S SN GJC = = = = = = = = = = = Standard, lubricated air Standard, non-lubricated air Double-acting, lubricated air Double-acting, non-lubricated air Standard with reservoir, lubricated air Standard with reservoir, non-lubricated air Non-contaminating, separated, lubricated air Non-contaminating, separated, non-lubricated air De-ionized water service, lubricated air De-ionized water service, non-lubricated air S-218 pumps Use this pump ratio number as a dash number and add it to the end of the pump model number:

S-216-J-60000
Standard Part Number Pump Nominal Ratio (60:1)

When ordering, specify the quantity required and the liquid service. The standard S-216-J pump has a stainless steel (at no added cost) liquid body and is furnished with nitrile O-rings. Sprague Products pumps can be furnished with other O-ring materials: Viton, Neoprene, EPR and other compounds. For questions regarding liquid/seal compatibility, contact Sprague Products for recommendations for the seal compound suited to the application. Also, when ordering, specify operating temperature range (if known) and any other special conditions applicable. The GJC letter combination is part of the S-218-GJC-( ) pump basic part number. The dash number, -45 or -65, refers to the pump nominal ratio. Example:

The dash number following the configuration letter or letters refers to the pump or booster nominal pump ratio. Example: S-216-J-60 = 60:1 pump nominal ratio.

S-218-GJC-4500000
Standard Part Number Pump Nominal Ratio (45:1)

HOW TO ORDER PUMPS

To order a hydraulic pump or power unit, the nominal ratio of the pump must be determined. Knowing the liquid pressure and flow requirements of the application as well as the available air pressure to operate the pump, refer to the Pump Ratio Selection Charts on page 7. As an example, if the air supply is 100 psi and system requirement is for 1000 psi liquid discharge pressure with a 170 cubic inch per minute flow rate or capacity, the pump nominal ratio indicated on the Chart will be 60:1. Selection of the -60 pump means that by adjusting the driving air supply at the pressure regulator, the pump will develop any adjusted liquid output pressure ranging anywhere between 1500 psi and 6100 psi.

PUMPS FOR FREON SERVICE

Sprague Products pumps can be ordered with minor modifications from the factory to service most liquid Freon refrigerants, solvents and fire extinguishing agents. Suitable seals, compatible to these liquids, are installed in the liquid body and in the inlet and outlet check valves. The pump may require other minor modifications. When ordering a pump for this special service, specify the exact Dupont designation to be used (i.e., 12, 22, etc.) or the specific designations of other liquids.

Viton is a registered trademark of DuPont Dow Elastomers Freon is a registered trademark of the DuPont Company

PUMP RATIO SELECTION CHART

for the following pump models: S-216-J, S-216-JN, S-216-JS, and S-216-JSN
100 psi Driving Air Supply
LIQUID DISCHARGE PRESSURE - psi NOM. RATIO MAXIMUM OUTPUT PRESSURE 1000 1850 3100 4600 6100 8800 12500 16000 23750 33500 DISPLACEMENT PER STROKE CU. IN. 3.26 1.75 1.04 .708 .527 .366 .266 .205 .132 .092 0 250 500 750 1000 1500 2000 2500 3000 4000 5000 7500 10M 15M 20M 30M

Capacities - Cubic Inches Per Minute Approximate

10:1 20:1 30:1 35:1 60:1 100:1 125:1 150:1 200:1 300:1

485 485 332 297 213 172 130 78 53 37

560 440 284 238 190 138 122 77 52 36

484 400 268 225 186 132 115 76 50 35

324 364 256 214 177 128 112 74 49 34 320 236 200 170 126 110 72 48 33 212 208 185 154 118 104 68 47 33 174 164 140 111 99 66 46 32 125 142 123 106 94 63 45 31 42 122 107 98 88 60 43 30 69 86 88 85 56 41 30 60 76 75 53 38 29 53 57 44 34 26 40 38 30 23 20 20 18 9 14 6

NOMINAL PERFORMANCE (BASED ON OPERATING AIR SUPPLY OF 50 STANDARD CUBIC FEET PER MINUTE @ 100 psi)

6.9 bar Driving Air Supply

NOM. RATIO 10:1 20:1 30:1 35:1 60.1 100:1 125:1 150:1 200:1 300:1 V MAXIMUM OUTPUT PRESSURE 69 128 214 317 420 607 862 1103 1637 2310 0 17

METRIC SCALE (equivalent to 100 psi Driving Air Supply)

LIQUID DISCHARGE PRESSURE - bar 34 48 69 103 138 172 207 276 345 517 689 1034 1379 2068

Capacities - Liters Per Minute Approximate 7.9 7.9 5.4 4.9 3.5 2.8 2.1 1.3 .9 .6 9.1 7.2 4.7 3.9 3.1 2.3 2.0 1.3 .9 .6 7.5 6.6 4.4 3.7 3 2.2 1.7 1.2 .8 .6 5.3 6 4.2 3.5 2.9 2.1 1.8 1.2 .8 .6 5.2 3.9 3.3 2.8 2.0 1.8 1.2 .8 .5 3.5 3.4 3 2.5 1.9 1.7 1.1 .8 .5 2.9 2.7 2.3 1.8 1.6 1.1 .8 .5 2 2.3 2 1.7 1.5 1 .7 .5 .7 2 1.8 1.6 1.4 1 .7 .5 1.1 1.4 1.4 1.3 .9 .7 .5 1 1.2 1.2 .9 .6 .5 .9 .9 .7 .6 .4 .7 .6 .5 .4 .3 .3 .3 .15 .2 .1

NOMINAL PERFORMANCE (BASED ON 1.4 STD. CU. METERS OF DRIVING AIR AT 6.9 bar)

High Pressure Connections

All pumps that are capable of pressures exceeding 10,000 psi are equipped with 9/16-18 NBS outlet check valves that accept coned and threaded tube fittings.
NOTE: See page 30 for additional H.P. connections.

Check Valve Body

Tubing

Gland

Collar

THE S-216-J STANDARD HYDRAULIC PUMP

and S-216-JN Non-Lubricated Pump

S-216-J-( ) STANDARD PUMP, LUBRICATED

This general use, air driven pump produces medium to high liquid pressures and services oil, water and compatible chemicals. The Model S-216-J standard pump is offered in ten ratios (area of large air piston to area of small liquid piston) ranging from the 10:1 ratio pump which develops up to 1000 psi (69 bar) to the 300:1 ratio which develops up to 33,500 psi (2311 bar). By regulating the driving air pressure, the pumps liquid output can be adjusted through its pressure range. The pumps wetted section components are stainless steel, compatible with most non-abrasive liquids. Being air driven, the pump is safe for use in hazardous areas. The S-216-J standard pump requires lubricated driving air to lubricate the pumps dynamic air seals and other internal parts within the air portion of the pump. When determining the appropriate pump nominal ratio to order, refer to page 6, How To Order Pumps and Pump Ratio Selection Chart. Example:

S-216-J-( )

S-216-J-6000000
Pump Nominal Ratio

Pump Model Number

S-216-J
1/2 NPT Exhaust Air Outlet Port

2-1/8 (53.97 mm)

2-1/8 (53.97 mm)

B
1/2 NPT Inlet Port

Check Valve Liquid Body 9-3/4 (247.65 mm) 7 (177.80 mm)

D. Dia.

5/16-18 UNC X 1/2 Deep (12.70 mm) Mounting Holes

8-1/4 (209.34 mm)

C2 Liquid Outlet Port

C1 Liquid Inlet Port 1-1/2 (38.10 mm)

Nominal Ratio 10:1 20:1 30:1 35:1 60:1 100:1 125:1 150:1 200:1 300:1

A Inch mm Inch 2-29/32 73.82 2-29/32 73.82 2-29/32 73.82 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 2-1/4 57.15 57.15 57.15 57.15 57.15 57.15 57.15

B mm 2-7/16 61.90 2-7/16 61.90 2-7/16 61.90 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 38.10 38.10 38.10 38.10 38.10 38.10 38.10

C1 Inlet 3/8 NPT 3/8 NPT 3/8 NPT

C2 Outlet 3/8 NPT 3/8 NPT 3/8 NPT

D/Dia. Inch mm 3.1/2 88.86 3-1/4 82.51 3-1/4 82.51 2-1/2 2-1/2 2-1/2 2-1/2 63.47 63.47 63.47 63.47

8-1/8(206.37 mm)

3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 1/4 NPT 9/16-18 NBS 1/4 NPT 9/16-18 NBS 1/4 NPT 9/16-18 NBS 1/4 NPT 9/16-18 NBS

2-1/2 63.47 2-1/2 63.47 2-1/2 63.47

Pump Model No.

