1/66

HD785-7 Assembly Instruction of MIS(Machine Intervention System)

Preparations
Special tool to prepare
Removal tool for DEUTSCH connector
Brand：DEUTSCH
Part number: 0411-240-2005
Color: Red
 2/66

HD785-7 Assembly Instruction of MIS(Machine Intervention System)

Table of Contents

Contents Part Page

Preparations 2
Overview 3
1.Preparation before performing modification 4-8
2.Removal of Cover Rear cover 9-12
3.K-TCS Installation under Operator's seat
3a. K-TCS Installation for S/N #7001～#8999(P8-14) and Trainer's seat 13-19
3b. K-TCS Installation for S/N #30001-up(P15-21) 20-26
4.MIS Installation
4-1.Replacement Controllers (Transmission, Retarder, 27
KOMTRAX Plus)
4-2.Translation Controller and MIC(Machine under Trainer's seat 27-28
Intervention Controller) Installation
4-3.Harness Installation in Rear cover Rear cover 29
4-4.Harness Installation in Side cover Side cover 29
4-5.Harness Installation in Dashboard Dashboard 30-31
4-6.Override Switch Installation Center console 31-33
5.Monitor Setting
5-1.Setting of models selection and optional selection 34-35
5-2.Setting of maintenance monitor to OFF 36
5-3.Setting "Service Meter", "Travel Distance Integrated Value", 37-39
and "Reverse Travel Distance Integrated Value".
6.Procedure of rewriting the MIC software 40-41
7.Indicator Panel Installation and Cover Restoration on Dashboard 42-45
8.Procedures of the initial adjustment of the transmission
8-1.ECMV current adjustment of the transmission 46-48
8-2.Reset of transmission initial learning and implementation of study 49-53
9.Caribrating body positioner system 54
10.Setting of limit speed 55-56
11.VHMS Setting
11-1.Writing of the VHMS controller setting information 57-58
11-2.Performing of quick Pm 59-60
11-3.Downloading data 61
11-4.Contact for VHMS/WebCARE setting 61
11-5.Sending of download data 61-62
12.Deletion of history of the electrical system failure
12-1.Deleting method when there is only one electrical system failure history 63
12-2.Deleting method when there are more than one electrical system failure 64
13.Testing 65-66
 3/66

Installation
Overview Installation Replacement
MIC, Translation controller
Override Switch KOMTRAX Plus Controller
Installation (under Trainer's seat)
MIS Harness

Replacement
Main Monitor

Installation
MIC Indicator Panel
Installation Replacement
K-TCS KIT Transmission Controller
(under Operator's seat) Retarder Controller

Forward of CAB
 4/66

1.Preparation before performing modification

1-1.Preparation of machine
(1) Before starting the work, carefully read Shop Manual, "00", "Safety precautions".
(2) Park the machine according to the following procedure.
 5/66

1-2.Preparation of Controllers
(1) Park the machine on the flat place and apply the parking brake.
(2) Stop the engine, and chock the wheels.
(3) Confirm the installing status of machine optional equipment, and keep a record.
Confirm the machine optional equipment in accordance with the following procedure.

※ For the method of entering service mode, refer to "30 Testing and Adjusting, Testing
and Adjusting (3), Setting and Adjusting of Devices, 1-1-1 Switching to Service Mode" in
Shop Manual.

<1> Turn ON the starting switch. (Do not start the engine)
<2> Select option selection function screen in Service Mode.

[Option selection function] screen

<3> Press and hold the ◇ switch for more than 5seconds, and the screen will move to
option selection. Confirm the installing condition of optional equipment of the machine.
Move to the next option item by operating </> switch to confirm all items.

<4> Record the installing status of each optional equipment.

(As it will be necessary for selecting optional equipment after replacing the controller)
 6/66

(4) Record the "Service Meter", "Travel Distance Integrated Value" and "Reverse Travel
Distance Integrated Value" of the machine monitor before replacement.

※ For the confirming method of "Service Meter", "Travel Distance Integrated Value",
and "Reverse Travel Distance Integrated Value", refer to Explanation of Each
Device, Machine Monitor in Part: Operation in the Operation and Maintenance
Manual" of the machine.

(5) If the "SPEED LIMIT" is ON, record the setting limit speed

※ For the confirming method of "Limit speed for EMPTY" and "Limit speed for LOAD"
, refer to "Speed limit mode" section in the Service Manual "30 Testing and adjusting"

(6) Turn OFF the key switch

(7-1) Downloading of VHMS residual data

This item shows 1. Downloading of residual data of Precautions for replacing VHMS
controller of "30 Testing and Adjusting, Testing and Adjusting (5)" in Shop Manual.

<1> Using harness connect PC to download connector VHMS in the cab or download
connector VDL on the ground.

★ Down load connector in the cab is installed to box (1) in the cover at the rear of the
operator's seat.

★ Ground download connector VDL is installed to box (2) in the cover at the rear of the
ladder on the front right side of the machine.
 7/66

<2> When using download connector VHMS in the cab, set the starting switch to ON
position.
<3> When using download connector VDL on the ground, set switch (3) to ON position.
(The green LED will come on)

<4> Operating [VHMS analysis tool] on PC, start up the VHMS analysis tool.

<5> Enter [User Name] and [Password]

★ For the operating procedure, see the VHMS analysis tool operation and maintenance
manual.

<6> Using [Download] function, download the date currently recorded on VHMS to PC.
★ For the operating procedure, see the VHMS analysis tool operation and maintenance
manual.

(7-2) Confirming and saving of VHMS controller setting information

This item shows 2. Confirming, saving and overwriting of VHMS controller setting
information in Precautions for replacing VHMS controller of "30 Testing and Adjusting,
Testing and Adjusting (5)" in Shop Manual.

<1> Connect personal computer to it, and start the VHMS initializing tool.
 8/66

<2> Select "When VHMS needs to be replaced", and press "Next" button.

<3> Select [Save Current Setting before replacement of VHMS controller], and press "Next" button.

<4> Confirm every information before the replacement and then press [Save] button.

<5> Select [Exit] from [File] of the menu to end the VHMS initial setting tool.

<6> Disconnect the PC.

 9/66

2.Removal of Cover
Note : Be careful not to lose the parts marked ★ which are used when restoring.
Replace the unmarked parts which are expendable parts or replacement parts when restoring.

(1) Removal of covers and brackets.

