Service DV4500 /N1B/N1S

Manual DVD Player

DVD PLAYER DV4500 PLAY STOP PAUSE

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DVD
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VCD

TABLE OF CONTENTS
SECTION PAGE
TECHNICAL SPECIFICATIONS .............................................................................................. 1-1-1
SERVICE HINTS AND TOOLS ................................................................................................ 1-2-1
WARNING AND LASER SAFETY INSTRUCTIONS ................................................................ 1-2-2
LASER BEAM SAFETY PRECAUTIONS ................................................................................ 1-2-3
IMPORTANT SAFETY PRECAUTIONS .................................................................................. 1-3-1
STANDARD NOTES FOR SERVICING ................................................................................... 1-4-1
CABINET DISASSEMBLY INSTRUCTIONS ............................................................................ 1-5-1
TROUBLESHOOTING ............................................................................................................. 1-6-1
BLOCK DIAGRAMS ................................................................................................................. 1-7-1
SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS .......................................................... 1-8-1
WAVEFORMS .......................................................................................................................... 1-9-1
WIRING DIAGRAMS .............................................................................................................. 1-10-1
FIRMWARE RENEWAL MODE ............................................................................................. 1-11-1
IC PIN FUNCTION DESCRIPTIONS ..................................................................................... 1-12-1
LEAD IDENTIFICATIONS ...................................................................................................... 1-13-1
EXPLODED VIEWS ............................................................................................................... 1-14-1
PARTS LIST ........................................................................................................................... 1-15-1

Please use this service manual with referring to the user guide (D.F.U) without fail.
DV4500

DV4500
Part no. 90M12BW855010
First Issue 2004.05
ecm
 IC101 IC2001
(MICRO CONTROLLER) (FRONT PANEL CONTROL) FL2001

ASPECT 1G 23

~
~
21 ASPECT GRID FIP
PCM-SCLK 7G 17
TO 163 PCM-SCLK
VIDEO/ AUDIO A-MUTE a/KEY-1 7
88 A-MUTE
BLOCK DIAGRAM ADAC-MD b/KEY-2 8
57 ADAC-MD
ADAC-MC c/KEY-3 9
56 ADAC-MC
ADAC-ML d/KEY-4 10
86 ADAC-ML
+3.3V +3.3V e 11 SEGMENT
IC461 IC462 f/KEY-6 12
g/KEY-7 13
2 RESET 1 1 RESET 3 73 RESET h/KEY-8 14
i 16
+5V
IC301 VREF
(SERVO DRIVE) Q2088

TO POWER
FS(+) FOCUS + 27 146 FD-OFST INV-POWCON SUPPLY
15 + -
FS(-) ACTUATOR 26 148 FOCUS DRIVE Q2089 BLOCK
TO DIGITAL SIGNAL 16 DRIVE - DIAGRAM
PROCESS BLOCK TS(+) 25
DIAGRAM TS(-) 24

TRACKING + 139 TD-OFST LED CBA

14 + -
ACTUATOR 1 147 TRACKING CN2082 CN2102 D2181
13 DRIVE -
DRIVE STANDBY
2 2 POWER-LED 2
3 3 STANDBY-LED 3
5 KEY-2 5
12 SPINDLE 6 K2 6
MOTOR +

1-7-1
- + 4 76 SPDL
11 DRIVE 7 FL-OFF-LED 7 SW2102 POWER
System Control / Servo Block Diagram

- 5 Q2086
6 +5V
D2184 FL-OFF
17 SLED
MOTOR + CN401 CN1001
18 DRIVE - 23 75 SLD
DRIVE CBA FP-STB 82 20 FP-STB 20 2 FP-STB
FP-DOUT 61 21 FP-DOUT 21 27 FP-DOUT FUNCTION CBA
CN2081 CN2101
FP-CLK 59 18 FP-CLK 18 1 FP-CLK
8 KEY-1 8
REMOTE 67 22 REMOTE 22
6 KEY-2 6
BLOCK DIAGRAMS

TRAY-IN IC202 FL-OFF 181 23 FL-OFF 23

(OP AMP) 7 KEY-3 7
FL-OFF 65 KEY
9 KEY-4 9
KEY-6 3
MATRIX
SPINDLE 3 3
1 143 SP-ROT
MOTOR 2 2 KEY-7 2
CN301 1 KEY-8 1
M SP(+) 3 5 K2 4 4 K2 4
7 K1 3 5 K1 5
SP(-) 4 6
SLED +3.3V
TRAY-IN 5
MOTOR
GND 6 12
14 81 SL-AMP Q2081
M SL(-) 7 13 RM2001 +5V JK2081
SL(+) 8 SW2081
REMOTE
Q2082 REMOCON REMOCON
SENSOR
-SW -IN
Q2084
REMOCON
66 TRAY-IN -OUT
AV CBA
DVD MAIN CBA UNIT

E59M2BLS
 DATA(VIDEO/AUDIO) SIGNAL VIDEO SIGNAL DATA(AUDIO) SIGNAL

IC503 (SDRAM) IC101 (MICRO CONTROLLER)

22

~
26 217

~
SDRAM ADDRESS(0-11) SDRAM ADDRESS(0-11)
29 238

~
SDRAM 35 EXTERNAL DATA
MEMORY RAM
DSP
2 1 I/F
DECODER INST.

