Seiko Maraica Electrical Manufacturing (India)

Private Limited.,
Manufacturers of supply of wiring Harness Assemblies

Material Resources Process Risks for Human Resources

Company, System, Product, Interfaces
Computer network Communication Channel with Non-compliance to standard requirement. Non-compliance Process Design Skills, Product Knowledge,
customer-email, telephone etc, Product / Process to customer requirement, Dissatisfied customer, Wrong Core Tools – APQP, MSA, PPAP, FMEA
Specifications & drawings management decisions, Incomplete audits etc.,

1.0 Purpose:

The Purpose of the procedure is to defined steps necessary to ensure that the product satisfies the customer and also to facilitate communication with everyone involved in
planning to ensure that all required steps are completed on time.

2.0 Scope:

The scope of the procedure laid down is applicable laid down is applicable to development of new products / modification & development of existing products of customer.

3.0 Process Responsible:

Cross Functional Team (CFT) headed by Manager – Opern

Advanced Product Quality Planning

SM-QSP-7100-APQP Issue: 01 Rev: 00 dt. 18-Jan-2018
Human Resources Management Process Page 1 of 9
Human Resources Management Process
KAM-SOP-6220-TRG
KAM-SOP-6220-TRG
 Seiko Maraica Electrical Manufacturing (India)
Private Limited.,
Manufacturers of supply of wiring Harness Assemblies

4.0. Detailed Steps: - APQP Flow Chart

Prepare Product Realization Review of Process Design

Contract Review Measurement Criteria Inputs

Development Initiation
Collect Finalize special characteristics,
a. Bench Mark Data specifications & process flow
b. TGR & TGW chart

Market Survey

Review adequacy of Input Data Plan for new Tools, Equipments,

Facilities, Gauges & Test
Management Initiation Equipments, manpower, final
floor plan lay-out and mistake
proofing

Prepare Preliminary test

Standards / Preliminary
Engineering Standards Review the existing Mfg
Initiate APQP capability, similar product status
and prepare Team Feasibility
Commitment
Prepare Preliminary Process
Selection of CFT Members / Flow Chart
Leader Conduct Process FMEA

Conduct Prototype
Preparation of APQP Timing Development & Testing if
Plan required by Customer
C1
Advanced Product Quality Planning
SM-QSP-7100-APQP Issue: 01 Rev: 00 dt. 18-Jan-2018
Human Resources Management Process Page 2 of 9
Human Resources Management Process
KAM-SOP-6220-TRG
KAM-SOP-6220-TRG
 Seiko Maraica Electrical Manufacturing (India)
Private Limited.,
Manufacturers of supply of wiring Harness Assemblies

4.0. Detailed Steps: - APQP Flow Chart (contd.,)

Review / Verification of Process
Conduct Production Trial Run & Design Output against Input
C1 Evaluate MSA

Prepare Pre-launch Control Plan

Study the preliminary Process Finalize the documents for
Capability Regular Production and Release
to concerned

Prepare Process Instructions

Conduct Product Validation & Quality Planning Sign-off
Testing

Feedback Assessment and

Plan MSA & Preliminary Corrective Action
Process Capability Study
Review the Pre-launch Station

End
Review of Process Design
Outputs Submit ISAR / PPAP to
customer

Release documents to
concerned Department for Prepare Production Control
making production trial run Plan

Advanced Product Quality Planning

SM-QSP-7100-APQP Issue: 01 Rev: 00 dt. 18-Jan-2018
Human Resources Management Process Page 3 of 9
Human Resources Management Process
KAM-SOP-6220-TRG
KAM-SOP-6220-TRG
 Seiko Maraica Electrical Manufacturing (India)
Private Limited.,
Manufacturers of supply of wiring Harness Assemblies

4.0. Detailed Steps:

Input Process / Activity – Detailed Steps Desired Output Related Documents & Records

 Contract Review Plan & Define Phase Report  Identification of MDT APQP Timing Plan
Feasibility  APQP Timing Plan
 Contract Review Check  Preliminary Test
List  Preliminary list of Special Product &
 Business Plan Process Characteristics
 Market Survey Report  Preliminary engineering standard
(if required)
 Field Failure Report

 Identification of MDT Product Design and Development  Test specifications APQP Timing Plan
 APQP Timing Plan  Special Product and Process
 Preliminary Test characteristics
 Preliminary list of Special  New tool, equipment, facilities / Gauges
Product & Process Test Equipment
Characteristics  Materials & Manpower requirement
 Preliminary engineering  Floor Plan Layout
standard