S-216-J-10 S-216-JN-10 S-216-JR-10 S-216-JNR-10 S-216-J-20 S-216-JN-20 S-216-JR-20 S-216-JNR-20 S-216-J-30 S-216-JN-30 S-216-JR-30 S-216-JNR-30 S-216-J-35 S-216-JN-35 S-216-JR-35 S-216-JNR-35 S-216-J-60 S-216-JN-60 S-216-JR-60 S-216-JNR-60 S-216-J-100 S-216-JN-100 S-216-JR-100 S-216-JNR-100 S-216-J-125 S-216-JN-125 S-216-JR-125 S-216-JNR-125 S-216-J-150 S-216-JN-150 S-216-JR-150 S-216-JNR-150 S-216-J-200 S-216-JN-200 S-216-JR-200 S-216-JNR-200 S-216-J-300 S-216-JN-300 S-216-JR-300 S-216-JNR-300

Reference Number
79293-11 89842-11 91612-11 91613-11 77894-11 89842-21 91612-21 91613-21 77894-21 89842-31 91612-31 91613-31 77895-81 89842-41 91612-41 91613-41 77895-11 89842-51 91612-51 91613-51 77895-21 89842-61 91612-61 91613-61 77895-61001 89842-01001 90612-01001 91613-01001 77895-31001 89842-71001 91612-71001 91613-71001 77985-41001 89842-81001 91612-81001 91613-81001 77985-51001 89842-91001 91612-91001 91613-91001

Maximum Output - See Note psi bar

1000 1000 1860 1860 3100 3100 4600 4600 6100 6100 8800 8800 12500 12500 16,000 16,000 23,750 23,750 33,500 33,500 69 69 128 128 214 214 317 317 420 420 607 607 862 862 1103 1103 1637 1637 2310 2310

Driving Air
1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT

Port Threads Liquid Inlet Outlet

3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 9/16-18 NBS 9/16-18 NBS 9/16-18 NBS 9/16-18 NBS 9/16-18 NBS 9/16-18 NBS 9/16-18 NBS 9/16-18 NBS

Actual Weight lbs.-oz. kg

16-4 24-4 14-8 22-8 14-8 22-8 12-8 20-8 12-8 20-8 12-8 20-8 12-8 12-8 12-8 20-8 12-8 20-8 12-8 20-8 7.4 11.0 6.6 10.2 6.6 10.2 5.7 9.3 5.7 9.3 5.7 9.3 5.7 5.7 5.7 9.3 5.7 9.3 5.7 9.3

Shipping Weight lbs.-oz. kg

19 27-4 17 25-8 17 25-8 15 23-8 15 23-8 15 23-8 15 15 15 23-8 15 23-8 15 23-8 8.6 12. 7.7 11.6 7.7 11.6 6.8 10.7 6.8 10.7 6.8 10.7 6.8 6.8 6.8 10.7 6.8 10.7 6.8 10.7

NOTE: -125 ratios also offered with 3/8 NPT liquid connections for working pressures under 10,000 psi.

NOTE: Pump maximum output pressure is based on 100 psi (6.9 bar) driving air pressure.

S-216-JN-( ) STANDARD PUMP, NON-LUBRICATED

Mechanically the same as the S-216-J standard pump, this S216-JN-( ) pump is suitable for use in cleanrooms or laboratories. The pump uses normal shop compressed air without lubrication to actuate the pump. Its dynamic air seals are selflubricating. The pumps exhaust air is identical to the driving air supply, so no additional contaminants are added to the exhaust air. Order in the same manner as the S-216-J and add an N to model number.

to dramatically increase pump speeds. Flows of up to double the standard published flow rates are available with the high output pumps.

S-216-JR-( ) STANDARD PUMP/RESERVOIR, LUBRICATED

This pump assembly combines the S-216-J standard pump (lubricated air type) with a one-gallon (3.8 liters) steel reservoir. Readily adaptable to portable power pack use or suitable for stationary use to provide hydraulic power for production machinery or for hydrostatic testing. Available in ten pump ratios.

S-216-JN-6000000 Example: Pump Model Number Pump Nominal Ratio S-216-J-( )HO HIGH OUTPUT PUMP, LUBRICATED S-216-JN-( )HO HIGH OUTPUT PUMP, NON-LUBRICATED
Mechanically the same as the S-216-J-( ) or S-216-JN-( ) pumps, the S-216-( )-( )HO pumps utilize larger air passageways

S-216-JNR-( ) PUMP/RESERVOIR, NON-LUBRICATED

Same as S-216-JR-( ) assembly except that the S-216-JN-( ) standard pump (non-lubricated air type) is used. No additional contaminants are exhausted from the pump. Available in ten pump ratios. 9

HYDRAULIC POWER UNITS

equipped with reservoirs S-216-JR-( ) STANDARD PUMP/RESERVOIR. LUBRICATED (FOR OIL SERVICE ONLY)
This pump assembly combines the S-216-J standard pump (lubricated air type) with a one-gallon (3.8 liters) steel reservoir. Readily adaptable to portable power pack use. Also suitable for stationary use to provide hydraulic power for production machinery or for hydrostatic testing. This unit is not available in 150:1, 200:1 or 300:1 ratios.

S-216-JNR-( ) PUMP/RESERVOIR. NON-LUBRICATED (FOR OIL SERVICE ONLY)

S-216-JR

Same as S-216-JR-() assembly except that the S-216JN () standard pump (non-lubricated air type) is used. No additional contaminants are exhausted from the pump.

S-216-JR NOMINAL DIMENSIONS AND CLEARANCES

Air Transfer Tube S-216-J Pump Liquid Supply Tube Reservoir (one gallon) .266 Dia. Hole (4)
6-1/2 (16.5 cm) 8-1/8 (20.6 cm) View Looking Down at Pump/Reservoir

Driving Air Inlet 1/2 NPT

15-11/16 (40 cm) 9-1/4 (23.5 cm)

Filler, Breather Dipstick

Liquid Outlet

Return Port (Tee) 3/4-16-NF-3

Filler, Support Bracket (2) Reservoir End View

11-1/8 (28.4 cm)

S-440-JR-( ) COMPACT POWER UNIT WITH RESERVOIR (FOR OIL SERVICE ONLY)
This compact, lightweight, hydraulic power unit with reservoir weighs less than 33 pounds and is ideal for pressurizing small hydraulic clamps, cylinders and hydrostatic testing. The unit comes complete with the S-216-J-( ) basic pump (available in six popular pressure ratios), air filter, pressure regulator and lubricator (FRL), air shut-off valve, muffler, manifold, liquid bleed valve, air pressure gauge, liquid pressure gauge and one gallon reservoir with dipstick. This unit is not available in 150:1, 200:1 or 300:1 ratios. 10

S-440-JNR-( ) COMPACT POWER UNIT WITH RESERVOIR, NON-LUBRICATED

This power unit with reservoir is the same as the S-440-JR-( ) except that it utilizes the S-216-JN-( ) non-lubricated pump and the lubricator is removed from the FRL.

HIGH PRESSURE HAND PUMP

HIGH PRESSURE HAND PUMP

S-525-( )This single-acting, piston type hand

S-525-( )

pump is ideal for hydrostatic testing and other industrial applications that require low volumes at high pressures. The pumps stainless steel liquid body assembly (wetted section) is identical to and interchangeable with the liquid body assembly in the S-216-J-( ) standard pump, so the hand pump will service water, oil and most corrosive chemicals. Directional control of the liquid through the pump is maintained through the inlet and outlet soft seat, zero leakage, check valves. The pump is seven inches high from its base to the top of the pumping mechanism. The handle extends twenty-four inches and is furnished with a rubber grip. The pump has two threaded mounting holes provided on the underside of the liquid body. The -35, -60 and 100 pumps may be installed below or no more than two feet above the liquid source. The -150, -200 and 300 pumps must be installed with the pump inlet below the liquid source.

