MenAMI DeltaconDG 03
MenAMI DeltaconDG 03
MenAMI DeltaconDG 03
Operator’s Manual
A-96.250.491 / 090418
Customer Support
SWAN and its representatives maintain a fully trained staff of technical specialists
around the world. For any technical question, contact your nearest
SWAN representative, or the manufacturer:
SWAN ANALYTISCHE INSTRUMENTE AG
Studbachstrasse 13
8340 Hinwil
Switzerland
Internet: www.swan.ch
E-mail: support@swan.ch
Document Status
ID: A-96.250.491
Revision Issue
Table of Contents
1. Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1. Warning Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2. General Safety Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3. Restriction for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1. Description of the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2. Instrument Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3. Instrument Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1. Installation Checklist Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2. Mounting of Instrument Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3. Connecting Sample and Waste . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.1 Swagelok Fitting Stainless Steel at Sample Inlet . . . . . . . . . . . 16
3.4. Installation of Cation Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5. Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5.1 Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.5.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.6. Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.7. Relay Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.7.1 Alarm Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.7.2 Relay 1 and 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.8. Signal Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.8.1 Signal Output 1 and 2 (current outputs) . . . . . . . . . . . . . . . . . . 26
3.9. Interface Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.9.1 Signal Output 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.9.2 Profibus, Modbus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.9.3 HART Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.9.4 USB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4. Instrument Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1. Establish sample flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.2. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1. Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.3. Software Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
5.4. Changing Parameters and values . . . . . . . . . . . . . . . . . . . . . . . . 34
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AMI Deltacon DG
6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1. Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2. Stop of Operation for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 35
6.3. Maintenance of the Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.3.1 Remove the Sensor from the Flow Cell. . . . . . . . . . . . . . . . . . . 36
6.3.2 Install the Sensor into the Flow Cell . . . . . . . . . . . . . . . . . . . . . 36
6.4. Replace the Ion Exchanger. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.5. Changing the inlet filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.6. Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.6.1 Fuses in the AMI Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.6.2 Fuses in the Degasser Control Unit. . . . . . . . . . . . . . . . . . . . . . 41
6.7. Longer Stop of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.1. Error List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8. Program Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.1. Messages (Main Menu 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2. Diagnostics (Main Menu 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.3. Maintenance (Main Menu 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
8.4. Operation (Main Menu 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.5. Installation (Main Menu 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9. Program List and Explanations . . . . . . . . . . . . . . . . . . . . . . . . . 53
1 Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
10. Material Safety Data sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
10.1. Cation Exchanger Resin SWAN . . . . . . . . . . . . . . . . . . . . . . . . . . 79
11. Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
12. Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
13. Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
2 A-96.250.491 / 090418
AMI Deltacon DG
Safety Instructions
1. Safety Instructions
General The instructions included in this section explain the potential risks
associated with instrument operation and provide important safety
practices designed to minimize these risks.
If you carefully follow the information contained in this section, you
can protect yourself from hazards and create a safer work environ-
ment.
More safety instructions are given throughout this manual, at the
respective locations where observation is most important.
Strictly follow all safety instructions in this publication.
Target Operator: Qualified person who uses the equipment
audience for its intended purpose.
Instrument operation requires thorough knowledge of applications,
instrument functions and software program as well as all applicable
safety rules and regulations.
OM Location The AMI Operator’s Manual shall be kept in proximity of the instru-
ment.
Qualification, To be qualified for instrument installation and operation, you must:
Training read and understand the instructions in this manual as well as
the Material Safety Data Sheets.
know the relevant safety rules and regulations.
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AMI Deltacon DG
Safety Instructions
DANGER
WARNING
CAUTION
Safety gloves
4 A-96.250.491 / 090418
AMI Deltacon DG
Safety Instructions
Corrosive
Harmful to health
Flammable
Warning general
Attention general
A-96.250.491 / 090418 5
AMI Deltacon DG
Safety Instructions
WARNING
WARNING
WARNING
6 A-96.250.491 / 090418
AMI Deltacon DG
Safety Instructions
No sand. No oil.
The sample must not contain any particles, which may block the
flow cell. Sufficient sample flow is coercive for the correct function
of the instrument.
WARNING
Download The current Material Safety Data Sheets (MSDS) for the below list-
MSDS ed reagents are available for downloading at www.swan.ch.
A-96.250.491 / 090418 7
AMI Deltacon DG
Product Description
2. Product Description
2.1. Description of the System
Application The AMI Deltacon DG is a complete monitoring system for the au-
Range tomatic, continuous measurement of the conductivity before (spe-
cific conductivity) and after a cation exchanger (cationic or acid
conductivity) and the conductivity of the re-boiled sample (de-
gassed conductivity).
Based on difference conductivity measurement, the pH of the sam-
ple can be calculated.
The application range covers water steam cycles except neutral
treatment.
Special Many temperature compensation curves for specific conduc-
Features tivity measurement:
– Strong acids (HCI)
– Strong bases (NaOH)
– Ammonia
– Morpholine
– Ethanolamines
Flow monitoring
Automatic determination of boiling point in configurable inter-
vals and if air pressure changes by more than 5 hPa.
8 A-96.250.491 / 090418
AMI Deltacon DG
Product Description
A-96.250.491 / 090418 9
AMI Deltacon DG
Product Description
Specific Conductivity from all ions in the sample, mainly the alkalization
Conductivity agent. The contribution of impurities is masked by the alkalization
agent.
Cation Con- The alkalization agent is removed in the cation column. All cationic
ductivity (Acid ions are exchanged with H+, all anionic impurities (ions with nega-
Conductivity) tive charge) pass through the column unchanged.
