0 1 2 3 4 5 6 7 8 9

Title Page

UNIVERSAL TANSFORMERS
PLOT NO.-254, DHAR ROAD
INDORE-452002
INDIA
GST No.: 23AAAFU3160F1ZN

Manufacturer & Supplier: UNIVERSAL TRANSFORMERS End customer: KRISHNA PHOSCHEM LIMITED

Street: PLOT NO.-254, DHAR ROAD End customer Street: 141,144-145, AKVN INDUSTRIAL AREA

ZIP code / City: 452002 INDORE End customer ZIP code / City: 457779 MEGHNAGAR,JHABUA

Phone: 0731-2380805, 2380634 End customer Phone: 9540002367

Fax: 0731-2388076 End customer Fax: -

E-mail: manish.gupta@utindia.in End customer E-mail: purchase@otswal.in

ele.design3@utindia.in

Project name: DAP-1 PANEL Place of installation: JHABUA

Job number: KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 Manufacturer (company): UNIVERSAL TANSFORMERS

Project description: DAP1 ROTORY DRUM AND AIR BLOWER Make: UT

Project Type: FLOOR MOUNTING TYPE
Commission: UT
Input lead: RYBN
Created on: 5/5/2022
Power supply: 415V AC 3-PHASE, 4-WIRE
Project end: 8/29/2022
Control voltage: 230V AC
Edit date: 8/29/2022
Degree of protection: IP42
Created by: ROSHANI
Environmental consideration: None
Checked by: YD
Regulation: SAFETY REGULATION
Responsible for porject: MG
Part feature: SIEMENS
Quantityof panel:- 1NO. Enclosures: SIEPAN 8PU
Total Number of pages: 20

2
Date 7/22/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS COVER SHEET P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 10
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 1
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 1 / 20
 0 1 2 3 4 5 6 7 8 9

SAFETY REGULATIONS

GENERAL SAFETY REGULATIONS:-

1. During plant operation certain items are under dangerous voltage!

Non-observance of safety instructions can result in death, serious injuries or material damage.

2. Only specialist personnel may carry out transport, installation and commissioning work.

3. The
applicable valid standards as well as the national and / or company-specific accident prevention regulations are to
observed.

The following safety instructions are to be observed:

a. The erection, commissioning, troubleshooting as well as repair of the plant may only be carried out by qualified personnel that is familiar with the corresponding operating instructions.

b. Mounting of the devices has to be effected in accordance with the valid standards, state and local regulations.
Proper grounding and conductor dimensioning as well as proper short-circuit proofing have to be ensured.
These measures serve to ensure the safety of the plant and of the operating personnel.

c. Before carrying out safety checks, maintenance work and repair measures ensure that all the power supplies are switched off, are secured against being switched on unintentionally and are marked
correspondingly.

d. Only test devices that are in a technically perfect condition and are suitable for the respective measurement may be used to carry out measurements!

f. The instructions specified in the respective operating instructions are to be followed strictly!
It is mandatory that hazard, warning and safety instructions be observed!

g. All doors and covers are to be kept closed during the plant operation.
If cooling devices are installed in the plant, ensure that these systems operate trouble-free.
These include the regular cleaning of the filters, in as far as they exist.

1 3
Date 7/22/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS SAFETY REGULATION P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 10
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 2
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 2 / 20
 0 1 2 3 4 5 6 7 8 9

