How To Build Nickel Cadmium Reconditioning Device

Supplementary Bonus Guide For Advanced Users Only:
How to Build (and use) a Low Cost

NiCd Battery Reconditioning Device
Version 3.3
“Bring your NiCd batteries back to life with a simple battery

reconditioning device you can make at home!”
Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

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Table of Contents
Copyright ...........................................................................................................2
EZbatteryReconditioning.com Terms & Legal Disclaimer ..............................3
Introduction .......................................................................................................6
Parts You’ll Need ..............................................................................................9
Where To Find The Parts On Amazon: ..........................................................10
Notes About Parts: ..........................................................................................15
Safety Precautions: ..........................................................................................17
NiCd Battery Reconditioning Device Diagram ..............................................18
Exemplary Schematic:.....................................................................................19
Notes About Schematic: ..................................................................................20
Additional Instructions: ...................................................................................22
Conclusion .......................................................................................................24
* Please Remember *
Safety First! Everything you do that is related to your DIY project is

at your own risk. Please use safety precautions at all times. If you do
not understand something or do not feel comfortable doing something
– consult a professional.
Important:
ALL MODIFICATIONS MUST BE DONE WITH
DISCONNECTED AC-LINE
DO NOT TOUCH SCHEME WITH CONNECTED AC-LINE

Introduction
In recent years, rechargeable NiCd batteries

are not as widely used as they used to be. By
and large, NiCd batteries have been replaced
with newer battery types that have better
technology (like NiMh and Li-ion batteries).
And even though NiCd battery technology is behind other batteries, they
have made big improvements since the 70's and 80's, when they were
crippled by a notorious memory effect. In fact, modern NiCd batteries have
nearly eliminated their cyclic memory issues.
That is not to say NiCd batteries don't run into any problems. Without
proper maintenance, NiCd batteries will still end up having a significantly
shorter lifespan than originally intended.
And while NiCd batteries aren’t as popular as they used to be, they are still
great in a number of applications. They’re also still widely used in a few
types of tools and devices.
Additionally, replacement NiCd batteries are pretty expensive and harder to

find than they used to be. So learning how to recondition these batteries is
becoming an important skill to have. These skills will not only save you

money because you won’t have to buy as many overpriced replacement
batteries, they’ll also help your NiCd batteries perform better and last
longer.
One of the most common reasons for a NiCd breaking down before its time
is a failed cell. In cases where there is an internal short, the battery won't be
able to produce enough current to work, even if all of the other cells are
perfectly fine.
The good news is… there is a way to bring these "dead" batteries back to life
again. If you shock the bad cell with just enough current, it will often be
enough to burn the short away. Once that happens, you'll be able to use
your battery and charge it normally.
So in this guide we’re going to show you how to build a NiCd reconditioning
device that has the ability to help burn the short away and fix bad cells in
NiCd batteries.
In the EZ Battery Reconditioning™ program, we show you how to

recondition NiCd batteries with a pretty simple method. We recommend
you try that method first. However, this (unadvertised) bonus guide is for
our advanced users. This NiCd reconditioning device works great and we
wanted to provide this to our advanced users as a bonus and thank you for
using our program. But again, this guide and device is intended for our

advanced users only. The vast majority of our customers should be using our
other NiCd reconditioning guide instead.
In this guide we’re going to cover:
1. The parts you need

2. Where to find them online
3. Safely precautions and details about the parts
4. A 3d Diagram of the device
5. Exemplary Schematic of the device
6. And some additional notes and instructions
So with that all being said, let’s get started!...

