Suzuki - Master Tech M22-3E

Master Tech
MASTER TECHNICIAN TECHNICAL TRAINING PROGRAM
Date: December, 2022

Course Number: 22-3
Test Return: January 31, 2023
Subject: Suzuki Multi-function Gauge Updates
Table of Contents
The SMG4 started out with part number 34011-96L00 and has gone through many updates with its part
number currently updating to 34011-96L44, The updates have added features and improved functionality. In
this course we will review the major updates to the 4-inch Suzuki Multifunction Gauge and get a better idea
of the compatibility of rigging parts, software and the engine to the gauge.
 Introduction …..…………………………................... 3
 Update 34011-96L12 ……………...................... 16
 Update 34011-96L13 ……………………………….. 25
 Update 34011-96L16 ……………………………….. 31
 Update 34011-96L40 ……………………………….. 33
 Update 34011-96L43 ……………………………….. 87
2
Introduction
3
Introduction
 One Suzuki Multi-function Gauge (SMG)
includes all information on multiple analog
gauges, plus some information which is not
available on analog gauges.
 One multi-function gauge is used for each
engine.
 The multi-function gauge is compatible with
all 2015 and later DF9.9B to DF350A.
 Gauges and software are backwards
compatible but sometimes not the other
way. Therefore, it is important to match the
SMG4 to the engine and to NMEA 2000
accessories that are added.
4
Introduction
 The controls and main functions on all versions of the Suzuki Multi-Function
Gauge are shown in this introductory section.
 The MENU button switches over to the main screen or the previous screen
selected.
 The SET button switches the gauge screen or confirms a selection.
Main information
Sub-information
Menu Up Down Set

button button button button
5
Introduction
 Main display items include:
 Engine speed.
 Ground/water speed.
 Engine position (PORT, STBD, CENTER).
 Caution indicator (icon).
 Shift position (F/N/R). Note that only the neutral position is
indicated on motors without a shift position sensor.
 Fuel remaining (2 tanks).
 Caution message.
 Clock.
 Troll mode indicator (TROLL).
6
Introduction
 The sub-information display can be changed by pressing the up and down
buttons:
 Total operating hours.
 Latitude and longitude.
 Fuel used (total).
 Fuel economy (average).
 Fuel economy (instantaneous).
 Instantaneous fuel flow.
 Battery voltage, coolant water temp.
 Trip time, distance.
7
Introduction
 Using the buttons, different configurations can be selected to match the operator’s
preference.
 Caution and malfunction information is shown when necessary.
8
Introduction
 Installation instructions are supplied in the package with each gauge.
 Installation instructions are also posted on SuzukiVision. Go to the Publications tab
and open either the set-up manual or rigging manual.
 To locate update software, go to the downloads section of SuzukiVision.
9
Introduction
 If not already pre-drilled by the boat manufacturer, lay out the gauge locations on
the instrument panel while making sure that there is sufficient clearance at the
back.
 Use a 3 3/8” hole saw.
 If more than one multi-function gauge, maintain a center to center distance of
120 mm.
105 mm
105 mm
105 mm
96 mm
84.5 mm
16.5 mm 54.9 mm
10
Introduction
 Install the seal to the gauge and place it into the drilled hole. Secure in place with
the resin nut.
 A cover for protection when not in use and an operators manual is supplied with the
gauge. Provide these items to the customer.
Multifunction
Cover gauge
Seal Resin nut
11
Introduction
 The wiring is basically the same for
mechanical and precision control models
other than the gauge adaptor. When using
the multi-function gauge on a mechanical
remote control model, the signal must be
changed from analog to digital at the
engine side.
 To accomplish this, connect gauge
connector A to SDS communication
connector B.
• If rigging a 2023 model year DF40A/50A/60A,
DF70A/90ª, DF115A/140A or
DF150A/175A/200A, the SDS connector can B
remain capped if using the remote control A
harness with CAN communication. Refer to
Master Tech M22-2 for more information. DF200A example
12
Introduction
 This illustration shows the electrical connections for a single mechanical remote
control engine with single station.
 On systems with early software, the gauge adaptor connects to a battery with the
gauge power harness.
Suzuki Multi- NMEA
Function Gauge extension
To main Gauge adaptor wire GPS
harness (mechanical model) module
Gauge
power
harness Female Branch Male
Network power resistor connector resistor
Battery harness
13
Introduction
 This illustration shows the electrical connections for two precision control model
engines with a single station. Both gauges connect to the NMEA 2000 network on
earlier systems. Gauge adaptor
(precision model) NMEA
To BCM harness extension GPS
wire module
Suzuki Multi-
Function Gauge
Branch
Network power connector
harness
Gauge Female Male
power resistor resistor
harness
NMEA
extension
wire
Suzuki Multi-
Function Gauge
14
Introduction
 This illustration shows the connections for a single precision control model engine
with dual stations.
Gauge adaptor
To BCM (precision model)
harness
Suzuki Multi- Suzuki Multi-
Gauge Function Gauge Function Gauge
power
harness
GPS
Gauge extension module
wire
Female NMEA Male