5 (12.7 cm)

1/2-20 UNC X 3/8 Deep (Opposite Handle) Inlet Check Valve Thread
1-1/2 (3.8 cm)

Hand Pump Pump Output Model with 75 lbs. Number Handle Load S-525-35 S-525-60 S-525-100 S-525-150 S-525-200 S-525-300 2220 psi 3020 psi 4350 psi 6800 psi 12000 psi 17400 psi

Liquid Inlet 3/8 NPT 3/8 NPT 3/8 NPT 1/4 NPT 1/4 NPT 1/4 NPT

Liquid Outlet 3/8 NPT 3/8 NPT 3/8 NPT 9/16-18 NBS 9/16-18 NBS 9/16-18 NBS

Shipping Displacement Weight cu. in. 12 lbs. 12 lbs. 12 lbs. 12 lbs. 12 lbs. 12 lbs. .708 .527 .366 .205 .132 .092

Outlet Check Valve Liquid Body

2-1/2 Dia. 6.35 cm

5/16-18 UNC x 1/2 Deep Handle

Mounting Dimension Bottom View

11

NON-CONTAMINATING PUMPS
S-216-JS-( )The design feature of this JS type pump is the mechanical separation of the liquid portion from the air driven portion of the pump. This allows the pump to service contaminate-free fluids or fluids for human consumption. Other applications may include liquids for food processing, liquids for atomic energy use, proof testing of pressure vessels such as oxygen and nitrogen bottles, injecting corrosive inhibitors into pipe lines or for other specialized uses.
The mechanical separation prevents undesirable elements or contaminates, normally present in compressed air or lubricants, from contacting the contaminate-free liquid being pumped. The separation also permits removal of the stainless steel liquid body (same body as S-216-J pump) for service or substitution with optional liquid bodies and liquid pistons to change the rated output pressure without disturbing the pumps driving side. Refer to the Pump Ratio Selection Charts, page 7. Like the J type basic pump, this JS pump uses lubricated driving air for the air driven portion of the pump. Mounting brackets are included as part of the pump assembly. S-216-JSN-( )This pump is suitable for cleanroom or laboratory use. It has the same mechanical separation features as the model S-216-JS pump. Additionally, the JSN pump uses clean, dry air; thus no contaminates are added to the pumps exhaust air. The air section of the pump has selflubricating seals.
Ports Driving Air 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT Liquid Inlet 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT Liquid Outlet 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 9/16-18 NBS 9/16-18 NBS 9/16-18 NBS 9/16-18 NBS

S-216-JS-( )

S-216-JS-( )
Length: Width: Height: Shipping Weight: -10, -20, -30
-35 thru -300 8-1/4 in. (21.0 cm) 9 in. (22.8 cm) 39 lbs. (17.7 kg) 36 lbs. (16.3 kg)

S-216-JSN-( )
8-1/4 in. (21.0 cm) 9 in. (22.8 cm) 39 lbs. (17.7 kg) 36 lbs. (16.3 kg)

16-1/4 in. (41.3 cm) 16-1/4 in. (41.3 cm)

Pump Model Number S-216-JS-10 S-216-JSN-10 S-216-JS-20 S-216-JSN-20 S-216-JS-30 S-216-JSN-30 S-216-JS-35 S-216-JSN-35 S-216-JS-60 S-216-JSN-60 S-216-JS-100 S-216-JSN-100 S-216-JS-125 S-216-JSN-125 S-216-JS-150 S-216-JSN-150 S-216-JS-200 S-216-JSN-200 S-216-JS-300 S-216-JSN-300

Reference Number 79557-21 90067-11 77896-61 90067-21 77896-71 90067-31 77896-81 90067-41 77896-11 90067-51 77896-21 90067-61 77896-91001 90067-01001 77896-31001 90067-71001 77896-41001 90067-81001 77896-51001 90067-91001

Pump Maximum Output (see Note) psi 1000 1850 3100 4600 6100 8800 12500 16000 23750 33500 bar 69 128 214 317 420 607 862 1103 1637 2310

NOTE: Pump maximum output pressures at 100 psi (6.9 bar) input driving air. For lower input driving air pressures, refer to Pump Ratio Selection Chart, page 7.

NOTE: -125 ratios also offered with 3/8 NPT liquid connections for working pressures under 10,000 psi.

12

NON-CONTAMINATING PUMPS AND POWER UNITS

NON-CONTAMINATING POWER UNITS
S-440-JS-( )This contaminate-free hydraulic power unit uses the S-216-JS-( ) pump. The units components include an air filter, pressure regulator and lubricator (FRL), air shut-off valve, muffler, manifold, liquid bleed valve, air pressure gauge and liquid pressure gauge. The base is steel and has four mounting holes. All components in contact with the liquid being pumped are stainless steel. NOTE: S-440-JS-10 thru -125 only (pumps with NPT liquid ports) Length: Width: Height: Filter Air Inlet Port Threads: Pump Liquid Outlet S-440-JS-10 thru 100 Shipping Weight: S-440-JS-10 thru -30
S-440 JS-35 thru -125

S-440-JS-( )SS
23-7/16 in. (59.8 cm) 11-7/16 in. (29.4 cm) 12 in. (30.5 cm) 3/8 NPT 3/8 NPT 39 lbs. (17.7 kg) 36 lbs. (16.3 kg) 79546-11 thru -61

Reference: S-440-JS-( )

NON-CONTAMINATING PUMPS FOR DE-IONIZED LIQUIDS

S-216-S-( )This non-contaminating, hydraulic pump is designed for use with mildly corrosive liquids and distilled, deionized or Grade A pure water. These liquids will not be contaminated by lubricated air in the driving portion of the pump. The liquid body portion of the pump contains a special dynamic seal system which assures long service life of the pump. This seal system compensates for the low lubricity of de-ionized type liquids. Like the S-216-JS type separated pump, page 12, this S model pump offers a mechanical separation of the liquid and airdriving portions of the pump. This separation feature simplifies the removal of the liquid body for service or change without disturbing the air driving portion of the pump. It uses lubricated driving air. The S type separated pump is offered in three pressure ratios: 35:1, 60:1 and 100:1. These ratios will produce maximum liquid outlet pressures of 4600, 6100 and 10,000 psi respectively, using 100 psi driving air supply.

S-216-SN-( )This non-contaminating pump is suited for cleanroom or laboratory use. It services mildly corrosive liquids and distilled, de-ionized or Grade A pure water. Pump is the same as model S-216-S-( ) except that it uses clean, dry, driving air, so no contaminates are added to the pumps exhaust air. The air section of the pump has self-lubricating seals.

S-216-SN-( )
Length: Width: Height: Shipping Weight: Reference Numbers:
S-216-S-35, -60 and -100 S-216-SN-35, -60 and -100 88844-11, -31 and -21 90199-11, -31 and -21 17-1/4 in. (43.8 cm) 8-1/4 in. (21.0 cm) 9 in. (22.8 cm) 25 lbs. (11.3 kg)

13

AIR DRIVEN, DOUBLE-ACTING HYDRAULIC PUMPS

Air Motor Liquid Intlet Port

Liquid Outlet Port

These Sprague Products hydraulic pumps move relatively large flows of liquids at low to moderate pressures. The pumps deliver liquid with each up and down stroke of the liquid piston rather than, like other pumps, pump only with a down stroke. The pumps air-driving action is the same as the Sprague Products air driven S-216-J series hydraulic pumps described on page 3. Being air driven, these double-acting pumps are nonarcing and non-sparking, safe for use in hazardous or confined areas. See Charts on page 15 for liquid discharge rates and pressures. See page 16 for power unit arrangements of these pump models.