Degassed After the heat exchanger the sample is heated up to 0.5 °C below
Conductivity the boiling point. Hereby volatile components are removed from the
sample, mainly carbon dioxide. Thus, the degassed cation conduc-
tivity is a measure of the impurities without a CO2 error.
Temperature The mobility of ions in water increase with higher temperature
compensation which enlarges the conductivity. Therefore, the temperature is mea-
sured simultaneously by an integrated Pt1000 temperature sensor
and the conductivity is compensated to 25 °C. Several temperature
compensation curves, designed for different water compositions,
can be chosen.
After cation exchanger (cation conductivity), the temperature com-
pensation curve strong acids has to be set.
For more information see: Influence of Temperature on Electrical
Conductivity, PPChem (2012)
Standard The displayed conductivity value is compensated to 25 °C standard
Temperature temperature.
Correction or Not necessary.
calibration Auto zero is done automatically each day at 0.30 at night.
Operation The sample enters at the sample inlet [O] and flows through the
flow regulating valve [I], where the flow rate can be adjusted.
With the first conductivity sensor [A] the specific conductivity (sc) of
the sample is measured. Then the sample is led through the cation
exchanger bottle [P] where all alkalization agent is eliminated. Af-
terwards the cation conductivity (cc) of the sample is measured
with the second conductivity sensor [B].
The sample leaves the measuring cell through the flow meter [G]
and is led through the heating element of the heat exchanger [L],
where the sample is pre-heated.The pre-heated sample flows then
into the heater [N] where it is heated up to its boiling point. Vapor
leaves the heater via the pressure relief tube [E]. The boiled sam-
ple flows via tube [M] back to the heat exchanger where it is cooled
down. Then it flows via tube [R] into flow cell [H] where the de-
gassed conductivity is measured.
The temperature is measured with the temperature sensors inte-
grated in the conductivity sensors.
10 A-96.250.491 / 090418
AMI Deltacon DG
Product Description
Fluidics
overview
A B C D E
F G
H
I
L M N
J K
O P Q R S
A-96.250.491 / 090418 11
AMI Deltacon DG
Product Description
12 A-96.250.491 / 090418
AMI Deltacon DG
Product Description
254 290
850
824
6x Ø10
390
A-96.250.491 / 090418 13
AMI Deltacon DG
Product Description
A
B
C L
D
M
E
F
N
G O
H
I
J
P
14 A-96.250.491 / 090418
AMI Deltacon DG
Installation
3. Installation
3.1. Installation Checklist Monitors
Check Instrument’s specification must conform to your AC power ratings.
Do not turn on power until instructed to do so.
On-site require- 100–127 VAC, 200–240 VAC (± 10%), 50/60 Hz (± 5%) isolated
ments power outlet with ground connection and 2.6 kW
Sample line with sufficient sample flow and pressure (see Instru-
ment Specification, p. 12.
Installation Mounting of Instrument Panel, p. 16.
Connecting Sample and Waste, p. 16.
Monitor: Sensors are already mounted.
Cation Fill up cation exchanger bottle with high purity water.
exchanger Remove the empty bottle and install the cation exchanger bottle.
Electrical Wiring NOTICE: Do not switch on the Instrument until all electrical
connections are made.
Connect all external devices like limit switches, current loops and
pumps (see Connection Diagram, p. 21.)
Connect power cord, see Power Supply, p. 22.
Power-up Open sample flow and wait until flow cell is completely filled.
Manually deaerate the cation exchanger bottle.
Switch on power.
Adjust sample flow.
Instrument Program all parameters for the sensors (cell constant, temperature
set-up correction, cable length, temperature compensation for specific
conductivity).
If required activate calculations. Program all parameters for exter-
nal devices (interface, recorders, etc.).
Program all parameters for instrument operation (limits, alarms).
Program display screens.
Degasser The instrument is delivered with the degassing unit switched off.
To switch the unit on, follow the instruction in chapter 4, Program-
ming, p. 29.
Run-in period Let the instrument run continuously for 1 h. This is valid for rinsed
cation exchanger resin (nuclear grade) delivered by Swan.
If you do not use rinsed cation exchanger resin, the run-in period
may be much longer.
A-96.250.491 / 090418 15
AMI Deltacon DG
Installation
16 A-96.250.491 / 090418
AMI Deltacon DG
Installation
A B C D E
12 F
9
3
6
CAUTION
A Steel tube13/16”
B Silicone tube
A-96.250.491 / 090418 17
AMI Deltacon DG
Installation
18 A-96.250.491 / 090418
AMI Deltacon DG
Installation
WARNING
Electrical hazard.
Always turn off AC power before manipulating electric parts.
Grounding requirements: Only operate the instrument from
an power outlet which has a ground connection.
Make sure the power specification of the instrument corre-
sponds to the power on site.
Cable In order to comply with IP66, use the following cable thicknesses
thicknesses
A B C
A-96.250.491 / 090418 19
AMI Deltacon DG
Installation
WARNING
External Voltage.
External supplied devices connected to relay 1 or 2 or to the
alarm relay can cause electrical shocks
Make sure that the devices connected to the following con-
tacts are disconnected from the power before resuming in-
stallation.
– relay 1
– relay 2
– alarm relay
WARNING
WARNING
20 A-96.250.491 / 090418
AMI Deltacon DG
Installation
CAUTION
Use only the terminals shown in this diagram, and only for the
mentioned purpose. Use of any other terminals will cause short
circuits with possible corresponding consequences to material
and personnel.
