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constructive solutions

Technical Submittal

RENDEROC TG
(Single component medium-weight concrete and masonry
reinstatement mortar for use in hot climates)

Fosam Company Limited


Head Office
telephone: fax: email:
PO Box 11081
Jeddah – 21453 +966 (12) 637 5345 +966 (12) 637 5891 fosam@fosroc.com
Saudi Arabia
C.R. No. 31273
Paid up Capital: SR3,000,000
www.fosroc.com Registered Office: Industrial Area, Phase 4, Road No. 102, Street No. 82
constructive solutions

Technical Datasheet
Renderoc TG constructive solutions

Single component medium-weight concrete


and masonry reinstatement mortar for use in
hot climates

Uses Design Criteria

Renderoc TG is suitable for a wide range of concrete and Renderoc TG is designed for vertical, overhead or
masonry repairs, particularly in vertical and overhead horizontal use without the use of formwork. It can be
locations without the use of formwork. The mortar is applied up to 20 mm thickness in large sections overhead
formulated for use in hot climates and is suitable for all types and up to 50 mm thickness in large vertical sections. Up to
of patch repair and for use on large areas as a render. The 100 mm thickness can be achieved in small pockets or by
mortar is suitable where superior chloride and carbon dioxide the use of formwork. In horizontal locations, Renderoc TG
resistance is required. can be applied up to 100 mm thickness. Thicker sections
can be built up in layers using a wet-on-wet technique. The
material should not be applied at less than 10 mm
Advantages thickness. Thicknesses greater than 20 mm overhead and
50 mm vertically in large areas can be achieved by spray
 High build achievable without formwork - saving time and application. Consult the local Fosroc office for further
expense of multiple applications. information.

 Formulated for use in hot climates. Properties

 Can be applied by the wet or dry spray process for fast, The following typical results were obtained at a
exceptionally high build repairs with enhanced o
water:powder ratio of 0.18 and temperature of 20 C.
characteristics.
Test method Typical result
 Low permeability provides good protection against carbon Compressive strength:
2
dioxide and chlorides. (BS 4550, Part 3, Section 15 N/mm at 24 hours
o 2
3.4:1978) at 20 C 30 N/mm at 28 days
 Excellent bond to the concrete substrate. Flexural strength:
2
(BS 4551:1989) 6 N/mm at 28 days
 Shrinkage compensated. Tensile strength:
2
(ASTM C-190) 2 N/mm at 28 days
Slant shear bond
 Contains no chloride admixtures.
strength to concrete:
2
(BS 6319 Part 4:1984) 25 N/mm at 28 days
Description Water absorption ISAT
(BS 1881 Part 5:1970)
2
Renderoc TG is supplied as a ready to use blend of dry 10 minutes: 0.18 ml/m /sec.
2
powders which requires only the site addition of clean water 2 hours: 0.06 ml/m sec.
to produce a highly consistent, medium-weight repair mortar Coefficient of thermal
-6 o
for general-purpose concrete and masonry repairs. The expansion: 7 to 12 x 10 / C
material is based on Portland cement, graded aggregates, Setting time (BS 5075)
special fillers and chemical additives, modified by anti- Initial set: 2 to 3 hours
dessication additives, to provide a mortar suitable for use in Final set: 4 to 6 hours
3
hot climates. It maintains good handling characteristics while Fresh wet density: 1750 kg/m at 0.18
minimising water demand. The product exhibits excellent water:powder ratio
thermal compatibility with concrete and good water repellent Chemical resistance: The low permeability of
properties. The low water requirement ensures fast strength Renderoc TG retards
gain and long-term durability. chemical attack in
aggressive environments.
Technical support The cured mortar is
resistant to acid gases,
Fosroc offers a comprehensive range of high performance, chloride ions, oxygen and
high quality construction products. In addition, Fosroc offers water. For specific data
a technical support service to specifiers, end-users and regarding chemical
contractors, as well as on-site technical assistance in resistance, contact the local
locations all over the world. Fosroc office
3
Alkali content: Less than 3 kg/m

Page 1
Renderoc TG
Specification clauses Reinforcing steel priming

Steel reinforcement primer Apply one full coat of Nitoprime Zinc Rich and allow to dry
before continuing. If any doubt exists about having
The steel reinforcement primer shall be Nitoprime Zinc Rich, achieved an unbroken coating, a second application should
a single component zinc-rich epoxy resin. The primer shall be made and, again, allowed to dry before continuing.
be an ‘active’ type, capable of avoiding the generation of
incipient anodes in the immediately adjacent locations. It Substrate priming
shall be fully compatible with the Renderoc system of
concrete repair. The substrate should be thoroughly soaked with clean water
and any excess removed prior to applying one coat of
Repair mortar Nitobond AR primer. The primer should be scrubbed well
into the surface. Renderoc TG can be applied as soon as
The high-build reinstatement mortar shall be Renderoc TG, a the primer becomes tacky. If the Nitobond primer is too
single component cement-based blend of powders to which wet, vertical and overhead build up of the Renderoc TG
only the site-addition of clean water shall be permitted. The mortar may be difficult.
cured mortar shall be formulated for use in hot climates and
2 In exceptional circumstances e.g. where a substrate/repair
shall have a minimum compressive strength of 30 N/mm at
28 days when tested in accordance with BS4550, Part 3, barrier is required or where the substrate is wet or likely to
Section 3.4:1978. The cured mortar shall have a minimum remain permanently damp, Nitobond EP epoxy bonding aid
2 should be used. Contact the local Fosroc office for further
flexural strength of 6 N/mm when tested in accordance with
BS 4551:1980. information.

Mixing
Application instructions
Care should be taken to ensure that Renderoc TG is
Preparation thoroughly mixed. A forced-action mixer is essential.
Mixing in a suitably sized drum using an approved spiral
Saw cut or cut back the extremities of the repair locations to paddle in a slow speed (400/500 rpm) heavy-duty drill is
a depth of at least 10 mm to avoid feather-edging and to acceptable for single bag mixes. Free-fall mixers must not
provide a square edge. Break out the complete repair area be used. Mixing of part bags should never be attempted.
to a minimum depth of 10 mm up to the sawn edge.
For normal applications, place 3.2 to 4.0 litres of drinking
Clean the surface and remove any dust, unsound or quality water into the mixer and with the machine in
contaminated material, plaster, oil, paint, grease, corrosion operation, add on full 20 kg bag of Renderoc TG and mix for
deposits or algae. Where breaking out is not required i.e. 3 to 5 minutes until fully homogeneous. Note that powder
where concrete is sound and of good quality but cover is to must always be added to water. Department on the
be increased, roughen the surface and remove any laitance ambient temperature and the desired consistency, the
by light scabbling or grit-blasting. It will still be necessary to amount of water required may vary slightly but should not
cut back the perimeter to a dept of 10 mm so that the repair exceed 4.0 litres per 20 kg bag of Renderoc TG.
patch may be ‘toed-in’ and finished flush with the surrounding
concrete. Note that the temperature of the mixed mortar should not
o
exceed 30 C.
Oil and grease deposits should be removed by steam
cleaning, detergent scrubbing or the use of a proprietary Application
degreaser. The effectiveness of decontamination should
then be assessed by a pull-off test. Exposed steel reinforcing bars should be firmly secured to
avoid movement during the application process as this will
Expose fully any corroded steel in the repair area and affect mortar compaction, build and bond.
remove all loose scale and corrosion deposits. Steel should
be cleaned to a bright condition paying particular attention to Apply the mixed Renderoc TG to the prepared substrate by
the back of exposed steel bars. Grit-blasting is gloved hand or trowel. Thoroughly compact the mortar on
recommended for this process. to the primed substrate and around the exposed
reinforcement. Renderoc TG can be applied up to 20 mm
Where corrosion has occurred due to the presence of thickness in large sections overhead, 50 mm thickness in
chlorides, the steel should be high-pressure washed with large vertical sections but up to 100 mm thickness in
clean water immediately after grit-blasting to remove smaller pockets or with the use of formwork. If formwork is
corrosion products from pits and imperfections within its used, it should have properly sealed faces to ensure that no
surface. water is absorbed from the repair material. In horizontal
locations, Renderoc TG can be applied up to 100 mm
thickness.

constructive solutions Page 2


Renderoc TG
If sagging occurs during application to vertical surfaces, the Curing
Renderoc TG should be completely removed and reapplied
at a reduced thickness on to the correctly re-primed Renderoc TG is a cement-based repair mortar. In common
substrate. with all cementitious materials. Renderoc TG must be
cured immediately after finishing in accordance with good
Note: The minimum applied thickness of Renderoc TG is 10 concrete practice. The use of Nitobond AR, sprayed on to
mm. the surface of the finished Renderoc in a continuous film is
recommended. Large areas should be cured as trowelling
2
Build-up progresses (0.5m at a time) without waiting for completion
o
of the entire area. At ambient temperatures above 30 C,
Additional build-up can be achieved by a wet-on-wet supplementary curing with polythene sheeting taped down
application technique or by the application of multiple layers. at the edges must be used. If used in cold conditions, the
The final thickness is dependent on the material consistency finished repair must be protected from freezing.
and substrate profile.
Over-coating with protective decorative finishes
Where multiple layers will be applied by hand or trowel, the
surface of the intermediate layers should be scratch-keyed Renderoc TG is extremely durable and will provide excellent
and cured with Nitobond AR. Re-priming with Nitobond AR protection to the embedded steel reinforcement within the
and a further application of Renderoc TG may proceed as repaired locations. The surrounding parts of the structure
soon as this layer has set. will generally benefit from the application of a
barrier/decorative coating to limit the advance of chlorides
Spray application and carbon dioxide, thus bringing them up to the same
protective standard as the repair itself. Fosroc recommend
Renderoc TG can be applied by the wet or dry spray the use of the Dekguard range of protective, anti-chloride
techniques. In circumstances where large areas of repair are and anti-carbonation coatings. These products provide a
required, the rapid placement and higher build attainable by decorative and uniform appearance as well as protecting
these methods offer economic advantages over hand- areas of the structure which might otherwise be at risk from
trowelling. The resultant repair also offers a generally more the environment. Dekuard products may be applied over
dense compound with greatly enhanced mortar/substrate the repair area without prior removal of the Nitobond AR
bond characteristics. For further details on the wet and dry curing membrane. Other curing membranes must be
spray techniques, including selection of spraying machines removed prior to the application of Dekuard products.
and nozzles, consult Fosroc’s Wet or Dry Spray Application
Guide or the local Fosroc office. Cleaning