S-216-JD-34Services oil, water and many corrosive liquids. With a 34 to 1 pumping ratio, this double-acting pump discharges volume liquids at any selected pressure up to 3400 psi, suitable to many industrial applications requiring volume liquid delivery at higher pressures and holding cycles. This pump uses an internal check valve in its liquid piston head, to obtain a double-acting, steady flow of liquid. This unique design results in higher pressures and uses material resistant to many corrosive liquids. The pump has special dynamic seals to accommodate low lubricity liquids. The pump body is brass. Mounting brackets facilitate installation. S-216-JD-36Services oil and non-corrosive liquids. Not for water service. Its general design is identical to the S-216-JD-34 pump described above. The -36 pump has an aluminum body which significantly lowers the price of the pump and reduces its weight by four pounds. The pump has nitrile seals.
S-216-JD-34 S-216-JD-36 10-1/4 in. (26.0 cm) 20-1/4 in. (51.4 cm) 8-1/8 in. (21.6 cm) 23 lbs. (10.4 kg) 81557-20

S-216-JD-6.8Services oil, liquid refrigerants and noncorrosive liquids. Not for water service. With a 6.8 pumping ratio, this double-acting pump is well suited for liquid transfer, low pressure hydrostatic testing and other industrial uses. This pump discharges volume liquids up to 12 gallons per minute and provides for selected discharge pressures up to 680 psi. With its liquid body and main components made from aluminum alloy and hard coated, the pump is reduced in weight and lower in cost. The standard pumps special seals in the wetted section are compatible with a wide range S-216-JD-6.8 of chemicals while other seals in the Height: 8.3 in. (21.08 cm) pump are nitrile. Length: 15.75 in. (40.01 cm) Other seal compounds Width: 8.0 in (20.32 cm) are optional. Shipping Weight: 19.5 lbs. (8.85 kg) Reference:
90615

Height: Length: Diameter: Shipping Weight: Reference:

10-1/4 in. (26.0 cm) 20-1/4 in. (51.4 cm) 8-1/8 in. (21.6 cm) 27 lbs. (12.2 kg) 89320-1

14

S-216-JD-60Services petroleum or water-based hydraulic liquids. With a 60 to 1 pump ratio, this double-acting pump is wellsuited for hydrostatic testing, powering hydraulically actuated tools and other industrial uses. Smooth flow of liquid is achieved by double-stroke action of the pump. It uses lubricated driving air. Standard pump has nitrile seals. Other seal compounds such as Neoprene, Viton and EPR are available. S-216-JDN-60Non-contaminating pump for cleanroom or laboratory use has self-lubricating dynamic seals. The pump uses clean, dry driving air.

S-216-JD-60

S-216-JDN-60 10-1/2 in. (26.7 cm) 20-3/4 in. (52.7 cm) 8-1/8 in. (20.6 cm) 23-1/2 lbs. (10.66 kg) 91616

Height: Length: Width: Shipping Weight: Reference:

10-1/2 in. (26.7 cm) 20-3/4 in. (52.7 cm) 8-1/8 in. (20.6 cm) 23-1/2 lbs. (10.66 kg) 90977-2

Pump Model Number S-216-JD-6.8 S-216-JD-34 S-216-JD-36 S-216-JD-60*

Displacement per cycle (Cu. inch) 9.72 4.90 4.90 2.82

DISCHARGE CAPACITYgallons per minute, approximate, based on 50 SCFM* of driving air at 100 psi 0 12.0 3.1 2.9 100 10.9 2.95 250 8.6 2.1 Discharge Pressure - psi 350 500 1000 7.0 2.9 4.0 2.85 1.98 2.23 2.7 1.74 2.10 2.1 1.23 1.84 1.1 0.6 1.44 1.07 0.71 0.14 2000 3000 4000 5000 6000

*Discharge capacity of S-216-JD-60 is based on 85 SCFM of driving air at 100 psi

Pump Model Number S-216-JD-6.8 S-216-JD-34 S-216-JD-36 S-216-JD-60*

Displacement per cycle (liters) 0.159 0.080 0.080 0.462

DISCHARGE CAPACITYliters per minute, approximate, based on 1.4 cubic meters* per minute of driving air at 6.9 bar 0 45.1 11.7 11.0 6.9 41.3 11.1 17.2 32.5 7.9 Discharge Pressure-bars 24.1 34.5 69 26.5 10.9 15.1 10.8 7.5 8.44 10.2 6.6 7.95 7.9 4.7 6.96 4.2 2.3 5.45 4.05 2.69 0.53 138 207 275 345 414

*Discharge capacity of S-216-JD-60 is based on 2.41 cubic meters per minute of driving air at 6.9 bar.

15

AIR DRIVEN, DOUBLE-ACTING HYDRAULIC POWER UNITS

Like the Sprague Products complete power units, described on page 10, these JD power units are assembled with compatible accessories, ready for portable power supply or for stationary use within a hydraulic system. The JD power units include the selected type JD pump, see pages 14 and 15, air filter, pressure regulator, liquid and air pressure gauges, air lubricator, valves, fittings and mounting base.

S-440-JD-34 Services oil, water and many corrosive liquids. S-440-JD-36 Services oil and non-corrosive liquids. Not for water service.
S-440-JD-34 Length: Width: Height: Filter Air Inlet Port Threads: Liquid Inlet Port Threads: Liquid Outlet Port Threads: Shipping Weight: Reference: 23 in. (58.4 cm) 11 in. (27.9 cm) 12-1/2 in. (31.8 cm) 3/8 NPT 3/8 NPT 1/4 NPT 52 lbs. (23.6 kg) 90029-11 S-440-JD-36 23 in. (58.4 cm) 11 in. (27.9 cm) 12-1/2 in. (31.8 cm) 3/8 NPT 3/8 NPT 1/4 NPT 44 lbs. (21.8 kg) 90822-11

S-440-JD-6.8 Services oil, liquid refrigerants, many corrosive chemicals and low lubricity liquids.
S-440-JD-6.8 Length: Width: Height: Filter Air Inlet Port Threads: Liquid Inlet Port: Liquid Outlet Port: Liquid Bypass Port: Shipping Weight: Reference: 20 in. (58.4 cm) 11 in. (27.9 cm) 13-1/2 in. (34.3 cm) 1/2 NPT 1 NPT 1/2 NPT 1/4 NPT 42.5 lbs. (19.3 kg) 90763-11

S-440-JD-60 Uses lubricated driving air. Services petroleum or water based hydraulic fluids. S-440-JDN-60 Uses clean, dry driving air. For cleanroom or laboratory use.
S-440-JD-60 Length: Width: Height: Filter Air Inlet Port Threads: Liquid Inlet Port Threads: Liquid Outlet Port Threads: Shipping Weight: Reference: 23 in. (58.4 cm) 11 in. (27.9 cm) 12-1/2 in. (31.8 cm) 3/8 NPT 3/8 NPT 1/4 NPT 48 lbs. (21.8 kg) 91614 S-440-JDN-60 23 in. (58.4 cm) 11 in. (27.9 cm) 12-1/2 in. (31.8 cm) 3/8 NPT 3/8 NPT 1/4 NPT 47 lbs. (21.3 kg) 91615

16

S-218-GJC PUMP
Pump Performance (Nominal)
S-218-GJC-( )This 10.5 hp, double-acting piston pump services oil, water and compatible chemicals. It is ideal for hydrostatic testing, machine operations, charging accumulators and for deep-hole applications. Offered in three pumping ratios (45:1, 65:1 and 200:1), the S-218 pump produces medium to high pressures for controlled flow or for holding pressures. By regulating the air supply, liquid outlet pressure can be infinitely adjusted throughout the pumps pressure range. Being air-driven, the pump is safe for use in hazardous areas. It can be used in a wide variety of temperatures and in other hostile environments. The standard pump uses a lubricated driving air supply. Other features: Pumps rapidly to desired pressure. Holds pressure indefinitely with minimal energy consumption, no increase in liquid temperature or parts movement. Automatically restarts to restore pressure balance when imbalance occurs. Liquid pumping section materials are stainless steel and chrome-plated steel, both compatible with most non-abrasive liquids. Air motor has water emitters to prevent water from collecting in humid conditions. Can be driven with wellhead gases. Can operate in freezing or hostile conditions because of anti-icing device. Safe for use in hazardous conditions because there are no electrical sparking problems or electrical connections.
Model Numbers
500 1000 1500 2000 2500 3000 PRESSURE PSI 3500 4000 4500 5000

S-218-GJC Pump

S-218-GJC-45

11.0 10.0 9.0 8.0 FLOW RATE GALLONS PER MINUTE 7.0 6.0 5.0 4.0 3.0 2.0 1.0
40 psi (2.7 bar) Driving Air 60 psi (4.1 bar) Driving Air 80 psi (5.5 bar) Driving Air 100 psi (6.9 bar) Driving Air

S-218-GJC Pumps (45 & 65) 29 in. (73.6 cm) 10-5/8 in. (27.0 cm) 12-1/2 in. (31.8 cm) 1 NPT 1 NPT 1/2 NPT 85 lbs. (38.6 kg) 90226-1 90225-1

Length: Width: Height: Air Inlet Port: Liquid Inlet Port: Liquid Outlet Port:

S-218-GJC-65
FLOW RATE GALLONS PER MINUTE

11.0 10.0 9.0 8.0 7.0 6.0 5.0 4.0 3.0 2.0 1.0
40 psi (2.7 bar) Driving Air 60 psi (4.1 bar) Driving Air 80 psi (5.5 bar) Driving Air 100 psi (6.9 bar) Driving Air