Table of contents:- Column X: An automatically generated page was edited F06_001

Page Page description supplementary page field Date Edited by X

=100+10/1 COVER SHEET 7/22/2022 ROSHANI X

=100+10/2 SAFETY REGULATION 7/22/2022 ROSHANI X

=100+10/3 Table of contents : =100+10/1 - =100+60/2 8/9/2022 ROSHANI

=100+10/4 TECHNICAL DATA SHEET 7/22/2022 ROSHANI

=100+10/5 INCOMER POWER SCHEMATIC 7/22/2022 ROSHANI

=100+10/6 INCOMER POWER SCHEMATIC 7/22/2022 ROSHANI

=100+10/7 INCOMER CONTROL SCHEMATIC 7/22/2022 ROSHANI

=100+10/8 CONTROL TRAFO SCHEMATIC 8/9/2022 ROSHANI

=100+10/9 PANEL LIGHT, SOCKET & SPACE HEATER CIRCUIT 8/9/2022 ROSHANI

=100+10/10 RS485 LOOP CHART 8/9/2022 ROSHANI

=100+20/1 OUTGOING SFU POWER & CONTROL SCHEME 7/22/2022 ROSHANI

=100+30/1 OUTGOING MCCB POWER & CONTROL SCHEME 7/22/2022 ROSHANI

=100+40/1 STAR/DELTA POWER SCHEME 8/9/2022 ROSHANI

=100+40/2 STAR/DELTA CONTROL SCHEME 7/22/2022 ROSHANI

=100+50/1 VFD BYPASS S/D POWER SCHEMATIC 8/9/2022 ROSHANI

=100+50/2 VFD BYPASS S/D POWER SCHEMATIC 8/9/2022 ROSHANI

=100+50/3 VFD BYPASS S/D CONTROL SCHEMATIC 7/22/2022 ROSHANI

=100+50/4 VFD BYPASS S/D CONTROL SCHEMATIC 7/22/2022 ROSHANI

=100+60/1 SOFT STARTER POWER SCHEMATIC 7/22/2022 ROSHANI

=100+60/2 SOFT STARTER CONTROL SCHEME 7/22/2022 ROSHANI

2 4
Date 8/9/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS Table of contents : =100+10/1 - =100+60/2 P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 10
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 3
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 3 / 20
 0 1 2 3 4 5 6 7 8 9

TECHNICAL IMPLEMENTATION REGULATIONS

WIRING REGULATIONS: (Symbol in accordance with IEC standard)

WIRE COLORS
Power circuit AC Black (BK) Control circuit AC (Phase) Grey (GY) Current transformer Red,Yellow,Blue,Black
Power circuit dC NA Control circuit AC (Neutral) Black (BK) Aux. circuit Grey, Black
Neutral conductor Black (BK) Potential Free NA
Protective wire Green-yellow (GNYE)

WIRING-S/D WIRING-SFU/MCCB SOFT STARTER VFDBYPASS-S/D WIRING

Current transformer 2.5 Sqmm
55KW 35/16 sqmm 800A Link 315KW Link 110KW Link Potential transformer 1.5 Sqmm
160KW Link 630A Link Control circuit 1.5 Sqmm

MATERIAL REGULATIONS:

ENCLOSURES TERMINAL
Enclosures 8PU Power Terminal
Enclosure base ISMC-75MM Control Terminal
Enclosure color RAL7035

3 5
Date 7/22/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS TECHNICAL DATA SHEET P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 10
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 4
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 4 / 20
 0 1 2 3 4 5 6 7 8 9

415VAC, 50HZ, 3-Ø TPN-BUSBAR

R / 5.2

Y / 6.1

B / 6.1

N / 5.2

TO ANNUNCIATOR
TO SHUNT TRIP
-WA1
R ANNUNCIATOR
R / 5.9 230VAC SUPPLY -LMR1

PB COM.
FOR CONTROL CKT

RESET
AKN
/7.4

TEST

MUTE
15: 18: 16: 25: 28: 26:
N & LIGHT,SOCKET /5.6
N / 5.9 SIEMENS
7UG0818-1CA20 RELAY-1 RELAY-2

SIEMENS ALAN
ANNUNCIATOR 4-WINDOW
(LINE MONITORING RELAY)
7UG0818-1CA20 INCOMING SUPPLY
230V AC
L1: L2: L3: N: P: N: COM: F1: F2: F3: F4:

1COM
N
R

B
Y

E12

E32

E52

E71

E12

E71

1F3

1F4
1F1

1F2
-TTB1 4 4
/6.1 25
TEST TERMINAL BLOCK -Q1 -Q1 -X2 1
-F1 -LMR1 /6.0 1 /6.0 1
R PHASE /5.3 28 S33 S31
R1 R2 -H1 REALY O/P-2 ACB-NO ACB-NO 1
R E11 1 2 E12 x1 x2

6A -F2 RED IND.

SP-MCB Y PHASE
Y1 Y2 -H2

BREAKER SERVICE

BREAKER TEST

SPARE
Y E31 E32

FROM LMR
1 2 x1 x2

6A -F3 YELLOW IND.

SP-MCB B PHASE
B1 B2 -H3
B E51 1 2 E52 x1 x2

6A BLUE IND.
SP-MCB
N1 N2
N E71 E71

N N

-SA1 PE N
5SD7464
-CF1 PHOENIX
R 1 2 E10 L1

160A -CF2
Y HRC FUSE 1 2 E30 L2

160A -CF3
B HRC FUSE 1 2 E50 L3

160A
HRC FUSE

-X1 1 2 3 4
FEEDER DETAIL:-
-PE
R Y B N PE
3-Ø, 415V AC,50HZ INCOMER 1F
INCOMING SUPPLY

INCOMER
4 6
Date 8/9/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS INCOMER POWER SCHEMATIC P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 10
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 5
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 5 / 20
 0 1 2 3 4 5 6 7 8 9