1) Remove the pillar cover located in the right rear of cabin.
★PILLAR COVER

★SCREW x3
（01225-70616）
★WASHER x3
（418-926-3490）

2) Remove the covers located in the rear of cabin.

★COVER ★SCREW x3 ★BOLT x2 ★SCREW x4

（01245-00612） （01010-81020） （01245-00612）
★WASHER x3 ★WASHER x2 ★WASHER x4
（01643‐70623） （01643-31032） （01643‐70623）

★COVER

★BOLT x3
（01010-81016）
★WASHER x3
（01643-31032）
 10/66

3）Remove the cover on the right of trainer's seat(power window spec. only)

★COVER

★BOLT x2
（01245-00612）
★WASHER x2
（01643-70623）

4)Unlock the clip fixing power window harness.

Remove the harness from the clip(power window spec. only)

Instruction to unlock the clip

Pull the band in the B direction
while pulling the A part in the
direction of the arrow.

B
 11/66

5) Raise the trainer's seat and remove the box.

SCREW x4
（01023-70614）

BOX

6) Remove the outer bolts which are fixing the trainer's seat bracket.

BOLT x2（01010-81020） BOLT x2（01010-81020）

WASHER x2（01643-31032） WASHER x2（01643-31032）
 12/66

7) Remove the inner bolts which are fixing the trainer's seat bracket and
remove the trainer's seat bracket.
BOLT x2
（01024-81020）

TRAINER'S SEAT BRACKET

（2） Assembly of controller and harness under the trainer's seat.

1）Remove the clips which are fixing the floor harness under trainer's seat bracket.
★BOLT x3
（01010-81016）
★WASHER x3
（01643-31032）
★CLIP x3
（281-01-13180）
 13/66

3.HD785-7 KTCS Installation

Work content varies depending on S/N of the machine.
2a. K-TCS Installation for S/N #7001～#8999(P8-14)
2b. K-TCS Installation for S/N #30001-up(P15-21)

3a. K-TCS Installation for S/N #7001～#8999(P8-14)

3a-１．Removal of the parts in the place where KTCS will be installed.
(1) Remove the floor mat.

★FLOOR MAT
(561-54-85681)

★FLOOR MAT
(561-54-85661)

(2) Remove the floor harness connected to the operator's seat bracket.

CN DT7

CN DT8

Remove the floor harness connectors from the operator's seat bracket.
 14/66

(3) Remove the operator's seat with the bracket.

★BRACKET
(561-57-81141)
★BOLT x4
(01010-81020)
★WASHER x4
(01643-31032)

(4) Remove the connector of the hoist lever harness.

WIRING HARNESS
(569-06-86430)

LEVER A.
(702-16-02133)

Remove the hoist lever harness connectors.

 15/66

3a-2. Subassembly of the KTCS.

(1) Install the acceleration sensor(7861-93-5410) in the additional bracket(561-57-81230).

TIGHTENING TORQUE
34～74Nm{3.5～7.5kgm}
TIGHTENING TORQUE
2.94～5.88Nm{0.3～0.6kgm}
CLIP x3
SCREW x2 (08193-20010)
(01252-B0616) BOLT x3
WASHER x2 (01010-81020)
(01643-30623) WASHER x3
(01643-31032)

ACCELERATION SENSOR BRACKET

(7861-93-5410) (561-57-81230)

(2) Connect the additional harness(561-06-82230) to the acceleration sensor.

Connect the additional harness to the acceleration sensor harness. TIGHTENING TORQUE
34～74Nm{3.5～7.5kgm}
CN SAC BOLT
WIRING HARNESS
(01010-81016)
(561-06-82230)
WASHER
(01643-31032)

Install the bolt as a cap.

 16/66

(3) Fix the additional harness to the additional bracket by the clips.
TIGHTENING TORQUE
34～74Nm{3.5～7.5kgm}
BOLT
Remove the floor mat. (01010-81016)
WASHER
(01643-31032)

CLIP
(04434-51410)

CLIP
CLIP
BOLT (04434-51410)
(04434-51010)
(01010-81016)
WASHER
(01643-31032)
TIGHTENING TORQUE
34～74Nm{3.5～7.5kgm}
 17/66

3a-3．KTCS installation to the floor.

(1) Connect the additional harness to the operator's seat bracket harness.

CN HSL_M CN LKO_M

WIRING HARNESS
(569-06-86430)

CN LKO

CN HSL WIRING HARNESS

(561-06-82230)
Connect the additional harness to the operator's seat bracket harness.

(2) Connect the additional harness to the hoist lever harness.

LEVER A.
(702-16-02133)

CN HSL_F

CN LKO_F

Connect the additional harness to the hoist lever harness.

WIRING HARNESS
(561-06-82230)
 18/66

(3) Reconnect the seat bracket harness to the floor harness.

WIRING HARNESS
(569-06-86430)

Connect the seat bracket harness to the floor harness.

CN DT8 CN DT7 WIRING HARNESS

(569-06-86430)
(4) Fix the additional bracket together with the operator's seat bracket.

BOLT x4 (01010-81020)
TIGHTENING TORQUE
★Reuse
34～74Nm{3.5～7.5kgm}
WASHER x4 (01643-31032)
★Reuse
 19/66

(5) Bundle the additional harness to the floor harness.

BAND x15
(08034-20823)

(6) Insert the terminals of the additional harness to the empty ports
of the retarder controller connector BRC1 of the floor harness.

CN BRC1 Insert the terminals to the empty ports of the retarder controller connector BRC1.

Connector BRC1(see from pin side).

Insert the terminal BRC1_2 of the additional harness
to the port 4 of the floor harness connector CN_BRC1.

Insert the terminal BRC1_1 of the additional harness

to the port 12 of the floor harness connector CN_BRC1.
 20/66

3b. K-TCS Installation for S/N #30001-up(P15-21)

3b-１．Removal of the parts in the place where KTCS will be installed.

(1) Remove the floor mat.

★FLOOR MAT
(561-54-85681)

★FLOOR MAT
(561-54-85661)

(2) Remove the clips fixing the floor harness.

★BOLT ★CLIP ★BOLT ★CLIP

(01010-81020) (04434-51010) (01010-81016) (04434-51010)
★WASHER ★WASHER
(01643-31032) (01643-31032)
 21/66

(3) Remove the floor harness connected to the operator's seat bracket and the hoist lever harness.

★WIRING HARNESS
(561-06-82211)

Remove the floor harness connectors.