Shipping Weight: Reference: -45 -65 -200

500

1000

1500

2000

2500

3000 3500 4000 PRESSURE PSI

4500

5000

5500

6000

6500

DISCHARGE CAPACITYGALLONS (liters) PER MINUTEAPPROXIMATE Based on 350 SCFM of driving air at 100 psi (9.9 Std. Cu. Meters driving air at 6.9 bars) Pump Model No. S-218-GJC-45 (45:1 ratio) S-218-GJC-65 (65:1 ratio) 0 psi (0 bar) 10.5 gal (39.7) 8.5 (32.2) 500 psi (34.5 bar) 9.8 (37.1) 8.0 (30.3) 1000 psi (69 bar) 9.2 (34.8) 7.6 (28.8) DISCHARGE PRESSURE 2000 psi 3000 psi 4000 psi (138 bar) (207 bar) (276 bar) 7.7 (29.1) 6.6 (25.0) 5.8 (22.0) 5.6 (21.2) 3.1 (11.7) 4.5 (17.0) 3.9 (14.8) 3.3 (12.5) 2.7 (10.2) 1.9 (7.2) 4500 psi (310 bar) 5000 psi (345 bar) 5500 psi (379.5 bar) 6000 psi (414 bar)

17

S-218-200D SERIES PUMP

single acting S-218-200D DOUBLE ENDED, SINGLE ACTING, AIR-DRIVEN HYDRAULIC PUMP
The TR/S S-218-200D air-driven, double ended pump produces high pressure liquid flows up to 2-1/2 gallons per minute and pressures up to 20,000 psig. The pump services water, oil and compatible chemicals.

DISCHARGE CAPACITYCUBIC INCHES (liters) PER MINUTEAPPROXIMATE Based on 350 SCFM of driving air at 100 psi (9.9 Std. Cu. Meters driving air at 6.9 bars) Pump Model No. S-218-200D (200:1 ratio) 0 psi (0 bar) 525 (8.60) DISCHARGE PRESSURE 4000 psi 8000 psi 12000 psi (276 bar) (552 bar) (828 bar) 510 (8.36) 470 (7.70) 375 (6.15) 16000 psi (1104 bar) 230 (3.77) 20000 psi (1380 bar)

Features Has fewer moving parts and seals tha comparable pumps...thus les maintenance. Safe for use in hazardous areas...no electrical connections. Pump ideal for hydrostatic testing or watter jetting applications.
Model Numbers S-218-GJC Pump (200D) 28.5 in. (72.4 cm) 10-5/8 in. (27.0 cm) 12-1/2 in. (31.8 cm) 1 NPT 1/2 NPT 9/16-18 NBS (3/8 in. OD) 85 lbs. (38.6 kg) 94024-217

Length: Width: Height: Air Inlet Port: Liquid Inlet Port:

S-218-200D
500
FLOW RATE CU. INCHES PER MINUTE

450 400 350 300 250 200 150 100 5 0 0 4000 8000 12000 OUTLET PRESSURE PSI 16000 20000 24000
40 psi (2.7 bar) Driving Air 60 psi (4.1 bar) Driving Air 80 psi (5.5 bar) Driving Air 100 psi (6.9 bar) Driving Air

Liquid Outlet Port: Shipping Weight: Reference: -45 -65 -200

18

SUPERCHARGE SHOP AIR OR BOTTLED GAS WITH SPRAGUE PRODUCTS GAS BOOSTER
Sprague Products pneumatic boosters offer a cost effective way to compress shop air or bottled gas to meet various requirements for higher pressure, lower volume air or gas. Industrial applications include charging accumulators, inflating high pressure tires or charging shock struts from lower pressure supply sources, the transferring of gas from a supply cylinder to another container or the actuating of air chucks in machine tools. Where production machinery or test set-ups require higher air pressures than normally provided by the shop air system, Sprague Products boosters can provide the extra muscle needed to operate the equipment. The Sprague Products booster can be installed as a component or can be supplied as a complete, ready-to-use power package. Use of the Sprague Products booster power unit eliminates the need to develop the basic power supply circuit, the time to select and buy the needed accessories, and the time required to test and troubleshoot the circuit. Because of their compact size and low cost, Sprague Products boosters can be combined in high-low combinations to meet higher flow and pressure requirements. Being air driven and having no electrical connections, Sprague Products pneumatic boosters are non-sparking. These boosters can be used safely in the presence of flammable or explosive liquids or vapors. Sprague Products boosters and other Sprague Products pneumatic products are designed to a 4 to 1 minimum safety factor. A variety of Sprague Products boosters have been developed to convert precharge low gas pressures to higher gas pressures. These Sprague Products booster models and their features are described on page 23 and 24.

HOW THE SPRAGUE PRODUCTS BOOSTERS WORK

The Sprague Products gas booster is a piston-type, air-operated booster. It uses a mechanically operated, snap-action air selector valve to cycle the booster. The Sprague Products boosters, like Sprague Product air driven hydraulic pumps, employ the piston differential areas principlea large area air piston, driven at low air pressure to drive a small area compression piston which converts input gas to higher pressure, lower volume output gas. The booster gas output or discharge pressure developed by the compression piston is determined by the ratio between the area of the air piston, the operating air pressure and the available precharge pressure. The function of the precharge pressure to the booster is to charge the high pressure cylinder inside the booster with gas, reducing the time required to reach higher pressures, and the time to return the compression piston and the air piston for the next compression cycle. The Sprague Products booster works rapidly to reach the required pressure, then stops at a pressure balance. The booster will hold the pressure balance indefinitely with minimal energy consumption, heat build-up or parts movement. When a pressure imbalance occurs, the booster will automatically restart to restore the pressure balance. By using a pressure regulator on the operating air supply line, the outlet gas pressure can be accurately adjusted to any pressure level between the precharge pressure and the maximum discharge pressure. With some Sprague Products booster models, the pumping or high pressure section is cooled with exhaust air piped from the air-driving section of the booster. In other boosters, the pumping section employs external fins to dissipate the heat. Compared to other air-operated gas boosters, the Sprague Products booster does the same job but with fewer moving parts and seals for less maintenance throughout its service life.

19

Exhaust Air

Driving Air Air Selector Valve Open to Driving Air

Driving Air

Air Selector Valve Open to Exhaust Air

Driving Air to Exhaust

Air Piston

Compression Piston

Outlet Check Valve Closed Start of Suction Stroke

Inlet Check Valve Open

Outlet Check Valve Open Start of Compression Stroke

Inlet Check Valve Closed

GAS BOOSTER ACCESSORIES

To compress shop air or bottled gas to higher pressures, Sprague Products boosters are combined with accessories to provide complete circuits as shown below. An air control unit and shut-off valve are installed in the driving air side of booster. Noise is dampened with a muffler. An air filter (10 micron) is recommended in the gas precharge line. On BOOSTERS AND ACCESSORIESTYPICAL ARRANGEMENTS the gas discharge side, a pressure gauge, shut-off and bleed valves are installed. For convenience, boosters combined with compatible accessories can be obtained as complete, ready-to-use power units.

Air Pressure Regulator Shop Driving Air Supply

Air Pressure Gauge

Muffler Gas to System Air Shut-Off Valve Air Pressure Regulator Discharge Pressure Gauge Gas to System Discharge Shut-Off Valve Discharge Pressure Gauge Manifold Gas to System Discharge Shut-Off Valve Bleed Valve Gas Shut-Off Valve PreCharge Gas Supply Muffler

Air Shut-Off Valve

Safety Relief Valve (Use as required) Pressure Regulator & Air Gauge

Manifold Bleed Valve

Air Pressure Gauge Shop Air Supply Air Filter

SINGLE AIR SOURCE Non-lubricated shop air to driving side and to gas inlet of booster.

DUAL SOURCE AIR/GAS SOURCES Precharge gas supply to gas inlet of booster.

20

GAS BOOSTER SELECTION

In general, an air or gas charging application requires a specific volume to be brought to a specific pressure within a given amount of time. The adjacent Tables will assist you in selecting the most efficient ratio Sprague Products booster for your application requirements. A typical hose pressure testing application: a. Hose with one cubic foot volume is to be pressure tested at 500 psig. Pressure level is to be reached in three minutes. Available shop air is 150 psi. b. Using Table 1, Low Pressure Gas Boosters Performance, page 22, find the required receiver pressure of 500 psi. Compare the figures found in the 500 psi discharge pressure column to the desired time of three minutes. The column figures nearest to three minutes is 2 minutes, 45 seconds with a discharge rate of 4.4 standard cubic feet per minute. So, the 5:1 ratio booster will do this job more efficiently than a 15:1 ratio booster. c. Note that the booster driving air pressure and above calculations are based on 100 psi, so the shop air pressure of 150 psi must be reduced to 100 psi driving air to operate the booster. Shop air of 150 psi should still be supplied to the inlet port of the compressing portion of the booster. The higher the precharge inlet pressure, the faster the discharge outlet pressure will be reached. d. For the above hose test, the S-86-JN-5 booster or S486-JN-5 booster power unit could be used.