resistor extension wire resistor
Network Branch T-connectors

power connector
harness
Main Second
Station Station
15
Update
34011-96L12
Program software 1.180
16
Update 34011-96L12
 In June 2017 production of the SMD4, the following changes have been made to the SMG4
with the part number changing to 34011-96L12 (program software 1.180).
New engine temperature and Easily switch to the

total fuel economy functions. nighttime display by
pressing and holding the
SET button. Use the same
procedure to switch back
to the daytime display.
17
Update 34011-96L12
In the Illumination menu The new Device List allows The engine serial number
item, adjust Brightness or you to check connected can be entered during
Day/Night mode on multiple devices. initial settings.
gauges by turning Sync ON.
18
Update 34011-96L12
The selection of fuel economy Fuel flow total for multiple It is also no longer necessary to
units has increased from 6 to engines. set 5 fuel level settings when
13 (The existing km/L, km/G, setting up new gauges. Just
MPG, M/L, NM/L, nm/G + new enter capacity and select the
L/km, G/km, L/100km, GPM, North American fuel tank
L/M, L/nm, G/nm). sender resistance (240 ohms).
19
Update 34011-96L12
The number of tanks indicated has The time zone range has
increased from 2 to 4 (provided increased (+12/-12 to +14/-12).
there are 2 or more engines). A
new adaptor cable is available
(36667-96L30).
36667-96L30
20
Update 34011-96L12
1. .
2. .
3. .
4. .
5. .
6. The selection of fuel economy units has increased from 6 to 13 (km/L, km/G, MPG, M/L, NM/L, nm/G + L/km, G/km, L/100km, GPM, L/M, L/nm, G/nm).
7. Fuel flow total for multiple engines.
8. It is also no longer necessary to set 5 fuel levels when setting up new gauges. Just select between European and North American fuel tank sender resistance.
9. The number of tanks indicated has increased form 2 to 4 (provided there are 2 or more engines). A new adaptor cable is available (36667-96L30).
10. The time zone range has increased (+12/-12 to +14/-12).
Easily return to the default setting (initialize) by pressing and holding the UP button while turning
the ignition OFF, then by pressing and holding the DOWN button while turning the ignition ON.
KEY KEY
OFF ON
21
Update 34011-96L12
1. .
2. .
3. .
4. .
 The Suzuki Diagnostic System Mobile app has been developed. It works with SMG4 part number
34011-96L12 or higher.
 The first step is to download the free “Suzuki Diagnostic System Mobile” app to your
mobile phone.
 A quick method to obtain data is by pressing the UP and DOWN buttons at the same time
while in all mode display.
22
Update 34011-96L12
 Another method is to go to the Diagnosis menu, press SET to select Data Output and
SET again to select Create Data. You can also scroll to Log to obtain earlier saved data.
Up to 15 the latest data files are saved.
 The data for one engine is contained in three QR codes. If GPS is connected, the date
and time will be indicated in the data.
23
Update 34011-96L12
 If the boat is not at your dealership, you can arrange to have the customer download the
app and send the saved data to you for analysis.
 Once received, use SDS to study the ENC data contained in the 3 QR code files.
 Since customers do not have SDS, they can still view total operation hours from the last oil
change and usage hours at different engine speeds. The latest version app also has pre-
boating inspection and weather information.
17503P-710006
24
Update
34011-96L13
Bitmap software 1.240
25
Update 34011-96L13
 From June 2018, five new functions have been added to the SMG4.
Two types of analog tachometer scales The digital tachometer indicates the actual
are available. Use the Display menu item r/min instead of having to multiply by 100.
to select either Analog 1 or Analog 2
Analog 1 Analog 2 Early type
Late type
26
26
Update 34011-96L13
1. .
2. .
 The gauge power harness has been eliminated for easier installation. The latest gauge adaptor
can only be used with software version 1.220 or higher.
Gauge adaptor
Gauge power
harness
Software 1.180 & Earlier Type

Mechanical Gauge Adaptor 36661-96L10
Precision Control Gauge Adaptor 36661-96L00
Gauge adaptor
Software 1.220 & Later Type

Mechanical Gauge Adaptor 36661-96L30
Precision Control Gauge Adaptor 36661-96L20
27
Update 34011-96L13
1. .
2. .
 .
 Troll mode has been added to the Multi-function gauge with software version 1.220 as long as the
gauge is used with a 2019 model year or later DF40A ~ 140A, DF200A, DF150AP ~ DF300AP or
DF350A.
Press and hold the Press the SET button to