(4) Remove the operator's seat with the bracket.

★BRACKET
(561-57-81241)
★BOLT x4
(01010-81020)
★WASHER x4
(01643-31032)
 22/66

3b-2．Subassembly of the KTCS.

(1) Install the acceleration sensor(7861-93-5410) in the additional bracket(561-57-81230).

TIGHTENING TORQUE
34～74Nm{3.5～7.5kgm}
TIGHTENING TORQUE
2.94～5.88Nm{0.3～0.6kgm}
CLIP x3
SCREW x2 (08193-20010)
(01252-B0616) BOLT x3
WASHER x2 (01010-81020)
(01643-30623) WASHER x3
(01643-31032)

ACCELERATION SENSOR BRACKET

(7861-93-5410) (561-57-81230)

(2) Connect the additional harness(561-06-82230) to the acceleration sensor.

WIRING HARNESS
(561-06-82230)

CN SAC
Connect the additional harness to the acceleration sensor harness.
 23/66

(3) Fix the harness to the additional bracket by the clips.

Remove the floor mat.

CLIP
(04434-51410)
BOLT
(01010-81016) CLIP
WASHER (04434-51410)
(01643-31032) BOLT
(01010-81016)
TIGHTENING TORQUE WASHER
34～74Nm{3.5～7.5kgm} (01643-31032)
TIGHTENING TORQUE
34～74Nm{3.5～7.5kgm}
 24/66

3b-3．K-TCS installation to the floor.

(1) Connect the additional harness to the floor harness and fix it by the clip.

Connect the floor harness to the additional harness.

CN LKO_M CN HSL_M

CLIP
(04434-51410)
BOLT
(01010-81016)
WASHER
(01643-31032)
TIGHTENING TORQUE
34～74Nm{3.5～7.5kgm}

WIRING HARNESS
CN LKO CN HSL (561-95-82611)

(4) Fix the additional bracket using the bolts together with the operator's seat bracket.

BOLT x4
(01010-81020) TIGHTENING TORQUE
★Reuse 34～74Nm{3.5～7.5kgm}
WASHER x4
(01643-31032)
★Reuse
 25/66

(3) Connect the additional harness to the hoist lever harness.

CN LKO_F

LEVER A.
(702-16-02133)

CN HSL_F

Connect the additional harness to the hoist lever harness.

WIRING HARNESS
(561-06-82230)
(4) Fix the additional harness by the clips to the floor and the operator's seat bracket.

BOLT CLIP BOLT CLIP

TIGHTENING TORQUE (01010-81020) (04434-51010) (01010-81016) (04434-51010)
34～74Nm{3.5～7.5kgm} ★Reuse ★Reuse ★Reuse ★Reuse
WASHER WASHER
(01643-31032) (01643-31032)
★Reuse ★Reuse
 26/66

(5) Bundle the additional harness together with the floor harness.

BAND x15
(702-16-02133)
Fasten to the additional harness with the bands.(15 places)

(6) Insert the terminals of the additional harness to the empty ports
of the retarder controller connector BRC1 of the floor harness.

Insert the terminals to the empty ports of retarder controller connector BRC1.
CN BRC1

Connector BRC1(see from pin side).

Insert the terminal BRC1_2 of the additional harness
to the port 4 of the floor harness connector CN_BRC1.

Insert the terminal BRC1_1 of the additional harness

to the port 12 of the floor harness connector CN_BRC1.
 27/66
4.MIS Installation
4-1.Replacement Controllers (Transmission, Retarder, VHMS)
Replace the controllers
VHMS controller
(7826-13-8512)

Transmission controller Retarder controller

(7818-64-5012) (7818-65-8003)
4-2.Translation Controller and MIC(Machine Intervention Controller) Installation

CN-MICA

CN-MICC

PLUG

MIC(Machine Intervention Controller) Translation controller CN-MICB

RESISTOR RESISTOR
(19M-06-31720) (19M-06-31720)
BOLT(01024-81016) BRACKET(561-86-8E141)
CN-CAN02 CN-CAN03
CLIP(04434-50810)
TIGHTENING TORQUE
34～74Nm{3.5～7.5kgm} MIC(58B06-02791)
BOLT x4 (01024-80630)

CONNECTOR (08192-29934)
PLUG x12 (08191-00770)
Insert the plug to connector
for waterproof MIS Harness
WIRING HARNESS(561-86-8E111)
BOLT x2 (01024-81016)
CLIP x2 (04434-51510)
TIGHTENING TORQUE
34～74Nm{3.5～7.5kgm}
☆ ☆ ☆：Fix at the position of white tape
 28/66

SENSOR BOLT x2
(7861-93-5350) (01010-80635)

65

70
STICKER(20U-54-46520)
BAND(08034-20414)
WASHER x2 Stick on the bracket and
CN-INC (01602-20619) fasten the cable with band
NUT x2
(01580-10605)
TIGHTENING TORQUE
TIGHTENING TORQUE TIGHTENING TORQUE
8.8～14.7Nm{0.9～1.5kgm}
34～74Nm{3.5～7.5kgm} 14.7～34Nm{1.5～3.5kgm}
RELAY(569-06-61960)
Translation controller
BRACKET(287-06-16420) BRACKET(561-86-8E150)
RELAY x5 (569-06-61960) BOLT x4 (01010-80885)
BOLT(01024-80616) BOLT(01024-81016 x2)
WASHER x4 (01643-30823)

RESISTOR x2
CN-MR6 (19M-06-31720)

CN-MR3 CN-MR5 CN-CAN01

CN-MR4 CN-CAN12

CN-MR2

CN-MR1

☆ ☆
CLIP(04434-51210)
BOLT(01024-81016)
CLIP(04434-51810) CLIP x2 (04434-51510)
TIGHTING TORQUE BOLT x2 (01024-81016)
BOLT(01024-81016)
34～74Nm{3.5～7.5kgm}
TIGHTING TORQUE TIGHTING TORQUE
34～74Nm{3.5～7.5kgm} 34～74Nm{3.5～7.5kgm}

☆：Fix at the position of white tape

BRACKET(569-06-61180)
BOLT x2 (01024-80616)
TIGHTENING TORQUE
8.8～14.7Nm{0.9～1.5kgm}
 29/66

4-3.Harness Installation in Rear cover

BOLT (01024-81016)
CLIP (281-01-13180)

BOLT (01024-81020)

BAND x3
60 (08034-20823)
▲
▲ ▲ ▲：Band position(8 Places)

45 30 BAND x3
(08034-20823)

BAND x2
(08034-20834)

▲
▲ ▲ ▲
230 280 ▲

Remove the grommet. Bundle the resistor to

Insert the terminal BRC2_23 the harness with tape
to the port 23

Remove the grommet. Remove the pin CN-BRC3_29

Insert the terminal BRC2_27 using the removal tool (P2).
to the port 27 Insert the terminal BRC3_29
to the port 29
Remove the grommet.
Insert the terminal BRC2_33 Connector BRC2 Connector BRC3
to the port 33 (see from pin side). (see from pin side).