Finishing Nitobond AR and Renderoc TG should be removed from


tools, equipment and mixers with clean water immediately
Renderoc TG is finished by striking off with a straight edge after use. Cured material can only be removed
and closing with a steel float. Wooden or plastic floats, or mechanically. Equipment used with Nitoprime Zinc Rich
damp sponges may be used to achieve the desired surface and Nitobond EP should be cleaned with Fosroc Solvent
texture. The completed surface should not be over-worked. 102.

Low temperature working


Limitations
Although formulated for use in hot climates, Renderoc TG
can be used in more moderate locations. In cold conditions Renderoc TG should not be used when the temperature is
o o o
down to 5 C, the use of warm water (up to 30 C) is advisable below 5 C and falling. Do not mix part bags. The product
to accelerate strength development. Normal precautions for should not be exposed to moving water during application.
winter working with cementitious materials should then be Exposure to heavy rainfall prior to the final set may result in
adopted. The material should not be applied when the surface scour. The product should not be applied in windy
o o conditions where rapid surface drying will occur and may
substrate and/or air temperature is 5 C and falling. At 5 C
o result in surface crazing or cracking of the repair. If any
static temperature or at 5 C and rising, the application may
proceed. doubts arise concerning temperature, application or
substrate conditions, consult the local Fosroc office.
High temperature working
o
At ambient temperature above 35 C, the material should be
stored in the shade and cool water used for mixing. Note that
o
the temperature of the mixed mortar should not exceed 30 C.

constructive solutions Page 3


Renderoc TG
Estimating Wear suitable protective clothing, gloves, eye protection and
respiratory protective equipment. The use of barrier creams
Supply provide additional skin protection. In case of contact with
skin, rinse with plenty of clean water, then cleanse with
Renderoc TG: 20 kg bags soap and water. In case of contact with eyes, rinse
Nitoprime Zinc Rich: 1 and 2.5 litre (2 and 5 kg) cans immediately with plenty of clean water and seek medical
Nitobond AR: 4 and 25 litre drums advice. If swallowed, seek medical attention immediately -
Nitobond EP: do not induce vomiting.
1 and 5 kg packs
Fosroc Solvent 102: 4 litre cans
Nitoprime Zinc Rich, Nitobond products and Fosroc Solvent
102 should not come in contact wit the skin and eyes, or be
Coverage and yield
swallowed. Ensure adequate ventilation and avoid
inhalation of vapours. Some people are sensitive to resins,
Renderoc TG: Approximately 12.8 litres per
2 hardeners and solvents. Wear suitable protective clothing,
20 kg bag (1.28 m at 10 mm gloves and eye protection. If working in confined areas,
thickness) suitable respiratory protective equipment must be used.
2 2
Nitoprime Zinc Rich: 7.4 m /litre or 3.7 m /kg The use of barrier creams provides additional skin
2
Nitobond AR: 6 to 8 m /litre protection. In case of contact with skin, rinse with plenty of
2
Nitobond EP: 4 m /kg clean water, then cleanse with soap and water. In case of
skin contact with Nitoprime Zinc Rich and Nitobond EP,
Note: The actual yield per bag of Renderoc TG will depend remove immediately with resin removing cram followed by
on the consistency used. The yield will be reduced if the washing with soap and water. Do not use solvent. In case
material is applied by a spray technique. The coverage of contact with eyes, rinse immediately with plenty of clean
figures for liquid products are theoretical -due to wastage water and seek medical advice. If swallowed, seek medical
factors and the variety and nature of possible substrates, attention immediately – do not induce vomiting.
practical coverage figures will be reduced.
Fire
Storage
Renderoc TG, Nitobond AR and Nitobond EP are non-
flammable.
Shelf life
Nitoprime Zinc Rich and Fosroc Solvent 102 are flammable.
All products have a shelf life of 12 months if kept in a dry
Keep away from sources of ignition. No smoking. In the
store in the original, unopened bags or packs.
event of fire, extinguish with CO 2 or foam. Do not use a
water jet.
Storage conditions
Flash points
Store in dry conditions in the original, unopened bags or
packs. If stored at high temperatures and/or high humidity o
Nitoprime Zinc Rich: 16 C
conditions the shelf life may be reduced to 4 to 6 months. o
Nitobond AR should be protected from frost. Fosroc Solvent 102: 33 C

For further information, refer to the Product Material Safety


Precautions Data sheet.

Health and safety

Renderoc TG contains cement powders which, when mixed


or become damp, release alkalis which can be harmful to
the skin. During use, avoid inhalation of dust and contact
with skin and eyes.

Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.

Fosam Company Limited


Telephone: +966 2 637 5345 Fax: +966 2 637 5891 email: fosam@fosroc.com
Head Office
Post Box 11081 Regional Offices
Jeddah Sales Office Tel: (02) 608 0999 Fax: (02) 638 0693 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Jeddah – 21453
Jeddah Showroom Tel: (02) 665 0187 Fax: (02) 667 4844 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Saudi Arabia Riyadh Tel: (01) 482 9303 Fax: (01) 482 7562 Medinah Tel: (04) 855 0091 Fax: (04) 855 0047
Dammam Tel: (03) 814 1282 Fax: (03) 814 1581 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875

www.fosroc.com Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469 CSD Tel: (02) 608 0999 Fax: (02) 638 0693

Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
Page 4 FO SA/RENDEROC TG/05/A
constructive solutions

Material Safety
Datasheet
Revision date: 08/05/2015 Revision: 02

SAFETY DATA SHEET


RENDEROC TG

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1. Product identifier


Product name RENDEROC TG

Chemical name RENDEROC TG

Product number 2243002

Synonyms; trade names RENDEROC TG

Container size 20 KG

1.2. Relevant identified uses of the substance or mixture and uses advised against
Identified uses Cementitious repair compound

1.3. Details of the supplier of the safety data sheet


Supplier FOSAM COMPANY LTD
Phase 4,Road 414 , Street 82
Post Box 11081 Jeddah 21453
K.S.A
+966126375345
+966126080999
+966126375891

1.4. Emergency telephone number


Emergency telephone +966 126375345 , +966216080999

SECTION 2: Hazards identification

2.1. Classification of the substance or mixture


Classification
Physical hazards Not Classified

Health hazards Skin Irrit. 2 - H315 Eye Dam. 1 - H318 Skin Sens. 1 - H317 STOT SE 3 - H335

Environmental hazards Not Classified

Classification (67/548/EEC or Xi;R36/37/38.


1999/45/EC)

2.2. Label elements

Pictogram

Signal word Danger

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RENDEROC TG

Hazard statements H335 May cause respiratory irritation.


H318 Causes serious eye damage.
H315 Causes skin irritation.
H317 May cause an allergic skin reaction.

Precautionary statements P271 Use only outdoors or in a well-ventilated area.


P280 Wear protective gloves/protective clothing/eye protection/face protection.
P305+P351+P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove
contact lenses, if present and easy to do. Continue rinsing.
P332+P313 If skin irritation occurs: Get medical advice/attention.
P501 Dispose of contents/container in accordance with national regulations.

Contains Contains Portland Cement

Supplementary precautionary P261 Avoid breathing vapour/spray.


statements P264 Wash contaminated skin thoroughly after handling.
P272 Contaminated work clothing should not be allowed out of the workplace.
P302+P352 IF ON SKIN: Wash with plenty of water.
P304+P340 IF INHALED: Remove person to fresh air and keep comfortable for breathing.
P310 Immediately call a POISON CENTER/doctor.
P312 Call a POISON CENTER/doctor if you feel unwell.
P321 Specific treatment (see medical advice on this label).
P333+P313 If skin irritation or rash occurs: Get medical advice/attention.
P362+P364 Take off contaminated clothing and wash it before reuse.
P403+P233 Store in a well-ventilated place. Keep container tightly closed.
P405 Store locked up.