415VAC, 50HZ, 3-Ø TPN-BUSBAR

L1 / 8.2

L2 / 8.2

L3 / 8.2

N1 /

N1
L1

L2

L3
1
N1
L1

L2

L3

-F4 -NL1
6A 2 NEUTRAL
SP MCB LINK
1
-F5
6A 2
SP MCB
1 3 5 7 1

4 4 4 4 6 10 13 13
-F6
6A 2
-Q1 SP MCB
2500A 1 1 5 5 7 11 12 14
SIEMENS-3WT
/5.7

/5.7

/7.3

/7.6

/7.6

/7.4

/7.7

/7.8
4P-ACB I> I> I> I>
EDO TYPE I>> I>> I>> I>>

2 4 6 8
N
R

B
Y

E13

E72
E13

E33

E53

E72

E13

E72

E13

E33

E53

E72
-MFM1
-TTB1
/5.2
TEST TERMINAL BLOCK U1 U2 U3 UN P N

AUX. SUPPLY
AM1

D10 D11 -S1 -S2

D12 I1+
VM1
x1
1 1
-CT1 L N
2500/5A,
x2
D70 2 2
D71
CL-0.5, 15VA
CURRENT X-MER
3 3 MFM I1- AUX. SUPPLY V1 V2 V3 VN
SECURE

AUX. SUPPLY
EL448 E13
D30 D31 -S1 MULTIFUNCTION METER -S2
D32 I2+ L
x1
-CT2 4 4 SECURE
D71 SECURE 3-Ø,VOLTMETER
2500/5A,
x2
D70 5 5
I2- 3-Ø,AMMETER E72
CL-0.5, 15VA 6 6 N
CURRENT X-MER

D50 D51 -S1 RS485 PORT -S2

D52 I3+
x1
7 7 A+ B-
-CT3
2500/5A,
x2
D70 8 8
D71
CL-0.5, 15VA 9 9 I3-
CURRENT X-MER
A+

A-

-PE -X3 1 2

FEEDER DETAIL:-
INCOMER 1F
7.0 5.9 5.9 7.0
R Y B N

5 7
Date 8/9/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS INCOMER POWER SCHEMATIC P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 10
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 6
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 6 / 20
 0 1 2 3 4 5 6 7 8 9

-F7
ACB-CONTROL CIRCUIT
1 2

E14

E14

E14

E14

E14

E14
6A

E14
SP-MCB

11
-S/S1
2-POSTION 14 12
SELECTOR SWITCH
AUTO/MANUAL

E16

E15

E14

E14

E14
-X4:1
-X4:3 -X200.13
AUTO 1 1 15 -X200.6 -X200.4
COMMAND FUTURE
R

-TNC -LMR1 INTERLOCK -X4:5

-X4:2 CLOSE/NEUTRAL/TRIP /5.3
TNC SWITCH
C A
RELAY
18 -X4:4 FUTURE
6 4 13 13 INTERLOCK
-Q1 -Q1 -Q1 -Q1 -X4:6

CC1

TR1

TR1

TR1
/6.0 7 /6.0 5 /6.0 /6.0
S1 S1 12 14
S11 S7
ACB-NO ACB-NC ACB-NO ACB-NO

-X200.7 -X200.5 -X200.12 -X200.14

-X200.8 -X200.10
R / 6.0 R / 9.2

230VAC 4 10
CONTROL SUPPLY -Q1 -Q1
/6.0 5 /6.0 11
S2 S2
N / 6.1 N / 9.2 ACB-NC ACB-NO

-X200.9 -X200.11

TR2
CC2

01

02

03

04

05
-X100.8 -X100.11 -X100.13

-X200.2

S8

A1
8 1
A1 A1 x1 x1 x1 x1 -UV1
N

-C/C -S/T M -H4 -H5 -H6 -H7 F1

A2
M 230V AC 230V AC -FAN1 ON IND. OFF IND. TRIP IND. READY TO UNDERVOLTAGE
-M1 A2 A2
1~
x2 x2 x2 x2
RELEASE
230VAC 1~ CLOSING
COIL
SHUNT TRIP
COIL
FAN RED GREEN AMBER CLOSE IND.
WHITE
MOTOR
9 Y1 2
-X200.3

-X100.9 -X100.12 -X100.14

E73
E73

E73

E73

E73

E73

E73

E73

E73
NEUTRAL LINK
-NL2

6 8
Date 8/24/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS INCOMER CONTROL SCHEMATIC P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 10
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 7
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 7 / 20
 0 1 2 3 4 5 6 7 8 9

L1 / 6.9 L1 /

L2 / 6.9 L2 /

L3 / 6.9 L3 /

L1

L3
PB
1 3 5

-Q2
32A
TP-MCCB
I> I> I>

2 4 6

PA

BB
PB
1 2 5

-T1
415/220VAC, 1KVA
CONTROL X-MER 3 4

PC

NC
1 3
-F8
32A 2 4
DP-MCB
B1

B2

B1 B2

220VAC
CONTROL BUS

FEEDER DETAIL:-
X-MER 10F3
7 9
Date 8/9/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS CONTROL TRAFO SCHEMATIC P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 10
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 8
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 8 / 20
 0 1 2 3 4 5 6 7 8 9

