NATIONAL GUARD TOPCOAT

Colored Epoxy Finish Technical data sheet

Product description
National Guard Topcoat is a two component, polyamide cured epoxy topcoat. It is formulated with chemical
and moisture resistant epoxy binder along with durable pigments. It produces hard, wear resistant, chemical
and moisture resistant finish coat. A suitable topcoat for C5 exposed environments as per ISO-12944 -5,
along with recommended primer and midcoat.

Physical properties
Finish / Colors Glossy, Semi glossy and Matt – As per National Shade Card
Volume Solid – ASTM D 2697 55 ± 2 %
Flash Point – ASTM D 3278 25°C
VOC – ASTM D 3960 < 380 grams/ liter

Usage data Dry film thickness per Wet film thickness per Theoretical spreading rate
coat (µ) coat (µ) (m2/l)

Range 40 - 60 75 - 110 9.2 - 13.8

Recommended 50 91 11.00

Advantages and Intended use

• As a finish coat over concrete, metal or wooden substrates that are suitably primed.
• As a chemical and moisture resistant topcoat for buildings, factories with high humidity and salinity such
as dairies, textile industries, special use in floor skirtings, industrial barrels, trash-bins, farm equipments
and machines components etc.
• Posses excellent adhesion on blast cleaned steel.
• Suitable topcoat in a new or maintenance projects.

Performance and Certifications

• This product complies with local regulatory standards for VOC.

• Meets requirements of C4 exposure, as outlined in ISO 12944 - 5 when used as part of a coating system.
• Other certificates are available upon request.

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NATIONAL GUARD TOPCOAT
Colored Epoxy Finish Technical data sheet

Application data
Mixing Ratio By volume, Base to Hardener 4:1
Pot life 4 hours at 30°C
Airless spray Pressure at nozzle : 2000 - 2200 psi.
Nozzle size : 0.013 - 0.017 in
Spray angle: 40 - 80 degree.
Volume of thinner 5 - 10%
Air assisted gun Pressure at nozzle : 35 - 50 psi.
Nozzle size : 1.8 - 2.2mm
Spray angle: 40 - 80 degree.
Volume of thinner 10 - 15%
Brush /Roller Applicable for inaccessible area, corners and edges. Multiple coat may be
required for desired film thickness. Volume of thinner : 5%
Conditions Humidity : Below 85% RH, Temperature of the substrate should be at least 3°C
above the dew point of the air. Application temperature : min 10°C, maximum
45°C
Thinner /Cleaner National Epoxy Thinner

Storage and handling

Storage instruction Product must be stored according to local regulations and manufacturer
recommendation. Recommended to store at 30°C, away from direct sunlight,
heat, source of ignition and exposure to water or rain, within a well ventilated
place.

Packaging
Pack size Base Hardener
0.9 Liter 0.72 Liter 0.18Liter
3.6 Liters 2.88 Liters 0.72 Liters
18 Liters 14.4 Liters 3.6 Liters

Shelf life 24 months in original sealed drums from the date of manufacture when stored
at or below 30°C

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NATIONAL GUARD TOPCOAT
Colored Epoxy Finish Technical data sheet

Curing - time Substrate temperature

10°C 20°C 30°C 40°C
Touch dry 14 hours 10 hours 3 hours 2 hours
Dry to Handle 48 hours 36 hours 24 hours 20 hours
Recoat interval Min: 48 hours Min: 36 hours Min: 24 hours Min: 20 hours
Max: Indefinite* Max: Indefinite* Max: Indefinite* Max: Indefinite*

Drying and curing times are determined under controlled temperatures and relative humidity below 85%, and
at average of the DFT range for the product and should be considered as guidelines only. The actual drying
time / times may be shorter or longer, depending on film thickness, temperature, ventilation, humidity,
preceding paint system etc.

*The surface should be dry and free from contaminants prior to over coating. The best intercoat adhesion is
achieved when the subsequent coat is applied before the preceding coat is fully cured. When recoating with
products, maximum recoat interval is limited. After prolonged exposure it may be necessary to roughen the
surface to ensure intercoat adhesion. When in doubt, consult your nearest National paints representative.

Surface preparation
Coated substrates
All surfaces should be clean, dry and free from contamination. Surfaces should be treated in accordance with
ISO 8504:2000. Ensure compatibility of the coated substrates with the selected paint system. If the remaining
part of the existing coating system needs to be sweep-blasted, fine abrasive shall be used to avoid damage to
the coating system. When recoating aged coated substrates, damaged areas must be removed back to a firm
edge. Light abrade or sweep-blast the surface in order to provide a physical key for adhesion.

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NATIONAL GUARD TOPCOAT
Colored Epoxy Finish Technical data sheet

Minor repair / Touch up

All surfaces should be clean, dry and free from contamination. Surfaces should be treated in accordance with
ISO 8504:2000. Any corroded areas should be prepared by power-tool cleaning .Cleaning to min. St 2,
preferably St 3 (ISO 8501-1:2007). Care shall be taken to ensure that power-tool cleaning does not polish the
steel surface. If the surface being prepared lies adjacent to a coated surface, the power tool cleaning shall
overlap the coated surface by at least 25 mm and the coated surface shall be feathered.

Typical coating system

Primer National Guard Epoxy Red oxide Primer 50µ
Mid coat National Guard Undercoat HB 125µ
Topcoat National Guard Topcoat 50µ

Other Information
• Continuous and dry heat resistance up to 120°C.
• As common with all epoxy coatings, this product will also tend to discolor and chalk on exposure to
sunlight. However, it will not affect the performance of the coating.
• Recommendations given by National Paints representative will supersede generic recommendations given
in the Product Data Sheet.
Safety and Precautions
• Avoid skin and eye contact by wearing overalls, gloves, goggles, and mask etc.
• Eyes: In the event of accidental splash, flush eye with water immediately and obtain medical advice.
• Skin: Wash skin thoroughly with soap and water or medically approved cleaner.
• Avoid inhalation of vapors and paint mist by wearing suitable mask. In the event of ingestion seek medical
attention immediately.
• This product is flammable, keep away from sources of ignition. Take precautionary measures against static
discharge. In the case of fire – blanket flames with foam, carbon dioxide or dry chemicals.
• Painting must be carried out in well - ventilated area. Local safety regulation need to be followed.

NOTE: We warranty only the quality of our product and this data sheet is based on results obtained from experience and tests. We
reserve the right to change data without prior notice. For safety details kindly refer safety data sheet.
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ISO 9001, 14001 & 45001
Issued: 1/24
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