2.3. Other hazards


SECTION 3: Composition/information on ingredients

3.2. Mixtures

Contains Portland Cement Contains Portland Cement


CAS number: 65997-15-1

Classification Classification (67/548/EEC or 1999/45/EC)


Skin Irrit. 2 - H315 -
Eye Irrit. 2 - H319
STOT SE 3 - H335

CALCIUM CARBONATE 10-30%


CAS number: 1317-65-3 EC number: 215-279-6

Classification Classification (67/548/EEC or 1999/45/EC)


Not Classified -

CALCIUM STEARATE POWDER <1%


CAS number: 1592-23-0 EC number: 216-472-8

Classification Classification (67/548/EEC or 1999/45/EC)


Not Classified -

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RENDEROC TG

CALCIUM OXIDE <1%


CAS number: 1305-78-8 EC number: 215-138-9

Classification Classification (67/548/EEC or 1999/45/EC)


Skin Irrit. 2 - H315 Xi;R41.
Eye Dam. 1 - H318
STOT SE 3 - H335

CALCIUM SULPHO-ALUMINATE CEMENT <1%


CAS number: 12004-14-7

Classification
Skin Irrit. 2 - H315
STOT SE 3 - H335

The Full Text for all R-Phrases and Hazard Statements are Displayed in Section 16.
Composition comments Portland Cements, Silica Sands, and Additives.

SECTION 4: First aid measures

4.1. Description of first aid measures


General information Eyes: Irrigate immediately with copious quantities of water for several minutes.
Obtain medical attention urgently.
Skin: Wash immediately with soap and water or suitable skin cleanser.
Inhalation: Remove from exposure, rest and keep warm and obtain medical attention urgently.
Ingestion: Do NOT induce vomiting. Obtain medical attention. Beware of aspiration if vomiting
occurs.

Inhalation Move affected person to fresh air and keep warm and at rest in a position comfortable for
breathing. Keep affected person under observation. Get medical attention if symptoms are
severe or persist.

Ingestion Rinse mouth thoroughly with water and give large amounts of milk or water to people not
unconscious. Do not induce vomiting. If vomiting occurs, the head should be kept low so that
stomach vomit doesn't enter the lungs. Get medical attention.

Skin contact Immediately remove all contaminated clothing, including footwear


Flush skin and hair with running water (and soap if available).
Seek medical attention in event of irritation.

Eye contact Flush at once with large amounts of water for at least 15 minutes, holding
eyelids eye open. Washing within one minute is essential to achieve
maximum effectiveness. Get medical attention

4.2. Most important symptoms and effects, both acute and delayed
4.3. Indication of any immediate medical attention and special treatment needed
Notes for the doctor Treat symptomatically.

SECTION 5: Firefighting measures

5.1. Extinguishing media


Suitable extinguishing media The product is not flammable. Suitable extinguishing media for the surrounding fire should be
used.

5.2. Special hazards arising from the substance or mixture

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RENDEROC TG

Specific hazards Water used for fire extinguishing, which has been in contact with the product, may be
corrosive.

5.3. Advice for firefighters


Protective actions during No specific firefighting precautions known.
firefighting

Special protective equipment Wear positive-pressure self-contained breathing apparatus (SCBA) and appropriate protective
for firefighters clothing.

SECTION 6: Accidental release measures

6.1. Personal precautions, protective equipment and emergency procedures


Personal precautions Wear rubber boots in addition to the recommended protective clothing.

6.2. Environmental precautions


Environmental precautions Prevent entry into drains, sewers and water courses.

6.3. Methods and material for containment and cleaning up


Methods for cleaning up Avoid the creation of dust in atmosphere. Gather into containers. Residues may
be flushed to drain with large volumes of water. Prior consent must be obtained
from the local Water Company if discharged to sewer.

6.4. Reference to other sections


SECTION 7: Handling and storage

7.1. Precautions for safe handling


Usage precautions Avoid creating dust. Avoid breathing dust. In case of insufficient ventilation, wear suitable
respiratory equipment. Avoid skin and eye contact.

7.2. Conditions for safe storage, including any incompatibilities


Storage precautions To be stored out of reach of children in its original packaging in a dry place.

Storage class Store in Cool dry area.

7.3. Specific end use(s)


SECTION 8: Exposure Controls/personal protection

8.1. Control parameters


Occupational exposure limits
Contains Portland Cement
Long-term exposure limit (8-hour TWA): WEL 4 mg/m³
CALCIUM CARBONATE
Long-term exposure limit (8-hour TWA): WEL 4 mg/m³
CALCIUM STEARATE POWDER
Long-term exposure limit (8-hour TWA): TLV - Threshold Limit Value 10 mg/m³
CALCIUM OXIDE
Long-term exposure limit (8-hour TWA): WEL 2 mg/m³
CALCIUM SULPHO-ALUMINATE CEMENT
Long-term exposure limit (8-hour TWA): TLV - Threshold Limit Value 10 mg/m³
WEL = Workplace Exposure Limit

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RENDEROC TG

CALCIUM OXIDE (CAS: 1305-78-8)

DNEL Workers - Inhalation; Long term local effects: 1 mg/m³


Workers - Inhalation; Short term local effects: 4 mg/m³

PNEC - Fresh water; 0.37 mg/l


- Marine water; 0.24 mg/l

8.2. Exposure controls

Protective equipment

Appropriate engineering Provide adequate general and local exhaust ventilation. Observe any occupational exposure
controls limits for the product or ingredients.

Personal protection Personal protection equipment should be chosen according to the CEN standards and in
discussion with the supplier of the personal protective equipment.

Eye/face protection Wear tight-fitting, chemical splash goggles or face shield.

Hand protection Wear protective gloves. The most suitable glove should be chosen in consultation with the
glove supplier/manufacturer, who can provide information about the breakthrough time of the
glove material.

Other skin and body Wear appropriate clothing to prevent any possibility of skin contact.
protection

Hygiene measures This product contains silica sands.


The grain size distribution of silica sand present means that it is not classified as hazardous.
However, any respirable crystalline dust generated by secondary processing may may cause
health effects.
Prolonged and /or massive inhalation of respirable crystalline silica dust may cause lung
fibrosis, commonly referred to as silicosis. Principal symptoms of silicosis are cough and
breathlessness.
Occupational exposure to respirable crystalline silica dust should be monitored and controlled

Respiratory protection Respiratory protection must be used if the airborne contamination exceeds the recommended
occupational exposure limit.

Environmental exposure Not available


controls

SECTION 9: Physical and Chemical Properties

9.1. Information on basic physical and chemical properties


Appearance Granulated Powder

Colour Grey.

Odour Odourless.

pH pH (diluted solution): > 12

Melting point Not applicable.

Initial boiling point and range Not applicable.

Flash point Not applicable.

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Solubility(ies) Slightly soluble in water.

Auto-ignition temperature Not applicable.

Oxidising properties Not applicable.

9.2. Other information


SECTION 10: Stability and reactivity

10.1. Reactivity
10.2. Chemical stability
Stability Stable.

10.3. Possibility of hazardous reactions


10.4. Conditions to avoid
Conditions to avoid Exposure to air. Contamination with water.

10.5. Incompatible materials


Materials to avoid Strong acids.

10.6. Hazardous decomposition products


Hazardous decomposition None
products

SECTION 11: Toxicological information

11.1. Information on toxicological effects


Toxicological effects Health Effects
On Eyes: Irritating and may injure eye tissue if not removed promptly.
On Skin: Irritation. See "chronic" effects.
By Inhalation: Irritating to respiratory system. Inflammation of the nasal mucous membrane by
exposure to cement
dust.
By Ingestion: May cause irritation of mouth, throat and digestive tract.
Chronic: Cement, cementitious grouts and mortars are known to cause both irritant and
allergic contact
dermatitis. Prolonged skin contact can result in chemical burns.

SECTION 12: Ecological Information

Ecotoxicity Environmental Assessment: Little detailed information is available on the ecological effects of
this product, but
its overall environmental impact is not regarded as significant
Mobility: Partially soluble in water.
Persistence and Degradability: Not readily biodegradable.
Bioaccumulative Potential: Not expected to be bioaccumulative.
Ecotoxicity: Not expected to be ecotoxic to fish/daphnia/algae in cured state.

12.1. Toxicity
12.2. Persistence and degradability
Persistence and degradability The product is not biodegradable.

12.3. Bioaccumulative potential


12.4. Mobility in soil
Mobility The product is non-volatile.

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RENDEROC TG

12.5. Results of PBT and vPvB assessment


12.6. Other adverse effects
SECTION 13: Disposal considerations

13.1. Waste treatment methods


General information Waste should be treated as controlled waste. Dispose of waste to licensed waste disposal site
in accordance with the requirements of the local Waste Disposal Authority.

Disposal methods Disposal must be in accordance with local and national legislation.
Unused Product: Dispose of in an approved manner.
Used/Contaminated Product: As for Unused product.
Packaging: The method of disposal must be acceptable to the local authority.

Waste class Waste from residues: 17-09-03

SECTION 14: Transport information

General The product is not covered by international regulations on the transport of dangerous goods
(IMDG, IATA, ADR/RID).

Road transport notes Not classified.

Rail transport notes Not classified.

Sea transport notes Not classified.

Air transport notes Not classified.