R / 7.1
230V AC SUPPLY
FROM INCOMING SIDE
N / 7.1

N
R

R
1 3 1 3
-F9 -F10
2A 2 4 6A 2 4
DP-MCB DP-MCB

NX1

NX2
PX1

PX2
11
13
-LS1 -TH1 Θ
LIMIT SWITCH 30-90°C
12 14
THERMOSTATE
PX3

PX3
x1

PE
-H32
5W
PANEL LIGHT
x2 -SOC1
20A
POWER SOCKET

-E1
x1 x2

60W
SPACE HEATER

PANEL LIGHT SPACE HEATER POWER SOCKET

8 10
Date 8/9/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS PANEL LIGHT, SOCKET & SPACE HEATER CIRCUIT P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 10
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 9
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 9 / 20
 0 1 2 3 4 5 6 7 8 9

LOOP-IN LOOP-OUT CHART FOR RS-485 PORT

-X5
1+

2-

3 PE

-X3 1 2
-X1 1 2

A+

A+
A-

A-
-PORT1 -PORT2
A+ B- A+ B-

RS485 PORT RS485 PORT

(MFM) (MFM)

I/C-2500A ACB O/G-800A SFU

FEEFDER-1F FEEFDER-2F

9 +20/1
Date 8/9/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS RS485 LOOP CHART P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 10
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 10
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 10 / 20
 0 1 2 3 4 5 6 7 8 9

SFU OUTGOING FEEDER DETAIL:-

-L1 / 1.3 -L1 / 1.0

-L2 / 1.3 -L2 / 1.0 S.NO. RATING FEEDER NO. DESCRIPTION

-L3 / 1.3 -L3 / 1.0 1. 800A 2F SPARE
-N1 / 1.3 -N1 / 1.0

N1
L1

L2

L3
-F1

L1 1 2 E10
6A
SP-MCB

1 3 5

E10

E10
-X1 1 2
-SFU1
/1.7 NL1
/1.7 NEUTRAL
800A LINK
HRC FUSE
2 4 6

A+

A-
-MFM1

A+ B-

D10 -X2 D11 RS485 PORT D71

-S1 -S2
x1 D70
-CT1 -SFU1 -SFU1
800/5A /1.1 /1.1
CL-0.5, 10VA x2 D70 SFU-NO SFU-NC
CURRENT X-MER D70

D30 D31
x1 D30
-S1 EM -S2
D71
SECURE
-CT2 ENERGYMETER
800/5A
CL-0.5, 10VA x2 D70
CURRENT X-MER D70

D50 D51 -S1 -S2

D71
x1 D50

01

02
-CT3
800/5A AUX. SUPPLY
x2
CL-0.5, 10VA D70
CURRENT X-MER U1 U2 U3 UN P N
D70
D71 E11

E31

E51

E71

E11

E71
N1
R1

B1
Y1

x1 x1
-H1 -H2
-F2 ON IND. x2 OFF IND. x2
RED GREEN

R1 1 2 E11
6A -F3
SP-MCB

Y1 1 2 E31
6A -F4
SP-MCB

B1 1 2 E51

E71

E71
6A
SP-MCB
N1 E71
NEUTRAL LINK
NL2

T1 T2 T3 T4
ACB-OUTGOING

+10/10 +30/1
Date 8/9/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS OUTGOING SFU POWER & CONTROL SCHEME P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 20
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 1
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 11 / 20
 0 1 2 3 4 5 6 7 8 9

LRS 180KW OUTGOING FEEDER DETAIL:-

S.NO. RATING FEEDER NO. DESCRIPTION

1. 630A 3F DRYER DRUM

-L1 / 1.4 -L1 / 1.1

-L2 / 1.4 -L2 / 1.1

-L3 / 1.4 -L3 / 1.1

-N1 / 1.4 -N1 / 1.1

N1
L1

L2

L3
-F1

L1 1 2 E10
6A
SP-MCB

1 3 5

E10

E10

E10
1 1 1
-Q1
630A 2 4 4
TP-MCCB

/1.5

/1.5

/1.6
I> I> I>
I>> I>> I>>

2 4 6

1 1 1
-Q1 -Q1 -Q1
/1.2 4 /1.2 2 /1.2 4
MCCB MCCB MCCB
AUX.-NO AUX.-NC ALARM-NO

01

02

03
N1
R1

B1
Y1

x1 x1 x1
-H1 -H2 -H3
ON IND. x2 OFF IND. x2 TRIP IND. x2
RED GREEN AMBER

E70

E70

E70
N1 E70
NEUTRAL LINK
NL1

T1 T2 T3 T4
LRS-180KW

+20/1 +40/1
Date 8/9/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS OUTGOING MCCB POWER & CONTROL SCHEME P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 30
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 1
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 12 / 20
 0 1 2 3 4 5 6 7 8 9