MENU button. select YES. One beep will The word TROLL will appear. Increase
be heard. or decrease the engine speed in 50 r/min
increments with the UP or DOWN
arrows. If in analog, the display will
automatically switch to digital.
28
Update 34011-96L13
1. .
2. .
3. .
 On multiple precision control engines, troll mode will operate on all engines. In this case, only
the gauge that was used to set troll mode with troll indicated on the gauge can be used to
increase or decrease engine speed.
 On dual mechanical control engines, troll mode must be set separately for each engine on
each engine’s gauge.
 As usual, to cancel troll mode, shift the remote control lever(s) to neutral or increase engine
speed above 3,000 r/min.
 Three new troll mode caution messages are available.
Troll mode cannot operate from this gauge. Check the activated
station by pressing “SELECT” button on the control panel, and
then re-operate.
Cannot switch to troll mode. Check if

・Motor shifted into Forward or Reverse.
・Engine at normal operating temperature.
・Throttle fully closed.
The current ECM and BCM does not applicable to the troll mode system.
Please check the Part No. of ECM and BCM.
・ECM : 2019MY～
・BCM : 36770-98J13 (Single, Dual, Triple), 36770-98J21/22 (Quadruple)
29
Update 34011-96L13
1. .
2. .
3. .
 The SMG4 can be used as gateway for the SMD if program software is updated to 1.350 or
higher with bitmap software 1.240 or higher.
 Use update tool part number 09931-98800 or 09931-98801.
Tool
30
Update
34011-96L16
31
Update 34011-96L16
 The LCD on the SMG4 has been updated for higher visibility.
 The software update tool has changed from part number 09931-98800 to
09931-98801.
 The earlier update tool cannot be used on an SMD4 with part number 99011-
96L16 or higher.
Tool
32
Update
34011-96L40
33
Update 34011-96L40
 The SMG4 with part number 34011-96L40 includes software version 3.000 and bitmap version
3.000 which applies to the 2022 model year and later DF9.9B to DF350A.
 The latest SMG4 can be used on 2015 to 2021 model year engines. However, the newly added
features from the new software will not be available.

Ver. 3.000 3.000
34
Update 34011-96L40 - Compatality
 The SMG4 with part number 34011-96L16 with program software 2.000 and bitmap software
2.000 can be updated with program software 3.000 or higher and bitmap software 3.000 or
higher to use the new features when installed with a 2022 model year or later outboard.
 Earlier SMG4 with part number 34011-96L15 or lower cannot be updated to the latest software.
 To update software on SMG4 part number 34011-96L16 or higher, special tool part number
09931-98801 is required.
SMG4 SMG4 SMG4

Update Update
Early hardware New hardware New hardware
Part No. 34011-96L15 34011-96L16 34011-96L40
Program
～Ver. 1.350 Ver. 2.000 Ver. 3.000
software Impossible Possible
Bitmap to update to update
～Ver. 1.260 Ver. 2.000 Ver. 3.000
software
35
Update 34011-96L40 - Compatability
 The compatibility of the SMG4 with Suzuki Precision Control engines is indicated on the table.
Engine SMG4 Result

2022~ engine with new SPC 34011-96L40 or later. Will operate correctly.
controls 34011-96L16 with program 3.000 and
bitmap 3.000.
2022~ engine with new SPC 34011-96L16. “Check Engine C” caution
controls message will appear. Must
update software.
2022~ engine with new SPC 34011-96L15 or earlier SMG4 will not power up.
controls
2022~ engine with early SPC 34011-96L40 or later. Can be used but new SMG4
controls and adaptor harness 34011-96L16 with program 3.000 and features will not work.
(36623-98LB0) bitmap 3.000.
2015~2021 engine with early 34011-96L40 or later. Can be used but new SMG4
SPC controls 34011-96L16 with program 3.000 and features will not work.
bitmap 3.000.
36
Update 34011-96L40 – New Features
 New features with SMD4 part number 34011-96L40 (program software 3.000, bitmap software
3.000) include:
 New menu tree.
 Auto trim.
 Language selection.
 New CAN line compatability.
 Primary mode.
 Device list.
 Demo mode.
 Additions to device list
37
Update 34011-96L40 – New Menu Tree
 The latest SMG4 has new menu items. The menu items that were added to the menu tree are
displayed in red and green. Items in green are related to Keyless & Keyless Setting.
38
Update 34011-96L40 – Auto Trim
 The auto-trim function automatically adjusts the trim angle according to the ECM.
 Models that are compatible with auto-trim include the 2022 and later model year
DF115BG/140BG, DF150AP/175AP/200AP, DF250AP/300AP, DF300B/DF350A.
 To use auto-trim, select auto-trim from the menu screen.
Ver.3.000 3.000 Ver.3.000 3.000
39
 When Auto Trim mode is selected on the
menu screen, an “A” appears on the screen.
 The trim angle controlled in Auto Trim mode
is up to about 6 degrees from the bottom
angle.
 When the PTT switch is operated in auto-trim
mode, the switch has priority and the circle
“A” blinks.
40
 When the engine speed is lowered by less
than 1,500 rpm when above 4,300 rpm,
circle “A” lights and returns to auto trim
mode. The trim angle automatically falls to
the lowest position when the auto trim
mode is returned.
 When the engine speed is lowered by less
than 1,500 rpm when operating under 4300
rpm and the trim angle is operated to the
lowest position, circle “A” lights and it
returns to the auto trim mode. In this case,
the trim angle is not automatically lowered
in consideration of shallow drive.
41
Update 34011-96L40 – Language Selection
 A language selection menu has been added.
Français
Italiano
Deutsch
Español
42
Update 34011-96L40 – New CAN Line
 The devices communicate with each
other using CAN signals. Three CAN Buzzer
signals are used. CAN1,CAN2 and