S-86

Low Pressure Booster Ratio 2:1 5:1 15:1

Precharge Inlet Air Range-psi 25-450 50-1100 100-3100

Outlet Air Range-psi 50-450* 125-1100* 375-3100*

High Pressure Booster Ratio 30:1 60:1 100:1

Precharge Inlet Air Range-psi 200-6000 300-6100 500-10300

Outlet Air Range-psi 750-6000* 1500-6100** 2500-10300**

*Based on 200 psi driving air

**Based on 200 psi driving air. **Based on 100 psi driving air.

21

TABLE 1, LOW PRESSURE GAS BOOSTERS PERFORMANCE (approximate performance based on air consumption of 80 SCFM)
BOOSTER RATIO INLET PORT PRECHARGE PRESSURE-psi 75 2:1 100 125 50 5:1 100 150 100 15:1 200 300 OUTLET PORT PRESSURE (with 100 psi driving air) 225 225 225 550 550 550 1550 1550 1550 DISCHARGE CAPACITYStandard Cubic Feet per Minute (SCFM) DISCHARGE PRESSUREpsi 125 15.8 150 14.2 19.6 22.5 175 12.6 17.3 20.6 200 11.1 13.7 15.0 4.1 8.7 13.7 3.6 6.8 11.1 2.7 5.2 8.0 2.2 6.5 10.7 1.6 3.0 4.4 1.9 5.7 9.5 1.7 5.2 8.4 1.4 4.5 6.2 1.2 4.1 5.1 1.1 1.5 300 400 500 600 800 1000 1500

Time required in minutes/seconds to fill a one cubic foot receiver to listed Discharge Pressures RECEIVER PRESSUREpsi (one cubic foot)

125 75 2:1 100 125 50 5:1 100 150 100 15:1 200 300 225 225 225 550 550 550 1550 1550 1550 0-12

150 0-19 0-8 0-5

175 0-27 0-14 0-8

200 0-38 0-25 0-17 2-4 0-42 0-12

300

400

500

600

800

1000

1500

2-58 1-40 0-36

5-40 2-50 1-27 1-45 0-31

9-22 4-50 2-45 2-52 1-18 4-5 2-8 6-54 4-0 9-55 6-16 20-48 14-28

7-30 10-48 14-56 23-6 33-12

TABLE 2, HIGH PRESSURE GAS BOOSTERS PERFORMANCE (approximate performance based on air consumption of 80 SCFM)
BOOSTER RATIO INLET PORT PRECHARGE PRESSURE-psi Min. 200* 30:1 300 500 60:1 100:1 Min. 300* 500 Min. 800* 1000 OUTLET PORT PRESSURE (with 100 psi driving air 3000 3000 3000 6100 6100 10,300 10,300 DISCHARGE CAPACITYStandard Cubic Inches per Minute (SCIM) DISCHARGE PRESSUREpsi 1000 2800 5200 3800 6600 2000 2000 4200 3200 6000 2500 1400 3200 7000 3100 5900 2750 950 2100 3800 3050 5850 3000 5800 5074 7000 3000 5750 5000 6700 2900 5700 4800 6600 2000 4500 4700 6400 4500 4250 6100 5600 3800 5000 3000 3500 3000 4000 5000 6000 7000 8000 9000 10,000

12500 9500

Time required in minutes/seconds to fill a 100 cubic inch receiver to listed Discharge Pressures RECEIVER PRESSUREpsi (100 cubic inches)

1000 Min. 200* 30:1 300 500 60:1 100:1 Min. 300* 500 Min. 800* 1000 3000 3000 3000 6100 6100 10,300 10,300 1-15 0-35 0-10 0-53 0-40

2000 3-52 1-48 0-45 2-54 1-30

2500 6-35 2-50 1-0 3-32 1-50

2750 9-50 4-30 1-30 4-30 2-15

3000

4000

5000

6000

7000 8000

9000 10,000

5-7 2-38 2-47 1-30

7-24 3-25 4-7 2-50

9-18 4-25 5-22 3-45

12-20 6-40 6-25 4-30 7-40 5-20 8-38 6-10 9-46 7-0 11-13 8-30

22

*Minimum precharge required for satisfactory operation

GAS BOOSTERS
A competitively priced series of versatile gas boosters is offered in six popular design ratios: 2:1, 5:1, 15:1, 30:1, 60:1 and 100:1 These non-contaminating gas boosters are suitable for general use or for use in cleanrooms or laboratories. Since these boosters are provided with self-lubricating dynamic seals, they can be driven with clean dry air. Being air driven, these boosters are non-sparking and safe for use in hazardous areas.

S-86-JN-30

S-86-JN-30/30 (93639-11) Used on ground support equipment and nitrogen gas charging carts.

TABLE 3, S-86-JN GAS BOOSTER PERFORMANCE AND DATA (NOMINAL)

Gas Booster or Power Unit Model No. S-86-JN-2 S-86-JN-5 S-86-JN-15 S-86-JN-30 S-86-JN-60 S-86-JN-100 Ref. No 88734-1 88621-1 90081-1 88186-101 90404-1 90036-2 Driving Air Supply-psi Ratio (see Note 1) 2:1 5:1 15:1 30:1 60:1 100:1 25-200 25-200 25-200 25-200 25-100 25-100 Precharge Inlet Air Range-psi 25-450 50-1100 100-3100 200-6000 300-6100 500-10300 (see Note 2) Outlet Air Range-psi 50-450 125-1100 375-3100 750-6000 1500-6100 Port Thread Size Driving Inlet-Outlet Air Air 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 3/8 NPT 3/8 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT Size Length in. cm Width in. cm 19.6 79.6 19.6 Weight Actual Shipping lbs. kg lbs. kg 17 16 18 7.7 7.3 8.2 20 20 21 9.1 9.1 9.5

18-1/4 46.3 7-3/4 18-1/4 46.3 7-3/4 17-1/2 44.5 7-3/4

15-1/2 39.4 11-5/8 29.5 15-7/8 40.3 11-5/8 29.5 15-7/8 40.3 11-5/8 29.5

19-1/2 8.8 19-1/2 8.8 19-1/2 8.8

22 10.0 22 10.0 22 10.0

2500-10300 1/2 NPT

Notes: 1. Maximum driving air consumption of the boosters is approximately 80 SCFM @ 100 psi. 1.Boosters will operate with less than 80 SCFM and with less than 100 psi. Notes 2. Minimum precharge of 800 psi is necessary to obtain a maximum output pressure of 10300 psi.

23

GAS BOOSTER POWER UNITS

Assembled, ready-to-use gas booster power units are suitable for general use or for cleanroom or laboratory use. The power units can be used within portable power supply circuits or stationary pneumatic circuits. Being air driven, the power units are non-sparking and safe for use in hazardous areas. The power unit assembly includes an S-86-JN-( ) type booster, air filter, air pressure regulator, air gauges, driving air shut-off and bleed valves, high pressure manifold fitting and muffler.