415VAC 3-Ø, TPN AL BUSBAR STAR/DELTA OUTGOING FEEDER DETAIL:-

L1 / 1.5 L1 / 1.2

L2 / 1.5 L2 / 1.2 S.NO. RATING RATING FEEDER NO. DESCRIPTION

L3 / 1.5 L3 / 1.2
1. 4F COOLER BLOWER

L1

L2

L3
2. 160KW 3NO. 5F DEDUSTING BLOWER
1 3 5
3. 6F SPARE
-Q1
TP-MCCB
I> I> I> 4. 55KW 1NO. 10F1 COOLER DRUM
2 4 6

L4

L5

L6
1 3 5 1 3 5 1 3 5

-CM1 -CD1 -CS1

/2.3 /2.5 /2.4 2 4 6
2 4 6 2 4 6 POWER
POWER POWER
CONTACTOR CONTACTOR CONTACTOR

L7

L8

L9
x1 x1 x1
-CT
CT1 CT2 CT3
x2 x2 x2

S1
CBCT
S2
D1

D2
S1

S2

S1

S2

S1

S2

14 15 16 17 18 4 5
-MPR1 13

/2.2
S1:RCT S2:RCT S1:YCT S2:YCT S1:BCT S2:BCT S1:CBCT S2:CBCT
W1

W2
U1

U2
V1

V2

MOTOR PROTECTION RELAY

EXCEL-ALEDXT

TRIP
-X1 1 2 3 PE 4 5 6
4-20mA
P N NC COM NO + _

10 11 12 1 2 3 8 9 6 7
101

102

124

125

SHIELD CABLE W1 PE W2

M
V1 V2
3~
2.7 2.8 -X3
11 12
101 102 U1 U2
230VAC SUPPLY 4-20mA ANALOG SIGNAL -M1
S/D STARTER
FROM CONTROL CKT

+30/1 2
Date 8/24/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS STAR/DELTA POWER SCHEME P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 40
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 1
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 13 / 20
 0 1 2 3 4 5 6 7 8 9

TB DETAIL:-
CONTROL CIRCUIT
101 / 1.0
POWER TERMINAL:-
-X1

101
U1

101
1
2 V1
2
-MPR1
/1.0 W1
3 1 3
TO MOTOR

107
U2

103

117
4
11
1
-CM1 V2
101

5
-S/S1 /2.3 12
/2.8 A2 A1 W2
11 2 POS. ,2POLE 6
-S1 SELECTOR SWITCH
STOP P.B. AUTO/MANUAL
12

109

108
RED
REMOTE CONTROL TERMINAL:-
104

-X2
104
1
FUTURE
-X2 -X3 -X2 105 INTERLOCK
1 3 13 5 13 2
-F1
FUTURE DCS -S2 REMOTE -CM1 105
INTERLOCK START START P.B. 14 START /2.3 14
3
GREEN REMOTE STOP
1 2
-X2 -X3 4 -X2 6 106
B1 / 2 4
6A
220VAC SUPPLY SP-MCB 108
5
FROM CONTROL TRAFO REMOTE START
105

110
6
B2 /

110
NEUTRAL LINK
107

-NL1 -X2

116

117
3
DCS CONTROL TERMINAL:-
REMOTE
STOP
-X2 4 -X3
-T1 SIEMENS 106
A1 A3 3RP1576-1NP208K
3-60SEC. 1
S/D TIMER RELAY 1
107 DCS STOP
2
102

106

109
A2 Y18 17 d28 3
NO COM NO DCS START
-X3 23 13 110
4

112

110

114
1
-CM1 -CS1 -S/S1
DCS /2.3 /2.4
B2 1 118
STOP 24 14 5 DCS MODE
/2.3
-X3 2 119 SELECTION F/B
11 11
6
-CD1 -CS1 -CD1
/2.5 /2.4
14 13 120
7
107

12 12
/2.5 ON F/B
121
111

113

115

115
8
-RX1
14 13 122
9
A1 A1 A1 x1 x1 x1 A1 /2.7
123 TRIP F/B
-CM1 -CS1 -CD1 -H1 -H2 -H3 -RX1 10
COIL COIL COIL ON IND. x2 OFF IND. x2 TRIP IND. x2 PLUG IN RELAY A2
A2 A2 A2 RED GREEN AMBER 124
11 4-20mA
125 ANALOG SIGNAL
12
102

102

102

102

102

102

102

102
102 / 1.1
1 2 /1.3 1 2 /1.5 1 2 /1.4 14 13 /2.8

11 12 /2.6 11 12 /2.5 11 12 /2.4

13 14 /2.5 13 14 /2.3 14 13 /2.8
23 24 /2.3

1 +50/1
Date 8/24/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS STAR/DELTA CONTROL SCHEME P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 40
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 2
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 14 / 20
 0 1 2 3 4 5 6 7 8 9