Parts You’ll Need
In this section, we’ll list the parts and
components you need to build our NiCd
Reconditioning Device.
In the next section, we’ll show you were to find each part on Amazon.
1. Utility Box
2. TM Resistor
3. AC Line Cord
4. 47k Resistor
5. Alligator Clips
6. Push-button Switch
7. Neon Lamp
8. 1000uF 35v 20% axial lead electrolytic capacitor
9. 1n4003 Diode

Where To Find The Parts On Amazon:
All of the components and parts can be found on Amazon.
For your convenience, we listed the exact parts we used to build this device
below.
You will notice that there are a couple of the same components with slightly
different specs. This is because you should change out a few parts
depending on what voltage you are using (120V AC lines (USA) or 230/240V
AC lines (Europe, Australia)). So, please see the next section titled “Notes
About Parts” for an explanation and details about which parts you should
actually get.
Also, the 3d diagram and exemplary schematic we included in this guide are
based on 120V AC lines (USA); however, the details in the “Notes About
Parts” section explain the modifications you should make to this device if
you are using 230V or 240V AC Lines (Europe or Australia).

Where To Find The Parts On Amazon (*Click On The Blue Links below):
• 47K Ohm 1/2W Flameproof Resistor:
http://www.amazon.com/47K-Ohm-Flameproof-Resistor-
Pcs/dp/B000AYHAHM/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag=378
10-20&linkId=debc7e5f686466a72ccbef554ea143f1
• Metal Oxide Resistors 1/2W 47K ohm 5%:
http://www.amazon.com/Metal-Oxide-Resistors-47K-
pieces/dp/B00LWILXHS/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag=37
810-20&linkId=27d2043014fe023c725f6f901aac4707
• 47K Ohm 1W Flameproof Resistor:
http://www.amazon.com/47K-Ohm-Flameproof-Resistor-
Pcs/dp/B00DHOXX32/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag=3781
0-20&linkId=a758027cf7f183277fa222c030bd7088
• 1M ohm 1/2W 5% Carbon Film Resistor:
http://www.amazon.com/1M-ohm-Carbon-Film-
Resistor/dp/B007Z7O4DA/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag=
37810-20&linkId=425484d29ff91a484e0a73888e44fcd0

• RES 1M OHM 1/2W 5% AXIAL:
http://www.amazon.com/RES-1M-OHM-AXIAL-
pieces/dp/B00SDTJCAY/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag=37
810-20&linkId=0b47fc6159c7c19f101bd43574a66d52
• 1000uF 35V Radial Aluminum Electrolytic Capacitors 13mm x 21mm:
http://www.amazon.com/1000uF-Radial-Aluminum-Electrolytic-
Capacitors/dp/B00NPZ6QNC/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&ta
g=37810-20&linkId=2886d2b35f1a217aaf28b204ee19b473
• Panasonic NHG 1000uF 63v 105c Radial Electrolytic Capacitor:
http://www.amazon.com/Panasonic-NHG-1000uF-Electrolytic-
Capacitor/dp/B0087X4198/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag
=37810-20&linkId=f85c6dced2ec429ae02799648f4b7079
• CAPACITOR ALUMINUM ELECTROLYTIC 1000UF 100V 20% AXIAL LEAD:
http://www.amazon.com/CAPACITOR-ALUMINUM-ELECTROLYTIC-
1000UFAXIAL/dp/B007Z84L2S/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&t
ag=37810-20&linkId=dd0a2cdcd72ecbd6a6787cf2df3bbb24

• NTE ELECTRONICS 1N4007 STANDARD DIODE, 1A, 1KV, DO-41:
http://www.amazon.com/NTE-ELECTRONICS-1N4007-STANDARD-
pieces/dp/B00LQOF6O4/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag=3
7810-20&linkId=d9ea74708532541a16161d73042c6521
• 1N4007 1A 1000V Through Hole Axial Rectifier Blocking Diode:
http://www.amazon.com/20pcs-1N4007-Through-Rectifier-
Blocking/dp/B00W17LOBO/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag
=37810-20&linkId=8e848cba92df60d9f06f6ea196f44a4a
• Uxcell 10pcs Momentary Tact Tactile Push Button Switch