~
~
DECODER STREAM
13 18 ECC I/F I/F ROM
SDRAM DATA(0-15) SDRAM DATA(0-15)
42 252

~
~
DATA
53 256
RAM
I/O
PROCESSOR
INST.
114 ROM
115
116 DMA
CN201 117 RF
C 16 132 SIGNAL DVD/CD
D 18 131 PROCESS FORMATTER
CIRCUIT SPDIF
A 17 134 177 TO VIDEO
DETECTOR PCM-BCK
B 15 133 AUDIO 170 /AUDIO
BCU UMAC PCM-DATA
E 14 129 I/F 171 BLOCK
PCM-LRCLK DIAGRAM
F 12 130 SERIAL 169
CD/DVD 19
GENERAL
INST. READ CPU I/O
CN201 Q253,Q254 MEMORY I/F
ROM
CD-LD 10 AMP 126 32BIT INTERRUPT
DVD-LD 8 AMP 124 CPU CONTROLLER
Q251,Q252 DATA Y(I) VIDEO-Y(I)
PD-MONI 7 125 RAM D/A 156
GND(DVD-PD) 6 123 TIMER
Digital Signal Process Block Diagram

1-7-2
GND(CD-PD) 5 C VIDEO-C
WATCH DOG D/A 158
GND(LD) 9 TIMER

REMOTE VIDEO NTSC/PAL Pr/R VIDEO-Pr/R TO VIDEO

INTERRUPT WATCH DOG CPU I/F ENCODER D/A 152
TIMER CONTROL /AUDIO
CONTROLLER TIMER I/F BLOCK
Pb/B VIDEO-Pb/B DIAGRAM
D/A 151
1 3
BCU 32BIT CPU
CD DVD Y/G VIDEO-Y/G
6 83 CD/DVD D/A 149

4 IC201 I/P-SW
I/P-SW 183
(SW) INST DATA
DEBUG RAM RAM
IC103 (FLASH ROM)
192~212 23~51
TS FS 1
~

CN201 9
FS(+) FADR (0-19)
FS(+) 2 16
~

FS(-) TO SYSTEM
FS(-) 3 25
TS(+) CONTROL/SERVO
TS(+) 1 48 FLASH
TS(-) BLOCK DIAGRAM
TS(-) 4 ROM

29
~

36
FDQ (0-15)
38
~

45
PICK-UP
UNIT DVD MAIN CBA UNIT

E59M2BLD
 VIDEO SIGNAL DATA(AUDIO) SIGNAL AUDIO SIGNAL

IC1401 (VIDEO DRIVER)

DVD MAIN CBA UNIT AV CBA Y C
3 4 JK1401
4dB 2dB S-VIDEO OUT
3 AMP LPF AMP DRIVER 5
1 2
WF3
2dB
AMP DRIVER 6

4dB 2dB
1 AMP LPF AMP DRIVER 7
CN601 CN1601 WF2
VIDEO-Y(I)
1 VIDEO-Y(I) 1
VIDEO-C JK1404
TO DIGITAL 10 VIDEO-C 10
VIDEO-Y/G IC1405 (VIDEO DRIVER)
SIGNAL PROCESS 8 VIDEO-Y/G 8 IC1404 (SWITCHING) COMPOSITE
BLOCK DIAGRAM VIDEO-Pb/B VIDEO OUT
6 VIDEO-Pb/B 6
VIDEO-Pr/R WF1 CPN 4dB 2dB
4 VIDEO-Pr/R 4 13 3 LPF DRIVER 13
I/P-SW 14 RGB AMP AMP VIDEO-Y
2 I/P-SW 2 12 OUT
CPN 4dB 2dB
1 6 AMP LPF AMP DRIVER 11 VIDEO-Cb/Pb
15 RGB
2 OUT
CPN 4dB 2dB
3 8 AMP LPF AMP DRIVER 10 VIDEO-Cr/Pr
4 RGB
5 OUT
Video / Audio Block Diagram

SW CTL. JK1405
IC1402 (VIDEO DRIVER) COMPOSITE
9 10 11 19 VIDEO OUT
Q1501
4dB 2dB 11 VIDEO-G
3 AMP LPF AMP DRIVER 13
7 VIDEO-B
4dB 2dB
6 AMP LPF AMP DRIVER 11 15 VIDEO-R