Table 4, S-486-JN GAS BOOSTER POWER UNITS DATA (NOMINAL)

Gas Booster Power Unit Model No. Ref. No. S-486-JN-2 S-486-JN-5 S-486-JN-15 S-486-JN-30 S-486-JN-60 90017-2 90017-5 90204-1 90018-1 90647-1 Ratio 2:1 5:1 15:1 30:1 60:1 100:1 Gas Booster used in power unit S-86-JN-2 S-86-JN-5 S-86-JN-15 S-86-JN-30 S-86-JN-60 S-86-JN-100 Port Thread Size Driving Inlet-Outlet Air Air 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 3/8 NPT 1/4 NPT 1/4 NPT See Note Below See Note Below Length in. 23-1/2 23-1/2 23-7/8 19-7/8 20-3/4 20-3/4 cm 59.7 59.7 60.6 50.5 52.7 52.7 Size Width in. cm 10-3/4 10-3/4 9-1/2 10-3/4 10-3/4 10-3/4 27.3 27.3 24.1 27.3 27.3 27.3 Height in. 13-1/2 13-1/2 13-1/2 13-1/2 13-1/2 13-1/2 cm 34.3 34.3 34.3 34.3 34.3 34.3 Weight Actual Shipping lbs. kg lbs. kg 27 27 12.2 12.2 33 33 38 37 37 37 15.0 15.0 17.2 16.8 16.8 16.8

26-1/4 11.9 29-3/4 13.5 30 30 13.6 13.6

S-486-JN-100 90153-1

Note: Inlet port: 1/4 NPT, Outlet port: 9/16-18UNF-3B (NBS port)

24

OVERHAUL KITS
Overhaul Kits permit the Sprague Products pump or booster user to perform routine servicing of equipment. Or, if the user prefers, the pump or booster can be returned to a nearby Sprague Products Distributor for evaluation rather than to ship the unit directly to the factory. Many Sprague Products distributors have the capability to do the needed repair or overhaul. Overhaul Kits contain replacement parts (for J pumps and boosters) such as inlet and outlet check valve components (but not the C.V. bodies), detent pins and springs, plus other springs, nuts and washers. Also included is a complete set of O-rings, backup rings and gaskets. Overhaul Kits differ for C or J model pumps or boosters. The Kits are not interchangeable because of the differences in the C and J air valves.
Pump Model Number S-216-C-10 S-216-J-10 S-216-C-20 S-216-J-20 S-216-C-30 S-216-J-30 S-216-C-35 S-216-J-35 S-216-C-60 S-216-J-60 S-216-C-100 S-216-J-100 S-216-J-125 S-216-C-150 S-216-J-150 S-216-C-200 S-216-J-200 S-216-C-300 S-216-J-300 S-216-CS-10 S-216-JS-10 S-216-CS-20 S-216-JS-20 S-216-CS-30 S-216-JS-30 S-216-CS-35 S-216-JS-35 S-216-CS-60 S-216-JS-60 S-216-CS-100 S-216-JS-100 S-216-CS-150 S-216-JS-150 S-216-CS-200 S-216-JS-200 S-216-CS-300 S-216-JS-300 Overhaul Kit Number 89451-11 90680-11 89451-21 90680-21 89451-31 90680-31 89451-41 90680-41 89451-51 90680-51 89451-61 90680-61 90680-01 89451-71 90680-71 89451-81 90680-81 89451-91 90680-91 89453-11 90713-11 89453-21 90713-21 89453-31 90713-31 89453-41 90679-41 89453-51 90713-51 89453-61 90713-61 89453-71 90713-71 89453-81 90713-81 89453-91 90713-91 Pump Model Number S-216-CN-10 S-216-JN-10 S-216-CN-20 S-216-JN-20 S-216-CN-30 S-216-JN-30 S-216-CN-35 S-216-JN-35 S-216-CN-60 S-216-JN-60 S-216-CN-100 S-216-JN-100 S-216-JN-125 S-216-CN-150 S-216-JN-150 S-216-CN-200 S-216-JN-200 S-216-CN-300 S-216-JN-300 S-216-CSN-10 S-216-JSN-10 S-216-CSN-20 S-216-JSN-20 S-216-CSN-30 S-216-JSN-30 S-216-CSN-35 S-216-JSN-35 S-216-CSN-60 S-216-JSN-60 S-216-CSN-100 S-216-JSN-100 S-216-CSN-150 S-216-JSN-150 S-216-CSN-200 S-216-JSN-200 S-216-CSN-300 S-216-JSN-300 Overhaul Kit Number 90680-01001 90680-71001 90713-71001 90712-01001 90712-71001 90758-01001 90758-71001 Overhaul Kit Number 89946-11 90712-11 89946-21 90712-21 89946-31 90712-31 89946-41 90712-41 89946-51 90712-51 89946-61 90712-61 90712-01 89946-71 90712-71 89946-81 90712-81 89946-91 90712-91 90811-11 90758-11 90811-21 90758-21 90811-31 90758-31 90811-41 90758-41 90811-51 90758-51 90811-61 90758-61 90811-71 90578-71 90811-81 90758-81 90811-91 90758-91

STANDARD KITS
The Kits listed apply only to standard pumps and boosters with elastomeric type seals. Standard Kits seals are nitrile. Optional Kits with Neoprene, Viton and EPR seals are available. Most of the part numbers listed below have two-digit dash numbers and offer a choice of optional standard seal materials. The first digit reflects the pump or booster ratio. The second digit indicates the seal material. 00000-X X indicates ratio 00000-X1 1 indicates Kit with nitrile seals 00000-X2 2 indicates Kit with Neoprene seals 00000-X3 3 indicates Kit with Viton seals 00000-X4 4 indicates Kit with EPR seals Example: An Overhaul Kit with Neoprene seals is needed for an S-216-J-30 pump. The standard kit listed is 90680-31. The -3 indicates a 30:1 ratio pump. The second digit in the dash number indicates nitrile seals. Simply change the second digit 1 to 2 to indicate Neoprene seals. The single digit dash numbers following the basic part numbers represent those Kits with nitrile seals only. No optional seal materials are offered at the present time.

SPECIAL KITS
The Kit part numbers listed DO NOT apply to pumps or boosters with modifications and/or special seals. To obtain a repair kit compatible to your modified pump or booster or to replace special seals, refer to the nameplate attached to your unit. When ordering replacement parts or seals, give model, serial and part numbers and date of manufacture, type seals already in unit and specify liquid or gas to be serviced.

Pump Model Number S-216-J-125 (77895-61001) S-216-J-150 (77895-31001) S-216-JS-150 (77896-31001) S-216-JN-125 (89842-01001) S-216-JN-150 (89842-71001) S-216-JSN-125 (90067-01001) S-216-JSN-150 (90067-71001)

25

OVERHAUL KITS
Pump Model Number S-216-JD-6.8 S-216-JDN-6.8 S-216-CD-7 S-216-JD-7 S-216-CD-34 S-216-JD-34 S-216-CD-36 S-216-JD-36 S-216-JD-60 S-216-JDN-60 Overhaul Kit Number 90807-11 90809-11 89452-71 90679-71 90655-11 90714-11 90603-11 90716-11 90995-11 93411-11 Gas Booster Model Number S-36-C-2 S-36-J-2 S-36-C-5 S-36-J-5 S-36-C-15 S-36-J-15 S-36-C-30 S-36-J-30 S-36-C-60 S-36-J-60 S-36-C-100 S-36-J-100 S-86-CN-2 S-86-JN-2 S-86-CN-5 S-86-JN-5 Overhaul Kit Number 89454-11 90724-11 90158-11 90726-11 90196-11 90728-11 89779-21 90730-11 90814-11 90732-11 90343-11 90734-11 90195-11 90725-11 90157-11 90727-11 Hand Pump Model Number S-525-35 S-525-60 S-525-100 S-525-150 S-525-200 S-525-300 S-525-150-1001 Overhaul Kit Number 90680-A1 90680-B1 90680-C1 90680-D1 90680-E1 90680-F1 90680-D1001

Older pumps, serial no. 1 thru 99, with C type air valve
S-216-S-35 S-216-SN-35 S-216-S-60 S-216-SN-60 S-216-S-100 S-216-SN-100 89892-11 90823-11 89892-31 90823-31 89892-21 90823-21

Pumps, serial no. 100-82 and subsequent, with J type air valve
S-216-S-35 S-216-SN-35 S-216-S-60 S-216-SN-60 S-216-S-100 S-216-SN-100 S-218-GJC-45 S-218-GJC-65 Seal Kits Model Number S-218-GJC-45 S-218-GJC-65 90718-11 90821-11 90718-31 90821-31 90718-21 90821-21 90448-11 90430-11 Overhaul Kit Number 90447-11 90429-11

S-86-CN-15 90202-11 S-86-JN-15 90729-11 S-86-CN-30 89779-11 Manufactured 10-75 and subsequent. S-86-CN-30 89779-31 Manufactured 10-75 and prior. S-86-JN-30 90731-11 S-86-CN-60 S-86-JN-60 S-86-CN-100 S-86-JN-100 90756-11 90733-11 90751-11 90735-11

90711 Conversion Kit converts an S-216-C or CN series pump to an S-216-J or JN series pump regardless of manufacturing date.