VFD BYPASS S/D OUTGOING FEEDER DETAIL:-

415VAC 3-Ø, TPN AL BUSBAR
L1 / 1.3 L1 / 1.0

L2 / 1.3 L2 / 1.0
S.NO. RATING RATING FEEDER NO. DESCRIPTION

L3 / 1.3 L3 / 1.0 1. 110KW 1NO. 8F & 9F GRANULATION DRUM

L1

L2

L3

DCS MODE SELECTION REF. TO VFD

1 3 5

-Q1
400A
TP-MCCB
I> I> I>

2 4 6

L4

VFD ON CMD
L4 / 2.5
L5 4-20mA ANALOG SIGNAL
L5 / 2.5
4-20mA ANALOG OUTPUT FOR SPEED REFERENCE
L6
L6 / 2.5
-X3 15 16 -X3 13 14
L4

L5

L6

23 SHIELD CABLE
-K2
ON CMD.
/3.7
24
1 3 5
13

125
-K1
/3.9 -RX1 x1 x3
2 4 6
265A /3.2 14
POWER CONTACTOR -K3
23 -POT
-PE
ON CMD. x2
/3.7
24

142

143
L7

L8

L9

PE

128

129

130

131
124

126

127

124
L1 L2 L3 PE
-VFD1
/4.4 12 13 18 19 20 27 29 32 33 37 39 42 50 53 54 55 61 68 69
91 92 93 95
/4.1
+24V +24V DIN1 DIN2 COM D IN DIN3/DO DIN4/DO DIN5 DIN6 STO COM A OUT AO1+ +10V OUT AI1+ AI2+ COM A IN COM P N
110kW / 150HP 3x 380-500 VAC
Input
OUT OUT

OFF: U = 0/-10 - +10 V

OFF: U = 0/-10 - +10 V

ON : I = 0/4 - 20 mA

ON : I = 0/4 - 20 mA
ON ON ON RS-485
Termination

ON : close
USB 1 2 1 2 1 2 OFF: open
PC commissioning
® ® S201 S202 S801
VLT AutomationDrive FC 302 VLT AutomationDrive FC 302
FC-302N110T5E20H4XGCXXXSXXXXAXBXCXXXXDX FC-302N110T5E20H4XGCXXXSXXXXAXBXCXXXXDX

Output
R01 CO R01 NO R01 NC R02 CO R02 NO R02 NC DISPLAY PLUG
96 97 98 99 01 02 03 04 05 06 LCP

U V W PE
L10

L11

L12

TO TRIP INDICATION

TO ON INDICATION
-CH1
250A, 0.08mH
CHOKE
L13

L14

L15

1 3 5 1 3 5

-K2 -K3
/3.7 2 4 6 /3.7 2 4 6
225A 225A
POWER CONTACTOR POWER CONTACTOR
W1

W2
U1

U2
V1

V2

2.4 2.4 2.4 2.8 2.8 2.8

U1 V1 W1 U2 V2 W2

+40/2 2
Date 8/29/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS VFD BYPASS S/D POWER SCHEMATIC P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 50
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 1
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 15 / 20
 0 1 2 3 4 5 6 7 8 9

L4 L5 L6
1.0 1.0 1.0

L4

L5

L6
1 3 5 1 3 5 1 3 5

-CM1 -CD1 -CS1

/3.3 /3.4 /3.4 2 4 6
2 4 6 2 4 6 265A
265A 265A
POWER POWER POWER
CONTACTOR CONTACTOR CONTACTOR

L7

L8

L9
x1 x1 x1
-CT
CT1 CT2 CT3
x2 x2 x2

D1 S1
D2 CBCT
S2
D1

D2
S1

S2

S1

S2

S1

S2

14 15 16 17 18 4 5
-MPR1 13

S1:RCT S2:RCT S1:YCT S2:YCT S1:BCT S2:BCT S1:CBCT S2:CBCT

MOTOR PROTECTION RELAY

EXCEL-ALEDXT

TRIP FROM VFD FROM VFD

4-20mA U1 / 1.1 1.2 / U2
P N NC COM NO + _

10 11 12 1 2 3 8 9 6 7
V1 / 1.1 1.2 / V2
101

102

144

101

132

133

W1 / 1.1 1.2 / W2

SHIELD CABLE
101 / 3.9

W1

W2
A1

U1

U2
V1

V2
-RX5
PLUG IN RELAY -X3
A2 17 18

4-20mA ANALOG SIGNAL

102

102

-X1 1 2 3 PE 4 5 6

102 / 3.9
TRIP MULTIPLER
11 12 /4.4
13 14 /3.3

W1 PE W2

M
V1 V2
3~

U1 U2
-M1
S/D STARTER

1 3
Date 8/24/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS VFD BYPASS S/D POWER SCHEMATIC P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 50
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 2
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 16 / 20
 0 1 2 3 4 5 6 7 8 9