A-96.250.491 / 090418 21
AMI Deltacon DG
Installation
WARNING
Already connected
D external devices.
E D Transmitter supply
E Heater supply
A
B
C
22 A-96.250.491 / 090418
AMI Deltacon DG
Installation
3.6. Input
NOTICE: Use only potential-free (dry) contacts.
The total resistance (sum of cable resistance and resistance of
the relay contact) must be less than 50 Ω.
Terminals 16/42
For programming see Program Overview, p. 47.
1) usual use
A-96.250.491 / 090418 23
AMI Deltacon DG
Installation
Relay Jumper
config. Terminals pos. Description Relay configuration
Normally 6/7: Relay 1 Inactive (opened) during
Open 8/9: Relay 2 normal operation and 6
loss of power.
Active (closed) when a 0V
programmed function is 7
executed.
Normally 6/7: Relay 1 Inactive (closed) during
Closed 8/9: Relay 2 normal operation and 6
loss of power.
Active (opened) when a 0V
programmed function is 7
executed.
A
B
24 A-96.250.491 / 090418
AMI Deltacon DG
Installation
CAUTION
Inductive load Small inductive loads (max 0.1A) as for example the coil of a power
relay can be switched directly. To avoid noise voltage in the
AMI Transmitter it is mandatory to connect a snubber circuit in par-
allel to the load. A snubber is not necessary if an AMI relaybox is
used.
A A AC or DC power supply
B C B AMI Transmitter
C External power relay
D E D Snubber
E Power relay coil
Resistive load Resistive loads (max. 1A) and control signals for PLC, impulse
pumps and so on can be connected without further measures
A B A AMI Transmitter
B PLC or controlled pulse pump
C C Logic
Actuators Actuators, like motor valves, are using both relays: One relay con-
tact is used for opening, the other for closing the valve, i.e. with the
2 relay contacts available, only one motor valve can be controlled.
Motors with loads bigger than 0.1A must be controlled via external
power relays or an AMI relay box.
A A AC or DC power supply
B C B AMI Transmitter
C Actuator
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AMI Deltacon DG
Installation
26 A-96.250.491 / 090418
AMI Deltacon DG
Installation
A
Third signal output 0/4 - 20 mA PCB
A Operating mode selector switch
ON
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AMI Deltacon DG
Installation
USB Interface
A USB interface PCB
B Third signal output 0/4 - 20 mA PCB
28 A-96.250.491 / 090418
AMI Deltacon DG
Instrument Setup
4. Instrument Setup
After the analyzer is installed according to the previous instructions,
connect the power cord. Do not switch on power, yet!
4.2. Programming
Sensor Program all sensor parameters in Menu Installation-Sensors:
parameters menu 5.1.2.1, sensor 1
menu 5.1.2.2, sensor 2
menu 5.1.2.3, sensor 3
The sensor characteristics are printed on the label of each sensor.
87-344.203 UP-Con1000SL Sensor type
SW-xx-xx-xx ZK = 0.0417 Cell constant
SWAN AG DT = 0.06 °C Temperature correction
Enter for each sensor separately the:
Cell constant [cm-1]
Temperature correction [°C]
NOTICE: Cable length [m] Set the cable length to 0.0 m if the
sensors are installed in the flow cell on the AMI monitor.
A-96.250.491 / 090418 29
AMI Deltacon DG
Instrument Setup
30 A-96.250.491 / 090418
AMI Deltacon DG
Operation
5. Operation
5.1. Keys
A B C D
Exit Enter
Program
RUN 14:10:45 Main Menu 1
Access, Exit Enter
R1 Messages
8.455 S Diagnostics
R2
Maintenance
0.178 S Exit Operation
9 l/h 25.4°C Installation
5.2. Display
Example of
A B C D E
Display 1
RUN 15:20:18
R1
SC 8.455 µS 1
R2
CC 0.478 µS F1
DC 0.308 µS
K 9.5 l/h 22.1°C 35.8°C G
I H
A-96.250.491 / 090418 31
AMI Deltacon DG
Operation
Example of A B C D E
Display 2
RUN 15:20:18
R1
sc 8.455 µS 2
F2
R2
cc 0.178 µS
K 9.5 l/h 22.1°C 35.8°C G
I H
A RUN normal operation
HOLD input closed or cal delay: Instrument on hold (shows
status of signal outputs).
OFF input closed: control/limit is interrupted (shows status
of signal outputs).
B ERROR Error Fatal Error
32 A-96.250.491 / 090418
AMI Deltacon DG
Operation
Main Menu 1
Messages
Diagnostics
Maintenance
Operation
Installation
Menu Messages 1
Messages 1.1
Pending Errors Reveals pending errors as well as an event history
Maintenance List (time and state of events that have occurred at an
Message List earlier point of time).
It contains user relevant data.
Menu Diagnostics 2
Diagnostics 2.1
Identification Provides user relevant instrument and sample data.
Sensors
Sample
I/O State
Interface
Menu Maintenance 3
Maintenance 3.1
Simulation For instrument calibration, relay and signal output
Set Time 23.09.06 16:30:00
simulation, and to set the instrument time.
It is used by the service personnel.
Menu Operation 4
Operation 4.1
Sensors User relevant parameters that might need to be
Relay Contacts modified during daily routine. Normally password
Logger protected and used by the process-operator.
Display Subset of menu 5 - Installation, but process-related.
Menu Installation 5
Installation 5.1
Sensors For initial instrument set up by SWAN authorized
Signal Outputs person, to set all instrument parameters. Can be
Relay Contacts protected by means of password.