External.
CAN1 is indicated by the red line.
Terminal resistor 6p Sensor

Terminal resistor
Harness Side
5p Switch
Engine Side KLS Connector
CAN1 communicates between the

ECM and BCM to control the engine. BCM
ECM
 CAN2 is indicated by the blue line. ・GPS
・Paddle sensor
Each device in CAN2 communicates

・etc.
SDS Connector
with each other (including keyless if

installed) and is displayed on the
SMG4 (engine data, caution and
device information).
: CAN 1
 External is indicated by the green : CAN 2
line. External communicates : External (NMEA 2000)
between SMG4 and external devices.
43
Update 34011-96L40 – Primary Mode
 A Primary mode function has been added.
 In cases of multiple SMG4 and multiple engine installation on the boat, set the Primary mode to
the PORT side SMG4 and connect the NMEA line to that SMG4. When the Primary mode is set, the
data on CAN2 are aggregated in this SMG4 and distributed to other SMG4.
 When setting up a single engine, if the gauge setting is set to "CENTER" for the engine position
and "1st" for the gauge position, Primary mode is automatically turned on.
44
Update 34011-96L40 – Device List
 The Device List has two lists for CAN2 (Device List and External Device List).
 CAN2 Device List displays the internal devices and the External Device List displays the external
devices connected by the NMEA line. The CAN2 Device List is displayed on all SMG4 connected to
the gauge system.
 The Device List displays the part number of each device. P stands for primary mode and is
displayed to the left of the part number. The number on the right side indicates the position of
each device.
CAN2
External
45
 Select a part number in the Device List to display the
setting status, location information, and serial number of
each device.
 The following 6 devices are displayed in CAN2:
 ECM
 BCM
 SMG4
 Switch assy.
 Signal converter unit comp.
 Controller assy KLS
46
 The ECM and BCM locations are listed on the tables.
47
 The table shows the SMG4 locations.
 The SMG4 part number displayed in the device list is the part number on the back side of the
SMG4. It is not the part number of the SMG4 assembly. SMG4 spare parts are assembly only.
48
 The table shows the location of each device.
No. Station
SWITCH ASSY, BOAT CONTROL 1 1st station

37130-98L00/10 2 2nd station
SIGNAL CONVERTER UNIT COMP 1 1st station

37140-98L00 2 2nd station
CONTROLLER ASSY, KLS

0 －
37171-98L10
SWITCH, BOAT CONTROL SWITCH, BOAT CONTROL SIGNAL CONVERTER KLS CONTROLLER
(part of control box) (part of control box) (for flush mount control box) 37171-98L10
37130-98L00 37130-98L10 37140-98L00
49
 The external devices connected by NMEA line can be displayed by "External" on Devices List.
 “External” appears in SMG4 with Primary mode on. It does not appear on other SMG4.
 The serial No in the upper line is the SMG4 with Primary mode selected. From the second line,
the external device name and its serial number is displayed.
50
 If you don't set the Primary mode in the gauge system or set the Primary mode in several SMG4
for the gauge system, caution message "Check Primary Mode Setting" is displayed.
 If the NMEA line is not connected to the SMG4 with primary mode selected, the signal from the
connected external device is not input to the gauge system and External devices are not
displayed in "External" Device List.
 If the SMG4 with Primary mode fails, the following symptoms occur in the gauge system:
 The signals of external devices connected by NMEA line do not enter. (Example : GPS module
signal cannot be input, and data such as speed, time, and latitude/longitude are not
displayed.)
 The external devices are not displayed in the External Device List.
 On the other SMG4 a caution "Check Primary Mode Setting" is displayed.
 Troll Mode is not available.
51
Update 34011-96L40 – Demo Mode
 When Demo mode is “ON”, the data pre-installed on the selected screen is displayed.
 The display data cannot be changed in demo mode.
DEMO DEMO DEMO DEMO
DEMO DEMO DEMO
DEMO
52
Update 34011-96L40 – New Caution Messages
 45 new caution messages have been added. Messages 1 to 6 are indicated.
53
 Messages 7 to 12 are indicated.
54
 Messages 13 to 18 are indicated. P/BCM means PORT side BCM.
55
 Messages 19 to 24 are indicated. S/BCM means STBD side BCM.
56
57
58
59
60
Update 34011-96L40 – Parts List
 Parts available for the SMG4 are indicated below.
NEW Gauge Assy, Multi NEW Wire comp, Gauge