14.1. UN number
This Product is not classified as dangerous for transport

14.2. UN proper shipping name


This Product is not classified as dangerous for transport

Proper shipping name Sand Cement Mix


(ADR/RID)

Proper shipping name Sand Cement Mix


(IMDG)

Proper shipping name (ICAO) Sand Cement mix

Proper shipping name (ADN) Sand Cement Mix

14.3. Transport hazard class(es)


14.4. Packing group
14.5. Environmental hazards
14.6. Special precautions for user
14.7. Transport in bulk according to Annex II of MARPOL73/78 and the IBC Code
SECTION 15: Regulatory information

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture

7/9
Revision date: 08/05/2015 Revision: 02

RENDEROC TG

Guidance Hazard Label Data:-


Named Ingredients: cement powders
Symbol(s): Xi
Risk Phrases: Irritating to eyes, respiratory system and skin.
Safety Phrases: Do not breathe dust
Avoid contact with skin and eyes
Wear suitable gloves and eye/face protection
In case of contact with eyes, rinse immediately with plenty of water and seek medical advice
After contact with skin, wash immediately with plenty of soap and water
EC Directives: Dangerous Substances Directive, 67/548/EEC and adaptations.
Dangerous Preparations Directive, 88/379/EEC.
Safety Data Sheets Directive, 91/155/EEC.
Statutory Instruments: Chemicals (Hazard Information and Packaging for Supply)
(Amendment) Regs. 1996 (SI
1092).
Health & Safety at Work, etc. Act 1974.
Control of Substances Hazardous to Health Regs. 1994 (SI 3246).
Codes of Practice: Waste Management. The Duty of Care.
Guidance Notes: Occupational skin diseases: health and safety precautions (EH 26).
Dust in the workplace: general principles of protection. (EH44).
Occupational exposure limits (EH 40).
The above publications are available from HMSO

15.2. Chemical safety assessment


SECTION 16: Other information

General information The data and advice given apply when the product is used for the stated application or
applications. The product is not sold as suitable for any other application. Use of the product
for applications other than as stated in this sheet may give rise to risks not mentioned in this
sheet. The product should not be used other than for the stated application or applications
without seeking advice from Fosam Company ( Fosroc).
If this product has been purchased for supply to a third party for use at work, it is the
purchaser's duty to take all necessary steps to secure that any person handling or using the
product is provided with the information in this sheet.
It is the responsibility and duty of the employer to inform employees and others who may be
affected of any hazards described in this sheet and of any precautions which should be taken.
This sheet does not constitute or substitute for the users own assessment of workplace risk,
as required by other health and safety legislation.
Further copies of this Safety Data Sheet may be obtained from Fosroc Fosam Compamy.

Issued by FOSAM

Revision date 08/05/2015

Revision 02

SDS number 21908

Risk phrases in full NC Not classified.


R36/37/38 Irritating to eyes, respiratory system and skin.
R37/38 Irritating to respiratory system and skin.

Hazard statements in full H315 Causes skin irritation.


H317 May cause an allergic skin reaction.
H318 Causes serious eye damage.
H319 Causes serious eye irritation.
H335 May cause respiratory irritation.

8/9
Revision date: 08/05/2015 Revision: 02

RENDEROC TG

The information on this data sheet represents our current data and is reliable provided that the product is used under the
prescribed conditions and in accordance with the application specified on the packaging and/or in the technical guidance
literature. Any other use of the product which involves using the product in combination with any other product or any other
process is the responsibility of the user.

9/9
constructive solutions

Method Statement
method statement constructive solutions

Renderoc TG
Section A : General Comments

High temperature working

It is suggested that, for temperatures above 35°C, the following guidelines are adopted as
good working practice:

(i) Store unmixed materials in a cool (preferably temperature controlled) environment, avoiding
exposure to direct sunlight.
(ii) Keep equipment cool, arranging shade protection if necessary. It is especially important to
keep cool those surfaces of the equipment, which will come into direct contact with the material
itself.
(iii) Try to avoid application during the hottest times of the day, arrange temporary shading as
necessary.
(iv) Make sufficient material, plant and labour available to ensure that application is a continuous
process.
(v) Where mixing water is required in the application of a product, it is advised to maintain such
water at a maximum of 20°C
Equipment
It is suggested that the following list of equipment is adopted as a minimum requirement
Protective clothing : Protective overalls
: Good quality gloves, goggles and face mask
Preparation equipment : Marker chalk or pen
: Disc cutter
: Electric/pneumatic breaker or hammer and chisel
: Wire brush
: Proprietary blasting equipment
Mixing equipment : Measuring jug
: 1 KW slow speed drill, 400 or 500 rpm
+ Fosroc MR4 mortar mixing paddle
+ suitably sized mixing vessel, for single bag mixing or
: Proprietary forced-action mixer, for multiple bag mixing
Application equipment : Hand application trowel
: Wooden float
: Steel or plastic finishing float
: Finishing sponge

Application - points of note

Fosroc operates a policy to encourage the use, where possible, of registered applicators, since the
long term performance of the materials is dependent upon proper application. For contractors who
wish to apply the materials themselves Fosroc is also able to offer technical assistance and training,
either on-site or at its Training Centre in Jeddah.

Fosam Company Limited


Head Office telephone: fax: email:
PO Box 11081 +966 (2) 637 5345 +966 (2) 637 5891 fosam@fosroc.com
Jeddah – 21453
Saudi Arabia
Certificate number IND93024
Registered Office: Industrial Area, Phase 4, Road No. 414, Street No. 407
www.fosroc.com
constructive solutions

Section B : Application Method

1.0 Surface preparation

Attention to full and proper preparation of the substrate is essential for complete repair
adhesion.

1.1 Mark out the defective area, then saw cut the edge of the repair to a minimum depth of 10 mm,
angling the blade to create an undercut.

1.2 Break out the repair area to remove all contaminated or damaged concrete to a minimum
depth of 10 mm, up to the pre-cut perimeter of the repair.

1.3 Fully expose any corroded reinforcement in the repair area and continue until non corroding
steel is reached - it may be necessary to break out the concrete beyond the original repair area
in order to achieve this. Ensure that a clear gap of at least 20 mm is created behind the rear
face of the steel reinforcement, such that a gloved hand can comfortably reach behind the
bars.

1.4 Oil and grease deposits are best removed by steam cleaning, detergent scrubbing or the use
of a proprietary degreaser. The effectiveness of decontamination should be assessed by a
pull-off test.

1.5 Fully clean the concrete and steel surfaces to remove laitence, the by-products of corrosion
and other contaminants. This is most effectively achieved by the use of proprietary blast media;
with particular attention required to both the rear face of the bars and the edge of the repair.
The steel bars should be cleaned to a uniform bright condition; and the saw cut edge of the
repair should be „roughened‟ to provide a good mechanical key at the substrate interface.

1.6 Chloride induced corrosion will further require high pressure washing with clean water, after
blasting, to ensure complete removal of the corrosive elements.

2.0 Reinforcement priming

2.1 Exposed steel reinforcement, including any replacement reinforcement, should be securely
held in place to avoid movement during application, as this will affect the compaction, build and
bond of the mortar.

2.2 Apply one full, unbroken coat of Nitoprime Zincrich to the steel within 3 hours of cleaning, and
allow drying before continuing. If unsure about continuity of the coating, apply a second coat
and allow drying.

Page 2 of 5
constructive solutions

3.0 Substrate Priming

This can be broadly classified as : (i) standard priming conditions where a standard acrylic
primer can be used, or (ii) non standard priming conditions (i.e. where the substrate is
contaminated with chlorides or is immersed) where an epoxy based bonding agent/isolator is
required. If in any doubt regarding the most appropriate primer, contact the local Fosroc office

3.1 Standard priming conditions

a) Thoroughly soak with clean water and remove excess, leaving the substrate in “saturated
surface dry” condition.

b) Apply Nitobond AR by scrubbing into the surface and allow to become tacky (typically 10
to 15 mins after application).

c) If the primer is too wet, or has dried, Renderoc TG will not adhere properly.

3.2 Non-standard priming conditions

a) Thoroughly clean the substrate to remove all traces of contamination.

b) Mix Nitobond EP in accordance with its current data sheet instructions.

c) An unbroken coating of primer must be achieved - apply two coats. Each coat should be
well „scrubbed‟ into the prepared substrate, the first coat being allowed to gel before
application of the second coat.

d) The primed substrate should then be left for one hour before proceeding with further
application of the repair material.

4.0 Mixing

4.1 Only full bag mixing is permissible. Do not part mix, nor add further water to the mixed
material in order to prolong workability. Either of these actions will result in an incorrect water-
powder ratio, and will compromise final material performance.

4.2 It is essential that Renderoc TG is thoroughly mixed and that the temperature of the mixed
material should not be allowed to exceed 300C.

4.3 For each 20Kg bag of Renderoc TG to be mixed, measure out and place 3.6 litres of cool,
potable water, into the mixing vessel (it is suggested that the temperature of the water should
not exceed 200C, so that the final temperature of mixed mortar is not greater than 300C).

Page 3 of 5
constructive solutions

4.4 Always add the powder to the water. With the mixer in operation add the full 20kg bag of
Renderoc TG, or multiples thereof, and mix continuously for 5 minutes until fully homogenous,
using :
(a) a 1 KW, slow speed drill (400/500 rpm) + Fosroc MR4 mortar mixing paddle, for
single bag mixing, or
(b) a forced action, proprietary mixer for multiple bag mixing

NOTE : Free-fall mixers must not be used for mixing.

5.0 Application
5.1 Apply mixed Renderoc TG to the substrate by trowel or gloved hand, thoroughly compacting
onto the primed substrate, whilst the primer is still tacky. Ensure that mortar is applied around
the exposed steel reinforcement, compacting fully at the rear face.
5.2 Thickness of application should be in accordance with that laid down in the „Application
criteria’ section of the current product data sheet.
5.3 If sagging occurs on vertical or overhead faces, the Renderoc TG must be completely
removed. The substrate must be reprimed and Renderoc TG then reapplied in layers of
reduced thickness.