Miscellaneous
Interface
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AMI Deltacon DG
Operation
Yes is highlighted.
Logger 4.1.3
Log interval
Save ? event driven 6 Press [Enter] to save the new pa-
Clear logger no rameter.
Yes
No The system reboots, the new
parameter is set.
34 A-96.250.491 / 090418
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Maintenance
6. Maintenance
WARNING
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AMI Deltacon DG
Maintenance
B E
C
F
36 A-96.250.491 / 090418
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Maintenance
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AMI Deltacon DG
Maintenance
9 Open the flow regulating valve and adjust the sample flow.
10 After a few minutes close the manual deaeration valve.
11 Pre-rinse the new cation exchanger resin until the display
shows stable measuring values.
600
500
400
300
200
100
0 pH
8.8 9.0 9.2 9.4 9.6 9.8 10.0 10.2
38 A-96.250.491 / 090418
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Maintenance
A-96.250.491 / 090418 39
AMI Deltacon DG
Maintenance
WARNING
External Voltage.
External supplied devices connected to relay 1 or 2 or to the
alarm relay can cause electrical shocks
Make sure that the devices connected to the following con-
tacts are disconnected from the power before resuming in-
stallation.
– relay 1
– relay 2
– alarm relay
When a fuse has blown, find out the cause and fix it before replace
it with a new one.
Use tweezers or needle-nosed pliers to remove the defective fuse.
Use original fuses provided by SWAN only.
A B C D E F G
40 A-96.250.491 / 090418
AMI Deltacon DG
Maintenance
WARNING
Electrical hazard.
Always turn off AC power before manipulating electric parts.
A B
A-96.250.491 / 090418 41
AMI Deltacon DG
Troubleshooting
7. Troubleshooting
This chapter provides some hints to make troubleshooting easier.
For any detailed information how to replace or clean parts please
see chapter Maintenance, p. 35.
For any detailed information how to program the instrument please
see chapter Program List and Explanations, p. 53.
If you need help please contact your local distributor. Note serial
number of instrument and all diagnostic values before.
Conditions for only 1 alkalization agent in the sample (no mixture)
pH calculation the contamination is mostly NaCl
phosphate concentration is < 0.5 ppm
if pH value is < 8, the concentration of contaminant must be
small compared to the concentration of the alkalization agent
pH value is > 7.5, and < 11.5
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Troubleshooting
Main Menu 1
Navigate to menu Messages.
Messages Press [ENTER].
Diagnostics
Maintenance
Operation
Installation
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Troubleshooting
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Troubleshooting
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Program Overview
8. Program Overview
For explanations about each parameter of the menus see Program
List and Explanations, p. 53
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Program Overview
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Program Overview
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Program Overview
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Program List and Explanations
1 Messages
1.1 Pending Errors
1.1.5 Provides the list of active errors with their status (active, acknowl-
edged). If an active error is acknowledged, the alarm relay is active
again. Cleared errors are moved to the Message list.
1.2 Maintenance List
1.2.5 Provides the list of necessary maintenance. Cleared maintenance
messages are moved to the Message list.
1.3 Message List
1.3.1 Shows the error history: Error code, date / time of issue and status
(active, acknowledged, cleared). 65 errors are memorized. Then
the oldest error is cleared to save the newest error (circular buffer).
2 Diagnostics
In diagnostics mode, the values can only be viewed, not modified.
2.1 Identification
Desig.: Designation of the instrument.
Version: Firmware of the instrument (e.g. V6.21-04/17)
Degasser: Firmware of the degasser (e.g. 2.00)
2.1.4 Factory Test: Test date of the Instrument, Motherboard, Frontend,
Degasser
2.1.5 Operating Time: Years / Days / Hours / Minutes / Seconds
2.2 Sensors
2.2.1 Conductivity:
2.2.1.1 Sensor 1: Shows the
Current value in µS
Raw value in µS
Cell Constant
2.2.1.2 Sensor 2: Shows the
Current value in µS
Raw value in µS
Cell Constant
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2.5 Interface
Only available if optional interface is installed.
Review programmed communication settings.
3 Maintenance
3.1 Simulation
To simulate a value or a relay state, select the
alarm relay,
relay 1/2
signal output 1/2
with the [ ] or [ ] key.
Press the [Enter] key.
Change the value or state of the selected item with the [ ] or
[ ] key.
Press the [Enter] key.
The value is simulated by the relay/signal output.
Alarm Relay: Active or inactive
Relay 1/2: Active or inactive
Signal Output 1/2: Actual current in mA
Signal Output 3: Actual current in mA (if option is installed)
At the absence of any key activities, the instrument will switch back
to normal mode after 20 min. If you quit the menu, all simulated val-
ues will be reset.
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Program List and Explanations
4 Operation
4.1 Sensors
4.1.1 Filter Time Constant: Used to damp noisy signals. The higher the
filter time constant, the slower the system reacts to changes of the
measured value.
Range: 5–300 Sec
4.1.2 Hold after Cal.: Delay permitting the instrument to stabilize again af-
ter calibration. During calibration plus hold-time, the signal outputs
are frozen (held on last valid value), alarm values, limits are not ac-
tive.
Range: 0–6‘000 Sec
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Program List and Explanations
4.3.1 Log Interval: Select a convenient log interval. Consult the table be-
low to estimate the max logging time. When the logging buffer is
full, the oldest data record is erased to make room for the newest
one (circular buffer).
4.3.2 Clear Logger: If confirmed with <yes>, the complete logger data is
deleted. A new data series is started.