NEW Wire comp, Gauge adapter
(SMG4) adapter (For Tank3-4)
34011-96L44 36667-96L40 36667-96L50
Wire comp, Gauge Extension Harness Assy, Network power Wire comp, Extension
36667-96L60 (0.6m) 36663-88L00 36662-88L00/10/20/30
61
 Wire comp, gauge adapters (36667-96L40) are used to connect multiple SMG4.
 The harness has three couplers, male coupler that connect to the BCM harness, port tag coupler,
and unmarked coupler. The tag is attached only to the coupler on the PORT side. The lines of the
tank sender are connected to the PORT tag coupler.
 The unmarked coupler doesn't have tank sender line. If the unmarked coupler is connected to
the "CENTER" of single engine installation or "PORT" of multiple engines installation , the signal
from the tank sender is not input and the normal value is not displayed.
Gauge Position : 1ST Joint connector

Engine Position : CENTER
Primary Mode : ON
BCM harness side connector Gauge side connector(PORT)
PORT
Y : Tank No1 signal line

YG : Tank No2 signal line
PORT
WG : CAN high
BLg : CAN low Gauge side connector(Non tag)
Gauge Position : 1ST
Engine Position : NONE Gr : Gauge power
Primary Mode : OFF B : GND
62
 The Wire comp, gauge adapter (For Tank 3 -4) is a harness used to set 3 to 4 tanks for two
engines to six engine installations.
 PORT and STBD tags are attached on each coupler on the PORT side and STBD side. The lines of
the tank sender No.1 and No.2 are connected to the PORT tag coupler and the lines of the tank
sender No.3 and No.4 are connected to the STBD tag coupler.
 When the STBD tag coupler is installed on a gauge other than STBD SMG4, the signal from the
tank sender is not input to the STBD SMG4, and the normal value is not displayed even if initial
setting is performed.
YG : Tank No1 signal line
Gauge Position : 1ST Y : Tank No2 signal line
PORT
Engine Position : PORT

Primary Mode : ON L : Tank No3 signal line
PORT LY : Tank No4 signal line
WG : CAN high
Gr : Gauge power
B : GND
STBD
STBD

Engine Position : STBD
Primary Mode : OFF
63
 Parts available for the NMEA 2000 side of the SMG4 are indicated below.
A B
View A View B
Unit comp, Resistor Female Connector comp, Branch Unit comp, Resistor Male
36665-88L00 36664-88L00 36665-88L10
88L00 (25 feet)

88L10 (2 feet)
88L20 (6 feet)
88L30 (15 feet)
Module Assy, GPS receiver Sensor Assy, Paddle wheel

39950-88L02 34190-88L00
64
 The current parts set can be used for the wiring of NMEA system.
Kit Parts Number Inner Part Number Part Name Q'TY
36662-88L10 Wire comp, Extension（2 feet） 1
36663-88L00 Harness Assy, Network power 1

SET, WIRE
36664-88L00 Connector comp, Branch 1
36001-88L00
36665-88L00 Unit comp, Resistor Female 1
36665-88L10 Unit comp, Resistor Male 1
65
Update 34011-96L40 – Connections
 The gauge adaptor has been integrated into the late type (2022~) BCM harness for SPC models.
Since the SMG4 is connected directly to the BCM harness on SPC models, set-up is easier.
A gauge adaptor (36661-96L20) is

still required to install the SMG4 on
the 2021 or earlier model.
A gauge adaptor (36661-96L30) is

still required to install the SMG4 on
all mechanical control models.
66
Update 34011-96L40 – 1 SPC Engine
 The connections for installing an SMG4 with NMEA 2000 network to a single 2022 and later SPC
engine with a single station are indicated below.