Advanced Product Quality Planning

SM-QSP-7100-APQP Issue: 01 Rev: 00 dt. 18-Jan-2018
Human Resources Management Process Page 4 of 9
Human Resources Management Process
KAM-SOP-6220-TRG
KAM-SOP-6220-TRG
 Seiko Maraica Electrical Manufacturing (India)
Private Limited.,
Manufacturers of supply of wiring Harness Assemblies

4.0. Detailed Steps: (contd.,)

Input Process / Activity – Detailed Steps Desired Output Related Documents & Records

 Test specifications Process Design & Development  Process Flow Chart APQP Timing Plan
 Special Product and process  Process FMEA
characteristics  Trial Plan
 New tool, Equipment,  Process procedure Sheet
Facilities / Gauges Test  Product, Process Quality system
Equipment review
 Mtl & Manpower  MSA Plans
Requirement / Floor Plan Lay-
out
 Target for Quality,
Productivity ,Process Capability
& Cost

 Process Flow Chart Product & Process Validation  Trial Run / MSA Evaluation APQP Timing Plan
 Process FMEA  Preliminary Process capability Study
 Trial Plan  Product Validation & Testing
 Process procedure Sheet  Production control Plan
 Product, Process Quality  Quality Plan Sign off / ISAR & AOI
system review Submission

Advanced Product Quality Planning

SM-QSP-7100-APQP Issue: 01 Rev: 00 dt. 18-Jan-2018
Human Resources Management Process Page 5 of 9
Human Resources Management Process
KAM-SOP-6220-TRG
KAM-SOP-6220-TRG
 Seiko Maraica Electrical Manufacturing (India)
Private Limited.,
Manufacturers of supply of wiring Harness Assemblies

 Preliminary Process Capability  Data for Reliability, Maintainability,

Study Plan Quality and Measurability ( All targets
considered as inputs to be validated
and cross verified )
4.0. Detailed Steps: (contd.,)

Input Process / Activity – Detailed Steps Desired Output Related Documents & Records

 Pre-Launch Run Feedback Assessment & Correction  Reduced Variation APQP Timing Plan
 MSA Evaluation  Customer Satisfaction
 Preliminary Process capability  Delivery & Service
Study  Internal user satisfaction
 Product Validation & Testing
 Production control Plan
 Quality Planning Sign off
 Customer / Internal Feed back

Advanced Product Quality Planning

SM-QSP-7100-APQP Issue: 01 Rev: 00 dt. 18-Jan-2018
Human Resources Management Process Page 6 of 9
Human Resources Management Process
KAM-SOP-6220-TRG
KAM-SOP-6220-TRG
 Seiko Maraica Electrical Manufacturing (India)
Private Limited.,
Manufacturers of supply of wiring Harness Assemblies

4.1. Detailed Steps: (contd.,)

Abbreviations:

FMEA - Failure Mode Effective Analysis

MSA - Measurement System Analysis

CFT – Cross Functional Team

APQP - Advance Product Quality Planning

AOI - Agreement Of Inspection

ISAR - Initial Sample Assurance Report

Interactive Process(es):

Management review, Control of Non conformance, Internal audit, Customer interaction process, Production scheduling, Production process, Material
procurement and supplier interaction, Stores process, Corrective and Preventive action, Continual improvement, Plan facilites and equipment
planning & Document and data control.

Advanced Product Quality Planning

SM-QSP-7100-APQP Issue: 01 Rev: 00 dt. 18-Jan-2018
Human Resources Management Process Page 7 of 9
Human Resources Management Process
KAM-SOP-6220-TRG
KAM-SOP-6220-TRG
 Seiko Maraica Electrical Manufacturing (India)
Private Limited.,
Manufacturers of supply of wiring Harness Assemblies

Effectiveness Efficiency

 Trends in Product Realization Measurement

----  Trend Charts (New Product Development)
Criteria

6.0 Related Documents:

 APQP Manual
 FMEA Manual
 PPAP Manual
 MSA & SPC Manual

7.0 Related Records:

Indexing
Description Format No Custodian Retention Period Means of Disposal
Method

Advanced Product Quality Planning

SM-QSP-7100-APQP Issue: 01 Rev: 00 dt. 18-Jan-2018
Human Resources Management Process Page 8 of 9
Human Resources Management Process
KAM-SOP-6220-TRG
KAM-SOP-6220-TRG
 Seiko Maraica Electrical Manufacturing (India)
Private Limited.,
Manufacturers of supply of wiring Harness Assemblies

APQP Timing Plan & Status Report ---- Date wise CFT Leader 3 yrs Destroy

Advanced Product Quality Planning

SM-QSP-7100-APQP Issue: 01 Rev: 00 dt. 18-Jan-2018
Human Resources Management Process Page 9 of 9
Human Resources Management Process
KAM-SOP-6220-TRG
KAM-SOP-6220-TRG