4.3.3 Eject USB Stick: With this function all logger data are copied to the
USB stick before the USB stick is deactivated.
Only visible it the optional USB interface is installed.
4.4 Display
Process values are displayed on two screens. Toggle screens with
the [ ] key. Each screen displays max. 3 process values.
4.4.1 Screen 1
4.4.1.1 Row 1
4.4.1.2 Row 2
4.4.1.3 Row 3
Possible settings for all rows are:
None
Cond 1 (cc)
Cond 2 (sc)
Cond 3 (dc)
Difference
pH (if <Calculations> = yes)
Ammonia (depends on the settings in <Sensor parameters>/
<Temp. comp.>)
4.4.2 Screen 2
Same as screen 1.
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Program List and Explanations
5 Installation
5.1 Sensors
5.1.1 Miscellaneous:
5.1.1.1 Calculations: Select “yes” if pH and ammonia concentrations
should be calculated. pH and ammonia are now available on
screen 1 or 2, on the signal outputs and as alarm or limit values.
5.1.1.2 Meas. unit: Choose the measuring unit as µS/cm or µS/m.
5.1.1.3 Monitoring of resin: Select “yes” if consumption of cation resin
should be calculated and displayed. Replacement of exhausted
resin must now be confirmed in menu <Maintenance>.
5.1.1.4 Resin Capacity: Enter the resin capacity.
Range: 0.5–4.0
5.1.1.5 Volume of resin: Enter the volume of the resin bottle.
Range: 0.5–30.0 l
5.1.2 Sensor parameters:
5.1.2.1 Sensor 1
5.1.2.1.1 Cell Constant: Enter the cell constant printed on the sensor label.
5.1.2.1.2 Temp. Corr: Enter the temperature correction printed on the sensor
label.
5.1.2.1.3 Cable length: Enter the cable length. Set the cable length to 0.0 m if
the sensors are installed in the flow cell on the AMI monitor.
5.1.2.1.5 Temp. comp:
5.1.2.1.5.1 Comp.: Available compensation models:
Strong acids (Never select strong acids for sensor 1!)
Strong bases
Ammonia
Morpholine
Ethanolamines
5.1.2.2 Sensor 2
5.1.2.2.1 Cell Constant: Enter the cell constant printed on the sensor label.
5.1.2.2.2 Temp. Corr: Enter the temperature correction printed on the sensor
label.
5.1.2.2.3 Cable length: Enter the cable length. Set the cable length to 0.0 m if
the sensors are installed in the flow cell on the AMI monitor.
5.1.2.2.5 Temp. comp:
5.1.2.2.5.1 Comp.: Available compensation models:
Strong acids
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Program List and Explanations
5.1.2.3 Sensor 3
5.1.2.3.1 Cell Constant: Enter the cell constant printed on the sensor label.
5.1.2.3.2 Temp. Corr: Enter the temperature correction printed on the sensor
label.
5.1.2.3.3 Cable length: Enter the cable length. Set the cable length to 0.0 m if
the sensors are installed in the flow cell on the AMI monitor.
5.1.2.3.5 Temp. comp:
5.1.2.2.3.1 Comp.: Available compensation models:
Strong acids
5.1.2.4 Degasser
5.1.2.4.1 Mode: on, off, input
On: The degasser is switched on.
Off: The degasser is switched off.
Input: The degasser can be switched on or off via signal input.
NOTICE: When the sample flow falls below 5 l/h, the degasser
will be switched off automatically.
5.1.2.4.2 Boiling point interval: Defines the time interval of the boiling point
determination. In most applications, the preset interval of six hours
is short enough to keep the deposition rate constant. In water with
an elevated carbon dioxide content (CC> 1µS/cm) a shorter boiling
point interval is recommended.
Range: 1 h, 2 h, 4 h, 6 h
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Program List and Explanations
5.2.1.2 Current Loop: Select the current range of the signal output.
Make sure the connected device works with the same current
range.
Available ranges: 0–20 mA or 4–20 mA
5.2.1.3 Function: Define if the signal output is used to transmit a process
value or to drive a control unit. Available functions are:
Linear, bilinear or logarithmic for process values.
See As process values, p. 61
Control upwards or control downwards for controllers.
See As control output, p. 63
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Program List and Explanations
20
(0 - 20 [mA])
(4 - 20 [mA])
B A
10 12
0/4 X
0.0 0.1 0.2 0.3 0.4 0.5
[mA]
20
(0 - 20 [mA])
(4 - 20 [mA])
10 12
0/4 X
2 4 6
1 10 100 1’000 10’000
0 1 2 3 4
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Program List and Explanations
5.2.1.40 Scaling: Enter beginning and end point (Range low & high) of the
linear or logarithmic scale. In addition, the midpoint for the bilinear
scale.