6.0 Build-up
6.1 Build-up of Renderoc TG is best achieved using a „wet on wet‟ technique.
6.2 Multiple layers can also be used to achieve the desired thickness and profile; but care must be
taken to ensure consistency of intercoat bond strength.
6.3 Where multiple layers are to be applied, the surface of intermediate layers should be „scratch-
keyed‟ and cured with wet hessian. Further applications of fresh Renderoc TG may be applied
once the intermediate layer has reached its initial set.

7.0 Finishing
7.1 Renderoc TG is finished by striking off with a straight edge and closing with a steel or plastic
float. Note that water can be drawn to the surface if „overworking‟ with the float occurs, and an
unsightly finish may result.
7.2 Damp sponges or plastic floats may be used to achieve a desired surface texture, but care
should again be taken not to overwork the surface.

Page 4 of 5
constructive solutions

8.0 Curing
8.1 Curing of repaired areas should be carried out as soon as possible after the surface has
been „closed‟, using Concure WB309.
8.2 Concure WB309 should be brush or spray applied as per its current method statement.
8.3 In adverse conditions (e.g. windy conditions or ambient temperatures greater than 300C),
supplementary curing in the form of polythene sheeting, taped down at the edges, should be
used.

9.0 Cleaning
9.1 Nitobond AR, Concure WB309 and Renderoc TG should be removed from tools,
equipment and mixers with clean water immediately after use. Cured material can only
be removed by mechanical means.
9.2 Nitoprime Zincrich and Nitobond EP can only be removed from tools and equipment using
Fosroc Solvent 102.

Section C : Approval and variations

This method statement is offered by Fosroc as a „standard proposal‟ for the application of Renderoc
TG. It remains the responsibility of the Customer to determine the correct method for any given
application. Where alternative methods are to be used, these must be submitted to Fosroc for
comment, in writing, prior to the commencement of any work.

Page 5 of 5
constructive solutions

Test Reports
constructive solutions

Job References
Job References for Renderoc TG
Sorted by ascending Project Category and ascending Project Date

Project Title Sector Segment Main Contructor Country Quantity Units Date
NEW KING ABDUL AZIZ
INTERNATIONAL AIRPORT Transport Airports SBG ABCD Saudi Arabia 400 Kg 15/09/2014
DEVELOPMENT (PHASE1)
FERDAN TOWER Buildings Commerical Tarouk Saudi Arabia 20 Bags 15/01/2014
ITCC Buildings Commerical J&P Saudi Arabia 200 Bags 15/01/2014
KAFD Buildings Commerical Saudico Saudi Arabia 300 Bags 15/01/2014
THUMAMA TUNNEL Transport Road El-Seif. Saudi Arabia 40 Bags 4/12/2013
YASREF-MC5 Industrial Oil & Gas ABV Rock Saudi Arabia 4,000 Kilogram(s) 3/12/2013
NATIONAL GUARD HOUSING UNITS
Buildings Residential SGB Saudi Arabia 1,000 Kilogram(s) 19/08/2013
PROJECT
EXTENSION OF ROADS AIRBASE Transport Road AL MABANI Saudi Arabia 6,400 Kilogram(s) 11/07/2013
KAFD - CAR PARKING Transport Road El-Seif Saudi Arabia 50 Bags 11/07/2013
SUGHAIR TOWER Buildings Commerical Tarouk Saudi Arabia 50 Bags 11/07/2013
Public &
TABUK AIR BASE Buildings Institutional El-Seif Saudi Arabia 80 Bags 11/07/2013
Buildings
KNOWLEDGE ECONOMIC CITY VILLA –
Buildings Residential Specialized Co Saudi Arabia 1,000 Kilogram(s) 10/06/2013
MADINAH
Control System
SEWAGE TREATMENT PLANT – PHASE
Utilities Water Technology Co - Saudi Arabia 1,000 Kilogram(s) 10/06/2013
1 - MADINAH
Systech
Chemical &
SADARA Industrial Flour Saudi Arabia 5,000 Kilogram(s) 8/05/2013
Process
JSDP Utilities Water Nesma Saudi Arabia 12,400 Kilogram(s) 7/05/2013
YASREF Industrial Oil & Gas SARCO Saudi Arabia 2,800 Kilogram(s) 7/05/2013
Power Oil, Gas,
QURAYYAH QIPP Utilities Samsung Saudi Arabia 500 Bags 1/04/2013
Coal
HARAMAIN RAILWAY MADINH Transport Rail AL Rajhi - Al arrab JV Co Saudi Arabia 4,000 Kilogram(s) 27/11/2012
KAIA Transport Airports Arabtec Saudi Arabia 8,000 Kilogram(s) 26/11/2012
MARAFIQ - OWNERSHIP HOUSING
Buildings Residential Azmeel Saudi Arabia 1,000 Kilogram(s) 13/10/2012
PROGRAM PROJECT
YANBU II - POWER & WATER PROJECT Utilities Water SARCO Saudi Arabia 3,000 Kilogram(s) 13/10/2012
WASIT GAS PLANT Industrial Oil & Gas SK Engineering Saudi Arabia 10,000 Kilogram(s) 4/06/2012
KING ABDULLAH PETROLEUM Buildings Public & MOHAMMED AL-MOJIL Saudi Arabia 400 Bags 9/08/2011
STUDIES AND RESEARCH CENTRE Institutional GROUP
Buildings
HARAMAIN RAILWAY MADINAH Transport Rail Al Rajhi Saudi Arabia 800 Kilogram(s) 3/08/2011
CORRECTION FACILITY Buildings Residential SBG-ABCD Saudi Arabia 501 bag 16/07/2011
SAUDI RAILWAYS Transport Rail Al Ayuni Co Saudi Arabia 200 Bags 12/06/2011
LAMAR Buildings Commerical Tarouq Saudi Arabia 100 Bags 11/04/2011
Public &
PRINCESS NOURA UNIV. FOR WOMEN Buildings Institutional SALMOC Saudi Arabia 200 Bags 20/03/2011
Buildings
WATER STRATEGIC TANK Utilities Water Aziz Co Saudi Arabia 1,000 Kilogram(s) 18/09/2010
AL WAKASIE HOTEL PLOT 5008 Buildings Commerical Sarah Attaqina Saudi Arabia 1,500 Kilogram(s) 8/07/2010
KING ABDULLAH FINANCIAL DISTRICT Buildings Residential SBG - PBAD Saudi Arabia 200 Bags 7/07/2010
El-Seif Saudi Arabia 98 Bags 7/07/2010
Public &
KING SAUD UNIVERSITY - GIRLS Buildings Institutional SBG - PBAD Saudi Arabia 280 Bags 7/07/2010
Buildings
Chemical &
NCP Industrial KCC Saudi Arabia 3,000 Kilogram(s) 13/05/2010
Process
JUBAIL COMMERCIAL PORT Transport Marine Al Saad general Cont Saudi Arabia 50 bag 10/03/2010
AL-HASA MALL Buildings Commerical Fawaz Al Hukair Saudi Arabia 200 Pack 18/01/2010
SAUDI KAYAN PETROCHEMICAL
Industrial Oil & Gas FLUOR Saudi Arabia 50 Bags 17/11/2009
COMPLEX
Public &
KFU - INFRA STURCTURE - PHASE# 2 Buildings Institutional Al Arrab( KFU-PH#2) Saudi Arabia 200 Kilogram(s) 16/11/2009
Buildings
Public &
KING SAUD UNIVERSITY FOR HEALTH
Buildings Institutional Saudi Bin Laden ABCD Saudi Arabia 80 Kilogram(s) 16/11/2009
STUDIES
Buildings
WETHERFORD PHASE TWO Industrial Oil & Gas ARCON Saudi Arabia 100 Kilogram(s) 7/10/2009
Power Oil, Gas,
FARAS POWER PLANT Utilities Al-Tokhi Saudi Arabia 500 Kilogram(s) 12/07/2009
Coal
Public &
KSU Buildings Institutional Saudi Bin Laden ABCD Saudi Arabia 100 Kilogram(s) 12/07/2009
Buildings
Cement &
AL ABNIAH PRECAST FACTORY Industrial ARCON Saudi Arabia 50 Units 23/06/2009
Concrete
Public &
Al Arrab Contraction
KFU - INFAR STRUCTURE # 2 Buildings Institutional Saudi Arabia 400 bag 23/06/2009
Company
Buildings
Public &
Al Arrab Contraction
KFU ADMIN BUILD & MASJID Buildings Institutional Saudi Arabia 1,000 bag 23/06/2009
Company
Buildings
HASSA MALL Buildings Commerical Fawaz Al Hukair Saudi Arabia 40 Kilogram(s) 11/05/2009
Public &
IMAM UNIVERSITY Buildings Institutional SBTMC Saudi Arabia 100 Kilogram(s) 11/05/2009
Buildings
Public &
KFU EDUCATION COLLAGE FOR BOYS Buildings Institutional jawdat co Saudi Arabia 100 Kilogram(s) 11/05/2009
Buildings
Public &
KFU-INFRASTRUCTURE PHASE#2 Buildings Institutional Al Arrab Saudi Arabia 200 Kilogram(s) 21/02/2009
Buildings
Public &
KING SAUD MEDICAL UNIVERSITY Buildings Institutional Saudi Bin Laden Saudi Arabia 20 Kilogram(s) 21/02/2009
Buildings
Public &
SHARIYAH COLLEGE - IMAM
Buildings Institutional SBTMC Saudi Arabia 60 Kilogram(s) 21/02/2009
UNIVERSITY
Buildings
BAKER HUGHES - CHRISTENSEN SAUDI Chemical &
Industrial ARCON Saudi Arabia 50 Bags 15/02/2009
PROJECT Process
AL-MANEA DOCTORS
Buildings Residential Nas Al Khaleej Saudi Arabia 5 Units 11/02/2009
ACCOMODATION
Public &
KFU INFRA STRUCTURE PHASE 2 Buildings Institutional Al Arrab Saudi Arabia 40 Bags 11/02/2009
Buildings
BAKER HUGHES - CHRISTENSEN SAUDI Chemical &
Industrial ARCON Saudi Arabia 20 Bags 10/02/2009
PROJECT. Process
Power Oil, Gas,
JIZAN POWER PLANT Utilities Al Touki co Saudi Arabia 8,000 Kilogram(s) 8/02/2009
Coal
BERRY ARAMCO Industrial Oil & Gas Gama Saudi Arabia 300 Bags 11/05/2008
EPCC Industrial Oil & Gas Gama Industry Saudi Arabia 7 tons 11/05/2008
WAISA ABUGHNI Utilities Water CWC Saudi Arabia 2 Bags 27/04/2008
SIPC-SMJ PLANT Industrial Oil & Gas Saudi Davy Saudi Arabia 3,000 Kg 17/04/2008
HAWIYAH Industrial Oil & Gas Snamprogetti Saudi Arabia 50 bag 15/04/2008
KHURSANIYA GAS PLANT Industrial Oil & Gas Snamprogetti Saudi Arabia 500 Bags 13/04/2008
HAIWAYH GAS PLANT Industrial Oil & Gas JGC Saudi Arabia 200 Bags 8/04/2008
SHAYBA CPF Industrial Oil & Gas Nesma Saudi Arabia 160 bag 25/03/2008
AL ANDALUSE MALL Buildings Commerical Mubark Al-Guthmi Saudi Arabia 1,500 20 Kg Bag 8/11/2007
Power Oil, Gas,
AL-JOUF SUBSTATION Utilities Al-Ojaimi Saudi Arabia 20 bag 22/07/2007
Coal
ARRAZZI V EXPANSION Industrial Automotive Arrazzi / Sabic Saudi Arabia 2,000 Kilogram(s) 24/01/2007
Snamprogetti/JGC/F.M.
HAIWAH GAS PLANT Industrial Oil & Gas Saudi Arabia 1,400 bag 16/01/2007
Q
Public &
MINISTRY OF INTERIOR - DAMMAM
Buildings Institutional Saudi Binladen Group Saudi Arabia 25 bag 16/01/2007
JAIL
Buildings
AL-OYOUN STP Utilities Water C.W.C. Saudi Arabia 18 Bags 2/10/2006
HAWIYAH NATURAL GAS PLANT Industrial Oil & Gas JGC Saudi Arabia 150 Bags 2/10/2006
WAISA ABU GHANI Utilities Water C.W.C. Saudi Arabia 2 Bags 2/10/2006
Chemical &
MIDDLE EAST PAPER CO. Industrial ISHADA Saudi Arabia 400 20 Kg Bag 17/09/2006
Process
DAMMAM CEMENT FACTORY Cement &
Industrial Gama Industry Saudi Arabia 7 tons 9/11/2005
(E.P.C.C.) Concrete
Public &
DAMMAM SPORTS CITY Buildings Institutional SCOM Saudi Arabia 400 Bags 9/11/2005
Buildings
Public &
MOHAMMED BIN JALAWA SPORTS
Buildings Institutional Fann Al-Mimar Saudi Arabia 9 tons 9/11/2005
CITY
Buildings
SAUDI INTERNATIONAL PETRO
Industrial Oil & Gas Saudi Davy Saudi Arabia 3,000 Kilogram(s) 12/02/2005
CHEMICAL (SIPC) - SMJ PLANT
Public &
Construction &
KING ABDULAZIZ MILITARY SCHOOL Buildings Institutional Saudi Arabia 6,670 20 Kg Bag 2/11/2004
Supervision
Buildings
BERRI Industrial Oil & Gas Technip Saudi Arabia 3,000 Kilogram(s) 11/09/2004
12,000 Kilogram(s) 8/09/2004
BERRI QATIF FACILITIES Industrial Oil & Gas Technip Saudi Arabia 3,000 Kgs 6/09/2004
General
IBN BITAR Industrial Warehouse & ABACORP Saudi Arabia 4,100 Kilogram(s) 27/03/2004
Factory
Power Oil, Gas,
POWER PLANT 9 Utilities General Electric Saudi Arabia 100,000 Kgs 13/10/2003
Coal
constructive solutions