4-4.Harness Installation in Side cover ▲：Band position(5 Places)

360 350
Remove the side cover.
▲ ▲ ▲
★COVER ▲

★BOLT x2 ★SCREW x2
(01024-81016) (01245-00612) 250mm
★WASHER x2 ★WASHER x2 BAND x5
(01643-31032) (01643-31032) Distance from clip
(08034-20823)
 30/66

4-5.Harness Installation in Dashboard Remove the dashboard cover.

COVER (56B-54-15932)
★SCREW x3 (01245-00616)
★WASHER x3 (01643-70623)
★COVER (56B-54-15942)
★SCREW x2 (01245-00616)
★GRILLE x2 ★WASHER x2 (01643-70623)
(22U-979-2381) Pull out the cover
★GRILLE (20Y-979-2161)

Pull out the duct

COVER (56B-54-15942)

SCREW x2
(01024-80616)

★SCREW x4 (01024-80616)
▲：Band position(5 Places)
Replace the main monitor
BAND x5 (08034-20823)

165

290 125

▲ ▲ ▲
125
Remove the 3 connectors from the main monitor.
Connect the MIS harness between the monitor and the main harness connector.

CN-DPC2B FINISHER
CN-DPC2A_F CN-DPC1_F
(423-54-32340)

CN-DPC2B_M
FINISHER
(418-S14-1970)

Original harness CN-DPC1_M CN-DPC2A_M

MIS harness
CN-DPC1 CN-DPC2A
 31/66

Bundle the connectors to MIS harness with tape.

Main monitor

Bundle the connectors to MIS harness with tape

Find a 1-pole connector (OP7) on the rear of the machine monitor, and check that it is
connected.

The air conditioner duct and dashboard should be remain removed as

the setting of "Service Meter", "Travel Distance Integrated Value", and "Reverse Travel
Distance Integrated Value" is to be executed at above conditions.

4-6.Override Switch Installation

Remove the console box and the cover.
BOX (56B-54-15622)
★COVER (56B-54-15631)
★SCREW x10 (01245-00616)
★WASHER x10 (01643-70623)

★PLATE x2 (56B-54-16810)
★SCREW x4 (01643-70623)
 32/66

Connect the terminal of MIS harness to override switch.

ORA
ORB

OR13 OR14

OR24
OR23 OR21 OR22

Install the override switch to console cover.

TIGHTENING TORQUE 6.8Nm{0.7kgm}

SWITCH (58E-06-50080)

SCREW x4 (01245-00620)

WASHER x4 (01643-70623)

PLATE (561-86-8E180)

COLLAR x4 (195-979-7290)

BOX (561-86-8E130)

SHEET (561-86-8E170)

BRACKET (561-86-8E160) CLIP (04434-51010)

Forward of CAB BOLT (01024-81020)

TIGHTENING TORQUE
34～74Nm{3.5～7.5kgm}

Assemble the plate and switch so that

the protrusion is on the rearward.
 33/66

Bundle the MIS harness to the harness in the center console.

▲：Band position(2 Places)

170 ▲ BAND (08034-20823)

BAND (08034-20823)
▲

Install the console box and the cover.

COVER (56B-54-15631)
★Reuse

PLATE x2 (56B-54-16810)
★Reuse
SCREW x4 (01643-70623)
★Reuse

SCREW x10 (01245-00616)

★Reuse
WASHER x10 (01643-70623)
★Reuse
 34/66

5.Monitor Setting
5-1.Setting of models selection and optional selection
5-1-1. Model selection procedure
(1) Model change procedure
※ Refer to "30 Testing and Adjusting, Testing and Adjusting (3), Setting and Adjusting of
Equipment, 1-1-1. Switching to Service Mode" for the method of entering Service Mode.

<1> Turn ON the starting switch. (Do not start the engine)
<2> Press ◇switch in machine model selection screen of service mode, and move to the setting screen.

<3> Operate </> switch in machine model change screen to select the target model.
<4> Press ◇switch to enter the machine model. The screen returns to machine model
selecting display.
(Press ■switch to stop the machine model selection change. The screen returns to
machine model selecting display.)
<5> Make sure that the correct machine model has been selected on the [Machine model
change] screen.

(2) Memory of the change of machine model

<1> If the machine model is changed, turn OFF starting switch (key OFF), and completely
stop the controller operation (about 15 seconds after key OFF)

<2> The machine model selection becomes effective when the starting switch is turned
ON (key ON) next time.
Therefore, turn OFF key switch, wait for more than 15 seconds, and then turn ON key
switch after selection of machine model is changed.
 35/66

5-1-2. Selection procedure of optional equipment

★ Perform correct setting according to the optional equipment installing condition confirmed
before confirming the controller.
★ Confirm that the model has been selected before setting optional equipment.

(1) Selection of optional equipment

<1> Turn ON the starting switch. (Do not start the engine)

<2> Enter option selection function screen (the following figure) in service mode.

<3> Press and hold the ◇switch for more than 5 seconds, and the screen will move to option selection.

<4> Perform correct setting according to the optional equipment installing condition
conformed before replacing the controller.

<5> Press ◇switch to make the CAS function effective.

(2) Memory of the change of optional selection

<1> If the optional selection is changed, turn OFF starting switch (key OFF), and
completely stop the controller operation (about 15 seconds after key OFF)
<2> The machine optional selection becomes effective when the starting switch is turned
ON (key ON) next time.
Therefore, surely turn OFF key switch, wait for more than 15 seconds, and then turn
ON key switch after optional selection is changed.
 36/66

5-2.Setting of maintenance monitor to OFF

This item shows Setting and Adjusting, 1-3.Setting Maintenance Monitor to OFF of "30
Testing and Adjusting, Testing and Adjusting (3)" in Shop Manual.