26

SPECIALTY VALVES
GAUGE SAVER
For hydraulic service only. Protects against over-pressurization of sensitive gauges, switches, other instruments and circuits. Automatically closes when pressure exceeds pre-set level; automatically opens when circuit pressure drops below setting. For hydraulic systems. Weight: Stainless Steel, 2.5 lbs. (1.15 kg). Length: 6-1/8 inches, (15.6 cm). Standard seals are nitrile; optional seals: Neoprene, Viton and EPR.
Gauge Saver Part No. 75318-61 75319-61 75321-61 75322-61 75323-61 Adjustable Operating Range-psi 10-80 80-300 300-1500 1500-2500 2500-5000 Inlet Port Thread 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT 1/2 NPT Outlet Port Thread 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT

Body Material Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel

Maximum Inlet Pressures 75318 through 75323 - 10000 psi

HIGH PRESSURE SAFETY RELIEF VALVE

For hydraulic service only. Designed to operate at high pressures. Suitable for line or panel mounting. Infinitely adjustable within pressure range. Body material (1-5/8 in. hex): stainless steel. Standard seals are nitrile; optional seals: Neoprene, Viton and EPR.

Part No. 005-023C-11 005-023C-31 005-023C-51 005-023C-21 005-023C-41 005-023C-61 78051-11 78051-21 78051-31

Adjustable Range-psi 10M-20M 0-4000 4000-10M 0-4000 4000-10M 10M-20M 0-1000 5000-10M 500-5000

Mounting Method Line Line Line Panel Panel Panel Panel/Line Panel/Line Panel/Line

Inlet Port 9/16-18 NBS 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 9/16-18 NBS 3/8 NPT 3/8 NPT 3/8 NPT

Outlet Port 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 1/4 NPT 3/8 NPT 3/8 NPT 3/8 NPT

Length inch cm 5-3/8 5-3/8 5-3/8 5-3/8 5-3/8 5-3/8 5-1/2 5-1/2 5-1/2 13.6 13.6 13.6 13.6 13.6 13.6 14.0 14.0 14.0

Weight lbs. kg 2-3/4 2-3/4 2-3/4 2-1/2 2-1/2 2-1/2 2-3/4 2-3/4 2-3/4 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

27

SPECIALTY VALVES
GENERAL PURPOSE VALVES
These general purpose valves are suitable for the smooth, accurate metering or positive shutoff of air, oil, water, chemicals, vacuum, steam or liquid fuels at high or varied temperatures. The valves can be mounted in any position or installed in-line or panel-mounted.
Part No. 89442 NVI-30-4H 89443 Operating Pressure 10000 psi 30000 psi 400 psi Type & Material Needle, Stain. Stl. Needle, Stain. Stl. Ball, Brass

RESTRICTOR VALVE
An adjustable, flow-restricting valve for use in high pressure hydraulic fluid or water systems which are subject to sudden pressure drops. The valve is installed on the discharge side of the pump. It prevents damage to system parts in the event of a sudden drop in pressure such as occurs in hydrostatic burst testing. The valve also can be used as a snubber valve to reduce system pressure pulsations. Components are stainless steel. Weight: 2 lbs. (0.91 kg).
Ports 1/4 NPT Female 9/16-18 NBS Female 3/8 NPT Female Weight Lbs. Kg 1/2 1 1/2 0.23 0.45 0.23 Part. No. 001-024-1 001-024-2 Operating Pressure 30000 psi 10000 psi Ports 9/16-18 NBS In & Out 3/8 NPT Size 1-3/4 in. Hex x 3-1/4 in. 1-3/4 in. Hex x 3-1/4 in.

NVI-30-4H

CHECK VALVES
Have soft-seat poppet type design, same type as used in Sprague Products S-216-J-( ) series pumps. Components are stainless steel. Standard seals are nitrile; optional: Neoprene, Viton and EPR. Weight: 1-1/4 lbs. (0.57 kg).
Part No. Maximum Pressure Ports Size 1-3/8 in. Hex x 2-3/4 in. 0.35 cm Hex x 7.0 cm 1-5/8 in. Hex x 2-3/4 in. 4.1 cm Hex x 7.0 cm

88714-31

10000 psi

3/8 NPT

89393-21

30000 psi

9/16-18 NBS

*Flow coefficient.

28

ACCESSORIES
HIGH PRESSURE HYDRAULIC GAUGES
Dial diameter: 4 inch. Accuracy is 1% or total scale in mid-range; 1.5% in high and low ranges. Wetted parts of standard gauge stainless steel, glycerin filled. Bottom connections: -1 thru -5 are 1/4 NPT, -6 thru -9 are 9/16-18 NBS.
Part No. 89841-1 89841-2 89841-3 89841-4 89841-5 89841-6 89841-7 89841-8 89841-9 Pressure psi 0-1000 0-1500 0-3000 0-5000 0-10,000 0-15,000 0-20,000 0-30,000 0-35,000 Gauge Materials Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel

MUFFLERS
Single chamber mufflers effectively reduce exhaust air noise. The 89853 muffler is installed in the exhaust air port of the S-216 series hydraulic pumps and S85-JN series gas boosters. The small size 89853-1 muffler serves as an air filter in the air cylinder vent port of the gas boosters. The large 89853-5 muffler is installed in the two exhaust air ports of the S-218 series pumps.

Part Number 89853 89853-1

Pipe Thread 1/2 NPT 1/4 NPT

Length inch cm 5-1/2 1-3/4 14.0 4.5

Diameter inch cm 3-1/4 8.3 9/16 1.4 5-1/8 13.0

Weight lbs. kg .62 .14 4.0 .28 .06 1.8

89853-5 1-1/2 NPT

13-1/4 33.7

AIR CONTROL UNIT (FRL)

The 80617 FRL Unit delivers filtered-lubricated compressed air at controlled pressures to operate cylinder, pumps or air tools. Is standard equipment for all Sprague Products C or J series lubricated hydraulic or pneumatic power units.

Part No. 80617 81456 81457 81458 80648

Part Name Air Control Unit Assy.3/8 NPT Filter1/3 Pint, Metal RegulatorRelieving Type Lubricator1/3 Pint, Transparent Gauge, 0-160 psi, 2 inch Dial

29

ACCESSORIES
HIGH PRESSURE HOSE ASSEMBLY
Hose assembly (1/4 inch [6.35 mm] I.D.) for oil or gas is rated at 10,000 psi operating pressure with a 40,000 psi minimum burst pressure. Capable of continuous service from -40 to 200F (-40 to 95C). Has 3/8 NPT male fitting and 6 inch (15.2 cm) hose guard at each end. Supplied with 3/8 NPT high pressure, quick disconnect coupler. Part No. 89514-72 89514-120 89514-300 89514-600 Hose Length Feet Meter 6 10 25 50 1.8 3.0 7.6 15.2

High Pressure Manifold Gauge and Bleed Connection Type

Part Number 88492-2 94002 A Port Thread 3/8 NPT 9/16-18 NBS B Port Thread 1/4 NPT 9/16-18 NBS Matl SS SS Maximum Oper. Press. Pneu. Hydr. psi psi 10000 30000 10000 40000
A Port

B Port A Port

A Port

88492 89254

P-100-HP-ASSY2 High Pressure Sub-Assembly

This H.P. sub-assembly provides all parts needed to connect from the pump to your work for pressures over 10,000 psig to 60,000 psig. Included are H.P. nipples, GLN-60-4H glands,COL-60-4 collars,PLG-60-4 plug, manifold and a Needle Valve.

30

GENERAL INFORMATION
SAFETY Hydraulic and pneumatic components can be hazardous when used beyond their functional limitations. Never exceed specified operating pressure temperature range, media compatibility, etc. Any disassembly and improper reassembly of assemblies or subassemblies may result in accidental death or serious bodily injury.

DIMENSIONS AND WEIGHTS

Dimensions and weights shown in this catalog are nominal envelope dimensions and approximate weights for installation and shipping purposes, and are subject to change without notice. Should dimensional tolerances or weights be of concern regarding your particular application, consult the Factory Technical Department.

w
!
31

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Sprague Products
Division of Curtiss-Wright Flow Control Corporation
Sprague Products 2005 Part No.:ADHP-5M1005

10195 Brecksville Road, Brecksville, Ohio 44141 440/838-7690 FAX: 440/838-7513 www.cwfc.com Sprague Products U.K.: Napoleon House, Gore Cross Business Park, Corbin Way, Bridport, Dorset DT6 3UX, U.K. +44 (0) 1308 422256 FAX: +44 (0) 1308 427760