VFD CONTROL CIRCUIT

101 / 2.0

101
11

106
106
-S1
STOP P.B. 12
RED 1
-S/S1

103
11
/4.7 A2 A1
2 POS. ,2POLE -RX2
SELECTOR SWITCH /3.5 12
-X2 1
AUTO/MANUAL

108

107
FUTURE
INTERLOCK
2

-X3 -X2
104

106
3 13 5 13 13
101

DCS -S2 LCS -K2 -CM1

START START P.B. 14 START /3.7 14 /3.3 14
GREEN VFD S/D
-X2 3 -X3 4 -X2 6
LCS
STOP
4

109
105

-F1 1
-S/S2
1 2 /4.7 A2 A1
B1 / -X3 1 2 POS.
6A SELECTOR SWITCH
DCS

111

110
SP-MCB S-D/VFD BYPASS
STOP
220VAC SUPPLY 2
FROM CONTROL TRAFO
111
106

114

120
B2 /

114

111

111

110

110
11
NEUTRAL LINK
-NL1 -K1
/3.9 12 -T1 SIEMENS
A1 A3 3RP1576-1NP208K
113

3-60SEC.
S/D TIMER RELAY 1
13 13

-RX5 -K1
/2.1 /3.9 14
14 A2 Y18 17 d28 VFD I/P
S/D TRIP
NO COM NO
114

116

114

118
102

23 13 11 11
-CM1 -CS1 -CD1 -CS1
/3.3 24 /3.4 14 /3.4 12 /3.4 12

112

112

112
108

115

117

119

1
A1 A1 A1 A1 A1 x1 x1 A1 A1 A1
-RX1 -CM1 -CS1 -CD1 -RX2 -H2 -H1 -K2 -K3 -FAN
M -K1
AUX. RELAY A2 265A A2
265A
POWER
A2 265A
POWER
A2 AUX. RELAY A2 S/D SELECTION x2 VFD SELECTION x2 225A A2 225A A2 COOLING FAN 1~ 265A A2
POWER RED RED POWER POWER POWER
CONT. COIL CONT. COIL CONT. COIL CONT. COIL CONT. COIL CONT. COIL
2
102

102

102

102

102

102

102

102

102

102

102

102
102 / 2.0
13 14 /1.4 1 2 /2.5 1 2 /2.7 1 2 /2.6 11 12 /3.9 1 2 /1.1 1 2 /1.2 1 2 /1.1
13 14 /3.7 11 12 /3.4 11 12 /3.4 13 14 /3.7 23 24 /1.4 11 12 /3.3
23 24 /3.2 13 14 /3.3 13 14 /4.1 23 24 /1.4 13 14 /3.7

2 4
Date 8/24/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS VFD BYPASS S/D CONTROL SCHEMATIC P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 50
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 3
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 17 / 20
 0 1 2 3 4 5 6 7 8 9

TERMINAL DETAIL:-
POWER TERMINAL:-
X1-
101 / 4.5 101 / 4.1 U1
1

101

101

101
V1
2
W1 TO MOTOR
3
PE1
4
-R02 CO -R01 CO
LCS CONTROL TERMINAL:-
04 13 11 01 11
-RX3
X2-
-VFD1 CD1 VFD1 -RX5
/4.2 12 103
/1.1
VFD
05 /3.4
S/D
14 ON MULTIPLIER
/1.1
VFD ON
02 /2.1
S/D TRIP
12 1
RELAY O/P-2 RELAY O/P-1 FUTURE
104
-R02 NO -R01 NO 2 INTERLOCK
104
3
LCS
105 STOP
4
107
5
LCS
109 START
6

DCS CONTROL TERMINAL:-

121

122

123
X3-
105
1
DCS
106 STOP
2
108
3
DCS
109 START
4
-S/S1
B2 1 134
5
/3.5 DCS MOTDE
135 SELECTION F/B
6
-S/S2
B2 1 136
7
x1 x1 x1 /3.6
A1 A1
137 VFD SELECTION F/B
-H3 -RX3 -H4 -RX4 -H5 8
ON IND. x2 OFF IND. x2 TRIP IND. x2
-RX3
AUX. RELAY A2 AUX. RELAY A2
RED GREEN AMBER 14 13 138
9
/4.2
ON F/B
139
10
-RX4
102