(1) Setting of corrosion resistor to OFF

<1> Enter service mode, and press ◇switch in filter/oil replacement period function
(MAINTENANCE MONITOR) to display maintenance item selection screen.

<2> Press > or < switch to display corrosion resistor screen, and press ◇switch to display
corrosion resistor interval change screen.

<3> Press > or < switch in interval change screen to display ON/OFF setting screen.
★ If the setting is ineffective, the lower display will be changed from OFF to ON
In such cases, press ■switch to exit setting.

<4> Press ◇switch to enter ON/OFF setting screen, and select YES to set it to OFF (disabled).
 37/66

5-3.Setting "Service Meter", "Travel Distance Integrated Value", and "Reverse Travel
Distance Integrated Value"

(1) Make sure that "Service Meter" and "Travel Distance Integrated Value" are displayed
on the character display of the machine monitor.

(2) Make sure that the Electric System Trouble History Screen is displayed on the
character display by service mode.

(3) Disconnect the connector (OP7) on the rear of the machine monitor once, and
reconnect it.
The following screen (the service meter setting menu) will appear automatically.
 38/66

(4) Press machine monitor switching switch (◇).

The screen will switch to the following screen (service meter setting screen), and set the
service meter value according to the recorded value before replacement in accordance
with the following procedure.

Setting method
<1> Input numerical values of 0 to 9 in the cursor position.
<2> The cursor is in the most significant digit, and the numerical values of 0 to 9 will be
added or reduced each time >/< switch is pressed. The most significant digit of the
service meter shows the 10,000 unit. If the current service meter value is "2367.0",
the most significant digit will be displayed as zero.
<3> After inputting the target value, press ◇switch to set it.
<4> The cursor move to one lower figure. Input all values until to lowest figure with the
same procedure of <2> and <3>.
<5> Input until the first decimal places and press ◇switch. (The screen will switch to
confirming screen.)
<6> Value beyond the setting value (smaller than the current value) will not be accepted.
<7> If you input incorrect values by mistake, move the cursor back to the most
significant digit by pressing the ■switch and input correct values again starting
from the most significant digit.
In such cases, the input value will be remained.

(5) The setting confirming screen of service meter will be displayed, so press < switch to
move the cursor to YES, and press ■switch to confirm it.

(6) Return to the following screen (service meter setting menu).

(7) Press > switch to switch to integrated traveling distance setting screen.

(8) Set the integrated traveling distance with the same setting procedure of service meter.
 39/66

(9) When the travel distance integrated value is determined, the following screen will
appear again.

(10) Press the > switch, and the Reverse Travel Distance Integration Setting Screen will appear.

(11) Set the reverse travel distance integrated value as per the same setting procedures as
the service meter.

(12) After having set the reverse travel distance integrated value, set the starting switch to
the OFF position.

(13) Return the air conditioning duct and dashboard to where they ware, and exit "Service
Meter", "Travel Distance Integrated Value", and "Reverse Travel Distance Integrated
Value" settings.
 40/66

6.Procedures of rewriting the MIC software

This is the item of "UPDATING THE MIC FIRMWARE" in Machine Intervention System
Operation & Maintenance Manual.
★ Updating the MIC firmware requires a USB drive with updated MIC software.
Download the latest Machine Intervention Controller application code from
the Komatsu America Extranet:
https://www.komatsuamerica.net/northamerica/
★ The software file will be named a variation of the Komatsu part number format:
58B06XXXXX.BIN,where XXXXX may be any number (Ex.58B0605070).
The file name will be different for every new software image. However, the naming format will
remain the same. The boot-loader application will locate any filenames matching the Komatsu part
number format in the root flash drive directory and check for compatibility. Only the firmware file
to be loaded on the MIC should be in the root directory of the USB drive.

(1) Insert an empty USB flash drive into a computer. Format the USB drive to FAT32 by right
clicking on the mounted drive and selecting “Format...”.
★ Formatting a USB flash drive will erase all of its contents. Ensure it is empty before formatting it.
(2) Unzip and copy the latest software image to the USB flash drive.
(3) Check the currently installed software part number listed on the Machine Intervention
Controller’s web-page.
(4) Turn the engine start switch to OFF and wait for all lights on the front of the MIC (4, Figure 6)
to be off. Insert the USB drive containing the firmware into the USB connector (2, Figure 6).

(5) Press and hold the override switch on the operator cab’s center console and turn the
truck’s Key Switch ON.
(6) Once the programming process has started (indicated by a blinking yellow LED (4, Figure 6
on the MIC) the override switch can be released. Refer to Table 1 for LED
interpretation. Do not turn off or disconnect power at this time.
 41/66

(7) Wait for programming to finish. This process normally takes a few seconds.
(8) Remove the USB drive from the MIC.
Once programming is complete, verify the software part number listed on the Machine
Intervention Controller’s web-page matches the intended software version.
★ If there is an update failure, the yellow light will go off and the red light on the front of the MIC labeled
PULSE will be on solid. If there is a failure, confirm that the correct file is in the root of the USB drive.
Ensure that the override switch is functional.
 42/66

7.Indicator Panel Installation & Cover Restoration

Assemble the duct

BOLT x4 (01024-80616) DUCT (561-86-8E120) SPACER x2 (561-86-8E211)

★Reuse Note: Adjust the harness and connectors will not
TIGHTENING TORQUE
be pinched strongly when assembling duct
8.8～11.7Nm{0.9～1.2kgm}

Assemble the dashboard cover

BOLT x5 (01245-00616) COVER (561-86-8E190) COVER (561-86-8E190)

★Reuse ★Reuse
WASHER x5 (01643-70623)
★Reuse
 43/66

WASHER x2 (01640-20408)
WASHER x2 (01601-50410)
NUT x2 (01580-60403)

INDICATOR (58B-06-21260)
BRACKET (561-86-8E240)
BRACKET (561-86-8E250)
SCREW x3 (01023-20620)
WASHER x3 (01643-70623)

BOLT (01010-80616)
WASHER (11Y-979-2420)

GROMMET (08037-12036) BOLT (01024-80616)

BRACKET (561-86-8E220)
SHEET (561-86-8E230)
NUT x2 (01580-10605) TIGHTENING TORQUE
WASHER x2 (01602-50619) Adhere the sheet to 8.8～11.7Nm
WASHER x2 (01643-70623) the bracket of indicator {0.9～1.2kgm}

SCREW x2 (01023-20620)
WASHER x3 (01643-70623)
 44/66

Restore the side cover.