12x12x12mm 4 Pin w Cap:
http://www.amazon.com/uxcell-Momentary-Tactile-Button-
12x12x12mm/dp/B008DGAEEA/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1
&tag=37810-20&linkId=064240cf88f8458d593662aca00b477a
• 2 Pin DIP White Cap Momentary Push Button Tact Tactile Switch:
http://www.amazon.com/White-Momentary-Button-Tactile-
Switch/dp/B008DG7PJC/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag=37
810-20&linkId=e928a40784b36d94c06ee19b11e74d8f

• A3C (NE2-U) Neon Bulbs, Box of 10, 105-125 V, 0.25 W, Wire
Terminals, T-2 shape:
http://www.amazon.com/A3C-NE2-U-Bulbs-105-125-
Terminals/dp/B00ZSPLRVS/ref=as_li_ss_tl?ie=UTF8&linkCode=ll1&tag
=37810-20&linkId=09f9d88290d99fcef25c890f57b929dd

Notes About Parts:
• 47K and 1M resistors (1/2W) are used in this device.
• When building this NiCd reconditioning device, don’t worry about the
direction of the resistors because resistors are "unpolarized" passive
components that are mainly used to resist the flow of current. They do
not act as diodes so it doesn't matter how you connect them or which
side is connected to the positive terminal.
In case you’re wondering, the resistors have 2 functions in this device:
o Limiting the charge current for the capacitors (47k resistors)
o And discharging functionality for safety (1M resistors).
• In the scheme, a neon lamp and electrolytic capacitors are used. The
lamp provides the function of voltage limiting, which goes to the
capacitors. BUT the maximum (or “working”, “rated”) voltage of the
lamp must be NO MORE than 50-60 volts. If you use a standard 110v
rated lamp the capacitors can explode.

Alternatively, you can replace the capacitors with some that have the
same capacity (1000uF), but are rated for 63V (which would be better
for a 100V).
• If this device will be used with 120V AC lines (USA), the power rating
for the resistors will be fine (1/2 W). But you can also use resistors
with greater power ratings (1W, 2W, 5W).
If this device will be used with 230/240V AC lines (Europe, Australia),

you have to use 1W rated resistors. Or you can also choose to use a
great power rating like 2W or 5W with same resistance nominal.

Safety Precautions:
ALL MODIFICATIONS MUST BE DONE WITH DISCONNECTED

AC-LINE
DO NOT TOUCH SCHEME WITH CONNECTED AC-LINE
* Please Also Remember *

Safety First! Everything you do that is related to your DIY
project is at your own risk. Please use safety precautions
at all times. If you do not understand something or do not
feel comfortable doing something – consult a professional.

NiCd Battery Reconditioning Device Diagram
In the diagram below, you’ll see the NiCd Battery Reconditioning Device
we’re about to build.
The illustration shows the finished product with the parts that you need.

Exemplary Schematic:
Below is the exemplary schematic of this NiCd Reconditioning device.
Please see “Notes About Schematic” on the next page for more details.

Notes About Schematic:
• The positive rail is where the diode is connected (so the rail that is
going from cathode of the diode is positive).
• In regards to the capacitors, here is more information for clarity:
 When you have ONLY ONE capacitor of this type

(electrolytic) you must connect positive lead of the
capacitor (UNMARKED) to a positive rail (+) in the
scheme. Respectively, the negative lead of the
capacitor (MARKED) should be connected to the
negative rail (-) of the scheme.
But when you have TWO or MORE caps in scheme

(like in our NiCd reconditioning device), you should
connect them as shown in the schematic above.
 The positive lead of first cap connects to the positive

rail.
The negative lead of first cap connects to the positive

lead of second cap.
And the negative lead of the last cap is connected to

the negative rail of the scheme.