102

102

14 13 140
102

102

11
/4.3
TRIP F/B
141
102 / 4.5 102 / 4.1 12
ON MULTIPLIER TRIP MULTIPLIER SHIELD CABLE
130 13
11 12 /4.3 13 14 /4.7 4-20mA
13 14 /4.7 131 ANALOG SIGNAL
14 FOR SPEED REF.
142 15
4-20mA
143 ANALOG OUTPUT
16
132 17
4-20mA
133 ANALOG SIGNAL
18 FROM MPRO-RELAY
3 +60/1
Date 8/29/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS VFD BYPASS S/D CONTROL SCHEMATIC P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 50
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 4
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 18 / 20
 0 1 2 3 4 5 6 7 8 9

SOFT STARTER OUTGOING FEEDER DETAIL:-

415VAC 3-Ø, TPN AL BUSBAR

L1 / 1.3 L1 / 1.1 S.NO. RATING RATING FEEDER NO. DESCRIPTION
L2 / 1.3 L2 / 1.1 1. 7F GRANULATION BLOWER
325KW 2NO.
L3 / 1.3 L3 / 1.1

L1

L2

L3

FOR MOTOR THERMISTOR

1 3 5 101 / 1.3 101 / 1.3

SPARE

SPARE

SPARE
-SFU1 102 / 1.3 102 / 1.3
800A
HRC FUSE

2 4 6

-X4
1 2 3
23
PE -AK1 1 2 3 4 5
/2.4 24
ON CMD

102

101

113

114

115

116

117

118

119
L4

L5

L6

PE
-SS1
355KW 1L1 3L2 5L3 A2 A1 PE L+ L- IN1 IN2 IN3 IN4 T1 T2
SOFT STARTER
24V DC

Siemens

LOCAL INTERFACE

OUT 1 OUT 2 OUT 3 FAILURE

3RW4454-6BC44
2T1 4T2 6T3 13 14 23 24 33 34 95 96 98
101

120

101

121
W1
U1

V1

2.7 / 101
-X1 1 2 3
x1 A1
-H1 -AK2
ON IND. x2 10A A2
U1 V1 W1 RED AUX. CONTACTOR
102

102

M
3~
PE 2.7 / 102
-M1
315KW 11 12 /2.2
13 14 /2.6
24 23 /2.8

+50/4 2
Date 8/9/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS SOFT STARTER POWER SCHEMATIC P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 60
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 1
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 19 / 20
 0 1 2 3 4 5 6 7 8 9

CONTROL CIRCUIT TB DETAIL:-

101 / 1.5

101

101
POWER TERMINAL:-

101
-X1

107
U1
11 1
-AK2 V1
/1.4 12 1 2 TO MOTOR
-S/S1 W1
/2.8 A2 A1 3

103
2 POS. ,2POLE
101

SELECTOR SWITCH 11 13
AUTO/MANUAL
-AK1 -AK2
11
/2.4 12 /1.4 14 REMOTE CONTROL TERMINAL:-
-S1

109

108
STOP P.B. 12 -X2
RED 104
1
104
FUTURE
105 INTERLOCK
2
105
-F1 -X2 3
1 -X3 -X2 REMOTE STOP
3 13 5 13 106
FUTURE 4
1 2 DCS -S2 REMOTE -AK1
B1 / INTERLOCK START START P.B. START /2.4 108
14 14
6A GREEN 5
220VAC SUPPLY SP-MCB -X3 4 -X2 6 REMOTE START
-X2 2 110
FROM CONTROL TRAFO 6
B2 /
105

NEUTRAL LINK
-NL1 DCS CONTROL TERMINAL:-
-X2
3
107

110

111

112
-X3
REMOTE 106
STOP 1
-X2 4 107 DCS STOP
2
109
3
102

106

DCS START
110
4
-S/S1
B2 1 122
-X3 5 DCS MODE
1 /2.4
1 123 SELECTION F/B
DCS A1 x1 x1 6
STOP M -AK1
-AK1 -FAN -H2 -H3 34 33 124
-X3 2 10A A2 1~ OFF IND. x2 TRIP IND. x2
7
COOLING FAN /2.4
AUX. CONTACTOR GREEN AMBER
125 ON F/B
2 8
107

-AK2
24 23 126
9
102

102

102

102
/1.4
127 TRIP F/B
10

102 / 1.5
11 12 /2.5 COOLING FAN
13 14 /2.5
23 24 /1.4
34 33 /2.8

1
Date 8/9/2022 Customer: KRISHNA PHOSCHEM LIMITED UNIVERSAL TANSFORMERS SOFT STARTER CONTROL SCHEME P.O. Number: = 100
Drawn ROSHANI KPL/21-22/PROJECT/PO/013 DATE:-09.04.2022 + 60
Check YD Project: DAP1 ROTORY DRUM AND AIR BLOWER KPL PROJECT:-DAP-1 ROTORY DRUM Drwaing number: Page 2
AND AIR BLOWER UT/EE/2022-23/220431
Modification Date Name Appr MG Replacement of Replaced by Page 20 / 20