Parameter Cond. 1 (sc):
5.2.1.40.10 Range low: 0 –3000 S
5.2.1.40.20 Range high: 0 –3000 S
Parameter Cond. 2 (cc):
5.2.1.40.11 Range low: 0 –3000 S
5.2.1.40.21 Range high: 0 –3000 S
Parameter Cond. 3 (dc):
5.2.1.40.12 Range low: 0 –3000 S
5.2.1.40.22 Range high: 0 –3000 S
Parameter Temp. 1
5.2.1.40.13 Range low: -25 to +270 °C
5.2.1.40.23 Range high: -25 to +270 °C
Parameter Temp. 2
5.2.1.40.14 Range low: -25 to +270 °C
5.2.1.40.24 Range high: -25 to +270 °C
Parameter Temp. 3
5.2.1.40.15 Range low: -25 to +270 °C
5.2.1.40.25 Range high: -25 to +270 °C
Parameter Difference
5.2.1.40.16 Range low: 0 –3000 S
5.2.1.40.26 Range high: 0 –3000 S
Parameter Sample flow
5.2.1.40.17 Range low: 0 –20 l/h
5.2.1.40.27 Range high: 0 –20 l/h
Parameter pH
5.2.1.40.18 Range low: 0 –14 pH
5.2.1.40.28 Range high: 0 –14 pH
Parameter Ammonia
5.2.1.40.19 Range low: 0–500 ppm
5.2.1.40.29 Range high: 0–500 ppm
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Program List and Explanations
As control Signal outputs can be used for driving control units. We distinguish
output different kinds of controls:
P-controller: The controller action is proportional to the devia-
tion from the setpoint. The controller is characterized by the
P-Band. In the steady-state, the setpoint will never be
reached. The deviation is called steady-state error.
Parameters: setpoint, P-Band
PI-controller: The combination of a P-controller with an
I-controller will minimize the steady-state error. If the reset
time is set to zero, the I-controller is switched off.
Parameters: setpoint, P-Band, reset time.
PD-controller: The combination of a P-controller with a
D-controller will minimize the response time to a fast change
of the process value. If the derivative time is set to zero, the
D-controller is switched off.
Parameters: setpoint, P-Band, derivative time.
PID-controller: The combination of a P-, an I - and a D-con-
troller allows a proper control of the process.
Parameters: setpoint, P-Band, reset time, derivative time.
Ziegler-Nichols method for the optimization of a PID controller:
Parameters: Setpoint, P-Band, Reset time, Derivative time
Y
B A
X
a
The point of intersection of the tangent with the respective axis will
result in the parameters a and L.
Consult the manual of the control unit for connecting and program-
ming details. Choose control upwards or downwards.
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Program List and Explanations
5.2.1.43.3 Reset time: The reset time is the time till the step response of a sin-
gle I-controller will reach the same value as it will be suddenly
reached by a P-controller.
Range: 0–9’000 sec
5.2.1.43.4 Derivative time: The derivative time is the time till the ramp re-
sponse of a single P-controller will reach the same value as it will
be suddenly reached by a D-controller.
Range: 0–9’000 sec
5.2.1.43.5 Control timeout: If a controller action (dosing intensity) is constantly
over 90% during a defined period of time and the process value
does not come closer to the setpoint, the dosing process will be
stopped for safety reasons.
Range: 0–720 min
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Program List and Explanations
5.3.1.1.1.35 Hysteresis: Within the hyst. range, the relay does not switch. This
prevents damage of relays contacts when the measured value fluc-
tuates around the alarm value.
Range. 0 –3000 S
5.3.1.1.1.45 Delay: Duration, the activation of the alarm relay is retarded after
the measuring value has risen above/fallen below the programmed
alarm.
Range: 0–28‘800 Sec
5.3.1.1.2 Cond. 2 (cc)
5.3.1.1.2.1 Alarm High: If the measured value rises above the alarm high val-
ue, the alarm relay is activated and E003, is displayed in the mes-
sage list.
Range: 0–3000 S
5.3.1.1.2.25 Alarm Low: If the measured value falls below the alarm low value,
the alarm relay is activated and E004 is displayed in the message
list.
Range: 0–3000 S
5.3.1.1.2.35 Hysteresis: Within the hyst. range, the relay does not switch. This
prevents damage of relays contacts when the measured value fluc-
tuates around the alarm value.
Range. 0–3000 S
5.3.1.1.2.45 Delay: Duration, the activation of the alarm relay is retarded after
the measuring value has risen above/fallen below the programmed
alarm.
Range: 0–28‘800 Sec
5.3.1.1.3 Cond. 3 (dc)
5.3.1.1.3.1 Alarm High: If the measured value rises above the alarm high val-
ue, the alarm relay is activated and E005, is displayed in the mes-
sage list.
Range: 0–3000 S
5.3.1.1.3.25 Alarm Low: If the measured value falls below the alarm low value,
the alarm relay is activated and E006 is displayed in the message
list.
Range: 0–3000 S
5.3.1.1.3.35 Hysteresis: Within the hyst. range, the relay does not switch. This
prevents damage of relays contacts when the measured value fluc-
tuates around the alarm value.
Range. 0–3000 S
5.3.1.1.3.45 Delay: Duration, the activation of the alarm relay is retarded after
the measuring value has risen above/fallen below the programmed
alarm.
Range: 0–28‘800 Sec
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Program List and Explanations
5.3.1.3 Sample Flow: Define at which sample flow an alarm should be is-
sued.
5.3.1.3.1 Flow Alarm: Program if the alarm relay should be activated if there
is a flow alarm. Choose between yes or no. The flow alarm will
always be indicated in the display, pending error list, saved in the
message list and the logger.
Available values: Yes or no
5.3.1.3.2 Alarm High: If the measuring values rises above the programmed
value E009 will be issued.
Range: 9–20 l/h
5.3.1.3.35 Alarm Low: If the measuring values falls below the programmed
value E010 will be issued.
Range: 5–8 l/h
5.3.1.4 Case Temp.
5.3.1.4.1 Alarm high: Set the alarm high value for temperature of electronics
housing. If the value rises above the programmed value E013 is is-
sued.
Range: 30–75 °C
5.3.1.4.2 Alarm low: Set the alarm low value for temperature of electronics
housing. If the value falls below the programmed value E014 is is-
sued.