Approvals
constructive solutions

Case Histories
CASE STUDY

constructive solutions
Wadi Hali Water
Treatment Plant
Qunfuda - Saudi Arabia

CUSTOMER
Ministry of Water & Electricity

SECTOR
Water Utilities

DATE
2009 - 2015

PRODUCTS
 Fosroc Polyurea WPE
 Nitocote EPSW
 Supercast PVC waterstop
 Nitomortar TC2000
 Nitobond SBR
 Thioflex 600
 Renderoc FC , TG
THE PROJECT
Wadi Hali Water Treatment Plant is designed to serve western region of Saudi Arabia. Its main
objective is to treat and waste water, hence, producing a treated to water to be used for other
purposes. The plant is considered one of the biggest waste water treatment plants in Saudi Arabia.
The Dam is 384 mLength, 71m width at the base & 8m width at the top crest.

The construction process is in the final stage, handled by Al-Ruwaite Contracting Company. And the
owner is Saudi ministry of water and electricity.

Construction stage

THE SOLUTION
Fosroc team approached the contractor from the project start and provided full assistant to
achieve the required specifications. Fosroc products contributed efficiently and performed
satisfactory from the early stage till the finishing, starting with the waterproofing using Supercast
waterstop, rendering using more 50 tons Renderoc range and Nitomortar TC2000, and finishing
with more than 65 tons of high quality coating products FOSROC Polyurea & Nitocote EPSW. During
the project Fosroc team provided full technical assistant in educating and training contractor’s
team to apply products properly and satisfactory.

Plant facilities view


THE BENEFITS
FOSROC Constructive Solutions has delivered some key advantages as follows;

- The client was satisfied for FOSROC team’s continuous support during products’
application
- The client was satisfied from having the same source providing all construction chemical
solutions.
- Contractors required was fulfilled through a cost-effective and up to standard solutions

Application Area of Fosroc Polyurea

T: +966 126080999 F: +966 12 6380693 E: enquiry@fosroc.com


Address: Jeddah Industrial Area Phase 4, Road 414, Street 407. Jeddah – Saudi Arabia www.fosroc.com
Case History constructive solutions

 Project : Sewage treatment plant- Phase 1

 Client : Ministry Of Water

 Consultant : Khatib & Alami Office ( K & A )

 Contractor : M. A. AL SWAILEM CO

 Subcontractor: System Technology Co. (SysTech)

 Location : Madinah – Saudi Arabia

 Products : Supercast PVC & Nitoproof 10


Supercast SW30 & Hydrocell
Renderoc TG & Conbextra Gp
Concure WB309 & Reebol
 Execution : Oct.12
Date

Background
This project is sewage plant extension in Medina . Due
IMAGE
to increase the population of the city and Hajj and Umrah
image of structure
pilgrims, the sewage treatment afterplant
completion
need to increase
capacity. The new extension will increase the capacity
by 200,000 M3 /day .

Project Task
SysTech Co was looking for a company which provide
Constructive Solution For this new sewage treatment
plant, like PVC water Stop , Repair Concrete, Surface
Treatment, Water Proofing, Protective Coating .

Constructive Solutions
Fosroc has introduced the right solutions throughout
the project execution period to specify the suitable
PVC Waterstops Rang & High swell hydrophilic
Waterstop for in-situ concrete & Repair Concrete &
Curing Compound & Chemical mould release agent &
Bitumen emulsion protective coating & polyethylene
IMAGE joint filler
image of structure after completion

Value to Client
The solution provided by FOSAM was the appropriate
system for the client. FOSAM unique responsiveness,
technical service and onsite support were appreciated by
the customer

IMAGE
image of structure after completion
Project Photos

 Apply Nitoproof 10 as damp-proof Coating  Concrete after apply Nitoproof 10

 Fixing Water Stop – Rearguard R250  Fixing Water stop – Rearguard S 250

.
 Fixing Water Stop – Watafoil 250  Using Junction Pieces

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos

 Fixing water stop  Fixing Hydrocell

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Case History constructive solutions

 Project : Structural Rehabilitation for


Several Buildings at King Abdul-
Aziz University- Jeddah

 Client : King Abdul-Aziz University

 Consultant : Innovators Consulting


Engineers
 Contractor : Al-Hazem International Co. Ltd.