1
Primary Mode : ON
2-3
2-1
2-4
2-5
2-2 2-2 2-2
67
Update 34011-96L40 - 1 SPC Engine
 The part numbers needed for installing an SMG4 with NMEA 2000 network to a single 2022 and
later SPC engine with a single station are indicated below.
Parts Name Part Number Q'TY Remarks

1 Gauge Assy, Multi (SMG4) 34011-96L44 1
2 SET, Wire 36001-88L00 1
2-1 . Harness ASSY, Network Power . 36663-88L00 1 Included in SET ,Wire.
2-2 .. Connector, Branch .. 36664-88L00 1 Included in Harness ASSY, Network Power
2-3 . Wire, 2 Extension . 36001-88L00 1 Included in SET ,Wire.
2-2 . Connector, Branch . 36664-88L00 1 Included in SET ,Wire.
2-4 . Unit, Resistor Female . 36665-88L00 1 Included in SET ,Wire.
2-5 . Unit, Resistor Male . 36665-88L10 1 Included in SET ,Wire.
3 GPS Receiver Module 39950-88L02 1
2-2 . Connector, Branch . 36664-88L00 1 Included in GPS Receiver Module
68
Update 34011-96L40 – 1 SPC Engine, 2 Gauges
 The connections for installing two SMG4 gauges with NMEA 2000 network to a single 2022 and
later SPC engine on a boat with one station are indicated below.
1
Primary Mode : ON
PORT
3
4 2-3
2-5 2-4
2-1
2-2 2-2 2-2

Engine Position : NONE
1
Primary Mode : OFF
69
Update 34011-96L40 – 1 SPC Engine, 2 Gauges
 The part numbers needed when installing two SMG4 gauges with NMEA 2000 network to a single
2022 and later SPC engine on a boat with one station are indicated below

2 SET, Wire 36001-88L00 1
4 Wire comp, Gauge adapter 36667-96L40 1
70
Update 34011-96L40 – 1 SPC Engine, 2 Stations
 The part numbers needed for installing dual SMG4 with NMEA 2000 network to a single 2022 and
later SPC engine on a boat with dual stations are indicated below.
 It is only necessary to connect one SMG4 IN Primary mode to the NMEA 2000 network
1 Gauge Position : 2nd

Primary Mode : OFF

1 Engine Position : CENTER Comparison to connections for 2021
Primary Mode : ON
and earlier
2-3 3
2-1
2-5
2-2 2-2 2-2 2-4
71
Update 34011-96L40 – 1 SPC Engine, 2 Stations
 The part numbers needed when connecting dual SMG4 with NMEA 2000 network to a single 2022
and later SPC engine on a boat with dual stations are indicated below.

2 SET, Wire 36001-88L00 1

72
Update 34011-96L40 – 2 SPC Engines
 The connections for installing two SMG4 gauges with NMEA 2000 network to dual 2022 and later
SPC engines on a boat with a single station are indicated below.
 Use gauge adaptor wire 36667-96L40 if boat has 1 or 2 fuel tanks and 36667-96L50 if the boat
has 3 or 4 fuel tanks.
1
P O R T
Primary Mode : ON 2-3
PORT
3
4 or 5
2-5 2-4
2-1
STBD 2-2 2-2 2-2
STBD

1 Primary Mode : OFF
73
 The part numbers for installing two SMG4 gauges with NMEA 2000 network to dual 2022 and
later SPC engines on a boat with a single station are indicated below.

1 Gauge Assy, Multi 34011-96L44 2
2 SET, Wire 36001-88L00 1

4 Wire comp, Gauge adapter 36667-96L40 1 For use if boat has 1 or 2 fuel tanks
or 5 Wire comp, Gauge adapter (For Tank3-4) 36667-96L50 1 For use if boat has 3 or 4 fuel tanks
74
Update 34011-96L40 – 2 Engines, 2 Stations
 The connections for installing four SMG4 gauges with NMEA 2000 network to dual 2022 and later
SPC engines on a boat with two stations are indicated below.
 Use gauge adaptor wire 36667-96L40 if boat has 1 or 2 fuel tanks and 36667-96L50 if the boat
has 3 or 4 fuel tanks.

Engine Position : PORT 1 PORT
2-3
Primary Mode : ON
1 PORT
Gauge Position : 2nd
PORT 3
Primary Mode : OFF
PORT
4 or
5
2-5 2-4 STBD

4
2-1 STBD 2-2 2-2 2-2 Gauge Position : 2nd

STBD Engine Position : STBD
1
Primary Mode : OFF
75
Update 34011-96L40 – 2 SPC Engines, 2 Stations
 The part numbers for installing four SMG4 gauges with NMEA 2000 network to dual 2022 and
later SPC engines on a boat with two stations are indicated below.

2 SET, Wire 36001-88L00 1
76
 The connections for installing three SMG4 gauges with NMEA 2000 network to three 2022 and
later SPC engines on a boat with one station are indicated below.
1
PORT
Gauge Position : 1ST 2-3

Primary Mode : ON 3
PORT
4 or 5
PORT
2-5 2-4
2-2 2-2 2-2

2-1

1
Primary Mode : OFF
STBD
STBD Gauge Position : 1ST

Primary Mode : OFF
1
77
 The part numbers for installing three SMG4 gauges with NMEA 2000 network to three 2022 and
later SPC engines with a single station are indicated below.