COVER
★Reuse

BOLT x2 (01024-81016) SCREW x2 (01245-00612)

★Reuse ★Reuse
WASHER x2 (01643-31032) WASHER x2 (01643-31032)
★Reuse ★Reuse

Install trainer's seat bracket.

PLATE (561-86-65340)
SCREW x4 (01023-70614) BRACKET (561-85-82311)

BOLT x2 (01024-81025)

Tighten together with

the bracket of controller

TIGHTENING TORQUE
34～74Nm{3.5～7.5kgm}
BOLT x4 (01024-81020)

Remove the trainer's seat and plate from the bracket.

Assemble them to new one. ★TRAINER'S SEAT
★BOLT x4 (01024-81020)

★PLATE

★BOLT x4 (01024-81016)
 45/66

Restore the covers.

BOLT x2 （01010-81020） SCREW x4 （01245-00612）

COVER SCREW x3 （01245-00612）
★Reuse ★Reuse
★Reuse ★Reuse
WASHER x2 （01643-31032） WASHER x4 （01643‐70623）
WASHER x3 （01643‐70623）
★Reuse ★Reuse
★Reuse

COVER
★Reuse

BOLT x3 （01010-81016）
★Reuse
WASHER x3 （01643-31032）
★Reuse

Restore the pillar cover. COVER

★Reuse

SCREW x3 （01225-70616）
★Reuse
WASHER x3 （418-926-3490）
★Reuse
 46/66

8.Procedures of the initial adjustment of the transmission

This is the item of "(16) Adjusting function (TUNING) which is introduced in special function of the
machine monitor of 30 Testing and adjusting (Part 4)" in Shop Manual.
8-1.ECMV current adjustment of the transmission
(1) Preparations before adjusting the ECMV currents of the transmission (Set the oil temperature
of the transmission control to 70 to 80 ℃ according to the following procedures.)
<1> Set the starting switch to ON. (The engine is not started)
<2> It is changed to the real time monitor function screen by the operation of the </> switch in the service
mode.
Press the ◇switch and confirm the real time monitor function screen.

<3> By the operation of the </> switch, adjust it to the real time monitor selection screen of the
transmission.

<4> Press the ◇switch and confirm the real time monitor of the transmission controller.
<5> Adjust it to the oil temperature control display screen of the transmission controller by the operation of
the </>switch.

<6> Confirm that the parking brake switch is in the "Parking" position and start the engine.
<7> Make the body securely seated on position and confirm that the body pilot lamp is off.
<8> Depress the brake pedal fully.
<9> Set the shift lever to "D" position and confirm that the shift indicator is changed to "F2".
<10> Depress the accelerator pedal, stall the torque converter and set the value of "T/M OIL TEMP" of the
real time monitor to 70 to 80℃. (Be careful of the torque converter no to overheat at this time.)
<11> Set the shift lever to "N" position and keep it in this condition for 3minutes. Confirm that the oil
temperature stays within the range of specified temperature.
<12> Stop the engine.

(2) Tuning procedures of the ECMV current of the transmission

<1> Set the starting switch to ON. (The engine is not started)
<2> The control oil temperature of the transmission is displayed in real time monitor. (Same to the
operations from step 2 to step5 in 7-1-1.)
<3> Start the engine. Set the engine speed to low idle. The accelerator pedal to OFF, the shift lever to N,
the parking brake to ON (stop) and set it to AISS LOW (low speed). Confirm that the value of "T/M OIL
TEMP" of the real time monitor is 70 to 80℃.
 47/66

<4> Press the ◇switch continuously for more than 5 seconds and select the tuning item in the condition of
the tuning function screen in service mode.

<5> Tune it to item of No. 02: Item of tuning of the ECMV currents by the operation of the </>switch.

<6> Press the ◇switch and confirm the tuning item. Once the tuning item is decided, it is
changed to the auto correction selection screen or manual correction selection screen.

<7> Press the ◇switch and confirm the auto correction.

If the auto correction is decided, the auto correction is started and the display is changed
from "IP" to "IP***".
[IP] →[IP L-1] →[IP L-2] →[IP L-3] →[IP L-4] →[IP H-1] →[IP H-2]
(At the time (Low 1st time) (Low 2nd time) (Low 3rd time) (Low 4th time) (Hig 1st time) (Hig 2nd time)
of starting)
→→ →[IP H-3] →[IP H-4] →[IP 1-1] →[IP 1-2] →[IP 1-3] →[IP 1-4]
(Hig 3rd time) (Hig 4th time) (1st 1st time) (1st 2nd time) (1st 3rd time) (1st 4th time)

→→ →[IP 2-1] →[IP 2-2] →[IP 2-3] →[IP 2-4] →[IP 3-1] →[IP 3-2]
(2nd 1st time) (2nd 2nd time) (2nd 3rd time) (2nd 4th time) (3rd 1st time) (3rd 2nd time)

→→ →[IP 3-3] →[IP 3-4] →[IP R-1] →[IP R-2] →[IP R-3] →[IP R-4]
(3rd 3rd time) (3rd 4th time) (Rev 1st time) (Rev 2nd time) (Rev 3rd time) (Rev 4th time)

→→ →[IP 4-1] →[IP 4-2] →[IP 4-3] →[IP 4-4]

(4th 1st time) (4th 2nd time) (4th 3rd time) (4th 4th time)

<8> Once the correction is normally completed, "OK" is displayed in the character display.
 48/66

<9> If the correction is not normally completed, the code of abnormal completion is displayed.
Example of abnormal completion in the correction of Code of abnormal completion
the 1st time of the 3rd clutch (the code of abnormal
completion is "1")

★ When the abnormal completion code"1" (NG1: not in the correction conditions) is
displayed, adjust the conditions and perform the adjustment again from item <4>.
★ When the abnormal completion code"2" (NG2: without fill signal) is displayed, perform
troubleshooting of the error code [15S□MA][DDT□KA]. Once it is confirmed to be normal,
perform adjustment again from item <4>. (□ sill differ depending on the relevant speed
range) (See Shop Manual as for the method of the troubleshooting)
★ When the abnormal completion code"3" (NG3: over the correction value) is displayed,
perform troubleshooting of the error code [15S□L1]. Once it is confirmed to be normal,
perform adjustment again from item <4>.
(□ will differ depending on the relevant speed range) (See Shop Manual as for the method
of the troubleshooting)

<10> After it is normally completed, set the starting switch to OFF and about 3seconds later the
correction value is sent to the transmission controller to be memorized.
★ After completion of the adjustment, if it is necessary to immediately set the starting switch to
ON, keep the starting switch in the condition of OFF for more than 10 seconds and then set
the starting switch to ON again.
 49/66

8-2.Reset of transmission initial learning and implementation of study

(1)Reset of initial learning
<1> Set the staring switch to ON. (The engine is not started)
<2> Set the shift lever to the position "N".
<3> Press the ◇switch continuously for more than 5 seconds and select the tuning item in the
condition of the learning function screen in service mode.