 Location : Jeddah
Kingdom of Saudi Arabia

 Products ®
: Galvashield XP4
®
Galvashiled XP Background
Renderoc TG King Abdul-Aziz University (KAU) was founded in 1967,
Renderoc LA it has more than 15 faculties and it’s considered the
Nitoprime Zincrich main university in Jeddah.
Nitobond SBR
Due to the harsh surrounding environment that
 Execution : Oct. 2012 massively affects the reinforced concrete structures,
Date University’s Maintenance & Contract departments
decided to allocate a budget for the buildings
Rehabilitation. Tourism Institute & Faculty of Medicine
for girls were the first buildings to be done this year.

Fosroc close supervision along with the assigned


consultant for the project (Innovators Consulting
Engineers) were directly involved to assure the quality
for the job.

Project Task
After the independent assessments for the structures, it
appeared that corrosion had taken place in several
locations in parking areas (Below Ground) and the
parking waffle slab.

The project objective was to eliminate the existing


corrosion, replace the corroded steel - if any - & prevent
new corrosion activity from initiating in the substructure
of the buildings as well.

Constructive Solutions
®
Fosroc Galvashield XP, XP4& Renderoc LA, TG along
with Nitobond SBR had been introduced to be the
optimum solution the prevent & eliminate corrosion.

In order to commission the rehabilitation work and to get


the long-term life expectancy; more than 3000 pcs of
® 4
Galvashield XP, XP , 6500 bag Renderoc LA & 1000
Bag Renderoc TG had been utilized.

Value to Client
Fosroc on-site support assured the client that quality &
efficient repair work will be taken place and nothing to
worry about. Also, such solution has eliminated the
chance for the regular maintenance to be done for a long
time
Project Photos 1/4

 Chipping out concrete after marking the corroded  Cleaning corroded steel by mechanical means or
area. sand blasting - if required -

 Checking the resistivity of steel after cleaning.  Galvashield® XP4, XP to be fixed after checking
Reading must be below 1 Ω. the resistivity.

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos 2/4

 Fixing the Anodes by Galvashield® Fixing Tool  Checking the electrical continuity between the
anodes and reinforced steel

 Fixing Galvashield® XP in the proper place  Fixing Galvashield® XP4 in the proper place

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos 3/4

 Corrosion prevention works to Boundary walls  Corrosion prevention works to Boundary walls
® ®
using Galvashield XP system using Galvashield XP & Nitoprime Zincrich

 Mixing of Micro-Concrete Repair material  Pouring Renderoc LA after shuttering


“Renderoc LA” prior to pouring

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos 4/4

 Pouring Renderoc LA inside the basement walls  Final finish before coating after de-shuttering

 Final finish before coating after de-shuttering

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Case History:
Installation of 48,000 m³/day IWTP II –
MARAFIQ Yanbu constructive solutions

Project : Installation of 48,000 m³/day Industrial


Water Treatment Plant II MARAFIQ

• Client : MARAFIQ

• Consultant : JACOBS

• Main Contractor : SETE Energy Saudia.

Sub-Contractors : Peaks Contracting Co.


First Technical Co.
Ali Shar Co.

Applicators : CRES-IKK Group


CRE-TEC
STATION

• Location : Yanbu-Heavy Industrial Area

• Products : Renderoc TG
Renderoc TGXtra
Renderoc HSXtra Background
Renderoc LA
Established in terms of Royal Decree M/29 of 18 October
Renderoc FC
2000 as a joint-stock company, Marafiq is owned by its four
CONBEXTRA GP
major shareholders - the Royal Commission for Jubail and
CONBEXTRA TS
Yanbu (RC), Saudi Basic Industries Corporation (SABIC),
NITOMORTAR TC2000
Saudi Arabian Oil Company (Saudi Aramco), and the Public
CONCURE A
Investment Fund (PIF).
NITOFILL WS60
Marafiq started operating as a private power and water utility
NITOFILL UR63
company on 1 January 2003, with SR 2,5 billion of initial
DEKGUARD E2000
owner equity.
NITOCOTE EPU WHITE
Project’s Technology: conventional & activated sludge &
NITOCOTE EPU GREY
tertiary treatment to treat industrial waste water effluent from
S/CAST W.F200
Yanbu industrial city to international environmental standards
S/CAST W.F250
for disposal.
S/CAST REARGUARD R250
THIOFLEX 600
EXPOBAND H45 Project Task
The Contractor (SETE Energy) was looking for a company
• Execution : 2011-2012 (under execution) which could provide them with materials that can be durable,
Date trusted and available with the required technical and site
support at all times. during the project period the
infrastructure, construction & finishing work need to be done
on the highest level of quality.
Case History:
Installation of 48,000 m³/day IWTP II – MARAFIQ Yanbu

Constructive Solutions
Fosroc has introduced the right solutions throughout the project execution period taking into considerations each case
separately to specify the suitable material

RENDEROC TG (1,500 KG), RENDEROC TGXtra (1,500KG), RENDEROC HSXtra (19,000 KG) & RENDEROC FC
(9,000 KG) was used to repair the damaged concrete in the tanks.
CONBEXTRA GP (3,000 KG) & CONBEXTRA TS (31,000 KG) has been used during the project period.
NITOMORTAR TC2000 (12,000 KG), NITOCOTE EPUWHITE (1,500 LTRS) & NITOCOTE EPU GREY (6,000
LTRS) has been used as an internal protective system.
CONCURE A (1,000 LTRS) & DEKGUARD E2000 L. GREY (2,500 LTRS) used as an external protective system.

Value to Client
The solution provided by FOSAM was the appropriate system for the client. FOSAM unique responsiveness, technical
service and onsite support were appreciated by the customer

Project Photos

• Fixed PVC Water Stop • Fixed PVC Water Stop

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Case History:
Installation of 48,000 m³/day IWTP II – MARAFIQ Yanbu

• Application of N/M TC2000 Inside circular Tank • Application of First coat N/C EPU White & touch
up work using N/M TC2000

• Application of N/C EPU Grey as finish coat • Repair for internal concrete surface & tie rod
Holes inside Nitrification Tank

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Case History:
Installation of 48,000 m³/day IWTP II – MARAFIQ Yanbu

• Repair of internal surfaces by Injection system • Application of N/C EPU Grey in Nitrification
& N/M TC2000 Tank

• Final view • Application of NITOFLOR EPU100 Grey & Anti


Slip Grain on top of tanks walkway

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Case History constructive solutions

 Project : Construction of 200 Schools

 Client : Ministry of Education

 Consultant : Dar Al Riyadh

 Contractor : China Railways

 Location : Riyadh, Exit 14

 Products : Renderoc TG, FC & LA Xtra

 Execution : December 2010


Date

Background
The Project consists of Construction of 200 Schools,
including all required infraIMAGE
structure, Courts, roads and
landscaping works,
image the project toafter
of structure be executed by China
completion
Railway Company as main contractors,
Project Task
During the construction of project, the design of the MEP
package was not finalized yet, there was a preliminary
design which had been changed later which causes
many redundant openings in the reinforced concrete
especially in Suspended slabs in addition to many
concrete defects which varies in thickness, this enforced
the contractor and the consultant to look for a proper
solution for concrete repair
Constructive Solutions
Our solution was to use the Shrinkage controlled, fluid
Renderoc TG & LA Xtra
micro-concrete for large volume repairs, in excess of 50
mm deep up to 200 mm thickness, for vertical repairs
Renderoc TG without the use of formwork and up to
IMAGE 50mm deep and not less than 10mm deep, however for
image of structure after completion cosmetic repairs up to 3 mm the Renderoc FC was used
Our procedure in application was the simple typical that
Fosam used to adopt in such cases

Value to Client
Our add value was to provide a competitive solutions
that provide a monolithic which don’t need any future
maintenance, with reasonable cost, and avoiding any
remove of existing structure which will cost the client
much more than it does.

Renderoc FC

IMAGE
image of structure after completion
Project Photos

Renderoc FC

(Chipping and Surface cleaning)

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos

(Mixing with water)

Placing and Surface Finishing

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Case History: :Strategic Water Tank constructive solutions

 Project : Water Strategic Tank


Madinah –Ease

 Client : Ministry of Water

 Consultant : ETS Office

 Contractor : Aziz Co

 Location : Madinah- East


Saudi Arabia
 Products : Nitocote EP405 -Renderoc TG
Rendroc FC -Brushbond
S/Cast PVC -Conbextra Gp
Nitomortar TC2000
Nitoproof10 -Nitobond AR
 Execution : Jan , 2010
Date

Background
IMAGE
This is New water strategic tank In madinah Area, The
capacity of image
this tank is 250,000
of structure Litter
after .
completion
Project Task
This buildings need special materials. This materials for
Coating The interior and external Walls to protective coat
the Concrete, Material for Repair the concrete ,
waterproofing material to coat the damp roof of services
building
Constructive Solutions
Fosroc has the solutions for this Problem by Use
Nitocote EP405, , Non toxic, epoxy resin, protective
coating for concrete and metal, For coating the internal
water tank, Total Quantity 48,000 Litter .
Brushbond , Acrylic polymer modified protective and
decorative coating for concrete and masonry, Used for
coating the external wall, Total Quantity 20,350 Kg.
Supercast PVC, Centrally and externally placed PVC
waterstops Total Quantity 4920 L.M .
Nitoproof10, Bitumen emulsion protective coating, Used
IMAGE for Coating Damp Roof, Total quantity 3000Litre.
image of structure after completion Renderoc Tg. Single component medium-weight
concrete and masonry reinstatement
mortar Total Quantity 1400 Kg
Renderoc Fc, Single component polymer modified
cementitious fairing coat. Total Quantity 7200 kg
Nitobond Ar, Acrylic emulsion cement modifier and
concrete bonding agent, Total Quantity 500 Litre.
Conbextra Gp, General-purpose non-shrink
cementations grout, For Close tie road,
Total Quantity 5500 Kg
Nitomortar TC2000: Epoxy resin based sealing and
anchoring compound, Used to fill the cracks, The total
Quantity 720 Kg
Value to Client
This is important project for Madinah Area
Project Photos