Range: -10 to +20 °C
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Program List and Explanations
5.3.2 & 3 Relay 1 and 2: The contacts can be set as normally open or nor-
mally closed with a jumper. See Relay 1 and 2, p. 24. The function
of relay contacts 1 or 2 is defined by the user.
NOTICE: The navigation in the menu <Relay 1> and <Relay 2>
is equal. For reason of simplicity only the menu numbers of
Relay 1 are used in the following.
1 First select the functions as:
- Limit upper/lower,
- Control upwards/downwards,
- Timer
- Fieldbus
2 Then enter the necessary data depending on the selected func-
tion. The same values may also be entered in menu 4.2 Relay
Contacts, p. 56
5.3.2.1 Function = Limit upper/lower:
When the relays are used as upper or lower limit switches, program
the following:
5.3.2.20 Parameter: select a process value
5.3.2.300 Setpoint: If the measured value rises above respectively falls below
the set-point, the relay is activated.
Parameter Range
Cond. 1 (sc) 0.000–3000 S
Cond.2 (cc) 0.000–3000 S
Cond.3 (dc) 0.000–3000 S
Temp. 1 -25 to +270 °C
Temp. 2; -25 to +270 °C
Temp. 3; -25 to +270 °C
Difference 0.000–3000 S
Sample flow 0–20 l/h
pH 0 –14 pH
Ammonia 0 –500 ppm
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Program List and Explanations
5.3.2.400 Hysteresis: within the hysteresis range, the relay does not switch.
This prevents damage of relay contacts when the measured value
fluctuates around the alarm value.
Parameter Range
Cond. 1 (sc) 0.000–3000 S
Cond. 2 (cc) 0.000–3000 S
Cond. 3 (dc) 0.000–3000 S
Temp. 1 0–100 °C
Temp. 2 0–100 °C
Temp. 3 0–100 °C
Difference 0–3000 S
Sample flow 0–20 l/h
pH 0 –14 pH
Ammonia 0 –500 ppm
5.3.2.50 Delay: Duration, the activation of the alarm relay is retarded after
the measuring value has risen above/fallen below the programmed
alarm.
Range. 0–600 Sec
5.3.2.1 Function = Control upwards/downwards:
The relays may be used to drive control units such as solenoid
valves, membrane dosing pumps or motor valves. When driving a
motor valve both relays are needed, relay 1 to open and relay 2 to
close the valve.
5.3.2.22 Parameter: Choose on of the following process values.
Cond.1 (sc)
Cond.2 (cc)
Cond.3 (dc)
Temp. 1
Temp. 2
Temp. 3
Difference
Sample Flow
pH
Ammonia
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Program List and Explanations
5.3.2.24 daily
The relay contact can be activated daily, at any time of a day.
5.3.2.341 Start time: to set the start time proceed as follows:
1 Press [Enter], to set the hours.
2 Set the hour with the [ ] or [ ] keys.
3 Press [Enter], to set the minutes.
4 Set the minutes with the [ ] or [ ] keys.
5 Press [Enter], to set the seconds.
6 Set the seconds with the [ ] or [ ] keys.
Range: 00:00:00–23:59:59
5.3.2.44 Run Time: see Interval
5.3.2.54 Delay: see Interval
5.3.2.6 Signal Outputs: see Interval
5.3.2.7 Output/Control: see Interval
5.3.2.24 weekly
The relay contact can be activated at one or several days, of a
week. The daily starting time is valid for all days.
5.3.2.342 Calendar:
5.3.2.342.1 Start time: The programmed start time is valid for each of the pro-
grammed days. To set the start time see 5.3.2.341, p. 75.
Range: 00:00:00–23:59:59
5.3.2.342.2 Monday: Possible settings, on or off
to
5.3.2.342.8 Sunday: Possible settings, on or off
5.3.2.44 Run Time: see Interval
5.3.2.54 Delay: see Interval
5.3.2.6 Signal Outputs: see Interval
5.3.2.7 Output/Control: see Interval
5.3.2.1 Function = Fieldbus:
The relay will be switched via the Profibus input. No further param-
eters are needed.
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Program List and Explanations
5.3.4 Input: The functions of the relays and signal outputs can be de-
fined depending on the position of the input contact, i.e. no function,
closed or open.
5.3.4.1 Active: Define when the input should be active:
No: Input is never active.
When closed Input is active if the input relay is closed
When open: Input is active if the input relay is open
5.3.4.2 Signal Outputs: Select the operation mode of the signal outputs
when the relay is active:
Continuous: Signal outputs continue to issue the measured
value.
Hold: Signal outputs hold the last valid measured value.
Measurement is interrupted. Errors, except fatal
errors, are not issued.
Off: Sets the signal outputs to 0 or 4 mA. Errors, except
fatal errors, are not issued.
5.3.4.4 Fault:
No: No message is issued in pending error list and the
alarm relay does not close when input is active.
Message E024 is stored in the message list.
Yes: Message E024 is issued and stored in the mes-
sage list. The Alarm relay closes when input is
active.
5.3.4.5 Delay: Time which the instrument waits, after the input is deactivat-
ed, before returning to normal operation.
Range: 0–6‘000 Sec
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5.4 Miscellaneous
5.4.1 Language: Set the desired language.
Available settings: German /English/French/Spanish/Italian
5.4.2 Set defaults: Reset the instrument to factory default values in three
different ways:
Calibration: Sets calibration values back to default. All other
values are kept in memory.
In parts: Communication parameters are kept in memory. All
other values are set back to default values.
Completely: Sets back all values including communication
parameters.