<4> Press the ◇switch and confirm the tuning item. Once the tuning item is confirmed, it is
changed to the initial learning screen.

If the initial learning is not performed

(reset is finished). "INITIAL STATUS"
is displayed.

If the initial learning is finished (reset is

not performed). "TUNED "is displayed.

<5> When "TUNED" is being displayed, press the ◇switch and perform the initial learning reset.

<6> By the operation of the </> switch, set the cursor to the position of "YES". Under this
condition, press the ■switch and the reset is performed.
<7> IF it is cleared, the screen is changed to the initial learning of the transmission trigger. So
confirm that it is changed to "INITIAL STATUS".

<8> Press the ■switch and the reset of the initial learning is completed.
★ To interrupt the reset operation, select NO in item <6> or press the ■switch in the
operations of item <3> and <4> to return to the previous display.

<9> Continue the implementation of "7)-2-2 Preparations before the initial learning of the
transmission".
50/66
51/66
52/66
53/66
 54/66

9.Caribrating body positioner system

This is the item of "Adjusting body positioner sensor which is introduced in special function of the
30 Testing and adjusting (Part 2)" in Shop Manual.

(1) Run the engine and raise the hydraulic oil temperature to 80 – 90 °C.
(2) Lower the dump body to the stroke end and keep the control lever in the "Float" position
for 5 seconds.
★ Check that body pilot lamp is turned OFF.
(3) Raise the dump body to the stroke end and keep the control lever in the "Raise" position
for 5 seconds while running the engine at low idle.
(4) Lower the body. Raise the body while running the engine at high idle and then lower
and seat it with the lever in the "Float" position while running the engine at low idle.
Repeat this operation 5 – 10 times.
★ Move the body to the raise stroke end and float stroke end.
(5) Raise the body while running the engine at high idle and then lower and seat it with the
control lever in the "Float" position while keeping the engine speed at high idle.
Repeat this operation 5 – 10 times.
★ Move the control lever to the raise stroke end and float stroke end.
★ If "TO 2350" is not selected in the high altitude setting selection of the optional setting,
the high idle speed is decreased while the body is not seated. However,
this makes no difference to the calibration work.
★ When the high altitude setting selection is changed, perform this calibration work.
 55/66

10. Setting of limit speed

This item is [25] Maximum speed setting function of machine monitor special function of "30
Testing and Adjusting. Testing and Adjusting (3)" in Shop Manual.
(1) Turn ON the starting switch.
(2) Simultaneously press machine monitor mode switch ■ and <, hold them for more
than 5 seconds and release them.
(3) ID input screen will be displayed, so input ID 2837 in accordance with the following
procedure.
※ If the service screen is displayed without displaying ID input screen, temporarily turn
OFF the key switch, and repeat the operation from (1).

(4) Speed limiting function mode will be displayed, so press switch <> to display load limit
speed.

(5) Press switch ◇ to display load limit speed setting screen, and set the limit speed for
loaded machine.
 56/66

(6) Confirm that the submitted limit speed is displayed on the load limit speed display screen.
(7) Press >/< switch in load limit speed display screen to display unload limit speed display screen.

(8) Press switch ◇ to display unload limit speed setting screen, and set the limit speed for
unloaded machine.
 57/66

11.VHMS Setting
11-1.Writing of the VHMS controller setting information
(1) Connect the PC to VHMS again and start the VHMS initial setting tool.

(2) Select [When VHMS needs to be replaced] and then press [Next] button.

(3) Select [Use previous setting after replacement of VHMS controller] and then press [Next] button.

(4) Currently saved information will be displayed. Press [Next] button.

 58/66

(5) Adjust the time and press [Apply] button.

(6) The confirmation screen will ask whether or not the date before the above setup is to be saved.
Press [ON] button.

(7) The setting change is complete, press the [OK] button to end the VHMS setting tool.
 59/66

11-2. Performing of quick Pm

This item shows 7. Performing quick Pm of Procedure in VHMS controller initializing
settings of "30 Testing Adjusting, Testing and Adjusting (5)" in Shop Manual.

(1) Park the machine on a flat ground, and start the engine.

(2) Switch to service menu on the machine monitor, and make it display "Manual snapshot
function" screen.

(3) READY will be display when ◇switch is pressed, and the monitor turns into standby
(4) status. Press ◇switch again to start snapshot. After the snapshot is started, the [-] at the
bottom of the monitor will change into [*]every 30 seconds. To stop snapshot, press
■switch.

★ After "*" is displayed 10 times (after 5minutes), the displays of 11th to the 15th will
become "#".
★ "*": The data sampling interval is 10 seconds
★ "#": The data sampling interval is 1 second
 60/66

(4)

(5) As 7 minutes and 30 seconds elapsed from start of the snapshot, following screen
appears and then the initial screen is restored in 5 seconds. (End of snapshot)
 61/66

11-3. Downloading data

Downloading the data in the same procedure of 1-(7-1). Downloading of residual data in this
Manual.

11-4. Contact for VHMS/WebCARE setting

After the replacement, send VHMS/WebCARE setting report sheet to VHMS/WebCARE Support
in Komatsu Headquarters.

11-5. Sending of download data

Send two sets of data, the downloaded before and after the VHMS replacement, via FAX
or E-mail (WAN).
62/66
 63/66

12. Deletion of the history of the electrical system failure

This is the item of [9] Electrical system failure history display function of machine monitor
special function of "30 Testing and adjusting (Part 3)" in Shop Manual.

(1) In the condition of the electrical system failure screen in service mode, press the ◇ switch and
select the electrical system failure item.
If "0" in the ** position is displayed deleting operation is not required since there is no
electrical system failure history.
In the ** position the number of the failure
codes in the history memorized in the history.