Additional Instructions:
To start, make two holes in the plastic cover for the ready lamp and restore
switch.
Next mount the switch and the neon lamp in the holes that you just made.
Once this is done, you can start soldering the components together.
*note: Resistors are mainly

used to resist the flow of
current and are "unpolarized".
They do not act as diodes, so,
it doesn't matter how you
connect them or which side is
connected to the positive
terminal.
It's also a good idea to tie knots in the wires of the AC line cord and the
leads on the inside of the plastic casing. This will prevent the uninsulated
leads from coming out of the case. You want to shock the dead cells, not
yourself. 
Before plugging in the line cord, connect the red and black leads to the
positive and negative terminals respectively, of the NiCd battery that you

want to revive.
Plug in the device and wait for the ready lamp to light. Be patient as this
usually takes about 90 or so seconds. Once the ready lamp lights up,
press/flick the restore switch/button. At this point, the ready lamp should
turn off.
Don't worry if this doesn't work on the first try. It may take several tries
before the battery starts charging normally again. When going for a second
try, make sure that you completely repeat the procedure, including the
waiting time, before flicking the restore switch again.
It goes without saying that you should observe best practices when handling
electricity. Make sure to unplug the device before disconnecting the leads
and make sure to unplug the device when you aren't using it.

Conclusion
This device and reconditioning method should work in most cases. If you
take proper care of your batteries, and incorporate occasional "revival
sessions" (with this NiCd reconditioning device), you'll get the most out of
your NiCd batteries.
NiCd replacement batteries are expensive and sometimes hard to find, so

learning these reconditioning skills will pay many dividends for years to
come.
You won’t have to purchase as many overpriced new NiCd batteries and
your batteries will last longer and perform much better!
We hope you enjoyed this guide and found it very helpful!
Happy Battery Reconditioning,

EZBatteryReconditioning.com

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Supplementary Bonus Guide For Advanced Users Only:

How to Build (and use) a Low Cost

“Bring your NiCd batteries back to life with a simple battery

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

By choosing to use the information made available on EZbatteryReconditioning.com or within any of

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

Safety First! Everything you do that is related to your DIY project is

DO NOT TOUCH SCHEME WITH CONNECTED AC-LINE

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

In recent years, rechargeable NiCd batteries

Additionally, replacement NiCd batteries are pretty expensive and harder to

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

In the EZ Battery Reconditioning™ program, we show you how to

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

In this guide we’re going to cover:

1. The parts you need

So with that all being said, let’s get started!...

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

8. 1000uF 35v 20% axial lead electrolytic capacitor

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

• 47K Ohm 1/2W Flameproof Resistor:

• Metal Oxide Resistors 1/2W 47K ohm 5%:

• 47K Ohm 1W Flameproof Resistor:

• 1M ohm 1/2W 5% Carbon Film Resistor:

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

• 1000uF 35V Radial Aluminum Electrolytic Capacitors 13mm x 21mm:

• Panasonic NHG 1000uF 63v 105c Radial Electrolytic Capacitor:

• CAPACITOR ALUMINUM ELECTROLYTIC 1000UF 100V 20% AXIAL LEAD:

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

• 1N4007 1A 1000V Through Hole Axial Rectifier Blocking Diode:

• Uxcell 10pcs Momentary Tact Tactile Push Button Switch

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

In case you’re wondering, the resistors have 2 functions in this device:

o Limiting the charge current for the capacitors (47k resistors)

o And discharging functionality for safety (1M resistors).

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

If this device will be used with 230/240V AC lines (Europe, Australia),

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

ALL MODIFICATIONS MUST BE DONE WITH DISCONNECTED

DO NOT TOUCH SCHEME WITH CONNECTED AC-LINE

* Please Also Remember *

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

Below is the exemplary schematic of this NiCd Reconditioning device.

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

• In regards to the capacitors, here is more information for clarity:

 When you have ONLY ONE capacitor of this type

But when you have TWO or MORE caps in scheme

 The positive lead of first cap connects to the positive

The negative lead of first cap connects to the positive

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

And the negative lead of the last cap is connected to

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved

*note: Resistors are mainly

Copyright © 2016 EZbatteryReconditioning.com · All Rights Reserved