2 SET, Wire 36001-88L00 1
78
 The connections for installing six SMG4 gauges with NMEA 2000 network to triple 2022 and later

Engine Position : PORT 1
PORT
2-3
Primary Mode : ON
PORT
PORT
4 or 5
1
3
PORT
4 Engine Position : PORT
PORT
Primary Mode : OFF
2-5 2-4 PORT
4
2-1
2-2 2-2 2-2 Engine Position : CENTER
4
Primary Mode : OFF
1
Wire comp, gauge adapter Gauge Position : 1ST
(For Tank3-4) ( 36667-96L50) Engine Position : CENTER
is used when installing Tank 1 Primary Mode : OFF
STBD
No3 and No4. Gauge Position : 2nd

STBD
Primary Mode : OFF
STBD
Gauge Position : 1ST 1

Primary Mode : OFF
1
79
 The parts needed for installing six SMG4 gauges with NMEA 2000 network to triple 2022 and later

2 SET, Wire 36001-88L00 1
80
 The connections for installing four SMG4 gauges with NMEA 2000 network to four 2022 and later
SPC engines on a boat with one station are indicated below.
PORT
1 2-3 Gage Position : 1ST

PORT
PORT
Primary Mode : ON
3
4 4
2-5 2-4
2-1 2-2 2-2 2-2

C.PORT
Gage Position : 1ST

Engine Position :C.PORT
C.STBD
1
Gage Position : 1ST
Engine Position :C.STBD
PORT Primary Mode : OFF
Wire comp,
gauge adapter STBD
(For Tank3-4) 4 or 5
STBD
( 36667-96L50)
is used when
installing Tank
Gage Position : 1ST
No3 and No4. 1 Engine Position :STBD
Primary Mode : OFF
81
 The parts needed for installing four SMG4 gauges with NMEA 2000 network to four 2022 and later
SPC engines on a boat with one station are indicated below.

2 SET, Wire 36001-88L00 1
82
 The connections for installing four SMG4 gauges with NMEA 2000 network to four 2022 and later
Gage Position : 1ST
1 PORT Engine Position : PORT
Primary Mode : ON
PORT
3 1
PORT
PORT 2-3
Gage Position : 2ST

4 PORT Engine Position :PORT
2-5 2-4
C.PORT
4
2-2 2-2 2-2 Gage Position : 2nd
2-1 C.PORT PORT Engine Position :C.PORT
Gage Position : 1ST
Engine Position :C.PORT C.STBD
1 1
Primary Mode : OFF 4
Gage Position : 2nd
1
C.STBD
Engine Position :C.STBD

PORT
Gage Position : 1ST Primary Mode : OFF

PORT
Engine Position :C.STBD STBD
Primary Mode : OFF 4

Gage Position : 2nd
STBD STBD
4 or 5 Engine Position :STBD

Gage Position : 1ST 1 Primary Mode : OFF
Wire comp, gauge adapter Engine Position :STBD
(For Tank3-4) ( 36667-96L50) is Primary Mode : OFF
1
used when installing Tank No3
and No4.
83
 The parts needed for installing four SMG4 gauges with NMEA 2000 network to four 2022 and later

2 SET, Wire 36001-88L00 1
84
Update 34011-96L40 – Mechanical Control
 The connections for installing SMG4 gauges with NMEA 2000 network to a mechanical control
engine is indicated below. These connections are unchanged from previous models.
2-3
2-1
2-5 2-2 2-2 2-2 2-4
85
Update 34011-96L40 – Mechanical Control
 The parts needed for installing an SMG4 gauge with NMEA 2000 network to a mechanical control
engine is indicated below.