(2) In this condition, press the ◇ switch and it is changed to the display screen as shown below if
there is no history.

(3) If there is failure history, move onto the next procedures of 4)-1 and 4)-2.

12-1. Deleting method when there is only one electrical system failure history
(1) If press the ◇ switch and select the item of the electrical system failure history, it will change
to the next screen.
Screen of "Electrical system failure history display"

1: Record number (recorded up to a maximum of 20 items)

A: Failure code (4-digits device code + 2-digits symptom code)
2: Number of occurrences
(number of occurrences of same code in the past)
3: Elapsed time 1
(time elapsed on service meter since first occurrence)
Screen of "Electrical system failure
4: Elapsed time 2
history display deleting"
(time elapsed on service meter since last occurrence)

(2) Press the ◇ switch and it is changed to the failure clearance screen.
(3) By the operation of the < / > switch, set the cursor to the position of "YES". Under this
condition, press the ■ switch and the history is deleted.
(4) If it is deleted, the screen is changed to the failure history screen, So confirm that the
display is changed to "0" for the history.

Confirm that the display is changed to "0"

★ The failure (error) currently occurring (flashing display) cannot be deleted.

To delete the failure (error) which is currently occurring, perform deletion after it is
confirmed that the error reporting is completed.
 64/66

12-2. Deleting method when there are more than one electrical system failure cases in the
history
(1) If press the ◇ switch and select the item of the electrical system failure history, it will change
to the next screen.
Screen of "Electrical system failure history display"
1: Record number (recorded up to a maximum of 20 items)
A: Failure code (4-digits device code + 2-digits symptom code)
2: Number of occurrences
(number of occurrences of same code in the past)
3: Elapsed time 1
(time elapsed on service meter since first occurrence)
4: Elapsed time 2
(time elapsed on service meter since last occurrence)
(2) By the operation of the < / > switch, select the screen of the item of the electrical system
failure full clearance.
Screen of "item of electrical system failure history full clearance"

Screen of "Electrical system failure history full deleting"

(3) Press the ◇ switch and it is changed to screen of the electrical system failure full clearance.
(4) By the operation of the < / > switch set the cursor to the position of "YES". Under this
condition, press the ■ switch and the electrical system failure histories are fully deleted.
(5) If they are cleared, the screen is changed to the failure history screen, So confirm that the
display is changed to "0" for the history.

Confirm that the display is changed to "0"

★ The failure (error) currently occurring (flashing display) cannot be deleted.

To delete the failure (error) which is currently occurring, perform deletion after it is
confirmed that the error reporting is completed.
 65/66

13. Testing
After the modification, use the "Intervention Test " by MIC web-server to confirm the MIS function.
※ Refer to "System configuration, Machine Intervention Controller Intervention Checkout" for the
method of using to the Intervention Test in Machine Intervention System Operation
& Maintenance Manual.
※ Intervention checkout allows MIC intervention functions to be commanded from the Intervention
test web page if the truck is stationary with the park brake applied. Pressing a button activates
the intervention.

(1) Start the engine. (Keep the parking brake ON)

(2) Check the "Auto brake apply system"

<1> Using the "Intervention Test" web-page, click the SERVICE BRAKES "ON" icon.
<2> Check the MIC Indicator Panel's Braking Status Icon will be solid amber and the Machine monitor's
retarder pilot lamp will be indicate.

<3> Click the SERVICE BRAKES "OFF" icon in the "Intervention Test" web-page.
<4> Check the MIC Indicator Panel's Braking Status Icon will be solid green and the Machine monitor's
retarder pilot lamp will be off.

(3) Check the "Retard brake apply system"

<1> Using the "Intervention Test" web-page, click the RETARD "100%" icon.
<2> Check the MIC Indicator Panel's Braking Status Icon will be solid amber and the Machine monitor's
retarder pilot lamp will be indicate.

<3> Click the RETARD "0%" icon in the "Intervention Test" web-page.
<4> Check the MIC Indicator Panel's Braking Status Icon will be solid green and the Machine monitor's
retarder pilot lamp will be off.

(4) Check the "Forward propel inhibit system"

<1> Using the "Intervention Test" web-page, click the FORWARD PROPEL INHIBIT "ON" icon.
<2> Check the MIC Indicator Panel's Forward propel inhibit Status Icon will be solid amber.

<3> Move the shift lever into forward gear position.

<4> Check the Machine monitor's retarder pilot lamp will be indicate and Transmission gear keep "N".
 66/66

<5> Click the FORWARD PROPEL INHIBIT "OFF" icon in the "Intervention Test" web-page.
<6> Check the MIC Indicator Panel's Forward propel inhibit Status icon will be solid green,
Transmission gear is engaged the forward gear (F1 or F2).
★ The machine monitor's retarder pilot lamp keeps on.
<7> Activate the service brake and then step on the accelerator pedal.
<8> Check the Machine monitor's retarder pilot lamp will be off.
<9> Release the accelerator pedal and put the shift lever in the N position.

(5) Check the "Reverse propel inhibit system"

<1> Using the "Intervention Test" web-page, click the REVERSE PROPEL INHIBIT "ON" icon.
<2> Check the MIC Indicator Panel's Reverse propel inhibit Status Icon will be solid amber.

<3> Move the shift lever into reverse gear position.

<4> Check the Machine monitor's retarder pilot lamp will be indicate and Transmission gear keep "N".
<5> Click the REVERSE PROPEL INHIBIT "OFF" icon in the "Intervention Test" web-page.
<6> Check the MIC Indicator Panel's Reverse propel inhibit Status icon will be solid green,
Transmission gear is engaged the reverse gear (RL or RH).
★ The machine monitor's retarder pilot lamp keeps on.
<7> Activate the service brake and then step on the accelerator pedal.
<8> Check the Machine monitor's retarder pilot lamp will be off.
<9> Release the accelerator pedal and put the shift lever in the N position.

(6) Check the "Hoist inhibit system"

<1> Using the "Intervention Test" web-page, click the HOIST INHIBIT "ON" icon.
<2> Check the MIC Indicator Panel's Body-Up Inhibit Status Icon will be solid amber.

<3> Move the hoist lever into body rise position.

<4> Check the body does not rise.
<5> Move the hoist lever into body float position.
<6> Click the SERVICE BRAKES "OFF" icon in the "Intervention Test" web-page.
<7> Check the MIC Indicator Panel's Body-Up Status Icon will be solid green.