5.4.3 Load Firmware: Firmware updates should be done by instructed
service personnel only.
5.4.4 Password: Select a password different from 0000 to prevent unau-
thorized access to the menus “Messages”, “Maintenance”, “Opera-
tion” and “Installation”.
Each menu may be protected by a different password.
If you forgot the passwords, contact the closest SWAN representa-
tive.
5.4.5 Sample ID: Identify the process value with any meaning full text,
such as KKS number.
5.4.6 Line Break Detection: If activated, error message E028 is shown in
case of line break on signal outputs 1 and 2.
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Program List and Explanations
5.5 Interface
Select one of the following communication protocols. Depending on
your selection, different parameters must be defined.
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Material Safety Data sheets
Download The current Material Safety Data Sheets (MSDS) for the above list-
MSDS ed Reagents are available for downloading at www.swan.ch.
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Default Values
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Default Values
Hysteresis:............................................................................10.0 µS
Delay: .......................................................................................... 5 s
Sample Temp: (Temp. 1, Temp. 2 and Temp. 3)
Alarm High:............................................................................ 160 °C
Alarm Low:................................................................................. 0 °C
Sample Flow:
Flow Alarm.................................................................................. yes
Alarm high: ..............................................................................16 l/h
Alarm low:..................................................................................5 l/h
Case temp. high: ..................................................................... 65 °C
Case temp. low:......................................................................... 0 °C
Relay 1/2 Function:.......................................................................... limit upper
Parameter:...................................................................... Cond 1(sc)
Setpoint: ..............................................................................1000 µS
Hysteresis:...............................................................................10 µS
Delay: ........................................................................................ 30 s
If Function = Control upw. or dnw:
Parameter:...................................................................... Cond 1(sc)
Settings: Actuator: .......................................................... Frequency
Settings: Pulse Frequency: ..............................................120/min
Settings: Control Parameters: Setpoint:...........................1000 µS
Settings: Control Parameters: P-band: ................................10 µS
Settings: Control Parameters: Reset time:............................... 0 s
Settings: Control Parameters: Derivative Time: ....................... 0 s
Settings: Control Parameters: Control Timeout:................... 0 min
Settings: Actuator: ................................................ Time proportional
Cycle time: ............................................................................ 60 s
Response time: ..................................................................... 10 s
Settings: Actuator ......................................................... Motor valve
Run time: ............................................................................... 60 s
Neutral zone: ........................................................................... 5%
If Function = Timer:
Mode:.................................................................................... Interval
Interval: ................................................................................ 1 min
Mode: ........................................................................................daily
Start time:........................................................................ 00.00.00
Mode:..................................................................................... weekly
Calendar; Start time: ....................................................... 00.00.00
Calendar; Monday to Sunday:.................................................. Off
Run time: ................................................................................... 10 s
Delay: .......................................................................................... 5 s
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Default Values
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Index
12. Index
A Instrument Overview . . . . 14
Actuators . . . . . . . . . . . 25 Instrument set-up . . . . . . 15
Alarm Relay . . . . . 9, 23, 66 Interface . . . . . . . . . . 9, 78
Application . . . . . ...... 8 HART . . . . . . . . . . 28
Application Range . ...... 8 Modbus . . . . . . . . . 27
Profibus . . . . . . . . . 27
C USB . . . . . . . . . . . 28
Cable thicknesses . . . . .. 19
Calendar . . . . . . . . . .. 75 M
Cation Conductivity . . . .. 10 Measuring principle . . . ... 9
Cation exchanger . . . . .. 15 Measuring range. . . . . .. 12
Cation exchanger bottle .. 18 Modbus . . . . . . . . . . .. 27
cell constant . . . . . . . ... 9 Mounting
Changing values . . . . . .. 34 Instrument panel . . .. 16
Checklist . . . . . . . . . .. 15 Mounting requirements . .. 16
Connect
Waste . . . . . . . . .. 17 O
Correction or calibration .. 10 On site requirements .... 15
Operation . . . . . . . .... 10
D
Default Values . . . . . ... 80 P
Degassed Conductivity ... 10 Power Supply ........ 22
Degasser . . . . . . . . ... 15 Profibus . . . . ........ 28
E R
Error List ........... 42 Relays. . . . . . . . . . .... 9
Requirements, on-site ... 12
F Resin consumption . . ... 35
Fluidics ............ 11 Resistive load . . . . . ... 25
H S
HART ............. 28 Safety Features . . . . .... 9
Sample requirements . ... 12
I Sensor
Inductive load . . . . . . . . 25 Cleaning . . . . . . . . . 36
Input . . . . . . . . . . . . . 9, 23 Sensor parameters . . . 29, 58
A-96.250.491 / 090418 83
AMI Deltacon DG
Index
Setup. . . . . . . . . . . . . . 29 T
Signal Outputs . . . . . . 8, 26 Technical Data . . . . . . . . 14
Simulation . . . . . . . . . . . 55 Temperature compensation. 10
Software . . . . . . . . . . . . 33 Terminals . . . 21, 23–24, 27
Special Features . . . . .... 8
Specific Conductivity . . . . . 10 U
Standard Temperature . . . 10 USB Interface . ........ 28
System, Description of . .... 8
W
Wire .............. 19
84 A-96.250.491 / 090418
AMI Deltacon DG
Notes
13. Notes
A-96.250.491 / 090418 85
AMI Deltacon DG
SWAN
is represented worldwide by subsidiary companies
and distributors.
SWAN Products
Analytical Instruments for:
Potable Water
Cooling Water
Made in Switzerland
86 A-96.250.491 / 090418