8 ASPECT

1-7-3
4dB 2dB
8 AMP LPF AMP DRIVER 10
3 AUDIO-L OUT

1 AUDIO-R OUT
Q1521,Q1522
IC1204
SWITCHING
CN601 CN1601
OPTICAL
3 ASPECT 3
DIGITAL
IC601 (AUDIO DAC) AUDIO
Q1351 OUT
JK1202
TO SPDIF BUFFER
DIGITAL 4X/8X L-CH COAXIAL
PCM-BCK DAC LPF+AMP 7
SIGNAL 1 OVERSAMPLING ENHANCED WF6
PROCESS PCM-DATA SERIAL DIGITAL FILTER MULTI-LEVEL IC1201 (AMP)
BLOCK 2 PORT /FUNCTION DELTA-SIGMA WF4
PCM-LRCLK R-CH CN601 CN1601 JK1404
DIAGRAM 3 CONTROLLER MODULATOR DAC LPF+AMP 8 19 SPDIF 19 3
1 AUDIO-L
14 AUDIO-L 14 2
OUT
16 AUDIO-R 16
ASPECT 11 15 A-R-MUTE 15
6
ADAC-MD ZERO DETECT 13 A-MUTE 13 WF5 7 AUDIO-R
13 5
ADAC-MC 12 20 A-L-MUTE 20 OUT
14 SERIAL
TO ADAC-ML CONTROL
SYSTEM 15 +5V
CONTROL
/SERVO SYSTEM CLOCK
BLOCK Q1202
DIAGRAM Q1204
16
PCM-SCLK Q1201
A-MUTE +3.3V Q1203

+3.3V

E59M2BLV
 CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
CAUTION
If Main Fuse (F1001) is blown, check to see that all components in the power supply FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, NOTE :
circuit are not defective before you connect the AC plug to the AC power supply. REPLACE ONLY WITH THE SAME TYPE FUSE. The voltage for parts in hot circuit is measured using
Otherwise it may cause some components in the power supply circuit to fail. hot GND as a common terminal.

HOT CIRCUIT. BE CAREFUL.

D1001, D1002
AC1001
AC CORD F1001 L1001 D1004, D1005 T1001
T1.6A L 250V D1003
LINE BRIDGE
FILTER RECTIFIER 2 11 RECTIFIER -FL
F1
D1006 IC1002 F2
SCHOTTKY +1.2V P-ON+11V
12
BARRIER REG. Q1014 EV+3.3V
EV+5V
D1008
P-ON+5V
SCHOTTKY
Power Supply Block Diagram

4 13
Q1001 BARRIER
Q1002
SWITCHING D1030
Q1003 14 RECTIFIER CN1001 TO CN401
1,2 EV+1.2V
SWITCHING
CONTROL 3,4,5 EV+3.3V
8,9 EV+11V
15

1-7-4
Q1011 7 P-ON+5V
6 P-ON+3.3V
Q1004
17 PWRCON
16

D1016
Q1005
7 17 RECTIFIER

Q1015

6 18 Q1016
Q1008

LATCH
IC1001
ERROR
VOLTAGE DET

4 1

INV-POWCON TO SYSTEM
CONTROL/SERVO
BLOCK DIAGRAM
HOT 3 2

IC1006 REG
(SHUNT REGULATOR)

AV CBA

E59M2BLP
DVD Main 1/3 Schematic Diagram

1-8-3 1-8-4 E59M2SCD1

DVD Main 2/3 Schematic Diagram

1-8-5 1-8-6 E59M2SCD2

DVD Main 3/3 Schematic Diagram

1-8-9 1-8-10 E59M2SCD3

AV 1/3 Schematic Diagram

CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit. CAUTION NOTE :
If Main Fuse (F1001) is blown, check to see that all components in the power supply FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, THE VOLTAGE FOR PARTS IN HOT CIRCUIT IS MEASURED USING
circuit are not defective before you connect the AC plug to the AC power supply.
REPLACE ONLY WITH THE SAME TYPE FUSE. HOT GND AS A COMMON TERMINAL.
Otherwise it may cause some components in the power supply circuit to fail.

1-8-11 1-8-12 E59M2SCAV1

AV 2/3 Schematic Diagram

1-8-13 1-8-14 E59M2SCAV2

AV 3/3,Function & LED Schematic Diagram
FL2001 MATRIX CHART
7G 6G 5G 4G 3G 2G 1G
a a a a a a SACD
b REPEAT b b b b PSCAN
b
c A c c c c DVD
c
d B d d d d d A
e ALL e e e e e P
f f f f f f f M
g g g g g g HD
h GROUP CHP TRK V
i i TITLE VCR REC CD
7G 6G 5G 4G 3G 2G 1G

VCR REC SACD

REPEAT TITLE GROUP CHP TRK PSCAN
A B i c DVD A
a
b
ALL f d
PM
i f g e
HD VCD

1-8-15 1-8-16 E59M2SCAV3