2 SET, Wire 36001-88L00 1
4 Wire comp, Gauge adapter 36661-96L30 1 Can connect up to 2 fuel tanks
Wire comp, Network Power Connector 36665-87L10 1 Connects 2 network power harnesses for dual engines
86
Update
34011-96L43
87
Update 34011-96L43 – New Features
 New features with SMD4 part number 39011-96L43 (program software 3.100, bitmap software
3.100) include:
 Easy SPC calibration on multiple engines.
 Easy instance setting on mechanical control models.
 Improvement in communication with 3rd party multi-function displays.
 A minor update to the SMD4 changes the part number from 39011—96L43 to 39011-96L44
(program software 3.101, bitmap software 3.100). The operation of the SMD4 is unchanged.
88
Update 34011-96L43 – Multiple Engine Calibration
 Multiple SPC engines can be calibrated without the need to connect to SDS providing that:
 The engine is a 2022 model year or later.
 The late type SPC system rigging control parts are connected.
 The BCM is part number 36770-98L01 or later.
 The engine system is newly added to the menu.
89
Update 34011-96L43 – SPC Calibration
 Use the following procedure to calibrate an SPC model.
1. Press the menu button 2. Select Engine System. 4. Enter dealer pass code 7189
3. Press the SET button.
3.10 3.10
0 0
90
5. Select the number of stations. 6a. Select Ineffective. 6b. If a foot throttle, select Effective.
(must be single engine)
(must be specific foot throttle)
91
7. Select SPC Calibration. 9. A message will appear. 10. Select the number of engines.
8. Press the SET button. 11. Press the SET button.
92
12. Confirm your selections. 13. If incorrect, select 14. Press the PTT down switch
Check Engine Configure. for the engine indicated on
the screen until fully down
(twin engine example).
93
15. If multiple engines, the next 16. SPC calibration is completed.
engine appears on the screen. 17. Turn off the main switch.
Press the PTT down switch until
the engine is fully down.
94
 The sequential order to press the PTT down switch is indicated below.
95
Update 34011-96L43 – Mechanical Control Instance
 Instance setting is required for twin engines and is applicable to all 2023 and later mechanical
control models other than the DF9.9B to DF30A and the DF200/225/250.
 The requirements for instance setting include:
 New remote control harness.
 CAN harness
 As mentioned earlier, the engine system is newly added to the menu.
96
 Use the following procedure to set the instance on two mechanical control engines.
1. Press the menu button 2. Select Engine System. 4. Enter dealer pass code 7189.
3. Press the SET button.
3.10 3.10
0 0
97
5. Select engine position. 7. A message will appear. 8. Select the number of engines.
6. Press the SET button. 9. Press the SET button.
Note: Engine position cannot

be selected if connected to
an SPC model.
98
10. Confirm the number of engines. 11. Press the PTT down switch 12. Press the PTT down switch
for 3 seconds or longer on for 3 seconds or longer on
the PORT engine. the STBD engine.
99
13. The engine position setting is completed.

14. Turn the ignition switch off.
100
Update 34011-96L43 – Display Communication
 Problem: Engine data cannot be
displayed on a certain 3rd party
multi-function displays when using
the SMG4 as a gateway.
 Cause: If the address of the SMD4
and the multi-function display are
duplicated on the NMEA 2000
network, the SMD4 does not send
engine data.
 Correction: The software of the
SMG4 has been updated so that the
address of the SMG4 is changed
when the address of the SMG4 and
multi-function display are duplicated
on the NMEA 2000 network.
101
END

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Master Tech

MASTER TECHNICIAN TECHNICAL TRAINING PROGRAM

Date: December, 2022

Menu Up Down Set

Female NMEA Male

Network Branch T-connectors

New engine temperature and Easily switch to the

Analog 1 Analog 2 Early type

Software 1.180 & Earlier Type

Software 1.220 & Later Type

Press and hold the Press the SET button to

Cannot switch to troll mode. Check if

Program software 3.000

SMG4 SMG4 SMG4

Engine SMG4 Result

Ver.3.000 3.000 Ver.3.000 3.000

signals are used. CAN1,CAN2 and

CAN1 communicates between the

Each device in CAN2 communicates

with each other (including keyless if

SWITCH ASSY, BOAT CONTROL 1 1st station

SIGNAL CONVERTER UNIT COMP 1 1st station

CONTROLLER ASSY, KLS

DEMO DEMO DEMO DEMO

DEMO DEMO DEMO

NEW Gauge Assy, Multi NEW Wire comp, Gauge

Gauge Position : 1ST Joint connector

Y : Tank No1 signal line

Engine Position : PORT

Gauge Position : 1ST

88L00 (25 feet)

Module Assy, GPS receiver Sensor Assy, Paddle wheel

Kit Parts Number Inner Part Number Part Name Q'TY

36662-88L10 Wire comp, Extension（2 feet） 1

36663-88L00 Harness Assy, Network power 1

36665-88L10 Unit comp, Resistor Male 1

A gauge adaptor (36661-96L20) is

A gauge adaptor (36661-96L30) is

Gauge Position : 1ST

2-2 2-2 2-2

Parts Name Part Number Q'TY Remarks

Gauge Position : 1ST

Parts Name Part Number Q'TY Remarks

1 Gauge Position : 2nd

Gauge Position : 1ST

2-2 2-2 2-2 2-4

Parts Name Part Number Q'TY Remarks

2-2 .. Connector, Branch .. 36664-88L00 1 Included in Harness ASSY, Network Power

Gauge Position : 1ST

Parts Name Part Number Q'TY Remarks

2-2 .. Connector, Branch .. 36664-88L00 1 Included in Harness ASSY, Network Power

Gauge Position : 1ST

2-5 2-4 STBD

2-1 STBD 2-2 2-2 2-2 Gauge Position : 2nd

Parts Name Part Number Q'TY Remarks

Gauge Position : 1ST 2-3

2-2 2-2 2-2

Gauge Position : 1ST

STBD Gauge Position : 1ST

Parts Name Part Number Q'TY Remarks