 Wall After Grrinding  Wall after filled cracks with Nitomortar Tc2000

 Made Repair For Column by using Renderoc Fc  Made Repair For Wall by using Renderoc Tg

.
 Make Grinding For Repaired Area  Mixing Nitocote EP405 Blue

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos

 Coating the First Layer from Nitocote EP405  Made Repair For the First Coat By using Nitomortar TC2000

 The Roof after second layer  Using BRUSHBOND Grey for coating the external wall


 External Wall after Using Brushbond

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
CASE STUDY : constructive solutions

Project : Saudi Kayan Petrochemical comple


o Client : SAUDI KAYAN PETROCHEMICAL COMPANY.
o Consultant : SABIC- FLUOR ARABIA.CO
o Main Contractor : SAMSUNG
o Location : Jubail
o Execution date : Feb 2010
o Products : Nitocote ET401
NitoFlor Hardtop
Nitoflor FC150
Thioflex 600
Renderoc TG Xtra
Conbextra 621
Conbextra EP300
Conbextra EP150
Nitocote EPU Red
Nitoseal 125 Biege
Nitofolr SL3000
Nitomortar S

Project Background :
SAMSUNG PP/PH Warehouse is one of the
largest storages in the world, total area 120,
000 m², and was constructed with compliance
of SABIC engineering standard , the
underground concrete was coated with Coal
Tar epoxy 400 microns D.F.T, then floor slabs
were treated with Dry shake floor hardener
24,000 bags

Fosroc Solutions :

Fosroc had provided site support at


beginning of each application , training
labours , and supervision for special
product application

Page 1
PROJECT NAME

FOSROC PRODUCT APPLICATION

Warehouse- External look after cladding .

Fosam Company
Limited Telephone: Fax: Email:
Head Office: Industrial Area, Phase 4, +966 (2) 637 5345 +966 (2) 637 5891 fosam@fosroc.com
Road No. 414, Street No. 407. Jeddah
Saudi Arabia Certificate number 183099

www.fosroc.com Page 3
CASE STUDY : constructive solutions

Project : King Saud University –


Endowment
• Client : King Saud University -
Strategic Projects
• Consultant : Saudi Diyar Consultant
• Contractor : Saudi Binladin Group -
Public Building & Airport
• Location : Riyadh
• Execution date : Oct. - 2009
• Products : Renderoc FC
: Renderoc TG
: Renderoc HSXtra

Project Background :

The project calls for construction an endowment for King


Saud University in Riyadh.
Saudi Binladin Group – Public Building And Airport
Division was awarded the main construction in October
2009 with actual value SR2.2 Billion. Construction is in a
progress and expected to be completed in October 2011.

Fosroc Solutions :

Renderoc FC, Renderoc TG and Renderoc HSXtra was


selected based on our technical proposal & consultant
approval as a concrete repair for all the walls, columns
and ceiling.
3,000 Bags of repair materials was consumed at this job.

Page 1
PROJECT NAME

FOSROC PRODUCT APPLICATION

Fosam Company
Limited Telephone: Fax: Email:
Head Office: Industrial Area, Phase 4, +966 (2) 637 5345 +966 (2) 637 5891 fosam@fosroc.com
Road No. 414, Street No. 407. Jeddah
Saudi Arabia Certificate number 183099

www.fosroc.com Page 2
CASE STUDY : Chillers Building _ KFU constructive solutions

Project : King Faisal University


Infrastructure Ph 2

o Client : King Faisal University


o Consultant : Zuhair Fayez Office
o Contractor : Al Arrab Contracting
Company
o Location : Kingdom Of Saudi Arabia
o Execution date : 2008

o Products : Conbextra HF
Renderoc TG
Renderoc FC
Thioflex 600 Project Background :
Nitocote CM210 Chillers building and cooling tower is a part of the
& others. infrastructure project in King Faizal University – Hofuf
Al Hasa Area in Kingdom Of Saudi Arabia phase “2” was
Assigned to Al Arrab Contracting Company.

The infrastructure project started in the early 2006 and


still going on.

Fosroc
Corrosion/Flooring/Coating/Waterproofing
Solutions :

Since the beginning of the project almost all Fosroc


products are accredited and applied, and still many
potential are there.

Starting from the Water proofing materials, Concrete


repair, Joint sealants, Grouts, Coatings and others.

Mainly in the chillers building and the cooling tower, Big


quantities of Nitocote CM210 almost 700 pks were
applied in addition to the surface treatment materials,
concrete repair materials and joint sealants.

The project is still going on and there is a big potential


specially for Nitocote CM210 of another 800 pks.

Page 1
PROJECT NAME

FOSROC PRODUCT APPLICATION

Fosam Company
Limited Telephone: Fax: Email:
Head Office: Industrial Area, Phase 4, +966 (2) 637 5345 +966 (2) 637 5891 fosam@fosroc.com
Road No. 414, Street No. 407. Jeddah
Saudi Arabia Certificate number 183099

www.fosroc.com Page 3
Case History constructive solutions

• Project : Rehabilitation & Painting of


Asseyedah Fatimah Mosque

• Client : Dallah Al-Baraka Group -


Iqra’a Division

• Consultant : Saudi Socotec

• Contractor : Structural Repair Technology Ltd.

• Location : Jeddah,
Kingdom of Saudi Arabia

• Products : Galvashield XP
Galvashield CC65
Galvashield Bedding Mortar
Renderoc LA Project Background
Renderoc TG
The 20 years old reinforced concrete structure of
Lokfix P
Asseyedah Fatimah Mosque in Jeddah has been severely
Nitocote EP405
deteriorated as results of steel rebar galvanic corrosion
Nitofill WS60
due to surrounding aggressive environment of the Redsea.
Nitofill UR63
Independent assessments have been carried out to
• Execution : January, 2008 determine the extend of the corrosion process. Results
Date have shown high risk of further deteriorations that could
cause collapse of the structure.

Although, these structures have been rehabilitated on


various occasions with traditional methods, but were failed
to provide true protection against corrosion.

The problem has been addressed to Fosroc in order to


identify typical causes of various problems, determining the
degree of deterioration and design a comprehensive
solution where performance & durability is a must.

Fosroc Corrosion Solutions


FCS systems and their advantages were introduced to the
Technical Engineering Department of the Iqra’a Division,
Dallah Al-Barakah Group.

FCS systems have been the right solution for the client in
such aggressive environments in order to arrest future
corrosion potentials and, in turns, eliminating the need for
frequent maintenance projects.

Total 3,000 units of Galvashield XP have been utilised as


Corrosion Prevention for all deteriorated areas of the
reinforced concrete elements. Total 4,800 units of
Galvashield CC65 system have been utilised as Corrosion
Control for all reinforced concrete piles, that are suffering
from high potential of corrosion.

Total 46,000 Kg of Renderoc LA, 11,000 Kg of Renderoc


TG & 5,000 liter of Nitocote EP405 were utilised for
complete concrete rehabilitation works.
Project Photos – 1/2
Corrosion Prevention to RC Beams & Pile Caps (Galvashield XP)

• Temporary supporting by using steel probes • Surface preparation works on concrete beams
prior to commence repair works

• Anchoring works of new overlapped steel rebar • Corrosion Prevention works to reinforced concrete
by using Lokfix P system beams using Galvashield XP system

• Corrosion Prevention works to reinforced • Electrical continuity test between installed


concrete pile caps using Galvashield XP system Galvashield XP unit and steel rebar

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469
Project Photos – 2/2
Corrosion Control to RC Piles (Galvashield CC65)

• Surface preparation works on concrete piles • Application of Galvashield CC65 unit installed as
Corrosion Control system to piles

• Galvashield CC65 units have been installed in • Galvashield CC65 unit being connected through
grid patterns to cover total area of the pile Electrical wires to complete the circuit

• Application of Galvashield Bedding Mortar • Temporary steel formworks is being erected prior
to casting ready mix concrete (Jacketing)

Fosam Co. Ltd. Tel: +966 2 60 80 999 Fax: +966 2 66 75 891 E-mail: Fosam@Fosroc.com
(Saudi Fosroc)
Regional Offices
Head Office Jeddah Sales Office Tel: (02) 6080999 Fax: (02) 635 3330 Yanbu Tel: (04) 322 4280 Fax: (04) 391 2980
Post Box 11081 Jeddah Showroom Tel: (02) 665 0787 Fax: (02) 667 4884 Makkah Tel: (02) 542 0869 Fax: (02) 542 0869
Riyadh Tel: (01) 482 9303 Fax: (01) 482 9303 Medinah Tel: (04) 845 1767 Fax: (04) 846 3195
Jeddah – 21453 Dammam Tel: (03) 847 2929 Fax: (03) 847 1582 Jubail Tel: (03) 362 3904 Fax: (03) 362 3875
www.Fosroc.com Saudi Arabia Khamis Mushayt Tel: (07) 250 0469 Fax: (07) 250 0469

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